Hitachi SERIES D, 220-856 User Manual

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INSTRUCTIONS-PARTS

LIST

307–830

This

manual contains important warnings and information. READ AND KEEP FOR REFERENCE.

INSTRUCTIONS

EM590

2750 psi (190 bar, 19 MPa) Maximum Working Pressure

Model

Basic

Model

Same 3 ft (0.9 m) whip hose and spray gun with RAC IV DripLess T

220–856, Series D

sprayer on Upright cart without hose or gun

231–590, Series A

as 220–856 and includes 50 ft (15.1 m) hose,

ip Guard and 517 size SwitchT

Airless Paint Sprayer

ip

First

choice when

quality counts.

Supersedes Rev



Rev. F

. E

GRACO INC. P.O. BOX 1441

http://www.graco.com

COPYRIGHT

Graco

Inc. is registered to I.S. EN ISO 9001

MINNEAPOLIS, MN

1987, GRACO INC.

01744C

55440–1441

Table

of Contents

Warnings 2. Setup 5 Startup Maintenance Flushing 9 Application Troubleshooting 11 Motor Displacement Connecting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Methods

Brush Replacement

Pump

Rod and Bearing Housing

. . . . . . . . . . . . . . . . . . . . . . . . . .

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10.

13.

14.

15.

Symbols

Warning Symbol

WARNING

This

symbol alerts you to the possibility of serious

injury or death if you do not follow the instructions.

WARNING

Drive

Housing

Motor 17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Pressure Parts Parts Technical Graco Accessories 27 Graco Warranty 28.

Control

Control Adjustment – Pressure Control – Upright Sprayer

Data

Phone Number

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16.

19.

21.

23.

25.

27.

Caution Symbol

CAUTION

This

symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

FIRE AND EXPLOSION HAZARD

Improper result in a fire or explosion and serious injury



grounding, poor ventilation, open flames or sparks can cause a hazardous condition and

If there is any static sparking or you feel an electric shock while using this equipment,

ing immediately. Do not use the equipment until you identify and correct the problem.

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed.

Keep the spray area free of debris, including solvent, rags, and gasoline. Electrically disconnect all equipment in the spray area. Extinguish all open flames or pilot lights in the spray area. Do not smoke in the spray area. Do not turn on or of Do not operate a gasoline engine in the spray area. Use only with a grounded outlet that matches the grounded plug of this equipment.

f any light switch in the spray area while operating or if fumes are present.

stop spray-

 

WARNING

INJECTION HAZARD

Spray

from the gun, leaks or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury



Fluid injected into the skin is a serious injury injury

. Get immediate medical attention.



Do not point the gun at anyone or at any part of the body



Do not put your hand or fingers over the spray tip.



Do not stop or deflect leaks with your hand, body



Do not “blow back” fluid; this is not an air spray system.



Always have the tip guard and the trigger guard on the gun when spraying.



Check the gun dif



Be sure the gun trigger safety operates before spraying.



Lock the gun trigger safety when you stop spraying.

fuser operation weekly

. The injury may look like just a cut, but it is a serious

, glove or rag.

. Refer to the gun manual.



Follow the checking or servicing the equipment.

 T

ighten all fluid connections before operating the equipment.



Check the hoses, tubes, and couplings daily repair high pressure couplings; you must replace the entire hose.



Fluid hoses must have spring guards on both ends, to help protect them from rupture caused by kinks or bends near the couplings.

Pressure Relief Procedure

on page 1

1 if the spray tip clogs and before cleaning,

. Replace worn or damaged parts immediately

TOXIC FLUID HAZARD

Hazardous inhaled, or swallowed.



Know the specific hazards of the fluid you are using.



Store hazardous fluid in an approved container state and national guidelines.



Always wear protective eyewear solvent manufacturer

fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,

. Dispose of hazardous fluid according to all local,

, gloves, clothing and respirator as recommended by the fluid and

MOVING PARTS HAZARD

. Do not

Moving



parts can pinch or amputate your fingers. Keep clear of all moving parts when starting or operating the pump. Before servicing the equipment, follow the

equipment from starting unexpectedly

Pressure Relief Procedure

on page 1

1 to prevent the

 

WARNING

EQUIPMENT MISUSE HAZARD

INSTRUCTIONS

Equipment



This equipment is for professional use only



Read all instruction manuals, tags, and labels before operating the equipment.



Use the equipment only for its intended purpose. If you are not sure, call your distributor



Do not alter or modify this equipment. Use only genuine Graco parts.



Check equipment daily



Do not exceed the maximum working pressure of the lowest rated system component. Refer to the



Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the

nical Data



Do not use 1,1,1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or

misuse can cause the equipment to rupture or malfunction and result in serious injury

echnical Data

. Repair or replace worn or damaged parts immediately

on page 27 for the maximum working pressure of this equipment.

section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

fluids containing such solvents in pressurized aluminum equipment. Such use could result in a chemical reaction, with the possibility of explosion.



Do not use hoses to pull equipment.



Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose Graco hoses to temperatures above 82C (180F) or below –40C (–40

F).

Tech-



Do not lift pressurized equipment.



Comply with all applicable local, state, and national fire, electrical, and safety regulations.

NOTE: This

is an example of the DANGER label on

your sprayer

. This label is available in other

languages, free of charge. See page 27 to order

FIRE

AND

EXPLOSION HAZARD

Spray

painting, flushing or cleaning equipment with flammable liquids in

confined Use outdoors or in extremely well ventilated areas. Ground equipment,

hoses, A

cloths, arcs switches on and of

Failure to follow this warning can result in death or serious injury

areas can result in fire or explosion.

containers and objects being sprayed.

void all ignition sources such as static electricity from plastic drop

open flames

from connecting or disconnecting power cords or turning light

such as pilot lights, hot objects such as cigarettes,

READ AND UNDERSTAND ALL LABELS AND INSTRUCTION MANUALS BEFORE USE

SKIN INJECTION

HAZARD

Liquids

can be injected into the body by high pressure airless spray or

leaks

– especially hose leaks.

Keep body clear of the nozzle. Never stop leaks with any part of the body

. Drain all pressure before removing parts.A

ing of gun by always setting safety latch when not spraying. Never spray without a tip guard. In case of accidental skin injection, seek immediate

“Surgical T Failure to follow this warning can result in amputation or serious injury

reatment”.

void accidental trigger

4 307-830

Setup

WARNING

o reduce the risk of serious bodily injury caused by static sparking, fluid injection or over–pressuri zation and rupture of the hose or gun, all hoses must be electrically conductive, the gun must have a tip guard, and each part must be rated for at least

2750 psi (190 bar

, 19 MPa)

Working Pressure.

CAUTION

o avoid damaging the pressure control, which may result in poor equipment performance and compo nent damage:

Always use grounded, flexible spray hose (85) at least 50 ft (15 m) long.

Never use a wire braid hose as it is too rigid to act as a pulsation dampener

Never install any shutof (15) and the main hose. See Fig. 1.

f device between the filter

WARNING

1. Connect the hoses and gun to the sprayer. a 1/4 in. ID, 50 ft (15 m) long (minimum) main hose (85). For more flexible gun movement, install

a 3/16 in. ID, 3 ft (0.9 m) hose (86) between the main hose and the gun (87). Don’t use thread sealant, and don’t install the spray tip yet!

2. Fill the packing nut/wet-cup (221) Throat Seal Liquid (TSL), supplied.

Check the electrical service.

Electrical requirements: 120 V 15A (minimum).

Use a grounded electrical outlet located at least 20 ft (6 m) from the spray area.

Do not remove the grounding prong of the power supply cord, and do not use an ungrounded adapter

Extension cord specifications: 15A, 3 wires, grounding type. Note that long lengths reduce sprayer performance. A maximum extension cord length of 200 ft (60 m) is recommended.

1/3 full with

AC, 60 Hz,

Use

FIRE AND EXPLOSION HAZARD

Proper electrical grounding is essential to reduce the risk of fire or explosion which can result in serious bodily injury and property damage. See the warning section

ARD

grounding instructions.

FIRE OR EXPLOSION HAZ

on page 2 for more detailed

4. Flush the pump pump parts after factory testing. See page 9.

Prepare the paint.

the paint thoroughly nylon mesh bag to remove particles that could clog the filter

, if used, or the spray tip.

to remove the oil left in to protect

Flushing

Remove any paint skin. Stir

. Strain the paint through a fine

307-830 5



Keep

1/3 full with TSL at all times



Never install any shutof

f device here

Setup

114

15b





221

Fig.

6 307-830

01744C

Use

this procedure to help you start and operate the

sprayer properly and safely

Startup

5. Check all fluid connections for leaks the tightening connections.

Pressure Relief Procedure

. Follow

on page 1

1 before

WARNING

INJECTION HAZARD

o reduce the risk of serious bodily

injury

, follow the

dure W

ing or repairing any part of the spray system.

NOTE:

See page 9.

NOTE:

1. Turn the pressure adjusting knob (A) fully

2. Put the intake tube (3) in the fluid container.

Flush the sprayer if this is a first-time startup.

See Fig. 3 except where noted.

counterclockwise to minimum pressure.

Plug in the sprayer

arning

Pressure Relief Proce

on page 1

1 before check

6. Install the spray tip and tip guard. trigger safety latch. Install the spray tip according to the instructions supplied with it.

7. Adjust the spray pattern.

Increase the pressure slowly just until spray

from the gun is completely atomized. Use the lowest pressure needed to get the desired results. This reduces overspray and fogging, decreases tip wear and extends sprayer life.

If more coverage is needed, use a larger tip rather than increasing the pressure.

c. T

est the spray pattern. Adjust the spray tip pattern according to the instructions supplied with the gun or tip.



Trigger

safety latch shown engaged (SAFE)



rigger safety latch shown disengaged (OFF SAFE)



Engage the



CAUTION

Do not run the pump without fluid in it for more than 30 seconds to avoid damage to the displacement pump packings.

WARNING

FIRE AND EXPLOSION HAZARD

o reduce the risk of static sparking and splashing when flushing, always remove the spray tip from the gun and hold a

metal part of the gun firmly to the side of grounded metal pail.

Prime the pump.

a. Open

b. Disengage

the

pressure drain valve (44). T sprayer switch (105a). Slowly turn the pressure adjusting knob (A) clockwise until the sprayer starts.

When fluid comes from the

the trigger safety latch. See Fig. 2. Holding a metal part of the gun firmly against a grounded metal pail, trigger the gun until all air is forced out of the system and the paint flows freely from the gun.

urn on the

valve close it.

Fig. 2

105a

Release the trigger and engage the trigger safety latch.

Fig.

01745C

 

Maintenance

WARNING

INJECTION HAZARD

o reduce the risk of serious bodily

injury

, follow the

dure W

ing or repairing any part of the spray system.

arning

Pressure Relief Proce

on page 1

1 before check

Cleaning a Clogged Tip

WARNING

reduce the risk of serious bodily injury from from

fluid injection: NEVER operate the spray gun with the tip guard

removed. DO NOT hold your hand, body

the spray tip when cleaning or checking for a clog. Always point the gun toward the ground or into a pail.

, or a rag in front of

5. For very short shutoff periods, tube in the paint, relieve pressure, and clean the spray tip.

6. Flush the sprayer at the end of each work day and fill it with mineral spirits to help prevent pump corrosion and freezing. See page 9.

leave the suction

CAUTION

o prevent pump corrosion, and to reduce the chance of fluid freezing in the pump or pressure control in cold weather type of paint in the sprayer when it is not in use. Freezing can seriously damage the sprayer or result in a loss of pressure or stalling.

7. Coil the hose and hang it on the hose rack when storing it, even for overnight, to help protect the hose from kinking, abrasion, coupling damage, etc.

, never leave water or any

DO NOT try to “blow back” paint; this is NOT an air spray sprayer

Clean the front of the tip frequently

Pressure Relief Procedure

Follow the cleaning instructions given in your separate gun or spray tip instruction manual.

. Follow the

, page 1

1, first.

Shutdown and Care

1. Keep the packing nut/wet-cup (221) 1/3 full of

TSL

(Throat Seal Liquid, supplied) at all times to help prevent fluid buildup on the piston rod and premature wear of packings. Follow the

Relief Procedure

2. Keep the packing nut/wet-cup just tight

enough to stop leakage.

ing causes binding and excessive packing wear Follow the Then use a round punch or brass rod and light hammer to adjust the nut.

Pressure Relief Procedure

, page 1

1, before adding TSL.

See Fig. 5. Overtighten

Pressure

, page 1

Fig. 4

221

7460A

3. Clean the fluid filter (15) often the sprayer is stored. Follow the

Procedure

4. Lubricate the bearing housing (A) 100 hours of operation Relief Procedure

cover non-detergent oil. See Fig. 4.

 

, page 1

. Fill the bearing housing cavity with SAE 10

1, before cleaning the filter

. Follow the

, page 11. Remove the front

, and whenever

Pressure Relief

after every

Pressure

Fig. 5

01748C

Flushing

ypy

NOTE:

Several flushes may be required to clean the system and prepare it for the next fluid or storage. Use this chart to determine the required flushes and use the procedure below for flushing. *Use this category for flushing a brand new sprayer and flushing after storage.

System fluid in it:

*Oil-based solvent or paint

Oil-based solvent or paint

W based paint

has this

ater or water-

Next fluid to be sprayed:

Oil-based paint – new color

ater-based paint

Prepare for storage

ater–based

paint – new color Oil-based paint

Prepare for storage

Flushing order

Flush 1 Flush 2 Flush 3 Mineral spirits

Mineral spirits

arm soapy

water W

arm soapy

water W

arm soapy

water

none none

arm soapy

water none none

Clean water

Remove the spray tip from the gun.

Clean water

none

Mineral spirits

WARNING

INJECTION

o reduce the risk of serious bodily

injury

, follow the

dure W

HAZARD

arning

Pressure Relief Proce

on page 1

1 before check

ing or repairing any part of the spray system.

CAUTION

Put the suction tube into a grounded metal pail with 1/2 gallon of compatible solvent.

Start the sprayer the sprayer as you start to flush, trigger the gun into another container until the next fluid appears, then trigger the gun back into the fluid you are pumping. Circulate the flushing fluid a couple of minutes to thoroughly clean the system.

Before you spray or store sprayer:

Prime with oil

Prime with water

Relieve pressure Leave drain valve open

Prime with water

Prime with oil

Relieve pressure Leave drain valve open

. See page 7. T

o save the fluid in

NEVER allow water or water–base material to freeze in the pressure control. Doing so prevents the sprayer from being started and causes serious damage to the pressure control. Pump the water out with mineral spirits.

WARNING

FIRE AND EXPLOSION HAZARD

o reduce the risk of static sparking and splashing when flushing, always remove the spray tip from the gun and hold a

metal part of the gun firmly to the side of grounded metal pail.

Relieve pressure. Engage the trigger safety latch.

Remove the filter bowl (B) and screen (C). Rein stall the bowl and support (D) only screen separately

urn the pressure adjusting knob (A) fully counter

3. T

clockwise to the minimum pressure.

. Clean the

Raise the suction tube and trigger the gun to force solvent from the hose. Do not run the pump dry for more than 30 seconds to avoid damaging the pump packings! Relieve pressure.

Remove the suction tube and clean separately

Install the filter screen. Hand tighten the bowl.

Fig. 6

01749A

307-830 9

Application

Hold

the gun perpendicular to the surface. Keep the gun at an even 12 to 14 in. (300 to 356 mm) from the surface you are spraying. See Fig. 7.

Begin moving the gun horizontally at a steady rate. Start the spray stroke of the trigger as the gun is moving. Then, while the gun is still moving, and as you approach the other edge of the surface, release the trigger cess paint buildup at the end of each stroke.

f the target surface and pull

. This method avoids ex

RIGHT

Methods

The

best way to control the rate of coverage is with the

gun tip size.

larger tip orifice applies more paint. The width of the pattern depends on the fan pattern of the tip you choose.

Do not try to increase coverage by increasing the fluid pressure! Use the lowest pressure needed for good results. This prolongs the life of your sprayer and reduces paint lost by overspray

For interior corners aim the gun toward the center of the corner to be sprayed. By dividing the spray pattern this way See Fig. 9.

A small tip orifice applies less paint. A

, the edges on both sides are sprayed evenly

Fig. 7

Move the gun at a speed that provides a full, wet coating to be applied without runs or sags. Lap each stroke 50% over the previous stroke to produce a uniform paint thickness. Spray in a uniform pattern from right to left and then left to right for a professional finish. See Fig. 8.

OVERLAP EACH STROKE 50%

Fig. 8

10 307-830

WRONG

0072

0672

Fig. 9

If there is a wind, angle the spray pattern into the wind to minimize drifting. Paint from the ground to the roof.

Shrubs. T them with a dropcloth as the painter approaches the area. Remove the dropcloth as soon as the area is painted to prevent damage.

Concrete walks. cover them with a canvas dropcloth to avoid slipping. Otherwise a plastic cloth can be used.

Electrical outlets and lamps. Protect electrical outlets with masking tape. Cover lamps with plastic bags secured with masking tape.

Nearby objects. surface to be sprayed. If there is a nearby home, make a protective barrier by hanging plastic drop cloths between two long poles.

ie back shrubs with rope and stakes. Cover

If the walkways will be walked on,

Move portable objects upwind of the

0673

Troubleshooting

put, and pump is not stroking

pg ,

WARNING

Pressure Relief Procedure

o reduce the risk of serious bodily injury always follow this procedure before checking or repairing the sprayer.

Engage the gun safety latch.

2. T

urn the ON/OFF switch to OFF

Engage the gun safety latch.

Open the pressure drain valve. Leave the valve open until you are ready to spray again.

If you suspect that the spray tip or hose is completely

Unplug the power supply cord.

clogged, or that pressure has not been fully relieved

after following the steps above,

Disengage the gun safety latch. Hold a metal part of the gun firmly to the side of a grounded metal pail,

and trigger the gun to relieve pressure.

Check everything in the chart before disassembling the sprayer

PROBLEM CAUSE SOLUTION

Electric motor won’t run

Power cord or extension cord un plugged or damaged, or building cir cuit breaker or fuse has tripped

Motor overload switch1 has opened

Pressure setting too low

loosen the tip guard retaining nut or hose end cou pling to relieve pressure gradually completely

. Now clear the tip or hose.

Check, reset or replace.

Unplug sprayer motor to cool, decrease pressure.

Increase pressure.

VER

Y SLOWL

, then loosen

, relieve pressure, allow

Electric motor stops while spraying

Electric motor runs, but low paint output or no paint out put, and pump is not stroking

See the enough paint pressure”, on page 12, also.

PROBLEM, “

Not

”

Pressure control frozen or damaged by over–pressurization

Power cord or extension cord un plugged, or damaged, or building circuit or fuse is blown

Motor overload switch1 has opened

Pressure setting too low Spray tip plugged W

rong type extension cord

Piston ball check not seating Piston packings worn or damaged Intake valve ball check not seating Pump is frozen Pressure control frozen or damaged

by overpressurization Drive assembly damaged

ry to thaw2, or replace pressure control.

Check, reset or replace.

Unplug sprayer motor to cool, clear motor air passages of dirt and overspray; decrease pressure.

Increase pressure. Remove and clean. Use maximum 200 ft (61 m), 3 wire,

12 gauge, grounded extension cord. Service pump. See page 14. Replace piston. See page 14. Service pump. See page 14.

Thaw T

ry to thaw2, or replace pressure control.

Replace drive housing. See page 16.

, relieve pressure, allow

Pump worn or damaged Sprayer is not primed. Follow the procedure on page 7 again.

Replace pump. See page 14.

307-830 11

Troubleshooting

PROBLEM CAUSE SOLUTION

Paint leaks into wet-cup

Excessive surging from spray gun

Not enough paint pressure

ails or fingers in spray

pattern

Packing nut is loose Throat packings are worn or

damaged Spray tip or fluid filter is plugged

Spray tip too big or worn Paint too viscous W

rong type hose

Pressure setting too low Spray tip too big or worn Change the spray tip. Pressure control frozen or damaged

by overpressurization Pump worn or damaged Pressure setting too low

Fluid outlet filter (if used) is dirty or clogged

ighten. See page 8.

Replace packings. See page 14.

Disassemble and clean.

Change spray tip. Thin the paint. Use minimum 50 ft (15 m), grounded, flex

ible hose (wire braid hose is unacceptable).

Increase the pressure.

ry to thaw2, or replace pressure control.

Replace pump. See page 14. Increase pressure.

Clean filter with it.

. See instructions supplied

Spray tip too big or worn Fluid supply is low or empty

Paint too viscous W

rong type hose

Paint runs or sags Spitting from gun Air in fluid pump or hose Check for loose connections at pump

Static sparking from gun

The electric motor has an over-temperature switch which automatically resets upon cooling. If it opens the

electric motor shuts itself of

cord

and let use the lowest pressure setting needed when spraying. Prevent overspray from restricting the motor air passages;

Freezing paint or flushing water with mineral spirits, and usually causes

the sprayer cool for 30 to 60 minutes. Always

check and clean often.

results from failure to replace the

permanent damage to the pressure control.

Spray tip to big or worn

Spray tip is partially clogged Fluid supply is low or empty

Spray or work being sprayed is not properly grounded

and

f, unplug the power supply

water-base

Over-pressurization

(15 spray pump hose to the pressure drain valve, or (5) from using a clogged

Change spray tip. Refill and prime pump. Check fluid supply

often to prevent running pump dry Thin paint. Use minimum 50 ft (15 m), grounded, flex

ible hose (wire braid hose is unacceptable).

Change spray tip.

intake and tighten. Then prime pump. Clear tip. See page 8. Refill and prime pump. Check fluid supply

often to prevent running pump dry Correct problem before continuing. Follow

the warning section,

SION HAZARD

results from (1) using less than 50 m) of flexible spray hose, (3) from adding outlet and the spray gun, (4) from

or incorrectly assembled filter

hose, (2) from using a wire braid

FIRE OR EXPLO

on page 2.

a shutof

f device between the

attaching a spray

, if used.

12 307-830

Motor

Brush Replacement

NOTE: Replace the brushes when they have worn to

less than 10 mm. See Fig. 12. Always replace both brushes and

NOTE: Replacement brushes may last only half as long

as brushes by operating the sprayer with no load (remove the

Fig. 10

at the same time. A Brush Repair Kit, 220–853,

spring clip, 1

the original ones. T

pump connecting rod pin) for at least one hour

10–816, are available.

o maximum brush life, break in new

01745C

9. T

est the brushes. Remove the connecting rod pin (50). See 15, page 14. With the sprayer of the pressure control knob fully counterclockwise to minimum pressure. Plug in the sprayer sprayer on. Slowly increase the pressure until the motor is at full speed. Inspect the brush and commutator contact area for excessive arcing. Arcs should not “trail” or circle around the commu tator surface.

. T

urn the

f, turn

CAUTION

Do not touch the brushes, leads, springs or brush holders while the sprayer is plugged in, to reduce the risk of electric shock and serious bodily injury

10.

Install the brush inspection plates, gaskets and covers.

Break in the brushes. Operate the sprayer for at

11. least one hour with no load. Then reinstall the connecting rod pin (50).

WARNING

INJECTION HAZARD

o reduce the risk of serious bodily

injury

, follow the

dure W

ing or repairing any part of the spray system.

Remove both inspection covers (A). See Fig. 10.

Push in the spring clip (E) to unhook it, and then pull it out. See Fig. 1

Loosen

3. (E) away Remove the brush (C) and spring (B). See Fig. 12.

Inspect the commutator for excessive pitting, burning or gouging. A black color on the commuta tor is normal. Have the commutator resurfaced by a qualified motor repair shop if the brushes seem to wear too fast.

Install the new brush (C) so its lead is in the long slot (H) of the holder nal (E) under the terminal screw washer sure the motor lead (G) is still connected the at the screw. T

the terminal screw (F). Pull the brush lead

, leaving the motor lead (G) in place.

ighten the screw (F). See Fig. 12.

arning

Pressure Relief Proce

on page 1

. See Fig. 13. Slide the termi

1 before check

. Make

Order

Fig. 11

Fig.

part

no. 1

10–816

Hook of spring clip

mm minimum

Spring must coil in this direction

01227

Place the spring (B) on the brush as shown in Fig.

13. The spring must coil as shown.

Push in and hook the spring clip (D). See Fig. 13.

Repeat for the other side.

Fig.

307-830 13

Torque



80 ft–lb (107 N.m)

Fig.

76 75

Displacement

Pump

Repairing the pump

See

manual 307–806 for pump repair instructions.

Reinstalling the pump See

Rotate the crankshaft (A) so the connecting rod is in its lowest position.

49 223



4 222

01746B

The pump piston rod (223) should protrude about 1 in. (25 mm) above the pump cylinder

Screw the pump into the bearing housing (51) until

3. its pin hole is aligned with the connecting rod (52) pin hole. Insert the pin (50). Position the spring (49) so it covers the ends of the pin. See Fig. 15.

WARNING

Be sure the retaining spring (49) is firmly and completely

in the groove of the connecting rod to

the

pin (50) from working loose due to vibration.

the pin works loose, it or other parts could break of due to the force of the pumping action, resulting in serious

bodily injury

Adjust the pump so the cylinder’s top threads are flush with the face (B) of the bearing housing and the outlet nipple (32) is straight back. See Fig. 15.

, pump or property damage.

Fig. 14 and 15.

prevent

WARNING

INJECTION

o reduce the risk of serious bodily

injury

, follow the

dure W

ing or repairing any part of the spray system.

Removing the pump See

Flush the sprayer

Remove the clips (74,76) and drain hose (75).

Hold the intake valve (222) steady with a wrench and unscrew the suction tube (3).

Use a screwdriver to push the retaining spring (49) up, and then push out the pin (50).

Loosen the locknut (6). Unscrew the pump (4).

HAZARD

Pressure Relief Proce

arning

on page 1

Fig. 14.

. Relieve pressure.

1 before check

5. T

orque the locknut (6) to 80 ft-lb (107 N.m).

Reassemble the remaining parts, in the reverse order of removal.

52 51

Fig. 15

01751A

 

Connecting

Rod and Bearing Housing

WARNING

INJECTION

o reduce the risk of serious bodily

injury

, follow the

dure W

ing or repairing any part of the spray system.

HAZARD

arning

Pressure Relief Proce

on page 1

1 before check

10.

Align the connecting rod (52) with the crank (C) and push the bearing housing (51) onto the drive housing (14).

11.

Assemble the remaining parts. Refer to page 14 to reinstall the pump.

NOTE:

Refer to Fig. 16. Remove the pail hanger (7). Remove the front cover (12). Remove the pump as described on page 14. Remove the four screws (9) and lockwashers (10).

Pull the bearing housing (51) and connecting rod assembly (52) of

Clean and inspect the crankshaft (C). Wipe it clean with a rag (don’t use solvent). If the crankshaft is badly worn, replace the drive assembly (14). See page 21.

Clean and inspect the bearing housing (51) and connecting rod (52), including the needle bearing (A). Replace both parts if either is worn or dam aged. See Detail A.

Clean the mating surfaces of the bearing and drive housings.

f the crankshaft (C).

Detail A

CAUTION

o extend the service life of the connecting rod bearing, lubricate it properly operation, or whenever servicing the pump (whichev er comes first), fill the cavity (B) in the connecting rod with SAE non-detergent motor oil. See Detail A.

Coat the surfaces of the connecting rod and bear ing with SAE non-detergent motor oil. Liberally pack the needle bearing (A) with industrial grade, heavy duty grease. See Detail A.

Assemble the connecting rod (52) and bearing housing (51).

, extreme pressure, lithium soap

. After every 100 hours of

Fig. 16

01750B

 

Drive

WARNING

INJECTION

o reduce the risk of serious bodily

injury

, follow the

dure W

ing or repairing any part of the spray system.

NOTE:

Refer to Fig. 17 for this procedure.

HAZARD

arning

Pressure Relief Proce

on page 1

1 before check

Housing

Lightly tap the lower rear of the drive housing (14) with a plastic mallet to loosen it from the motor (16). Pull the drive housing (14) of

DO NOT drop the gear cluster (56) when removing

the drive housing (14). The gear may stay engaged in the motor or drive housing.

CAUTION

f the motor

NOTE:

get the crank (C) in its lowest position. T manually screwdriver.

Stop the sprayer at the bottom of its stroke to

o lower it

, carefully rotate the blades of the fan with a

Remove the front cover (12). Remove the four screws (9). Lightly tap the lower

rear of the bearing housing (51) with a plastic mallet to loosen it from the drive housing (14). Pull the bearing housing/connecting rod/pump assembly of

Remove the screws (42) from the recess of the drive housing (14). Remove the screws (72,53) from the rear of the motor’

Remove the screws (53) from the rear of the motor’

f the drive housing (14).

s front end bell.

14c

DO NOT lose the thrust balls (14c, 16b), or allow them to fall between the gears. The balls, heavily covered with grease, usually stay in the shaft recesses, but could become dislodged. If caught between gears and not removed, the balls will seri ously damage the drive housing. If they are not in place, the bearings will wear prematurely

6. Liberally apply bearing grease to the gear cluster (56).

Be sure the thrusts balls (14c,16b) are in place.

7. Place

16b

14b

the dark washer (14b) and then the light one (14a) on the shaft protruding from the big gear in the drive housing. Align the gears and push the new drive housing straight onto the motor and its locating pins.

Continue reassembling the sprayer

14a

12 13

Fig. 17

 

01752C

Motor

WARNING

INJECTION HAZARD

o reduce the risk of serious bodily

injury

, follow the

dure W

ing or repairing any part of the spray system.

NOTE:

Refer to Fig. 18.

Remove the four screws (13) and front cover (12). Disconnect the hose (30) and drain hose (80).

Remove the pressure control cover (21). Discon nect the four motor leads.

Unscrew the connector nut (103) at the pressure control. Swing the conduit (27) away from the connector.

Remove the conduit seal (18) from around the wires in the pressure control. Pull the motor leads through the elbow

arning

, one at a time.

Pressure Relief Proce

on page 1

1 before check

CAUTION

Always pull the motor leads one at a time to avoid loosening the terminals.

Loosen the nut of the connector (25) at the motor Pull the conduit (27) away from the motor and then pull the wires through the conduit, one at a time.

Remove the connector (25) elbow from the motor and then pull the wires through it one at a time.

Remove the screws (42) from the recess of the drive housing (14). Remove the screws (72) and washers (54) from the rear of the motor’s front end bell.

CAUTION

DO NOT drop the gear cluster (56) when removing the drive housing (14). The gear may stay engaged

in the motor or drive housing. DO NOT lose the thrust balls (14c, 16b), or allow

them to fall between the gears. The balls, heavily covered with grease, usually stay in the shaft recesses, but could become dislodged. If caught between gears and not removed, the balls will seri ously damage the drive housing. If they are not in place, the bearings will wear prematurely

10.

While supporting the motor to keep the sprayer from tipping, remove the capscrews (35) which hold the motor to the cart. Lift the motor of cart.

11.

Mount the new motor to the cart.

12.

Liberally apply bearing grease to the gear cluster (56). Be sure the thrusts balls (14c,16b) are in place.

13.

Place the dark washer (14b) and then the light one (14a) on the shaft protruding from the big gear in the drive housing. Align the gears and push the new drive housing straight onto the motor and its locating pins.

14.

Continue reassembling the sprayer NOTE and W

NOTE:

feeding wires through it.

Use a turning motion on the conduit when

ARNING, below

f the

. Follow the

WARNING

Remove the screws (53) and washers (54) from the rear of the motor’s front end bell.

Lightly tap the lower rear of the drive housing (14) with a plastic mallet to loosen the assembly from the motor (16). Pull the drive housing assembly of the motor

All wires connected to the over-pressure switch (C) and the pressure switch (D) must be insulated at the terminals to reduce the risk of electric shock if someone touches these parts when the power is on. When installing the new pressure control, be

sure these terminals are covered with shrink tubing or electrical tape.

307-830 17

Motor

Partial W

iring

Diagram





All

wires to the over-pressure switch (C) and

the

pressure switch (D) must be insulated

with shrink tubing or electrical tape.

Motor leads Conduit

seal (18) shown installed in con

duit

connector (103)

See Detail above

103

Conduit Seal Detail

103

16b

14b

14c

14a

35 25

Fig. 18

 

103

34 33

01754C

Pressure

WARNING

INJECTION

o reduce the risk of serious bodily

injury

, follow the

dure W

ing or repairing any part of the spray system.

HAZARD

Pressure Relief Proce

arning

on page 1

CAUTION

1 before check

Control

Remove the mounting screws (35) and pull the pressure control away from the sprayer See Fig. 19.

Remove the mounting plate (1

the new pressure control. See Fig. 19.

10.

Reassemble the new pressure control in the reverse order of disassembly

11.

Adjust the pressure control.

1) and secure it to

See page 21.

Do not remove the nipple (105e) or elbow (105d) from the pressure control unless they are damaged. T

wisting or jarring the these fittings could alter the factory setting of the control or permanently damage it. If they must be removed, use extreme care. Hold the corresponding hex (B) steady with a wrench and then remove the part.

WARNING

All wires connected to the over–pressure switch (C) and the pressure switch (D) must be insulated at the terminals to reduce the risk of electric shock if someone touches these parts when the power is on. When installing the new pressure control, be sure the these terminals are covered with shrink tubing or electrical tape. See Fig. 20.

Disconnect the spray hose. Hold the nut (B) steady with a wrench and unscrew the filter (15).

Hold the elbow (105d) steady with a wrench and disconnect the hose (30). Disconnect the drain hose (80).

CAUTION

Failure to observe the following precautions may cause poor performance or excessive pressure and permanent damage to the pressure control.



Always use at least 50 ft (15.2 m) of grounded, flexible spray hose.



Never use a wire braid spray hose.



Never add any type of shutof pump outlet and the spray gun.



Check the filter (if used) for clogging or incorrect assembly if tip clogging frequency increases.



Never allow flushing water or water base paint to freeze in the system.

f device between the

Remove the pressure control cover (21).

Disconnect the three power supply cord leads. See Fig. 20.

Disconnect the four motor leads. See Fig. 20.

Unscrew the conduit nut (103). See Fig. 19. Pull the pressure control away from the conduit while carefully guiding the wires through the connector

Loosen the knurled part of the strain relief bushing (101) and unscrew the fitting from the pressure control. See Fig. 19.

105e

105d

Fig. 19

 

101 70

103

01755A

Pressure

Control



All

wires to the over-pressure

switch (C) and the pressure switch (D) must be insulated with shrink tubing or electrical tape.

Motor leads

Power supply leads

Fig.





RED

WHITE





130





102

101

01314

 

Pressure

Control Adjustment

WARNING

USE

EXTREME CAUTION WHEN PERFORMING

THIS ADJUSTMENT PROCEDURE

risk of a fluid injection injury or other serious bodily

injury

, which can result from component rupture,

electric shock, fire, explosion or moving parts.

This procedure sets the sprayer to 2750 psi (190 bar)

MAXIMUM WORKING PRESSURE.

Perform this procedure whenever the microswitch or

pressure control assembly is reinstalled or replaced.

Improper calibration can cause the sprayer to over

pressurize, resulting in component rupture, fire or

explosion. It may also prevent the sprayer from

obtaining the maximum working pressure, resulting in

poor sprayer performance.

to reduce the

NEVER attempt to increase the sprayer’s maximum working pressure by performing these adjustments in any other way higher pressures may result in component rupture, fire or explosion. T er

, the sprayer pressure must be

creased above the normal working pressure.

Use a

new

least 3000 psi (210 bar) MAXIMUM WORKING PRESSURE, when performing this procedure. A used, under–rated hose could develop a high pres sure leak or rupture.

. Normal operation of the sprayer at

o perform this adjustment, howev

temporarily

50 foot (15.2 m) spray hose, rated for at

Service Tools Needed

See

Fig. 21.



NEW

50 foot, 3000 psi (minimum) grounded, flex

ible airless spray hose (A), 223–541



Nipple (B), 1/4 npt x 1/4 npsm, 162–453



Swivel (C), 1/4 npt(m) x 1/4 npsm swivel, 156–823

 T

ee (D), 1/4 npt(m), 104–984



0–5000 psi fluid–filled pressure gauge (E),1/4 npt, 102–814



Needle valve, 102–715 or 103–067



3/8 in. open end wrench



Mineral spirits



5 gallon pail and water

Procedure

WARNING

INJECTION HAZARD

o reduce the risk of serious bodily

injury

, follow the

dure W

ing or repairing any part of the spray system.

Remove the old spray hose. Install the new hard ware and hose as shown in Fig. 21. On the other end of the hose install the needle valve.

Procedure continued on page 22

arning

Pressure Relief Proce

on page 1

1 before check

Fig. 21

01315

307-830 21

Fig.

Pressure

Control Adjustment

If the pressure is lower than 2750 psi (190 bar): Unplug the sprayer and relieve pressure. Insert the wrench through the hole (C) and tighten the adjust ment nut (B) 1/8 turn or less. Repeat steps 5 and

If the pressure is higher than 2750 psi (190 bar): Unplug the sprayer and relieve pressure. Insert the wrench through the hole (C) and loosen the pres sure adjustment nut (B) 1/8 turn or less. Repeat steps 5 and 6. Repeat this procedure until the proper stall pressure is obtained.

Now check to see at what pressure the sprayer starts to run again after it stalls. Plug in the spray er

, turn it on, close the needle valve, and set the pressure at maximum. Allow the sprayer to run until it stalls.

NOTE:

the easier it is to note the exact stall pressure. Closing the needle valve quickly causes the pressure to rise too fast which gives a false reading.

In Step 8, the slower the pressure is raised,

TIGHTEN

0750

NOTE:

procedure.

Refer to Fig. 22 for the remainder of this

Remove the plug (68). Open the needle valve slightly

adjusting knob (A) to the minimum setting. Plug in the sprayer and turn the switch (E) ON.

Increase the pressure just enough to start the sprayer nate all air from the system.

Open the needle valve a just enough to allow the pump to run continuously adjusting knob to maximum. V close the needle valve. Observe the pressure at which the pump stalls, which should be approxi mately 2750 psi (190 bar).

. Fully prime the hose, being sure to elimi

. T

urn the pressure

, and turn the pressure

ery slowly start to

Open the needle valve very slowly while observing the pressure gauge. Check to see if the pressure drops to approximately 2350 psi (161 bar) before the sprayer starts again.

If the pressure is not approximately 2350 psi (161 bar

): Shut of relieve pressure. T just one notch and repeat Steps 5 and 6. Check

the pressure drop again, and repeat if necessary

NOTE:

the stall pressure (steps 5 and 6) to be sure the it has not changed.

10.

If you adjust the dif

Relieve pressure. Flush the water out with mineral spirits. Relieve pressure. Install the plug (68). Remove the test equipment.

f and unplug the sprayer

urn the dif

ferential wheel (D)

ferential wheel, recheck

, but do not

 

Parts

Part

No. 220–858

Pressure Control Assembly

Includes replaceable items listed below

105f

– Pressure Control

104

105c

105a

105b

121

114

105

115

105d

105f



16d

106,107



103





See

parts list on page 25



RED

WHITE







16c

103









111

120,107,119

113,110,112 118

102

101

Ref No. Part No. Description Qty

101 108–295 STRAIN RELIEF BUSHING 1 102 220–945 POWER SUPPLY CORD, 8.5’ 1 103 108–460 45 CONDUIT CONNECTOR 1 104 183–466 105 220–905 PRESSURE CONTROL BOX, bare

105a 105–679 .ON/OFF SWITCH 1 105b 107–255 .GUARD 1 105c 105–659 .BOOT 105d 100–840 .ELBOW 105e 157–350 105f 162–453 106 100–035 SCREW 107 157–021 LOCKW

LABEL, W Includes replaceable

items 105a to 105f

.TEE, (2) 1/4 npt(f) x 1/4 npt (m) .NIPPLE, 1/4 npt(m) x 1/4 nspm

arning 1

, on/of

f switch 1

, street, 1/4 npt(m x f)

, pan hd, no. 8 x 5/16” ASHER, no. 8 internal

Ref No. Part No. Description Qty

110 100–072 NUT 111 220–924 VARISTOR/RECTIFIER 1 112 103–181 LOCKW 113 107–070 SCREW 114 107–254 BOOT 115 107–256 CIRCUIT BREAKER 1

118 218–916 TRIAC 1 119 108–783 SCREW 120 100–284 NUT

121 218–168 JUMPER WIRE 2 1 1 1 1 2

Replacement Danger and W



are available at no cost.

, hex, No. 6–32

ASHER, no. 6 , flat hd, no. 6–32 x 5/8”

, circuit breaker 1

, fil hd, no. 8–32 x 13/16”

, hex, no. 8–32

arning labels, tags and cards

 

2 2

1 1

Parts

– Upright Sprayer

Model 220–856, Series D

Includes items 1 to 81

Model 231–590, Series A

Includes items 1 to 87

12,41 13

Detail

15a

15b

Ref 75

Ref 30

Detail B

70 22,24

16a

14b

14c

14a

16b

35 25

53 54

See Detail A

1e 1d

 

Model

220–856, Series D

Parts

– Upright Sprayer

Includes items 1 to 81

Model 231–590, Series A

Includes items 1 to 87

Ref No. Part No. Description Qty

1 220–365 CAR 1a 101–242 .RETAINING RING 2

1b 176–884 .W 1c 107–310 .PLUG, plastic 2 1d 102–070 .SPRING 2 1e 111–590 .SNAP BUTTON 2 1f 179–781 .SLEEVE 2 1g 220–347 .CART HANDLE 1 2 181–072 KIT 3 180–573 INTAKE TUBE 1 4 222–580 DISPLACEMENT PUMP

5 112–746 RETAINER NUT 2 6 178–941 NUT 7 189–918 PAIL HANGER 1 9 107–210 CAPSCREW 10 106–115 LOCKW 11 183–536 MOUNTING BRACKET 1 12 183–333 DRIVE HOUSING COVER 1 13 107–156 SCREW 14 220–859 DRIVE HOUSING

14a 178–967 .WASHER, silver–colored 1 14b 107–089 .W 14c 100–069 14d 110–293 .GREASE 1 15 214–570

15a 100–040 .PLUG 1 15b 162–453 16 220–855 MOTOR

16a 185–954 16b 100–069 16c 107–263 .TERMINAL 2 16d 102–799 .TERMINAL 2 18 107–447 CONDUIT SEAL (see page 23) 1 20 106–078 SCREW 21 185–000 PRESSURE CONTROL COVER 1 22 183–371 23 220–858 PRESSURE CONTROL

24 177–762 25 108–460 45CONDUIT CONNECTOR 1

T ASSEMBL

Includes items 1a – 1g

ASHER, plain, 5/8”

, strainer

See manual 307–806 for parts

, hex

ASHER, spring, 3/8”

, ovh, 8–32 x 3/8”

Includes items 14a–14d

ASHER, bronze–colored

.BALL, 1/4” sst FLUID FIL

Includes items 15a and 15b See manual 307–273 for parts

.NIPPLE, 1/4 npsm x 1/4 npt Includes items 16a–16d

.LABEL, Danger .BALL, sst, 1/4”

, ovh, 10–24 x 3/8” LABEL, identification See page 23 for parts

LABEL, W

, sch, 1/4–20 x 1”

TER

arning 1

Ref. No. Part No. Description Qty.

27 065–099 ELECTRICAL CONDUIT

30 223–766

32 162–453 33 100–188 NUT 34 100–214 LOCKW 35 110–963 CAPSCREW

41 183–510 43 178–034 T 44 237–677 PRESSURE RELIEF VALVE 1

45 106–062 48 104–811 HUBCAP 2

49 176–817 RETAINING SPRING 1 50 176–818

51 218–035 BEARING HOUSING 1

52 218–034 CONNECTING ROD 1 53 100–643 CAPSCREW 54 105–510 LOCKWASHER, 1/4” 6

56 179–961 GEAR REDUCER 1 62 206–994 THROAT SEAL LIQUID, 8 oz. 1

68 101–754 70 110–037 SCREW 4

74 181–102 SPRING CLIP

75 186–495 DRAIN HOSE 1 76 186–494 SPRING CLIP 79 186–126 LABEL 1 80 185–955

81 187–959 85 223–541

1 1

86 214–701 1 1

87 235–459 SPRAY GUN

6 1 1

Replacement Danger and W



are available at no cost.

length when ordering

HOSE, nylon, 1/4” ID, cpld 1/4 nspm (fbe), 29” (740 mm) long, spring guards both ends NIPPLE, 1/4 npsm x 1/4 npt

, hex, 5/16–18

ASHER, spring, 3/8”

, hex hd, 5/16–18 x 7/8”

LABEL, identification

AG, caution

WHEEL, semi–pneumatic

PIN, hdless, 5/16” dia x 1”

, sch, 1/4–20 x 1”

PLUG (See page 23)

, large , small

LABEL, Danger LABEL, Danger HOSE, grounded,nylon, 1/4” ID, cpld 1/4 npsm(f), 50 ft (15 m) spring guards both ends HOSE, grounded, nylon, 3/16” ID, cpld 1/4 npsm(f), 3 ft (0.9 m) long, spring guards both ends

See manual 308–235 for parts Includes RAC IV DripLess T and 517 size SwitchT

arning labels, tags and cards

ip 1

specify

9.5 in.

1 1 7 7 7 1 1

1 1 1 1

ip Guard

 

Notes

 

Technical

Electric

Motor

Electric

Cord

Power

Requirements Maximum Working Pressure Maximum Delivery Cycles/Gallon Tip Size

Generator Wetted Parts

Filter Displacement Sprayer

Fluid Inlet Fluid

Outlet Size

Dimensions

NOTE: Delrin

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

(liter)

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Pump

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

Weight Height Length Width

is a registered trademark of the DuPont Co.

Data

3/4 HP

14 A

WG, 3 wire.

120 V

AC, 60 Hz, 15A

. . . . . . . . . .

with

latex at 2000 psi (138 bar)

Zinc–plated

3/4 npt(m) with 30 ID chamfer

. . . . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . .

2750 psi (190 bar)

0.75 gpm (2.8 lpm) 260 (70)

one gun to 0.025 tip

4000W minimum

See manual 307–273 See manual 307–806

Carbon Steel,

Stainless

1/4 npsm(m) 95

lb (43 kg)

in. (1041 mm)

20.5

in. (521 mm)

20.5

in. (521 mm)

, DC.

Steel

Graco

Phone

Number

PLACE AN ORDER

utor

, or call this number to identify the distributor

closest to you:

1–800–328–0211 T

, contact your Graco distrib

oll Free.

Accessories

Must

Be Purchased Separately

Displacement

See

contents in manual 307–806. Repair instructions are

included with the kit.

Motor

Brush Replacement Kit, 220–853

See

procedure on page 16.

DANGER

The

English language DANGER label shown on page 4 is also on your sprayer read English, order one of the following labels to apply to your sprayer ment of these labels for good visibility free of charge, by calling:1–800–328–021

Apply

Pump Repair 222–588

LABELS

. If you have painters who do not

. The drawing below shows the best place

. Order the labels,

other language in this area

on other side of motor

French 185–955 Spanish 185–962 German 186–042 Greek 186–046 Korean 186–050 English 185–954

01745C

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Graco

warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects in material any replace operated

This faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution Graco installation,

This verification equipment in transportation.

Graco’s remedy (including, but not limited to, incidental or consequential damages for lost other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two date

GRACO A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES, EQUIPMENT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, gas engines,

switches, in

In hereunder, breach

and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception

special extended or limited warranty published by Graco, Graco will,

any part of the equipment determined by Graco to be defective. This warranty applies only when the

and maintained in accordance with Graco’

warranty does not cover

of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of

equipment with structures, accessories, equipment or materials not supplied by Graco, or the

operation or maintenance or structures, accessories, equipment or materials not supplied by Graco.

warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for

of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The

will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect

material or

of sale.

making any claim for breach of these warranties.

no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment

workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor

sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.

MAKES NO W

hose, etc.), are subject to the warranty

or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,

of warranty

, the negligence of Graco, or otherwise.

, and Graco shall not be liable

ARRANTY

, AND DISCLAIMS ALL

s written recommendations.

, if any

arranty

for a period of twelve months from the date of sale, repair or

for general wear and tear

IMPLIED W

, of their manufacturer

ARRANTIES OF MERCHANT

equipment is installed,

, or any malfunction, damage or wear caused by

improper design, manufacture,

, and

The buyer agrees that no other

profits,

lost sales, injury to person or property

(2)

ABILITY AND FITNESS FOR

, MA

TERIALS OR COMPONENTS SOLD BUT

. Graco will provide purchaser with reasonable assistance

, or any

years of the

FOR

GRACO CANADA CUST

The

parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent judiciaires

avoir convenu que la rédaction du présente document sera en Anglais,

exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

OMERS

ainsi que tous documents, avis et procédures

ADDITIONAL WARRANTY COVERAGE

Graco does provide extended warranty and wear warranty for products described in the “Graco Contractor Equipment Warranty Program”.

All

written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Foreign Offices:

Sales Offices:

Belgium, Canada, England, Korea, France, Germany

GRACO INC. P.O. BOX 1441

Minneapolis, Detroit, Los Angeles

MINNEAPOLIS, MN

, Hong Kong, Japan

55440–1441

http://www.graco.com

PRINTED

IN U.S.A. 307–830 April 1987, Revised December 1997

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Hitachi SERIES D, 220-856 User Manual

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