Hitachi R-Z570ERU9 Service Manual

Page 1
SAFETY DURING REPAIR WORK ……………………………………
SPECIFICATION …………………………………………………
MAIN PARTS COMPONENTS ………………………………………
BASIC OPERATION..................................................................................
RESISTANCE VALUE ..................................................................................
CIRCUIT DIAGRAM ………………………………………………
FIGURE PARTS. ……………………………………………..
MODEL : R-Z570ERU9 (SLS) ……………………………………..
HITACHI
SERVICE MANUAL
PT
NO. 2104E
R-Z570ERU9 (SLS)
TABLE
PARTS LIST
1 2
2 3 4 5 6
7-9
10-13
SPECIFICATIONS
TYPEDOUBLE DOOR MODEL POWER SOURCE 1Ø,220-240V,50Hz POWER INPUT ( W ) TOTAL CURRENT ( A )
NET475L
VOLUME
GROSS531L
W740
DIMENSIONS
(mm)
NET WEIGHT ( Kgs )81
D736 H1795
R-Z570ERU9
106
0.6
R-Z570ERU9 (SLS)
NO. 2104E
REFRIGERATOR
JAN '11
H.C.P.T.
Page 2
1.
In order to disassemble and repair the
unit in question, be sure to disconnect
the power cord plug from the power
outlet before starting the work.
2.
If it is necessary to replace any parts, they should be replaced with respective genuine parts for the unit, and the
replacement must be effected in correct manner according to the instructions in the Service Manual of the unit.
3.
After completion of repairs, the initial state should be restored.
4.
Lead wires should be connected and laid as in the initial state.
5.
Modification of the unit by the user himself should absolutely be
prohibited.
6.
Tools and measuring instruments for use in repairs or inspection should be accurately calibrated in advance.
7.
In installing the unit having been repaired, be careful to prevent the occurrence of any accident such as electrical
shock, leak of current, or bodily injury due to the drop of any part.
8.
To check the insulation of the unit, measure the insulation resistance between the power cord plug and grounding
terminal of the unit.
The insulation resistance should be
1
MΩ or more as measured by a
500
V DC megger
.9.The initial location of installation such as window, floor or the other should be checked for being safe enough to
support the repaired unit again.
If it is found not so strong and safe, the unit should be installed at the initial location after reinforced or at a new location.
10.
Any inflammable object must not be placed
about the location of installation.
11.
Check the grounding to see whether it is proper
or not, and if it is found improper, connect the
grounding terminal to the earth.
SAFETY DURING REPAIR WORK
from the power outlet.
If the contacts of electrical parts are
without trying to repair them.
DANGER
defective, replace the electrical parts
First, I must disconnect the power cord plug
1
Page 3
SPECIFICATION
MODEL COMPRESSORPTR-Z660EMX 018 (FL15S68NAD) STARTING DEVICEPTR-Z481EMS 003 (PGN6SBT) OVERLOAD RELAYPTR-Z481EMS 002 (P1.6C37A1) RUNNING CAPACITORPTR-480ET5 005 (AC400V-4UF)
UP HINGE SENSORPTR-Z400V 050
REFRIGERATOR SENSORR (0°C) = 6.35 k Ω ± 2 % REFRIGERATOR CHARGING R-134a (kg)0.155 kg TEMPERATURE FRESH FOODELECTRONIC CONTROL CONTROL FREEZERELECTRONIC CONTROL DEFROSTING WAYHEATER DEFROSTING INITIATIONF:AUTOMATIC , R:AUTOMATIC SYSTEM TERMINATIONF:AUTOMATIC , R:AUTOMATIC
PTR-Z610EMX 027
R-Z570ERU9
R (21°C) = 12 k Ω ± 3 % R (25°C) = 10 k Ω ± 2 %
FREEZER * * * *
MAIN PARTS COMPONENTS
COMPRESSOR PHASE RATE VOLTAGE ( V ) RATE FREQUENCY ( Hz ) POLE NUMBER
CONNECTION
EVAPORATIONFORCED
YES
PTR-Z660EMX 018 (FL15S68NAD)
SINGLE PHASE
220-240V
50Hz
2
MS
MAIN COIL
C
STARTING COIL
M - C = 16.5 Ω
RESISTANCE VALUE 75°C
S - C = 23.9 Ω
STARTING CURRENT (A)7.91 A
2
Page 4
Power
Basic operation(time chart) of 508L-550L REF.
F-sensorHigh temp.
26
°C
Basic operation
(
time chart
)
of
435
L ~ 550
L REF
.
supply
F-Room Temp.
Comp.
R-Fan
3
R-Room Temp.
Damper
Evaporator
Temp.
Defrost heater
R-Door
R-Lamp
(R-Door sw)
On
-8
High temp.(-16) Low temp.(-22)
25s
On
On
High temp.(4) Low temp.(2)
Open
8.5
On
Open
On
F-sensor
Off-time 10min
t1t2t3t4
30s30s
R-sensor
Off-time 10min
Comp. On-time t1+t2+t3+t4+…≧12h
Pre-Cool
D-sensor
Pre-Cool time30min
Off-time 10min
Defrosting
ConditionComp. Off-timeOff DefrostingOff
On
F-sensorLow temp.Off
ConditionR-Fan R-Door openOff Comp. onOn Comp. offOff
ConditionDamper Comp. offClose R-sensorHigh temp.Open R-sensorLow temp.Close
High
Priority
High
Priority
High
Priority
Page 5
TC-sensorF-sensorR-sensorD-sensor
Temp.ResistanceTemp.ResistanceTemp.ResistanceTemp.Resistance
(℃)(Ω)(
~~~~~~~~
-57241.87k-2019.23k-58271.14k-20105.38k
~~~~~~~~
-2525.58k-1514.26k-2019.17k-1582.03k
-2018.9k-1010.78k-1010.83k-1060.86k
-1514.13k-58.23k-58.27k-545.67k
-1010.68k06.35k06.38k034.62k
)(Ω)(
)(Ω)(
)(Ω)
Abnormal range
Display Error code
4
-58.15k54.94k54.97k526.52k
06.29k103.88k103.90k1020.50k
54.90k153.08k153.09k1515.99k
103.85k202.46k202.47k2012.00k
153.05k251.98k251.98k259.97k
202.43k301.60k301.61k307.97k
251.96k351.31k401.08k356.42k
Normal range
301.59k401.07k500.74k405.20k
~~~~~~~~
610.51k600.51k610.50k622.32k
~~~~~~~~
Abnormal range
Display Error code
Page 6
Priority
sequence
11s ON + Blink onceF-sensor abnormalF-sensor value abnormalProvisional mode
21s ON + Blink twiceR-sensor abnormalR-sensor value abnormalProvisional mode
31s ON + Blink 3 timesTC-sensor abnormalTC-sensor value abnormalDisplay error code
41s ON + Blink 4 timesD-sensor abnormalD-sensor value abnormalNo defrosting
Error code
(LED on PCB)
Breakdown
list
Breakdown
description
Operation
5
5Blink twice
6Blink 12 times
7Blink 4 times
83s ON + Blink onceFreezer not cool
93s ON + Blink twiceRefrigerator not cool
EEPROM data abnormal
R-Fan motor abnormal or 12V drops
Defrosting circuit abnormal
EEPROM data abnormal
R-Fan motor abnormal or 12V drops
Defrosting continues even after 2 hours
F-sensor stays over -10 for 72 hours
R-sensor stays over 10 for 72 hours
Display error code
R-Fan motor stops and retry after 3min.
After 2 hours,stop defrosting and display error code
Display error code
Display error code
Page 7
CIRCUIT DIAGRAM MODEL : R-Z570ERU9
6
Page 8
19
8791012111514161720131321182
3
MODEL : R-Z570ERU
9
1
3
4
1
2
5
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6
4
4
7
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2
4
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70717
2
69
7
0
MODEL : R-Z570ERU
9
48
39
40
41
42
43
44
38
28
49
50
51
46
30
31
55 54
53
52
47
57
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58
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66
33
33
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34
68
67
37
35
25
24
29
36
32
27
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MODEL : R-Z570ERU9
106
9
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MODEL : R-Z570ERU9 (SLS)
Q'TY/SET
REMARKSNO.SERVICE NO.SERVICE NAME
R-Z570ERU9
1PTR-Z660EM 001SCREW 3x122 2PTR-Z660EMX 002HANDLE-LOCK (SLS,STS)2 3PTR-Z660EMX 003HANDLE-UP-LO (SLS,STS)2 4PTR-Z530AUN7KX 001SCREW8 5PTR-Z610EMX 001HANDLE-PIPE-F1 6PTR-Z660EMX 005HANDLE-C (SLS,STS)2 7PTR-Z470AK6K 006DOOR-BADGE1 8PTR-Z610EM 001DOOR-PANEL-F (SLS)1**
9PTR-Z700AM 009DOOR CLOSER (SLS,TIS,GS,GBK)1 10PTR-N39WS 104DOOR-STOPPER-R (95°)1 11PTR-578AM 014D-GASKET-F-4751** 12PTR-Z610EM 002DOOR-PANEL-F-ASS'Y (SLS)1** 13PTR-Z550AM 001DOOR-BASKET-F-475 '072 14PTR-Z70FGD9X 001HANDLE-PIPE-R (SLS,STS)1 15PTR-Z610EM 003DOOR-PANEL-R (SLS)1** 16PTR-578AM 017D-STOPPER-R (SLS,GS,GBK)1 17PTR-578AM 015D-GASKET-R-4751** 18PTR-Z610EM 004DOOR-PANEL-R-ASS'Y (SLS)1** 19PTR-44A4P 003E-CASE-4751 20PTR-Z550AM 002DOOR-BASKET-R1-475 '071 21PTR-Z600AM 001DOOR-POCKET-R2-475 '071 22PTR-Z550AM 003DOOR-BASKET-R3 '061 23PTR-Z550AM 004DOOR-BASKET-R4 '071 24PTR-400WP 018ICE-TRAY2 25PTR-610AS3T 021ICE-MAKER-SPRING2 26PTR-Z400V 023ICE-SUPPORT1 27PTR-S700EUK8 040ICE-MAKER-DIAL2 28PTR-Z610EMX 007ICE-CORNER1 29PTR-Z400V 024ICE-BANK1 30PTR-Z610EMX 009GLASS-SHELF-F1
** : RELATED PART FOR COOLING SYSTEM
10
Page 12
MODEL : R-Z570ERU9 (SLS)
Q'TY/SET
REMARKSNO.SERVICE NO.SERVICE NAME
R-Z570ERU9
31PTR-578AM 022CHILLER-CASE1 32PTR-Z580AM 007CHILLER-DOOR-475-061 33PTR-Z580AM 009R-G-SHELF3 34PTR-Z550AM 013R-VEGETABLE-GLASS-SHELF '071 35PTR-Z550AM 014R-VEGETABLE-GLASS-GASKET '071 36PTR-Z570EU9 001CRISPER1 37PTR-Z570ERU 003INSTRUCTION-BOOK1 38PTR-Z660EM 006FREEZER-DUCT1 39PTR-Z400V 030D-SENSOR1** 40PTR-208A1HE 010SENSOR HOLDER1 41PTR-Z550AM 023EVAPORATOR-475 '071** 42PTR-Z610EMX 015THERMAL FUSE1** 43PTR-Z610EMX 016F-SENSOR1** 44PTR-Z610EMX 017FAN-MOTOR1** 45PTR-Z610EMX 018M-PLATE1 46PTR-Z610EMX 019FAN-GUARD1 47PTR-48A4P 001F-GRILL-4751 48PTR-Z610EMX 020HEATER-COVER1 49PTR-Z610EMX 021R-HEATER1** 50PTR-Z571ARS6 001HEATER COVER-4751 51PTR-Z660EMX 012CONTROL-PANEL-ASS'Y1** 52PTR-Z400V 043PCB-PANEL-395L-DX1** 53PTR-Z400V 044C-PANEL-DX1 54PTR-Z400V 045STICKER-CP-DX-NW-091 55PTR-Z400V 046TEMP-CTL-DIAL2 56PTR-Z410AM-1 004LEFT-CHILLER-DOOR-BUSH '071 57PTR-Z410AM-1 005RIGHT-CHILLER-DOOR-BUSH '071 58PTR-Z610EMX 022R-DUCT1 59PTR-Z610EMX 023DAMPER-CORD1 60PTR-Z610EMX 024DAMPER1
** : RELATED PART FOR COOLING SYSTEM
11
Page 13
MODEL : R-Z570ERU9 (SLS)
Q'TY/SET
REMARKSNO.SERVICE NO.SERVICE NAME
R-Z570ERU9
61PTR-Z610EMX 025RF-PAD1 62PTR-Z610EMX 026R-PANEL1 63PTR-Z610EMX 027R-SENSOR1** 64PTR-W720FMX 099LAMP-SOCKET1** 65PTR-600ET3X 016LAMP1 66PTR-W720FMX 070LAMP-COVER-R1 67PTR-Z570EU9 003ALUMINIUM-PANEL1 68PTR-Z550AM 028LO-FRONT-COVER '07 (SLS,STS)1 69PTR-610AS3T 069ADJUSTOR1 70PTR-Z530AUN7KX 001SCREW4 71PTR-Z610EMX 028LO-HINGE1 72PTR-400WP 038ADJUSTER-L1 73PTR-Z660AGS6D 003SCREW4 74PTR-400WP 042BACK-HANDLE-L1 75PTR-400WP 041BACK-HANDLE-R1 76PTR-W720FMX 080UP-HINGE-COVER-R1 77PTR-Z400V 050TC-SENSOR1** 78PTR-N39WS 061HEX-BOLT (UP HING)3 79PTR-W720FMX 081UP-HINGE-R1 80PTR-Z700AM 029CENTER-HINGE '071 81PTR-25A3P 022DOOR SWITCH1** 82PTR-Z70FGD9X 009PLUG-CORD1** 83PTR-Z610EMX 029PCB-CASE1 84PTR-Z610EMX 030PCB1** 85PTR-480ET5 005CAPACITOR1** 86PTR-Z610EMX 031PCB-COVER1 87PTR-208A1HE 012HOLE PLUG1 88PTR-Z610EG9 002CORD-CASE1 89PTR-44A4P 009EVAPORATOR PAN1 90PTR-14MX7 008DRYER KMP (NON-CFC)1**
** : RELATED PART FOR COOLING SYSTEM
12
Page 14
MODEL : R-Z570ERU9 (SLS)
Q'TY/SET
REMARKSNO.SERVICE NO.SERVICE NAME
R-Z570ERU9
91PTR-610AS3T 083DRYER BUSH1 92PTR-Z660EMX 018COMPRESSOR1** 93PTR-Z481EMS 002OVERLOAD1** 94PTR-60NSD 016H-COVER-F41 95PTR-Z481EMS 003STARTING DEVICE1** 96PTR-Z570EU9 007COMPRESSOR BASE 4751 97PTR-923V 061ROLLER PIN2 98PTR-SF37WVPTH 006ROLLER2 99PTR-Z530ARP7 003UP-CARTON475-3D '081
100PTR-Z550AM 030UP-CUSHION '071 101PTR-Z66ARP7 003SIDE CUSHION2 102PTR-Z550AM 033FRONT CUSHION1 103PTR-Z570ERU 005CARTON-BOX-R-Z570ERU9 (SLS)1 104PTR-Z600AS7KV 007POLY-BAG-WY '071 105PTR-Z570EG9 007DOOR CUSHION 4751 106PTR-Z550AM 034CARTON-BASE-475 '071
** : RELATED PART FOR COOLING SYSTEM
13
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