Hitachi SJ100 SERVICE MANUAL

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Page 1

HITACHI INVERTER

SJ100 SERIES

SERVICE MANUAL

(ADJUSTMENT AND MAINTENANCE)

Model: European Version

SJ100-002NFE to SJ100-022 NFE SJ100-004HFE to SJ100-075 HFE

US Version

SJ100-002NFU to SJ100-022NFU SJ100-004HFU to SJ100-075HFU SJ100-037LFU

Japanese Version

SJ100-002LFR to SJ100-037LFR SJ100-004HFR to SJ100-075HFR

After reading this manual, keep it at hand for future reference

Hitachi, Ltd.

NBS585XA

Tokyo Japan

Page 2

INDEX

‑i‑

1. Pre-operation Check

1-1. Check inverter model and Manufacturing number 1-2. Check inverter parameter and motor specification

2. Measurement of The Internal Voltage Supply

3. Trouble Shoot

3-1. Error messages - Possible Cause and Remedy 3-2. Analysis of Various Operating Problems That Do Not Trigger an Trip Message 3-3. How to Initialize the Data (FACTORY SETTING) 3-4. Error Message Comparison 3-5. Other Displays 3-6. Auto tuning under high incoming voltage

4. Ambient Condition of the Frequency Inverter (Temperature, Altitude)

4-1. Required Derating in case of 50deg., 55 deg. of Ambient Temperature 4-2. Required derating toward altitude

5. Level of Each Detection

5-1. DC Bus Voltage Detection Characteristics

5.2. Output Current Detection Characteristics

5.3. Motor Temperature Detection (PTC)

5.4. Over Temperature Detection of the Frequency Inverter

6. Measurement & Replacement of Subassemblies

6-1. Insulation Measurement 6-2. Power Components Measurements

7. Maintenance and Inspection Procedure

7-1. Precautions 7-2. Measurement of Mains Voltage, Current and Power 7-3. Maintenance of Parts 7-4. If you install replacement INV at site

8. Daily Inspection and Periodical Inspection

9. Image block diagram

10. Spare parts list

1-1

1-1 1-2

2-1

3-1

3-1 3-7 3-8 3-9 3-10 3-10

4-1

4-1 4-4

5-1

5-1 5-3 5-4 5-4

6-1

6-1 6-1

7-1

7-1 7-1 7-4 7-4

8-1 9-1

10-1

10-1. parts list 10-2. I/O board compatibility 10-3. O, OI terminal adjustment procedure (C81, C82) 10-4. kW setup procedure 10-5. I/O board schematic (circuit diagram)

10-1 10-13

10-14 10-15 10-16

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Revisions

Revision history table No. Revision contents Date of issue Manual No.

-ⅰⅰ-

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1. Pre-Operation Check

Before starting adjustment and maintenance, be sure to check the following specifications of the inverter and the motor.

1.1 Check Inverter model and Manufacturing number (MFG No).

Inverter model

MFG No.

M odel : SJ100-015NFE

HP/kW : 2 / 1.5 Input/ E ntree:

Output/Sortie: 1-360Hz

MFG No. 78H T1129670060

Hitachi, Ltd.

HITACHI

50,60Hz 50,60Hz

200-240 V 200-240 V 200-240 V

MADE IN JAPAN

1Ph 3Ph 3Ph

Date: 9708

NE16452-6

16.0 A

9.3 A

7.1 A

You can find these information from the specification label which attached at the side cover of the unit.

(1) Description of the model name.

EF015 HSJ100

Version number

E: European version

Structure type

F: With operator

Input voltage class

N: Single/3 phase 20 0V class

L: 3 phase 200V class

H: 3 phase 400V class

U: US version R: Japanese versionSeries name

(2) Description of MFG No.

T112967 0060H87

Revision of the inverter

Production Month (1 - 9, 0:October, J:November, K:December)

Production year (The unit digit of the year of grace. 7:1997, 8:1998, 9:1999, 0:2000)

Applicable motor kW

: 0.2kW002 : 0.4kW

004

: 0.55kW

005

: 0.75kW

007

: 1.1kW

011

: 1.5kW

015

Unique number

Production code

022 030 037 040 055 075

: 2.2kW : 3.0kW : 3.7kW : 4.0kW : 5.5kW : 7.5kW

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1.2 Check Inverter parameter and motor specification.

[1] Inverter specifications.

(1) Inverter specifications (Monitor mode)

Display Function name Category Screen display Initial Remarks

order Code display EU US JPN

1 Output frequency monitor Monitor d01 - - 2 Output current monitor Monitor d02 - - 3 Running direction monitor Monitor d03 - - 4 Feedback data of PID

control monitor

5 Intelligent input terminal

condition monitor

6 Intelligent output terminal

condition monitor

7 Output frequency

converted value monitor

8 Trip monitor Monitor d08 - - 9 Trip history monitor Monitor d09 - - -

(2) Inverter specifications (Basic function mode)

Display Function name Category Screen display Initial Remarks

Order Code display EU US JPN

1 Output frequency setting Set F01 0.0 0.0 0.0 2 Acceleration time 1 Set F02 10 10 10

- Acceleration time 1 (2nd setting)

3 Deceleration time 1 Set F03 10 10 10

- Deceleration time 1

4 Running direction setting Set F04 00 00 00 5 Extended function

6 Extended function 7 Extended function 8 Extended function

setting)

A group setting B group setting C group setting H group setting

Note; “-“ means hidden display ;depends on 2nd setting selection.

Monitor d04 - - Monitor d05 - - Monitor d06 - - Monitor d07 - - -

Set F202 10 10 10

Set F203 10 10 10

Set A-Set B-Set C-Set H--

(3) Inverter specifications (Extended function mode : A group)

Displa

Order Code display EU US JPN

1 Frequency destination Set 2 Running command

3 Base frequency Set

- Base frequency(2nd setting) Set

4 Maximum frequency Set

- Maximum frequency(2

5 External freq. setting start S et 6 External freq. setting end Set 7 External freq. setting start

8 External freq. setting end 9 External freq. start pattern Set

10 Time constant of the filter

Function name Category Screen display Initial Remarks

destination

setting)

rate rate

of analog input

A01

Set

Set Set

Set

A02

A03

A203

A04

A204

A11 A12 A13

A14

A15 A16

01 01 00 01 01 02

50 60 60 50 60 60 50 60 60 50 60 60

000 000 000

100 100 100

01 01 01

888

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(3) Inverter specifications (Extended function mode : A group)

Display Function name Category Screen display Initial Remarks

Order Code display EU US JPN

11 Multi-speed 1 to 16 Set 12 Jogging frequency Set 13 Stop mode of jogging Set

14 Torque boost mode Set

- Torque boost mode(2

A20 - A35

A38 A39

A41

A241

0 0 Note 1

1.0 1.0 1.0 00 00 00

00 00 00 00 00 00

setting)

15 Level of manual torque

Set

A42

11 11 11

boost

- Level of manual torque boost (2

setting)

16 Manual torque boost

Set

A242

A43

11 11 11

10.0 10.0 10.0

frequency

- Manual torque boost

A243

10.0 10.0 10.0

frequency (2nd setting)

17 V/f characteristics Set

- V/f characteristics(2

A44

A244

00 00 00 00 00 00

setting)

18 V-gain Set 19 Selection of DC braking Set

20 DC braking frequency Set 21 DC braking waiting time Set 22 DC braking force Set 23 DC braking time Set

24 Frequency upper limiter Set 25 Frequency lower limiter Set 26 Jump frequency 1-3 Set 27 Jump frequency width 1-3 Set

28 Selection of PID control Set 29 P gain Set 30 I gain Set 31 D gain Set 32 Scale conversion of

Set

A45 A51

A52 A53 A54 A55

A61

A62 A63, A65, A67 A64, A66, A68

A71

A72

A73

A74

A75

100 100 100

00 00 00

0.5 0.5 0.5

0.0 0.0 0.0 000

0.0 0.0 0.0

0.5 0.5 0.5

00 00 00

1.0 1.0 1.0

0.0 0.0 0.0

1.0 1.0 1.0

PID control

33 Feedback destination Set 34 Selection of AVR function Set

35 AVR voltage Set 36 Second acceleration time Set

- Second acceleration

A76 A81

A82 A92

A292

00 00 00 02 02 02

230/400 230/460 200/400

15.0 15.0 15.0

time(2nd setting)

37 Second deceleration time Set

- Second deceleration

38 Method to use 2nd

time(2

setting)

Set

A93

A293

A94

15.0 15.0 15.0

15.0 15.0 15.0 00 00 00

acceleration / deceleration (Acc2 / Dec2)

- Method to use 2nd acceleration / deceleration (Acc2 / Dec2)(2

setting)

39 Acc1 to Acc2 changing

Set

A294

A95

00 00 00

0.0 0.0 0.0

frequency

- Acc1 to Acc2 changing

A295

0.0 0.0 0.0

frequency(2nd setting)

40 Dec1 to Dec2 changing

Set

A96

0.0 0.0 0.0

frequency

- Dec1 to Dec2 changing frequency(2

setting)

41 Acceleration characteristic Set 42 Deceleration characteristic Set

A296

A97 A98

0.0 0.0 0.0 00 00 00

00 00 00

Note 1; A20;0, A21;5, A22;10, A23;15,A24;20, A25;30, A26;40, A27;50, A28; 60,A29--A35;0

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(4) Inverter specifications (Extended function mode : B group)

Display Function name Category Screen display Initial Remarks

Order Code display EU US JPN

1 Selection of restart mode Set B01 00 00 00 2 Allowable UV time Set B02 1.0 1.0 1.0 3 Retry waiting time Set B03 1.0 1.0 1.0

4 Electronic thermal level Set B12 note note note Rated current of

each inverter

- Electronic thermal level (2

setting)

5 Electronic thermal

characteristics

- Electronic thermal characteristics (2

setting)

6 Overload restriction

operation mode

7 Overload restriction level Set B22 note note note Rated current

8 Deceleration rate while

overload restriction

9 Selection of software lock Set B31 01 01 01

10 Analog meter adjustment Set B81 80 80 80 11 Start frequency adjustment Set B82 0.5 0.5 0.5 12 Carrier frequency Set B83 5 5 12 13 Data initialization or

Trip history clear

14 Initialization mode Set B85 01 02 00 15 Frequency converting

value

16 STOP key condition Set B87 00 00 00 17 Restart mode after FRS

invalid

18 Monitor contents

for OPE-J

19 Dynamic braking usage

ratio

20 Stopping mode selection Set B91 00 00 00 21 Cooling fan control

selection

Set B212 note note note Rated current of

each inverter

Set B13 01 01 00 Set B213 01 01 00

Set B21 01 01 01

* 1.25 for each inverter

Set B23 1.0 1.0 1.0

Set B84 00 00 00

Set B86 1.0 1.0 1.0

Set B88 00 00 00 Set B89 01 01 01

Set B90 00 00 00

Set B92 00 00 00

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(5) Inverter specifications (Extended function mode : C group)

Display Function name Category Screen display Initial Remarks

Order Code display EU US JPN

1 Input terminal 1 assign Set C01 00 00 00 2 Input terminal 2 assign Set C02 01 01 01 3 Input terminal 3 assign Set C03 02 16 02 4 Input terminal 4 assign Set C04 03 13 03 5 Input terminal 5 assign Set C05 18 09 09 6 Input terminal 6 assign Set C06 09 18 18

7 Input terminal 1 condition Set C11 00 00 00 8 Input terminal 2 condition Set C12 00 00 00 9 Input terminal 3 condition Set C13 00 00 00

10 Input terminal 4 condition Set C14 00 01 00 Note 1 11 Input terminal 5 condition Set C15 00 00 00 12 Input terminal 6 condition Set C16 00 00 00

13 Output terminal 11 assign Set C21 01 01 01 14 Output terminal 12 assign Set C22 00 00 00 15 FM terminal condition set C23 00 00 00 16 Function of AL terminal

setting

17 Output terminal 11

condition

18 Output terminal 12

condition

19 AL output terminal

condition

20 Level of overload signal Set C41 note note note Rated current of 21 Arrival frequency

while acceleration

22 Arrival frequency

while deceleration

23 Level of deviation signal

under PID control

24 Analog input O adjustment Set C81 -- -- -25 Analog input OI adjustment Set C82 -- -- -26 Debug mode selection Set C91 00 00 00 27 Core monitor address Set C92 0000 0000 0000 28 Core monitor data Set C93 -- -- -29 Core set address Set C94 D0001 D000 D000 30 Core set data Set C95 -- -- --

Set C24 05 05 05

Set C31 00 00 00 Set C32 00 00 00 Set C33 01 01 01

each inverter

Set C42 0.0 0.0 0.0 Set C43 0.0 0.0 0.0 Set C44 3.0 3.0 3.0

Note 1 USP functi

on (NC) is allocated on US version and even another function such as CF1 is set, NO/NC

parameter is still the same. Therefore, please make sure the NO/NC parameter to suit the application.

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(6) Inverter specifications (Extended function mode : H group)

Display Function name CategoryScreen display Initial Remarks

Order Code display EU US JPN

1 Auto tuning setting Set H01 00 00 00 2 Motor data selection Set H02 00 00 00

- Motor data selection(2 setting)

3 Motor capacity setting Set H03 *3 *3 *3

- Motor capacity setting(2 setting) Motor poles setting H04 4 4 4

Motor poles setting( 2nd setting) H204 4 4 4

4 Speed response setting Set H05 20 20 20

- Speed response setting(2 setting)

5 Motor stabilization constant

setting

- Motor stabilization constant setting(2

setting)

6 Motor constant R1 setting Set H20 *2 *2 *2

- Motor constant R1 setting(2 setting)

7 Motor constant R2 setting Set H21 *2 *2 *2

- Motor constant R2 setting(2 setting)

8 Motor constant L setting Set H22 *2 *2 *2

- Motor constant L setting(2 setting)

11 Motor constant Io setting H23 *2 *2 *2

- Motor constant Io setting(2 setting)

12 Motor constant J setting H24 *2 *2 *2

- Motor constant J setting(2 setting)

13 Motor constant R1(auto tuning

data)

- Motor constant R1(auto tuning data,2nd setting

14 Motor constant R2(auto tuning

data)

- Motor constant R2(auto tuning data,2

setting

15 Motor constant L(auto tuning

data)

- Motor constant L(auto tuning data,2

setting

16 Motor constant Io(auto tuning

data)

- Motor constant Io(auto tuning data,2

setting

17 Motor constant J(auto tuning

data)

- Motor constant J(auto tuning data,2

setting

Set H202 00 00 00

Set H203 *3 *3 *3

Set H205 20 20 20 Set H06 100 100 100 Set H206 100 100 100

set H220 *2 *2 *2

Set H221 *2 *2 *2

Set H224 *2 *2 *2

H220 *2 *2 *2

H223 *2 *2 *2

*1 H30 *2 *2 *2 *1 H230 *2 *2 *2 *1 H31 *2 *2 *2 *1 H231 *2 *2 *2 *1 H32 *2 *2 *2 *1 H232 *2 *2 *2 *1 H33 *2 *2 *2 *1 H233 *2 *2 *2 *1 H34 *2 *2 *2 *1 H234 *2 *2 *2

*1; don’t change the data *2 ; factory set *3 ; specified by the capacity of each inverter

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[2] Motor specifications.

Output voltage

Motor MFG number

Output frequency

Hz Hz

[3] Load conditions

Equipment name

Torque characteristics

kWMotor output

pMotor poles

rpmMotor rated rpm

AmpsRated current

VRated voltage

HzRated frequency

AmpsStarting current

secAcceleration ti me

NmRequired torque

secDeceleration time

Load inertia (J)

kgm

1-7/E

Variable speed range

Hz to

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2. Measurement of the Internal Voltage Supply

There are PV5L, PV24L and NV12L internal DC voltage supplies. These supplies are isolated from the main high voltage portion. And it is not possible to measure DC voltages at the non isolated portion. Please make measurements for above mentioned voltages for the isolated portion.

Check pad of NV12 Check pad of PV24

Check pad of PV5

1 pin of TM2 is “L”common

PV5L supply voltage

Supplies 5V for I/O board. Nominal voltage : min. 4.90Vdc to max. 5.20Vdc Check PV5(address 1C) <- L

PV24L supply voltage

Supplies 24V to interface voltage supply, which is supplied to input terminals. Nominal voltage : min. 21.60Vdc to max. 26.40Vdc Check PV24(address 1A) <- L

NV12L supply voltage

Supplies -12Vdc to remote operator (DOP/DRW’s yellow back light ). Nominal voltage : max. -10.80Vdc to min. -17.5Vdc Check NV12(address 3A) <- L

“H” terminal voltage

Suppiles 10V to “H” terminal Nominal voltage : min 9.5Vdc to max 11.5Vdc

<->

Check “H”

“L” with VR (1kohm)

“Potentiometer function on the front case

Set “A01” :”00”

<->

Monitor “F01” display 0

50(60) with clockwise and anti clockwise.

Cooling FAN voltage (PV24N)

Supplies 24V to cooling FAN . Nominal voltage min 19. 9Vdc to max 27.2Vdc. Check Red wire

Black wire with the FAN.

Check the FAN working, direction(from down to up).

2-1/E

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3. Trouble Shoot

3-1. Error Messages - Possible Cause and Remedy:

(1) Over current 1 (E 01, E 02, E 03, E 04)

Phenomena: Over current (CT or Rsh;gate driver IC) for each condition.

E 01 : Over current during constant speed operation. E 02 : Over current during deceleration. E 03 : Over current during acceleration. E 04 : Over current at other condition than above mentioned.

(such as injection brake)

Cause: Load changed rapidly. Remedy: Eliminate rapid changed in load.

Cause: Sort circuit or earth contact (ground fault) in the motor or the motor cable. Remedy: Check with Megger. If the motor cable is disconnected from the inverter, the over

current should not be detected anymore.

Cause: A single-phase power failure (fuse, wire, ...) can cause a shutdown in certain

under load situations..

Remedy: Check all these mains phases and the mains fuses, preferably by comparison of

the three (two in case of single phase inverter) mains currents in a steady operating state.

Cause: The motor is switched with a motor contactor during frequency inverter operation.

Remedy: Switching over the motor is inhibited.

Cause: Defect in the power component. Remedy: Check the IGBT portion of ISPM.

Cause: Rapid acceler ation or deceleration. Remedy: Set suitable acceleration or deceleration time.

Cause: St arting frequency is too high. Remedy: Set starting frequency as low as possible.

Way to Reset: A

SJ100 has two kinds of detection; CT and Rsh. To resolve the detection at site, check the following

procedure.

1. Connect DOP/DRW.

2. Set F38 INIT DEBG ON. (to access debug mode)

3. Set F22 IPS POWR ALM mode, don’t set retry mode.

4. Test run and wait Over Current trip.

5. Set Core address “FBE4” if it’s 4kW or less.

5. Set Core address “FBE2” if it’s 5.5kW or above.

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Specimen ; “CO FBE4 01 0000” ; under normal; 0Hz “CO FBE4 15 0203” ; under over.C trip “CO FBE4 15 C203” ; under OC.Drive trip. “CO FBE4 15 4103” ; under OC.Accel trip

“FBE4” or “FBE2” is 1 byte data, the data is hex data. Example “4103”; “03” has no meaning. Resolve “41”h bit by bit, “41”h -> “0100 0001”b if you found “xxxx xxx1” ; this means Over current detection from CT (CTU or CTW) if you found “xxxx xx1x” ; this means Over current detection from Rsh

Standard operator is not available on this trouble shooting.

(2) Overload (E 05)

Phenomena: Overload (detected by CT) of the inverter.

This error can be reset 10 seconds after the E05 came out.

Cause: Motor load is heavy. Remedy: Reduce the load and/or increase thermal level and/or use bigger capacity of

frequency inverter.

Cause: V- Boost value is high. Remedy: Reduce V-Boost value or increase thermal level and/or use bigger capacity of

frequency inverter.

Cause: Set wrong value for electronic thermal level [b12] and/or electronic thermal

characteristic [b13].

Remedy: Set suitable value. Cause: Set wrong value for the reactive current of the motor.

Remedy: Set suitable value. Reactive current value which should be input by function mode

is a value measured at 50Hz (60Hz) without load.

Way to Reset: A

(3) Braking Resistor Overload (over voltage) (E 06)

Phenomena: Over Voltage detection after BRD%ED was run out. Cause: BRD select ion is not suitable.

Remedy: Check BRD %ED, BRD resistor ohm, BRD resistor W attage, BRD resistor wire,

machine inertial, operation cycle.

Way to Reset: A

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(4) Over voltage (E 07)

Phenomena: Over voltage at DC bus line of the frequency inverter. Cause: Mains voltag e too high, mains voltage fluctuation or rapid mains voltage return

(choke energy leads to voltage increase).

Remedy: Make sure that mains voltage is within tolerance limits. Cause: In case SJ100 is used in combination with a regenerative braking unit(ISPM)/

resistor but the regenerative braking unit(ISPM)/resistor does not function.

Remedy: Replace regenerative braking unit(ISPM)/resistor. Cause: In case SJU100 is used in combination with a raking resistor but the braking

resistor cannot absorb the regenerative energy.

Remedy: Re-calculate and use suitable braking resistor. Cause: Deceler ation time is too short.

Remedy: Make deceleration time longer, use braking unit (resistor), use bigger capacity of

frequency inverter.

Way to Reset: A

(5) Under voltage (E 09)

Phenomena: Under voltage at DC bus line of the frequency inverter. Cause: The mains voltage is not available or not within the tolerance limits.

Remedy: Check all 3 (or 2) mains power supply voltage that it is within its specification. Cause: T hyristor for smooth charging is defect and DC bus voltage drops while operation

due to current flows through smooth charging resistor. Remedy: Change ISPM. Cause: Period of instantaneous power failure is longer than the set value [b02], or DC bu s

voltage go down to its detecting level while instantaneous power failure. Remedy: Get rid of the instantaneous power failure, evaluate the power supply system, set

bigger value for [b02].

Cause: O ne of the AC voltage is missing (applied only for 3 phase INV) Remedy: Check AC line voltage , check the fuses.

Way to Reset: A

(6) EEPROM error (E 08)

Phenomena: Abnormal situation occurs at the memory portion of the frequency inverter due to

incoming noise etc..

Cause: I nfluenced by Electrical Magnetic Interference. Remedy: Keep such noise source away from the frequency inverter.

Cause: Am bient temperature is too high. Remedy: Take countermeasure against high ambient temperature.

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Cause: Re- power up the frequency inverter short time after power off. It is necessary to

keep several seconds after power off to memorize the current data at EEPROM. If

this time is too short, this storage performance cannot be done and leads to

EEPROM error. Remedy: Keep certain time between power off and re-power up.

Cause: You didn’t wait 6 seconds or more at FACTORY SETTING. Remedy: Please try FACTORY SETTING again.

Cause: RS t erminal was keeping “ON” at power off. (If RS is on, INV can not write the

correct data to EPROM at power off, next power on E08 will come out.) Remedy: Please don’t use “RS” terminal “ON” at power off.

Cause: EEPRO M is def ect. Remedy: Change unit.

After you reset the INV, please make sure the parameters espec ially maximum freq. / A cc /Dec

time / Low limit freq. to prevent any damage.

Way to Reset: A or Power off

(7) CT error (E 10)

Phenomena: When abnormality noise is near the INV or an abnormality (off set level is out of

spec.) occurs on built in CT.

Cause: I nfluenced by Electrical Magnetic Interference. (such as near contactor on/off) Remedy: To Resolve if it’s influence, use another power line and don’t connect motor wires,

control wires. If no error comes out, resolve noise causes. Cause: CT offset level failure

Remedy: To Resolve if it’s failure, use another power line and power on and check if E10

comes out at power on. If E10 came out , use (replace) another INV(ISPM).

Way to Reset: A or Power off

(8) CPU error (E 11, E 22)

Phenomena: Abnormal situation or malfunction of micro processor inside frequency inverter.

E 11 : CPU error from MCU inside core.

E 22 : CPU error from MCU on I/O board.

E22 is produced by MCU on I/O board and the causes is communication error between ISPM & M CU

on I/O board.

Cause: Cable ( between ISPM and I/O board)was cut. (E22) Remedy: Replace the cable.

Cause: Dust s on the pins of CN2 on I/O board. (E22) Remedy: Remove the dusts.

Cause: I nfluenced by Electrical Magnetic Interference. Remedy: Keep such noise source away from the frequency inverter.

Cause: Am bient temperature is too high. Remedy: Take countermeasure against high ambient temperature.

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Cause: Com ponent itself is defect. Remedy: Replace ISPM (in case of E 11) or I/O board board (in case of E 12).

(9) External Trip (E 12)

Phenomena: Trip due to have inputted an external signal to “EXT” input terminal of the

frequency inverter.

Cause: Fault y external device or equipment gives frequency inverter a trip requirement

when external trip function (EXT) is selected. Remedy: Evaluate external device or equipment which is connected to frequency inverter.

Way to Reset: A

(10) USP error (E 13)

Phenomena: Unexpected Start Protection. This error can occur when “USP” function is

selected. Cause: Fr eq uency inverter trips when it is powered up with RUN command is given.

Remedy: Disable RUN command when power up the frequency inverter. Or disable USP

function if possible to the system.

Way to Reset: A or set RUN command off (stop)

(11) Ground fault error (E 14)

Phenomena: Earth contact in the motor or the motor cable or in the IGBT. Frequency inverter

detects this earth contact only at power up.

To resolve the causes , please power off and disconnect the motor wire at INV (UVW)terminal.

Cause: Ear th contact in the motor or the motor cable. Remedy: Check the impedance between output portion(wire and motor) and earth.

Cause: Det e ct ion circuit /IGBT of the inverter is defect. If the m otor and t he mot or cable is

disconnected from the frequency inverter, the ground fault should not be detected

anymore. Remedy: Please disconnect the motor and the motor cable.

If E14 comes out at power on, please replace the unit.

Way to Reset: Don’t reset.

(12) Over voltage at source (E 15)

Phenomena: High voltage at power source line. Frequency inverter cannot protect source over

voltage. If it is too high, frequency inverter will be damaged. Cause: Sour ce voltage is too high.

Remedy: Check the source voltage continously.

Insert AC reactor at source lines.

Way to Reset: A

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(13) Over temperature (E 21)

Phenomena: Temperature sensor which located close to IGBT inside ISPM shows a too high

temperature. Cause: Vent ilator blocked. (for models which has ventilator.)

Remedy: Check ventilator Cause: The frequency inverter does not get enough cooling air.

Remedy: Check cabinet ventilation, air filters, and ventilation openings in the cabinet.

Way to Reset: A

(14) PTC error (E 35)

Phenomena: Resistance of motor thermistor is high. This error can occur when you select

“PTC” function. Cause: Too much load of the motor.

Remedy: Reduce the load, use bigger motor. Cause: Motor t hermist or is not connected while PTC function is selected.

Remedy: Disable PTC function when it is not used. Cause: Char acteristics of the motor thermistor is not suitable. Frequency inverter gives

PTC error when the resistance value becomes more than 3k ohm +-10%. Remedy: Use motor which has suitable thermistor for the inverter.

Or change thermistor characteristics of the thermistor by debug mode.

Way to Reset: A

Explanation of the way to reset.

A : Make close the terminals between RS and P24 (CM1 only for Japanese version) on the I/O board, or

press “STOP/RESET” key of the operator.

3-6

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3-2. Analysis of Various Operating Problems That Do Not Trigger an Trip

message.

Problem Possible cause Remedy

The motor does not start Mode of frequency command [A01]

and/or Run command [A02] is not proper Incorrect power supply condition Check that the power supply is

Inverter is in trip mode Get rid of the trip cause 0 Hz of Multi-stage speed is given FRS and/or RS is remaining Make FRS and RS invalid 0 Hz command is given Each phase to phase voltage does

not balance. (out of +-3%) Load is too heavy Decrease the load or use bigger

If you use DOP or DRW, DIP switch selection of the operator is incorrect.

Check each mode again

within its specification

Replace the unit

capacity of inverter and motor Set as follows

Same as J300, J100,L100

Inverter Failure Replace the unit

Rotation direction is opposite

Motor does not increase speed

The inverter cannot be programmed

Unstable rotation of the motor

Data is not changed Forgot to press [STR] key Press [STR] key after changing

Cannot change data by Copy Unit

Wiring of the mo tor cable is incorrect (U, V, W) Setting of [F04] is incorrect Check the setting

Motor load is too heavy (Overload limitation) External frequency set (VR) is out of order Frequency limiter [A61] is set Elim inat e fr equency limiter

Acceleration time is too short Set longer acceleration time Software lock is selected [b31] Make software lock invalid

While INV running Stop the INV RS or FRS command is given Make them invalid Multi stage speed command is

given Loose connection of DOP/DRW Connect DOP/DRW properly

Inverter is in trip mode Reset the inverter Motor load is changing heavily Reduce t he motor load changing

Source voltage is changing Reduce the changing Mechanical resonance Change output frequency

Turn main power off within 6 seconds after pressing [STR] key Turn power off within 6 seconds after started copying

Check the wiring of the motor cable

Remove or decrease the motor load replace VR

Make inverter in stop mode

or use bigger capacity of inverter and motor

data Make sure to wait at least 6 seconds after [STR] key is pressed Make sure to wait at least 6 seconds

3-7

Page 19

3-3. How to Initialize the Data (FACTORY SETTING)

1. Select the mode of initialization data to which you want to initialize by [b85]. Japanese version data -----> Set “00” and store EU version data -----> Set “ 01” and store US version data -----> Set “ 02” and store

2. Set [b84] to “01” to initialize and store.

3. Keep pressing keys at the same time.

FUNC.

(If front case is not closed by the screw, difficult to press 3keys.)

FUNC.

STOP

RESET

4. Additionally press key and release key approximately after one second.

5. Keep pressing keys until “d 00” will blink. (Approximately 2 seconds.)

STOP

RESET

6. Release all the keys after starts blinking.

Initializati on end

FUNC.

ON (press)

STOP

RESET

1s or more

[c95] ; INV kW code 01;0.2kW , 02;0.4kW , 03;0.75kW (0.5 kW) , 04;1.5kW , 05;2.2kW , 06;3.7kW(4.0kW) , 07;5.5kW, 08;7.5kW

Release after “d 00 started blinking

”

3-8

Page 20

3-4. Error Message comparison

Digital Panel DOP / DRW Contents

Over current while constant speed

OC. Drive OC. Decel OC. Accel Over. C

Over. L OL. BRD

driving (CT or gate driver IC) Over current while deceleration (CT or

gate driver IC) Over current while acceleration (CT or

gate driver IC) Over current at other condition than

above(such as 0Hz,injection brake) (CT or gate driver IC) Over load (Possible to reset after 10 seconds has passed, detected by CT) Over voltage after the BRD%ED was run out. (DC bus)

Over voltage (DC bus)

Over. V

EEPROM error

EEPROM

(Check the parameters again if this error occurred) Under voltage (DC bus)

Under. V CT CPU 1 CPU 2 External USP GND Flt OV. SRC OH FIN PTC

CT offset error such as external noise or CT itself

CPU error

External error

USP error

Ground fault at power-on detected by CT

Over voltage at source (DC bus) (continuously 100sec while stop)

Over temperature (in the ISPM)

PTC error (only terminal 5 )

3-9

Page 21

3-5. Other Displays

Digital Panel Contents

- Reset terminal is ON

- During initialization (such as at power-on)

- Voltage is within UV level

- Power OFF

- During retry mode

- During initialization as EU settings

- During initialization as US settings

- During initialization as Japanese settings

- Erasing trip histories

- Copying with DRW,DRW-2

- When there is no data (i.g. feedback data of PID, etc.)

Auto tuning was done.

Auto tuning was failed.

3-6. Auto tuning under high incoming voltage

If Auto tuning is not successful , try following procedure.

1. Set C91 “01” and press STR key. (to access debug mode)

2. Set H01 “01” and press STR key. (to do auto tuning)

3. If the SJ100 is 4kW or less, set C94 “fb82” and press STR key.

3. If the SJ100 is 5.5kW or above, set C94 “fb80” and press STR key.

4. Set C95 “0000” and press STR key.

5. Run command ON. (Run key or FW terminal) to get started Auto Tuning.

3-10/E

Page 22

4. Ambient Condition of the Frequency Inverter

4-1. Required Derating in case of 50deg, 55deg of Ambient Temperature

Inverter ratings can be influenced by many factors. You can find in this section, the relation between ambient temperature and output current (%) and carrier frequency.

Standard ratings in 40 degree C Top cover removed condition in 50 degree C max. Top cover removed condition in 55 degree C max.

% rate of output current

100%

90%

80%

70%

Carrier frequency [kHz]

100%

SJ100-002NFE(U)

SJ100-007NFE(U)

% rate of output current

100%

1614121086420.5

100%

SJ100-004NFE(U)

90%

80%

70%

1614121086420.5

Carrier frequency [kHz]

SJ100-015NFE(U)

90%

80%

70%

Carrier frequency [kHz]

90%

80%

70%

14121086420.5 Carrier frequency [kHz]

1614121086420.5

4-1

Page 23

SJ100-022NFE(U)

SJ100-037LF(U)

100%

90%

80%

70%

100%

90%

Carrier frequency [kHz]

SJ100-004HFE(U)

100%

90%

80%

70%

60%

50%

1614121086420.5

40%

Carrier frequency [kHz]

1614121086420.5

SJ100-007HFE(U)

100%

90%

80%

70%

60%

50%

40%

100%

90%

80%

70%

Carrier frequency [kHz]

SJ100-015HFE(U)

80%

70%

60%

50%

1614121086420.5

40%

Carrier frequency [kHz]

1614121086420.5

SJ100-022HFE(U)

100%

90%

80%

70%

60%

50%

40%

Carrier frequency [kHz]

60%

50%

14121086420.5

40%

Carrier frequency [kHz]

1614121086420.5

4-2

Page 24

100%

90%

80%

70%

60%

50%

SJ100-040HFE(U)

40%

100%

90%

80%

70%

Carrier frequency [kHz]

SJ100-055LFU

Carrier frequency [kHz]

SJ100-055HFE(U)

14121086420.5

SJ100-075LFU

100%

90%

80%

1614121086420.5

70%

1614121086420.5

Carrier frequency [kHz]

SJ100-075HFE(U)

100%

90%

80%

70%

Carrier frequency [kHz]

4-3

100%

90%

80%

70%

1614121086420.5 Carrier frequency [kHz]

1614121086420.5

Page 25

4-2. Required derating toward altitude

100%

90%

80%

70%

1000

2000 3000 4000

Altitude [m]

Example of calculation

SJ100-007NFE (4 Amps) is installed at 2000m of altitude and 16kHz of carrier frequency. Required derating of output frequency of this case will be as follows.

4 [Amps] * 90% * 95% = 3.4 [Amps]

Carrier frequency derating

Altitude frequency derating

<Note 1> When the top cover is removed for the high ambient temperature, inverter should be installed

in an enclosure of IP 4* (see EN60529) to comply with LVD directive.

<Note 2> If class B of EMC directive is required, carrier frequency must be set to 5kHz.

4-4/E

Page 26

5. Level of Each Detection

5-1. DC Bus Voltage Detection Characteristics

Frequency inverter has several detection characteristics for DC bus voltage as followings.

[1] 200V class

DC bus voltage [Vdc]

400

Over voltage level 395V +- 20V

350

300

250

200

150

100

Trip

Reset

Trip

Actual DC bus voltage

BRD on/off level 370V +-20V

Under voltage recovering level 220V +- 10V

Under voltage level 190V +- 10V

Trip

Display

example of monitoring output frequency

Over voltage trip

During Under voltage

OV.SRC level ; 375V +- 20V (continuously 100sec while stop) BRD circuit has no hysterisys

5-1

Under voltage trip or

Waiting for Retry

Page 27

[2] 400V class

DC bus voltage [Vdc]

800

Over voltage level 790V +- 40V

700

600

500

400

300

200

100

Trip

Reset

Trip

Actual DC bus voltage

Trip

on on

BRD on/off level 740V+-40V

Under voltage recovering level 440V +- 20V

Under voltage level 380V +- 20V

Display

example of monitoring output frequency

Over voltage trip

During Under voltage

Under voltage trip or

Waiting for Retry

OV.SRC level ; 750V +- 40V (continuously 100sec while stop)

5-2

Page 28

5-2. Output Current Detection Characteristics

Frequency inverter has several detection characteristics for output current to protect IGBT from break down, or to protect motor from over heat.

[1] Over current

Frequency inverter shuts off the output instantaneously when output current exceeds to 220%( 190) of its rated current. (OC level is no link with Electronic thermal level)

e.g. Over current protection level of SJ100-015NFE (7.1 Amps of rated current) is

7.1 [Arms] * 200% = 14.2 [Arms] = 20.1 [A peak]

[2] Over load (Ele ctronic thermal pro te ction)

Frequency inverter shuts off the output when integration value of output current and time exceeds specific value.

time

180s

No over load trip with 115% load

120s

60s

100%

% output current of the rated current of the frequency inverter

E-Thermal Level = [100]

Over Current trip 220%(-> 4kW) 190%(5.5kW ->)

150%, 60s

180%, 10s

220%(190%)150%

This Electronic thermal level can be changed from 50% to 120%. (Initial setting is 100%.)

time

180s

E-Thermal Level = [50]

120s

60s

150%, 60s

180%, 10s

50%

% output current of the rated current of the frequency inverter

100%

220%(190%)150%

5-3

Page 29

5-3. Motor Temperature Detection (PTC)

Frequency inverter has a motor temperature sensor input (PTC input : PTC resistor). When the resistance value is more than 3k ohm +-10%, the frequency inverter trips with “E35”.

SJ100 inverter

U V W

L5(PTC)

Motor

PTC thermistor

Except Japanese version

5-4. Over Temperature Detection of the Frequency Inverter

Frequency inverter has a temperature detection against power devices of the main circuit. Frequency inverter shuts down the output when temperature around IGBT comes up to 120 degree C.

5-4/E

Page 30

6. Measurement & Replacement of Subassemblies

6-1. Insulation Measurement

For SJ100 inverter,

do not perform insulation measurements

, otherwise MOV will be damaged.

(MOV; between R(L1)-G, S(L2)-G, T(L3)-G)

6.2. Power Components Measurements.

When checking the power components, the following procedure is recommended:

Clear voltage

W ait for capacitors discharge

Check capacitors for neutrality

Disconnect mains and motor wires

Test the diodes and IGBTs using a universal tester with a diode function.

Visual check is important for the ISPM, check the appearance such as smoke trace.

Note:

[1] DC BUS Measurement

Check “+” <- “ - ” voltage Zero.

In this test, the absolute values are not so important, since they depend strongly on the test device used. The uniformity of the measured value is more important.

Resistance Measurement

From

Allowable Value

50kohm or more

P1, PD are located on the CB board / snubber board. Check “+1” and “+” terminal are shorten by (copper) bar.

[2] Soft charge Resistor (RS) , Thyristor (THY) Measurement

Resistance Measurement

From

P1 PD

Allowable Value

15 to 25 ohm

(From P1 To PD From PD To P1 ;if RS was opened)

6-1

Page 31

[3] Rectifier Measurement

(Ll)

Each R(Ll), S(L2) and

(L2)

(L3)

This is to measure 6 rectifiers of the input side.

Resistance Measurement From R(Ll)

S(L2) S(L2) T(L3) T(L3)

R(Ll) R(Ll)

S(L2) T(L3)

S(L2)

R(Ll) T(L3) S(L2)

R(Ll) T(L3)

R(Ll) S(L2) T(L3)

P1PDTHY

Main circuit of SJ100

Allowable Value

50kohm or more

Rsh

T(L3)

Each R(Ll), S(L2) and

50 ohm or less

T(L3)

Each R(Ll), S(L2) and

50 ohm or less

T(L3)

Each R(Ll), S(L2) and

50kohm or more

T(L3)

To make sure MOV, visual check of MOV is necessary on the ISPM.

CTU

U V W

CTW

If the result is out of its spec, replace the unit. ( relative check is important )

MOV(ZNR);ZNR1,ZNR2,ZNR3 are for phase to phase MOV(ZNR);ZNR4,ZNR5,ZNR6 are for phase to ground

6-2

Page 32

[4] IGBT Measurement

Resistance Measurement

From

+ +

+ U V

U V

If the result is out of its spec, replace the unit. Please note that this cannot cover 100% to find IGBT failure because if the power devices in failure,

U V

+ +

+ U V

Allowable Value

50kohm or more

50 ohm or less

50kohm or more

Rsh

DC current detecting resistor (shunt resistor) (Order of mili ohm)

sometimes you can find the failure in components while they are activated. (You cannot find the failure while they are not activated.)

[5] Cooling FAN voltage circuit in the ISPM (PV 24N)

Check “b92” is preset “”00 (FAN to be worked) and disconnect the cooling FAN

Resistance Measurement

From

Pin(up) (Red)

Pin(up) (Black)

( relative check is important )

[6] Cooling FAN

Disconnect the cooling FAN and measure impedance of FAN circuit.

Resistance Measurement

From

Red wire

Black wire

( relative check is important )

[7] BRD(RB,+,-)

Disconnect BRD resistor. Red wire, Black wire mean tester’s wires.

Resistance Measurement

Black wire

Red wire

(only reference)

Resistance Measurement

Black wire

Red wire

(only reference)

Pin(down) (Black)

Pin(down) (Red)

Black wire

Red wire

Black wire

Red wire

Black wire

Allowable Value

20kohm or more

50ohm or less

Allowable Value

50kohm or less

100kohm or more

Allowable Value

100kohm - 400kohm

8ohm – 14ohm

Allowable Value

100kohm – 700kohm OL(initial charge)

2kohm – 4kohm

6-3/E

Allowable Value

Diode drop V

0.3 – 0.5 OL

Allowable Value

Diode drop V

Page 33

7. Maintenance and Inspection Procedure

7-1. Precautions

(1) Maintenance and Inspection Precautions

Be sure to check the followings before starting maintenance and inspection because there is a danger of electrical shock.

Display on the digital operation panel and POWER indication has been turned OFF.

The voltage between + and - is 15Vdc or lower.

Discharging resistor (500 ohm 30W for 200V class, 1k ohm 60W for 400V class) has been

connected between + and - terminals for 15 seconds or more after main power had turned off,

(2) General Precautions

Always keep the unit clean so that no dust nor other foreign materials come inside of the

frequency inverter.

Pay attention to broken lines and faulty connections. Firmly connect terminals and connectors.

Keep frequency inverter away from moisture and oil.

Dusts, steel filings, swarf , and other foreign materials can damage insulation and causing

unexpected accidents/failure. Please pay attention to them.

7-2. Measurement of Mains Voltage, Current and Power

General measuring instruments for mains voltage, current and power are shown in Table 7-1. The voltage to be measured is the effective value of fundamental wave, and the power to be measured is the total effective value.

(1) Measurement of output voltage

Moving iron type instrument does not show accurate values for measurement of the output voltage. Make measurements according to the method shown in Fig. 7-3 (table 7-1) or using the circuit indicated in Fig. 7-1 and 7-2.

Frequency Inverter

U V W

2W 220kohm

Diode

600V 0.1A or above (200V class)

1000V 0.1A or above (400V class)

Fig. 7-1. Output voltage measurement circuit (with load)

Motor

Load

Fundamental wave effective value : V

Moving coil type DC Volt meter 300V (200V class) 600V (400V class)

= VDC * 1.1

7-1

Page 34

When there is no motor connected to the inverter, please use additional resistor like Fig. 7-2. There will be a voltage at output terminal even the frequency command is naught due to the lea kage current of the semiconductor devices.

Frequency Inverter

Additional resistor 5kohm 30W (200V class)

100W (400V class)

U V W

2W 220kohm

Diode

600V 0.1A or above (200V class)

1000V 0.1A or above (400V class)

Fig. 7-2. Output voltage measurement circuit (without motor)

Fundamental wave effective value : V

Moving coil type DC Volt meter

= VDC * 1.1

300V (200V class) 600V (400V class)

(2) Measurement of Input voltage and Input / output current

Use moving iron type ampere meter. (Refer to Fig. 7-3 and Table 7-1.)

(3) Measurement of Input and output power

Use electrodynamics type watt meter for single phase use. Make measurements for all 3 phases is case there is an unbalance in voltages and currents.

L3 / N

Fig. 7-3. Measurement Instruments

Frequency Inverter

L3 / N

U/T1

V/T2

W/T3

U-V

V-W

U-W

Motor

7-2

Page 35

Table 7-1 Measuring Instruments

Item

Suppl y voltage

Supply current

Supply power

W1 Supply power Factor Pf1

Output voltag e

Output current

L1-L2

, E

Instruments

and E

L2-L3

L3-L1

Moving iron type voltmeter or

Type of Instrument

Rectifier type voltmeter

IL1, IL2 and I

W11 and W

Moving iron type ammeter Total effective value

Electrodynamics wattmeter Total effective value

Calculate from above measured values E1, I1 and W1

, E

U-V

V-W

IU, IV and I

⋅⋅

and E

W-U

100

(%)

According to Fig.7-1 and Fig.7-2 Total effective value

Moving iron type ammeter Total effective value

Remarks

Fundamental wave effective value

Output power

WO1 and W

Electrodynamics wattmeter Total effective value

Wo Output power

Calculate from above measured values Eo, Io and Wo

factor Pf2

⋅⋅

100

(%)

NOTE : Use a meter indicat ing a fundamental wave effective value for voltage, and meters indicating

total effective values for current and power.

7-3

Page 36

7-3. Maintenance of Parts

(1) Maintenance of printed circuit board (I/O board)

Printed circuit boards are maintenance free under normal applications except ALARAM relay (hardware). However, in case which maintenance and inspection are necessary, pay attention to the prevention of damage caused by static electricity as shown below.

* Prevent damage caused by static electricity

MCU and LSI on the printed circuit board can be destroyed by static electricity. Therefore be sure to ground work benches, soldering irons and yourself before start working on a printed circuit board.

(2) Maintenance of DC bus capacitor and cooling fan

We recommend that DC bus capacitors and cooling fans to be regularly replaced every three y ears taking their lives into account. Please note that their life span shorten when they are used in high temperatures and heavy loads.

Ambient temperature (deg)

-10

7-4. If you install replacement INV at site

If you install replacement units at site, please preset the parameter by the panel or copy unit.

Capacitor Life Curve

210

Capacitor life time (year)

436587109

12 hours a day operation

When the inverter is installed in a cabinet, ambient temperature is the temperature in the cabinet.

If you used the previous I/O board to replacement unit, the parameters are not changed.

Because parameters are memorized in the EEPROM on the control board on J100 /J300 series, and if we used the previous control board to replacement unit at site to minimize the time. In case of L100,SJ100 series, EEPROM is on the ISPM, even we replaced I/O board, the parameter is still the same.

7-4/E

Page 37

8. Daily Inspection and Periodical Inspection

Inspection

point

8-1

Overall

Main

circuit

Item

Ambient Environment

Devices overall Check for abnormal vibrations and Power supply

voltage

Overall Check installation for looseness.

Terminal block No damage DC bus

capacitor

Relay Check for stuttering noise when Resistors Check for cracks or changes in color Cooling fan Check for abnormal vibration and

Check ambient temperature, humidity, dust, corrosive gas, oil mist, etc.

noise. Check voltage bet ween in put li nes .

Check for evidence of over heating in the various components Clean

Check for leaking liquid Check for swelling

operation

noise

Check for dust

Contents

Cycle

daily

periodic

" "

Method

Visual and aural inspection Measure the voltage between input terminals Tighten

Visual inspection

Visual inspection Visual No abnormalities

inspection Aural

inspection Visual inspection

-Rotate manually while power off

-Increase

tightening Visual inspection

Ambient temperature : -10deg to 40deg, no icing

No abnormalities. Within its specification

Tightening torque (except for terminal block)

M3: 0.5 - 0.6 N-m M4: 0.98 - 1.3 N-m

No abnormalities

No abnormalities No abnormalities

- Smooth rotation

- No abnormalities

Criteria

Standard

replacement

period

2 - 3 years

Instruments

Thermometer

Hygrometer Tester

Tester

Page 38

8-2/E

Inspection

point

Control circuit

Display

Item

Operation check Check the balance of the output

voltage of each phase to phase without motor.

Component check including PCB

Capacitors on I/O board Digital operation panel

Perform a sequence protection operation test and make sure that there are no errors in the protection and display circuits. No abnormal odor nor changes in color.

No significant corrosion. No liquid leakage nor deformation.

- No illegible display

- No lack of character

- Segment failure of LEDs

Contents

Cycle

daily

periodic

Method

Measure the output voltage between U, V and W Simulate operation of the protection circuit Visual inspection

Visual inspection Visual inspection

Within 2% of voltage difference between each phases.

Operate without any trouble

No abnormalities

No abnormalities Normal operation.

Display is readable.

NOTE : 1. Life time of capacitor is affected by the ambient temperature. See Capacitor Life Curve in the following.

2. The frequency inverter must be cleaned periodically. If dust accumulates on the fan and heat sink, it can cause overheating.

3. See item 7-3 (2) for the life time of the capacitor.

Criteria

Standard

replacement

period

Instruments

See next page

Page 39

9. Image block diagram

)

(LFU,NFE)

(1). IMAGE BLOCK DIAGRAM OF SJ100 INVERTER

＊１

R(L1)

S(L2)

T(L3)

CORE INVERT ER

(IS PM)

CONVERTER

POW ER S UPPLY

DETECT V,I

DC REACTOR

(OPTION)

PD(+1)

BRD resistor(option)

P(+)

SUB CO ND E N C ER BOAR D( HFx)

N(-

Tr BR

I/O BLOCK

(I/O board)

MCU

+ +

INVERTER

U(T1) V(T2)

W(T3)

OPERATION PANEL WITH

POTENTIOMETER

HITACHI

DRIVE CIRCUIT

SERIAL COMMUNICATION

MCU

EEPROM

ISORATION

EMC DIRECTIVE COMPLIAN T WITH DEDICATED NOISE FILTER( OPTION)

Note; Main circuit capacitor CB; HFE,HFU; seri al connection.

; LFU,NFE; single connection.

COMMUNICATION

PORT

TERMINALS

US E R IN T E RFACE

REMORT OPERATOR

9-1/E

Page 40

Page 41

10-1. Spare Parts list

;

1 D 254858 2T004556 1 Key PAD (HITACHI) 2 D 254857 2T004372 4 Front case (S)

2 D 254855 1T001784 4 Front case (L)

3 D 254859 3T015677 7 Key cover 4 D 254864 4T013420 4 Volume KNOB 5 D 254863 4T013419 4 Top cover (S)

5 D 254865 4T013459 4 Top cover (L)

10-1

5 D 3T016369 4 Top cover (LL) 6 D 254856 2T004371 4 Case (S)

6 D 254854 1T001783 4 Case (M)

6 D 254853 1T001782 4 Case (L)

Class

Parts Code DWG.No. Parts Name Remarks Quantity Lot

For all models SJ100-002-007LFR

SJ100-002-005NFE SJ100-002,004NFU

SJ100-015-075LFR SJ100-007-022NFE SJ100-007-022NFU SJ100-037-075LFU

SJ100-004-075HFR SJ100-004-075HFE

For all models For all models SJ100-002-007LFR

SJ100-002-005NFE SJ100-002,004NFU

SJ100-015-037LFR SJ100-007-022NFE SJ100-007-022NFU SJ100-037LFU

SJ100-004-037HFR SJ100-004-040HFE

SJ100-055,075LFU;HFE;HFU,LFR,HFR

SJ100-002-007LFR SJ100-002-005NFE

SJ100-002,004NFU SJ100-015,022LFR

SJ100-007,011NFE SJ100-007NFU SJ100-004-022HFR SJ100-004-022HFE SJ100-004-022HFU

SJ100-037LFR SJ100-015,022NFE SJ100-015,022NFU SJ100-037LFU SJ100-037HFR SJ100-030,040HFE SJ100-040HFU

HFU

110 110

110

110 110 110

110

110 110

110

Page 42

6 D 1T001858 4 C ase (LL)

;

7 D 254862 4T013417 4 Rear cover (S)

SJ100-055,075LFU;HFE;HFU,LFR,HFR

SJ100-002-007LFR

110 110

SJ100-002-005NFE

7 D 254860 3T015700 4 Rear cover (L)

SJ100-002 SJ100-015-037LFR

004NFU

110

SJ100-007-022NFE SJ100-007-022NFU SJ100-037LFU SJ100-004-037HFR

HFU

110 110

7 D 3T016368 4 Rear cover (LL) 8 D 254861 3T015710 4 Condensor cover (L)

SJ100-004-040HFE

SJ100-055,075LFU;HFE;HFU,LFR,HFR

SJ100-037LFR SJ100-015,022NFE SJ100-015,022NFU SJ100-037LFU ,037HFR SJ100-030,040HFE

10-2

8 D 2T004495 4 Condensor cover (LL)

SJ100-055,075LFU;HFE;HFU,LFR,HFR

110

Class

Parts Code DWG.No. Pa rts Name Remarks Quantity Lot

9 C 254270 3T012518 2 Cooling fan(S)

9 C 254270 3T012518 2 Cooling fan(S) 9 D 254822 3T011924 4 Cooling fan(L)

10 D 254827 4T013337 1 ISPM-IO Cable (S)

10 254828 4T013337 4 ISPM-IO Cable (L) 11 --- 3T016869 3 ISPM (without PCB2) 11 -- 3T016870 3 ISPM (without PCB2)

11 -- 3T016871 3 ISPM (without PCB2) 11 -- 3T016872 3 ISPM (without PCB2)

SJ100-015,022LFR;HFR SJ100-015,022HFE;HFU

SJ100-055LFR;LFU SJ100-075LFU,LFR

SJ100-022NFE;NFU SJ100-037LFR;LFU;HFR SJ100-030HFE SJ100-040HFE

HFU SJ100-002-037LFR SJ100-002-022NFE;NFU

SJ100-037LFU SJ100-004-037HFR SJ100-004-040HFE;HFU

SJ100-055,075LFU,HFE;HFU,LFR,HFR

SJ100-002LFR;NFE;NFU

SJ100-004LFR;NFE;NFU, SJ100-005NFE

SJ100-007LFR SJ100-007NFE;NFU

SJ100-011NFE

23 13

110

110 11 11

11 11

Page 43

11 -- 3T016873 3 ISPM (without PCB2)

)

ge)

11 -- 3T016874 3 ISPM (without PCB2) 11 -- 3T016875 3 ISPM (without PCB2) 11 -- 3T017100 2 ISPM (without PCB2) 11 -- 3T017101 2 ISPM (without PCB2) 11 -- 3T016876 2 ISPM (without PCB2) 11 -- 3T016877 2 ISPM (without PCB2) 11 -- 3T016878 2 ISPM (without PCB2

11 -- 3T016879 2 ISPM (without PCB2 11 -- 3T016880 2 ISPM (without PCB2) SJ100-037HFR

SJ100-015LFR;NFE;NFU SJ100-022LFR;NFE;NFU SJ100-037LFR;LFU SJ100-055LFR;LFU SJ100-075LFR;LFU SJ100-004HFR;HFE;HFU SJ100-007HFR;HFE;HFU

SJ100-015HFR;HFE;HFU 1 1 SJ100-022HFR;HFE;HFU 1 1

11 11 11 11 11 11 11

11 SJ100-030HFE SJ100-040HFE;HFU

11 -- 3T017102 2 ISPM (without PCB2) 11 -- 3T017103 2 ISPM (without PCB2) 12 254890 4T013548 1 RS(soft charge resistor)

SJ100-055HFR;HFE;HFU SJ100-075HFR;HFE;HFU SJ100-002--022NFE;NFU

110 SJ100-037,055LFU SJ100-002-055LFR SJ100-004--055HFE;HFU,HFR

12 254890 4T013548 1 RS(soft charge resistor) 13 -- 4T013438 1 Copper bar

13 -- 4T013439 1 Copper bar

SJ100-075HFE;HFU;LFU,LFR,HFR

SJ100-002-007LFR SJ100-002,004NFE;NFU,005NFE

SJ100-015-037LFR

210

110

110 SJ100-007--022NFE,NFU

SJ100-007--022NFU,037LFU SJ100-004-037HFR SJ100-004--040HFE;HFU

14 -- SJ100L I/O board 14 -- SJ100EUL I/O board SJ100-002--022NFE;NFU

SJ100-002-037LFR;HFR

11 SJ100-037LFU SJ100-004--040HFE;HFU

14 -- SJ100UL

(only label

chan

I/O board

(from ’99 Oct. production)

SJ100-002-022NFU,037LFU SJ100-004-040HFU

14 -- SJ100075L I/O board SJ100-055,075LFR;HFR 1 1 14 --- SJ100075EUL I/O board SJ100-055,075LFU;HFE;HFU 1 1

Page 44

15 -- CB470 Capacitor board SJ100-037HFR,030HFE

SJ100-040HFE

HFU

15 -- CB68X4H Capacitor board SJ100-055HFR,HFE,HFU 1 1 15 -- CB68X6H Capacitor board

16 -- SJCB180A PCB2 16 -- SJCB330A PCB2 16 -- SJCB680A PCB2 16 -- SJCB470B2 PCB2 16 -- SJCB680B2 PCB2 16 -- SJCB2330A PCB2 16 --- SJCB2680A PCB2 16 --- SJCB560B2 PCB2

10-4

16 --- SJCB470B2T PCB2 16 --- SJCB680B2T PCB2

16 -- L100SB055L PCB2 16 -- L100SB075L PCB2 16 -- SJCB180B4 PCB2 16 --- SJCB270B4 PCB2 16 --- SJCB470B4 PCB2 16 --- SJCB680B4 PCB2 16 --- SJCB470B4T PCB2

SJ100-075HFR,HFE;HFU SJ100-002LFR

SJ100-004LFR SJ100-007LFR SJ100-015LFR SJ100-022LFR;011NFE SJ100-002NFE;NFU SJ100-004NFE;NFU, 005NFE SJ100-007NFE;NFU

SJ100-015NFE;NFU, 037LFR;LFU

SJ100-022NFE;NFU SJ100-055LFR;LFU SJ100-075LFR;LFU SJ100-004HFR;HFE;HFU SJ100-007HFR;HFE;HFU SJ100-015HFR;HFE;HFU SJ100-022HFR;HFE;HFU SJ100-037HFR,030HFE

11 SJ100-040HFE,HFU

16 --- L100SB055H PCB2 16 --- L100SB075H PCB2

SJ100-055HFR;HFE;HFU SJ100-075HFR;HFE;HFU

Page 45

Note No.10 4T013337 3 i s usable for 4T01337 4. The difference is t he length.

No.13 The copper bar is used between ISPM and heatsink.

C/H version is applied US version except key pad/kn ob/ cover/case etc.

This spare parts list will be changed without notice. To get latest spare parts list, please conta ct to sales office.

This service manual may not be revised if the spare parts list was revised.

Page 46

No. Parts name Quantity

1 Keypad 1 2 Front case (L) 1 3Key cover 1 4 Volume knob 1 5 Top cover (S) 1 6 Case (S) 1 7 Rear cover (S) 1

10-6

10 ISPM – IO cable (S) 1 11 ISPM 1 12 RS 1

14 I/O board 1

16 PCB2 1

SJ100-002NFE 002NFU 004NFE 004NFU 005NFE

Page 47

No. Parts name Quantity

1 Keypad 1 2 Front case (L) 1 3Key cover 1 4 Volume knob 1 5 Top cover (L) 1 6 Case (M) 1 7 Rear cover (L) 1

10-7

10 ISPM – IO cable (L) 1 11 ISPM 1 12 RS 1

14 I/O board 1

16 PCB2 1

SJ100-004HFE 004HFU 007NFE 007NFU 011NFE

Page 48

No. Parts name Quantity

1 Keypad 1 2 Front case (L) 1 3Key cover 1 4 Volume knob 1 5 Top cover (L) 1 6 Case (M) 1 7 Rear cover (L) 1

10-8

8 Cooling fan (L) 1

10 ISPM – IO cable (L) 1 11 ISPM 1 12 RS 1

14 I/O board 1

16 PCB2 1

SJ100-007HFE 007HFU 015HFE 015HFU 022HFE 022HFU

Page 49

No. Parts name Quantity

1 Keypad 1 2 Front case (L) 1 3Key cover 1 4 Volume knob 1 5 Top cover (L) 1 6 Case (L) 1 7 Rear cover (L) 1

10-9

8 Condensor cover 1

10 ISPM – IO cable (L) 1 11 ISPM 1 12 RS 1

14 I/O board 1 15 Capacitor board 1 16 PCB2 1

SJ100-015NFE 015NFU

Page 50

No. Parts name Quantity

1 Keypad 1 2 Front case (L) 1 3Key cover 1 4 Volume knob 1 5 Top cover (L) 1 6 Case (L) 1 7 Rear cover (L) 1 8 Condensor cover 1

10-10

9 Cooling fan (L) 1 10 ISPM – IO cable (L) 1 11 ISPM 1 12 RS 1

14 I/O board 1 15 Capacitor board 1 16 PCB2 1

SJ100-022NFE 022NFU 030HFE 037LFU 040HFE 040HFU

Page 51

10-11

No. Parts name Quantity

1 Keypad 1 2 Front case (L) 1 3Key cover 1 4 Volume knob 1 5 Top cover (LL) 1 6 Case (LL) 1 7 Rear cover (LL) 1 8 Condensor cover (LL) 1

9 Cooling fan (S) 1 10 ISPM – IO cable (L) 1 11 ISPM 1 12 RS 1

14 I/O board 1 15 Capacitor board 1 16 PCB2 1

SJ100-055LFU 055HFU



075HFU 055HFE 075HFE 055LFE

Page 52

10-12

No. Parts name Quantity

1 Keypad 1 2 Front case (L) 1 3Key cover 1 4 Volume knob 1 5 Top cover (LL) 1 6 Case (LL) 1 7 Rear cover (LL) 1 8 Condensor cover (LL) 1

9 Cooling fan (S) 2 10 ISPM – IO cable (L) 1 11 ISPM 1 12 RS 1

14 I/O board 1 15 Capacitor board 1 16 PCB2 1

SJ100-075LFU 075LFE

Page 53

10-2. I/O board compatibility

V: available - : not available

board

I/O SJ100EUL "C","D","H" V - - - -

SJ100EUL "E","F","G","H" - V - - SJ100075EUL "A" - - V - SJ100L "C","D","H" - - - V SJ100075L "A" - - - - V

Name “R

evision

”

002NFE-022NFE

037LFE

004HFE-040HFE

002NFR-022NFU

037LFU

004HFU-040HFU

055HFE,075HFE

055LFU,075LFU

055HFU,075HFU

002LFR-037LFR

004HFR-037HFR

055LFR,075LFR

055HFR,075HFR

Note; "SJ100xxxEUx" ; "SOURCE type" on the control terminal(different from SINK). "SJ100xxxL" ; "SINK type" on the control terminal.(different from SOURCE) kW setup is not necessary such as J100 , J300 series for I/O board if I/O board was replaced. There is no compatibility between L100 series and SJ100 series.

10-13

Page 54

10-3. O,OI terminal adjustment procedure

If you need the fine adjustment with out F31 IN EX%S, IN EX%E function(DOP/DRW), or A group A13,A14 function (on standard panel), refer to following procedure.

At first, stop the SJ100, and erase the INV trip (error) to change parameters.

O terminal adjus tment

Supply the DC10 [V] and if the freq. Setting(F01) is not enough max freq. , increase “C81” value and press the “STR” key and check the result. If the freq. Setting (F01) is not enough, continue the above procedure.

OI terminal adjustment

Supply the DC20 [mA] and if the freq. Setting(F01) is not enough max freq. , increase “C82” value and press the “STR” key and check the result. If the freq. Setting (F01) is not enough, continue the above procedure.

If the data was added, the freq. setting will be increased. ( concept is as same as J100,J300)

“C81” and “C82” are possible to preset while INV running.

10-14

Page 55

10-4. kW setup procedure

To set up kW, we advise you not to use DOP/DRW !, use only standard panel. Meaning set C91 "01" ; Debug on set C94 "D000" ; kW address set C95 "xx" ; kW code set B84 "01" ; to execute FACTORY SETTING Try FACTORY SETTING

Check B12' display (F-23 E-THM LVL)

B12's display table kW | 200V | 400V 002 | 1.40 | ---004 | 2.60 | 1.50 005,007 | 4.00 | 2.50 011,015 | 7.10 | 3.80 022 | 10.00 | 5.50 030,040 | 15.90 | 8.60 055 | 24.0 | 13.0 075 | 32.0 | 16.0

kW code table (common L100/SJ100) xx | kW 01 | 002 02 | 004 03 | 005,007 04 | 011,015 05 | 022 06 | 030,040 07 | 055 08 | 075

In case of L100, SJ100, it automatically detects it's voltage class with hardware in the ISPM, voltage class setup is not necessary.

10-15

Page 56