Hitachi RAS-07G4, RAS-14G4, RAC-07G4, RAC-14G4, RAS-09G4 Service Manual

...
Page 1
NO. 0198E
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
ROOM AIR CONDITIONER
INDOOR UNIT + OUTDOOR UNIT
DECEMBER 2003
Refrigeration & Air-Conditioning Division
SERVICE MANUAL
REFER TO THE FOUNDATION MANUAL
TECHNICAL INFORMATION
FOR SERVICE PERSONNEL ONLY
(W)
(A)
(kW)
(B.T.U./h)
W
H
D
(kg)
TYPE
MODEL
POWER SOURCE
TOTAL INPUT
TOTAL AMPERES
CAPACITY
DIMENSIONS (mm)
NET WEIGHT
SPECIFICATIONS
RAS-07G4 RAS-09G4 RAS-14G4
CONTENTS
SPECIFICATIONS ----------------------------------------------------- 5
HOW TO USE ---------------------------------------------------------- 8
CONSTRUCTION AND DIMENSIONAL DIAGRAM ------- 30
MAIN PARTS COMPONENT ------------------------------------- 32
WIRING DIAGRAM -------------------------------------------------- 34
PRINTED WIRING BOARD LOCATION DIAGRAM ------- 37
BLOCK DIAGRAM --------------------------------------------------- 39
BASIC MODE --------------------------------------------------------- 41
REFRIGERATING CYCLE DIAGRAM ------------------------- 47
DESCRIPTION OF MAIN CIRCUIT OPERATION --------- 49
AUTO SWING FUNCTION ---------------------------------------- 57
SERVICE CALL Q & A -------------------------------------------- 58
TROUBLE SHOOTING --------------------------------------------- 63
PARTS LIST AND DIAGRAM ------------------------------------ 66
RAS-07G4/RAC-07G4 RAS-09G4/RAC-09G4 RAS-14G4/RAC-14G4
COOLING
After installation
RAC-14G4
RAC-07G4 RAC-09G4
(WALL TYPE)
INDOOR UNIT
RAS-07G4
780
280
210
9.0
OUTDOOR UNIT
RAC-07G4
INDOOR UNIT
RAS-09G4
OUTDOOR UNIT
RAC-09G4
INDOOR UNIT
RAS-14G4
OUTDOOR UNIT
RAC-14G4
700
570
210
32
750
570
280
38
780
280
210
9.0
700
570
210
32
780
280
210
9.0
1 PHASE, 50 Hz, 220-230-240V
590-610-630
2.80-2.80-2.80
2.10
7,160
1 PHASE, 50 Hz, 220-230-240V
890-900-950
4.20-4.10-4.10
2.90
9,900
1 PHASE, 50 Hz, 220-230-240V
1060-1090-1120
5.00-5.00-4.90
3.50
11,940
Page 2
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SAFETY DURING REPAIR WORK
1. In order to disassemble and repair the unit in question, be sure to disconnect the power cord plug from the power outlet before starting the work.
2. If it is necessary to replace any parts, they should be replaced with respective genuine parts for the unit, and the replacement must be effected in correct manner according to the instructions in the Service Manual of the unit.
If the contacts of electrical parts are defective, replace the electrical parts without trying to repair them.
3. After completion of repairs, the initial state should be restored.
4. Lead wires should be connected and laid as in the initial state.
5. Modification of the unit by user himself should absolutely be prohibited.
6. Tools and measuring instruments for use in repairs or inspection should be accurately calibrated in advance.
7. In installing the unit having been repaired, be careful to prevent the occurence of any accident such as electrical shock, leak of current, or bodily injury due to the drop of any part.
8. To check the insulation of the unit, measure the insulation resistance between the power cord plug and grounding terminal of the unit. The insulation resistance should be 1M or more as measured by a 500V DC megger.
9. The initial location of installation such as window, floor or the other should be checked for being and safe enough to support the repaired unit again. If it is found not so strong and safe, the unit should be installed at the initial location reinforced or at a new location.
10. Any inflammable thing should never be placed about the location of installation.
11. Check the grounding to see whether it is proper or not, and if it is found improper, connect the grounding terminal to the earth.
DANGER
First, I must disconnect the power cord plug
from the power outlet.
Page 3
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WORKING STANDARDS FOR PREVENTING BREAKAGE OF SEMICONDUCTORS
1. Scope The standards provide for items to be generally observed in carrying and handling semiconductors in relative manufacturers during maintenance and handling thereof. (They apply the same to handling of abnormal goods such as rejected goods being returned).
2. Object parts
(1) Micro computer (2) Integrated circuits (IC) (3) Field-effect transistors (FET) (4) P.C. boards or the like on which the parts mentioned in (1) and (2) of this paragraph are equipped.
3. Items to be observed in handling
(1) Use a conductive container for carrying and storing of parts. (Even rejected goods should be handled in
the same way).
Fig. 1. Conductive Container
(2) When any part is handled uncovered (in counting, packing and the like), the handling person must always
use himself as a body earth. (Make yourself a body earth by passing one M ohm earth resistance through a ring or bracelet).
(3) Be careful not to touch the parts with your clothing when you hold a part even if a body earth is being
taken.
(4) Be sure to place a part on a metal plate with grounding.
(5) Be careful not to fail to turn off power when you repair the printed circuit board. At the same time,
try to repair the printed circuit board on a grounded metal plate.
1M
Fig. 2. Body Earth
Body earth (Elimik conductive band)
Clip for connection with a grounding wire
IC
A conductive polyvinyl bag
IC
Conductive sponge
Page 4
– 3 –
(6) Use a three wire type soldering iron including a grounding wire.
Bare copper wire (for body earth)
Working table
Resistor of 1 M (1/2W)
Earth wire
Fig. 3. Grounding of the working table
2
Screw stop at the screwed part using a rag plate
Soldering iron
Grounding wire
Fig. 4. Grounding a soldering iron
Use a high insulation mode (100V, 10M or higher) when ordinary iron is to be used.
(7) In checking circuits for maintenance, inspection or some others, be careful not to have the test probes of the
measuring instrument shortcircuit a load circuit or the like.
Metal plate (of aluminium, stainless steel, etc.)
Staple
Page 5
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1. In quiet or stopping operation, slight flowing noise of refrigerant in the refrigerating cycle is heard occasionally,
but this noise is not abnormal for the operation.
2. When it thunders nearby, it is recommended to stop the operation and to disconnect the power cord plug
from the power outlet for safety.
3. In the event of power failure, the airconditioner will restart automatically in the previously selected mode
once the power is restored. In the event of power failure during TIMER operation, the timer will be reset and the unit will begin or stop operating under a new timer setting.
4. If the room air conditioner is stopped by adjusting thermostat, or missoperation, and re-start in a moment,
there is occasion that the cooling and heating operation does not start for 3 minutes, it is not abnormal and this is the result of the operation of IC delay circuit. This IC delay circuit ensures that there is no danger of blowing fuse or damaging parts even if operation is restarted accidentally.
5. This room air conditioner should not be used at the cooling operation when the outside temperature is
below 10°C (50°F).
!
CAUTION
Page 6
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SPECIFICATIONS
MODEL
FAN MOTOR
FAN MOTOR CAPACITOR
FAN MOTOR PROTECTOR
COMPRESSOR
COMPRESSOR MOTOR CAPACITOR
OVERLOAD PROTECTOR
OVERHEAT PROTECTOR
FUSE (for MICROPROCESSOR)
POWER RELAY
POWER SWITCH
TEMPORARY SWITCH
SERVICE SWITCH
TRANSFORMER
VARISTOR
FUSE CAPACITY (TIME DELAY FUSE)
THERMOSTAT
REMOTE CONTROL SWITCH (LIQUID CRYSTAL)
RAS-07G4 RAS-09G4 RAS-14G4
20 W
NO
NO
NO
NO
NO
3.15A
G4A
YES
YES
YES
NO
450NR
---------
YES(IC)
YES
---------
---------
20 W 30 W
1.5µF, 450 VAC
2.5µF, 450VAC
NO
20µF, 450 VAC
25µF, 450 VAC
YES
NO
NO
NO
NO
NO
NO
NO
NO
10 A 15 A
NO
NO
1050g
10m
UNIT
MAX. PIPES
REFRIGERANT CHARGING VOLUME (Refrigerant 410A)
RAC-07G4 RAC-14G4RAC-09G4
5RS080 5PS132
650g600g
5PS112
15m
WITHOUT REFRIGERANT BECAUSE COUPLING IS FLARE TYPE
Page 7
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The indoor piping should be insulated with the enclosed insulation pipe. (If the insulator is insufficient, please use commersial products).
inner diameter ø 16mm
The connection of insulated drain hose.
Please use insulated drain hose for the indoor piping (commercial product).
The difference in height between the indoor and outdoor unit should be kept max 5m. The connecting pipe, no matter big or small, should all be insulated with insulation pipe and then warapped with vinyl tape. (The insulator will deteriorate if it is not wrapped with tape).
MODEL RAS-07G4 / RAC-07G4 and RAS-09G4 / RAC-09G4
Figure showing the installation of Indoor anf Outdoor unit
The installation height of indoor unit must be 2.3m or more from floor in a non public area
CAUTION
!
Page 8
– 7 –
above 50mm
above 100mm
above
0.45m
above 300mm
must not bend
above 100mm
2,300mm or more
1
2
Maximum pipe length 15m
Minimum pipe length 5m
above 200mm
above 700mm
above 200mm
above 50mm when installed on the ceiling of balcony
(
)
above 100mm
above 100mm
give clearance as wide as possible
Plug
The installation height of indoor unit must be 2.3m or more from floor in a non public area
CAUTION
!
The indoor piping should be insulated with the enclosed insulation pipe. (If the insulator is insufficient, please use commersial products).
inner diameter ø 16mm
The connection of insulated drain hose.
Please use insulated drain hose for the indoor piping (commercial product).
The difference in height between the indoor and outdoor unit should be kept max 5m. The connecting pipe, no matter big or small, should all be insulated with insulation pipe and then warapped with vinyl tape. (The insulator will deteriorate if it is not wrapped with tape).
MODEL RAS-14G4 / RAC-14G4
Figure showing the installation of Indoor anf Outdoor unit
Page 9
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!
SAFETY PRECAUTION
Please read the “Safety Precaution” carefully before operating the unit to ensure correct usage of the unit.
Pay special attention to signs of “ Warning” and “ Caution”. The “Warning” section contains matters which, if not observed strictly, may cause death or serious injury. The “Caution” section contains matters which may result in serious consequences if not observed properly. Please observe all instructions strictly to ensure safety.
The sign indicate the following meanings.
Please keep this manual after reading.
WARNING
PRECAUTIONS DURING INSTALLATION
Do not reconstruct the unit. Water leakage, fault, short circuit or fire may occur if you reconstruct the unit by yourself.
Please ask your sales agent or qualified technician for the installation of your unit. Water leakage, short circuit or fire may occur if you install the unit by yourself.
Please use earth line. Do not place the earth line near water or gas pipes, lightning-conductor, or the earth line of telephone. Improper installation of earth line may cause electric shock.
A circuit breaker should be installed depending on the mounting site of the unit. Without a circuit breaker, the danger of electric shock exists.
Do not install near location where there is flammable gas. The outdoor unit may catch fire if flammable gas leaks around it.
Please ensure smooth flow of water when installing the drain hose.
CAUTION
!
!
PRECAUTIONS DURING SHIFTING OR MAINTENANCE
PRECAUTIONS DURING OPERATION
Avoid an extended period of direct air flow for your health.
W
A R N
I
N
G
!
Should abnormal situation arises (like burning smell), please stop operating the unit and turn off the circuit breaker. Contact your agent. Fault, short circuit or fire may occur if you continue to operate the unit under abnormal situation.
Please contact your agent for maintenance. Improper self maintenance may cause electric shock and fire.
Please contact your agent if you need to remove and reinstall the unit. Electric shock or fire may occur if you remove and reinstall the unit yourself improperly.
Do not insert a finger, a rod or other objects into the air outlet or inlet. As the fan is rotating at a high speed, it will cause injury. Before cleaning, be sure to stop the operation and turn the breaker OFF.
During thunder storm, disconnect and turn off the circuit breaker.
Do not use any conductor as fuse wire, this could cause fatal accident.
!
Make sure to connect earth line.
Indicates the instructions that must be followed.
The sign in the figure indicates prohibition.
W A R N
I N G
!
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PRECAUTIONS DURING OPERATION
Do not attempt to operate the unit with wet hands, this could cause fatal accident.
When operating the unit with burning equipments, regularly ventilate the room to avoid oxygen insufficiency.
Do not direct the cool air coming out from the air-conditioner panel to face household heating apparatus as this may affect the working of apparatus such as the electric kettle, oven etc.
Do not use any aerosol or hair sprays near the indoor unit. This chemical can adhere on heat exchanger fin and blocked the evaporation water flow to drain pan. The water will drop on tangential fan and cause water splashing out from indoor unit.
Please ensure that outdoor mounting frame is always stable, firm and without defect. If not, the outdoor unit may collapse and cause danger.
Do not splash or direct water to the body of the unit when cleaning it as this may cause short circuit.
When operating the unit with the door and windows opened, (the room humidity is always above 80%) and with the air deflector facing down or moving automatically for a long period of time, water will condense on the air deflector and drips down occasionally. This will wet your furniture. Therefore, do not operate under such condition for a long time.
If the amount of heat in the room is above the cooling or heating capability of the unit (for example: more people entering the room, using heating equipments and etc.), the preset room temperature cannot be achieved.
Do not climb on the outdoor unit or put objects on it.
Please switch off the unit and turn off the circuit breaker during cleaning, the high-speed fan inside the unit may cause danger.
Turn off the circuit breaker if the unit is not to be operated for a long period.
C A U T
I
O
N
!
The product shall be operated under the manufacturer specification and not for any other intended use.
Do not put water container (like vase) on the indoor unit to avoid water dripping into the unit. Dripping water will damage the insulator inside the unit and causes short-circuit.
Do not place plants directly under the air flow as it is bad for the plants.
Page 11
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NAMES AND FUNCTIONS OF EACH PART
INDOOR UNIT
Air filter
To prevent dust from coming into the indoor unit. (Refer page 26)
Front panel
Indoor unit indicators
Light indicator showing the operating condition. (Refer page 11)
Horizontal deflector
Vertical deflector
(Air Outlet)
(Refer page 17)
Remote controller
Send out operation signal to the indoor unit. So as to operate the whole unit. (Refer page 12)
OUTDOOR UNIT
Drain pipe
Condensed water drain to outside.
Connecting cord and insulation pipe for piping
Air inlet (Back, Left side)
Air outlet
Drain pipe
Condensed water drain to outside.
Connecting cord and insulation pipe for piping
Air inlet (Back and Left side)
Air outlet
WIDTH (mm)
780
700
750
MODEL
RAS-07G4/09G4/14G4
RAC-07G4/09G4
RAC-14G4
HEIGHT (mm)
280
570
570
DEPTH (mm)
210
210
280
MODEL NAME AND DIMENSIONS
RAC-07G4 RAC-09G4
RAC-14G4
Page 12
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INDOOR UNIT INDICATORS
TEMPORARY SWITCH
Use this switch to start and stop when the remote controller does not work. [Use non-conductor stick (example toothpick)]
By pressing the temporary switch, the operation is done in previously set operation mode.
When the operation is done using the temporary switch after the power source is turned off and turn on
again, the operation is done in automatic mode.
OPERATION INDICATOR
FILTER LAMP
When the device is operated for a total of about 100 hours, the FILTER lamp lights indicates that it is time to clean the filter. The lamp goes out when the “ (AUTO SWING)” button is pressed while the device is on “STANBY MODE”.
OPERATION LAMP
This lamp lights during operation.
TIMER LAMP
This lamp lights when the timer is working.
TEMPORARY SWITCH
TEMPORARY SWITCH
Press
Temporary Switch
Non-conductor Stick
Page 13
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RESET
˚
CH
AUTO
COOL
DEHUMIDIFY
CIRCULATION
FAN
FAN SPEED LOW
MED HI
SLEEPING
STOP (CANCEL)
START (RESERVE)
START/STOP
TIME
TIMER SET
TIMER SELECTOR ON TIMER OFF TIMER
AUTO SWING
˚
CH
NAMES AND FUNCTIONS OF REMOTE CONTROL UNIT
REMOTE CONTROLLER
This controls the operation of the indoor unit. The range of control is about 7 meters. If indoor lighting is
controlled electronically, the range of control may be shorter. This unit can be fixed on a wall using the fixture provided. Before fixing it, make sure the indoor unit can be controlled from the remote controller.
Handle the remote controller with care. Dropping it or getting it wet may compromise its signal transmission
capability.
After new batteries are inserted into the remote controller, the unit will initially require approximately 10
seconds to respond to commands and operate.
Signal emitting window/transmission sign
Point this window toward the indoor unit when controlling it. The transmission sign blinks when a signal is sent.
Display
This indicates the room temperature selected, current time, timer status, function and intensity of circulation selected.
START/STOP button
Press this button to start operation. Press it again to stop operation.
SLEEP button
Use this button to set the sleep timer.
TEMPERATURE button
Use this button to raise or lower the temperature setting. (Keep pressed, and the value will change more quickly.)
OFF-TIMER button Select the turn OFF time.
ON-TIMER button Select the turn ON time.
TIME button
Use this button to set and check the time and date.
RESET button
FUNCTION selector
Use this button to select the operating mode. Every time you press it, the mode will change from (AUTO) to (COOL) to (DEHUMIDIFY) to
(CIRCULATION) and to (FAN) cyclically.
FAN SPEED selector
This determines the fan speed. Every time you press this button, the intensity of circulation will change from (AUTO) to (HI) to (MED) to (LOW) (during the (FAN) mode, from HI to MED to LOW).
AUTO SWING button
Controls the angle of the horizontal air deflector.
TIMER control
Use this button to set the timer.
RESERVE button Time setting reservation.
CANCEL button Cancel time reservation.
Precautions for Use
Do not put the remote controller in the following places.
Under direct sunlight.
In the vicinity of a heater.
Handle the remote controller carefully. Do not drop it on the floor, and protect it from water.
Once the outdoor unit stops, it will not restart for about 3 minutes (unless you turn the power switch off and on or unplug the power cord and plug it in again). This is to protect the device and does not indicate a failure.
If you press the FUNCTION selector button during operation, the device may stop for about 3 minutes for protection.
Page 14
13
RESET
AUTOMATIC OPERATION
The device will automatically determine the mode of operation COOL, or Dehumidify, depending on the initial room temperature. The selected mode of operation will not change when the room temperature varies.
As the settings are stored in memory in the remote controller, you
only have to press the
(START/STOP) button next time.
Press the FUNCTION selector so that the display indicates the
(AUTO) mode of operation.
When AUTO has been selected, the device will
automatically determine the mode of operation COOL or Dehumidify, depending on the initial room temperature and outdoor temperature.
Press the
(START/STOP) button. Operation starts with a beep. Press the button again to stop operation.
You can raise or lower the temperature setting as necessary by maximum of 3°C.
Press the temperature button and the temperature setting will change by 1°C each time.
The preset temperature and the actual room temperature may
vary somewhat depending on conditions.
The display does not indicate the preset temperature in the
AUTO mode. If you change the setting, the indoor unit will produce a beep.
°C
CONDITION OF AUTOMATIC OPERATION
START
STOP
Over 27°C COOL
16~27°C
TEMPERATURE
SETTING
FUNCTION
27°C
HIGH at start, LOW after the preset temperature is reached.
-
DEHUMIDIFY
-
INITIAL ROOM
TEMPERATURE (APPROX.)
FAN SPEED
Slightly lower than the room temperature
LOW
The selected mode of operation will not change during the operation even though the room temperature
change.
1
Page 15
14
As the settings are stored in memory in the remote controller, you
only have to press the
(START/STOP) button next time.
RESET
COOLING OPERATION
Use the device for cooling when the outdoor temperature is 22-42°C. If indoor humidity is very high (80%), some dew may form on the air outlet grille of the indoor unit.
Press the FUNCTION selector so that the display indicates
(COOL).
Set the desired FAN SPEED with the
(FAN SPEED) button
(the display indicates the setting).
(AUTO): The FAN SPEED is HI at first and varies to
MED automatically when the preset temperature has been reached.
(HI) : Economical as the room will become cool
quickly.
(MED) : Quiet.
(LOW) : More quiet.
Set the desired room temperature with the TEMPERATURE button (the display indicates the setting).
The range of 25-28°C is recommended as the room temperature for cooling. If the temperature setting is 27°C, the room temperature will be controlled at around 27°C.
The temperature setting and the actual room temperature may vary some how depending on conditions.
Press the
(START/STOP) button. Cooling operation starts with a beep. Press the button again to stop operation. The cooling function does not start if the temperature setting is
higher than the current room temperature (even though the (OPERATION) lamp lights). The cooling function will start as soon as you set the temperature below the current room temperature.
1
2
3
START
STOP
Page 16
15
Dehumidifying Function
When the room temperature is higher than the temperature setting: The device will dehumidify the room, reducing the room temperature to the preset level. When the room temperature is lower than the temperature setting: Dehumidifying will be performed at the temperature setting slightly lower than the current room temperature, regardless of the temperature setting. The function will stop (the indoor unit will stop emitting air) as soon as the room temperature becomes lower than the setting temperature.
RESET
DEHUMIDIFYING OPERATION
Use the device for dehumidifying when the room temperature is over 16°C. When it is under 15°C, the dehumidifying function will not work.
Set the desired room temperature with the TEMPERATURE button (the display indicates the setting).
The range of 20-26˚C is recommended as the room temperature for dehumidifying.
Press the (START/STOP) button. Dehumidifying operation starts with a beep. Press the button again to stop operation.
2
As the settings are stored in memory in the remote controller, you
only have to press the
(START/STOP) button next time.
START
STOP
Press the FUNCTION selector so that the display indicates
(DEHUMIDIFY). The FAN SPEED is set at LOW automatically. The FAN SPEED button does not work.
1
Page 17
16
FAN SPEED (AUTO)
.....
When the AUTO fan speed mode is set in the cooling operation:
When the difference of room temperature and setting temperature is
large, fan starts to run at HI speed.
After room temperature reaches the preset temperature, the cooling
operation, which changes the fan speed and room temperature to obtain optimum conditions for natural healthful cooling will be performed.
For the cooling operation
FAN OPERATION
You can use the device simply as an air circulator. Use this function to dry the interior of the indoor unit at the end of summer.
Press the FUNCTION selector so that the display indicates (FAN).
Press the (FAN SPEED) button.
Press the (START/STOP) button. Fan operation starts with a beep. Press the button again to stop operation.
1 2
START
STOP
RESET
RESET
CIRCULATION OPERATION
Press the FUNCTION selector so that the display indicates
(CIRCULATE).
Press the FAN SPEED button and select the desired FAN SPEED (the display indicates your choice).
Press the temperature control button to set to the desired temperature.
Press the
(START/STOP) button. Circulating operation
starts with a beep. Press the button again to stop operation.
As the settings are stored in memory in the remote controller,
you only have to press the
(START/STOP) button next time.
2
1
3
START
STOP
Page 18
17
ADJUSTING THE AIR DEFLECTOR
1
2
Adjustment of the conditioned air to the left and right.
Hold the vertical air deflector as shown in the figure and adjust the conditioned air to the left and right.
If the (AUTO SWING) button is pressed once,
the horizontal air deflector swings up and down. If the button is pressed again, the deflector stops in its current position. Several seconds (about 6 seconds) may be required before the deflector starts to move.
Use the horizontal air deflector within the adjusting range
shown on the right.
When the operation is stopped, the horizontal air deflector
moves and stops at the position where the air outlet closes.
!
CAUTION
In Cooling operation, do not keep the horizontal air
deflector swinging for a long time. Some dew may form on the horizontal air deflector and dew may drop.
Adjustment of the conditioned air in the upward and downward directions.
The horizontal air deflector is automatically set to the proper angle suitable for each operation. The deflector can be swung up and down continuously and also set to the desired angle using the (AUTO SWING) button.
RESET
!
CAUTION
When operating the unit in cooling operation with the air deflector facing down and moving automatically
for a long period of time, water will condensed on the air deflector and drips down occasionally. This will wet your furniture.
Vertical
about 15
about 60
When cooling, dehumidifying
Page 19
– 18 –
RESET
HOW TO SET THE TIMER
ON/OFF-Timer
The device will turn on (off) and off (on) at the designated times.
The switching occurs first at the preset time that comes earlier.
The arrow mark appearing on the display indicates the sequence of switching operations.
1
Press the (ON-OFF)
button so that the (OFF) mark blinks.
OFF-Timer
You can set the device to turn off at the present time.
After you change the batteries;
How to Cancel Reservation
Point the signal window of the remote controller toward the indoor unit, and press the (CANCEL) button. The (RESERVED) sign goes out with a beep and the (TIMER) lamp turns off on the indoor unit.
1
Set the current month and
day with the TIMER control button.
1
Press the (OFF-TIMER)
button. The (OFF) mark blinks on the display.
1
Press the (ON-TIMER)
button the (ON) mark blinks on the display.
2
Set the turn-off time
with the TIMER control button. Press the (RESERVE) button.
3
Press the (ON-
TIMER) button so that the (OFF) mark lights and the (ON) mark blinks.
NOTE
You can set only one of the OFF-timer, ON-timer and ON/OFF-timer.
ON-Timer
Time, Day, Month
The device will turn on at
the designated times.
TIME, DAY, MONTH (current time, day, month)
OFF TIMER
ON TIMER
RESERVE
CANCEL
M D
M D
AM
STOP
Start
AM
Start
Stop
PM
Start Stop
PM
AM
PM
Page 20
19
3
Point the signal window of the remote controller toward the indoor unit, and
press the (RESERVE) button. The (OFF) mark starts lighting instead of flashing and the sign (RESERVED) lights. A beep occurs and the (TIMER) lamp lights on the indoor unit.
The time indication will disappear
automatically in 10 seconds.
To check the current time setting,
press the (TIME) button twice.
The setting of the current time is now complete.
The timer may be used in three ways: off-timer, on-timer, and ON/OFF (OFF/ON)-timer. Set
the current time at first because it serves as a reference.
As the time settings are stored in memory in the remote controller, you only have to press
the (RESERVE) button in order to use the same settings next time.
2
Press the
(TIME) button.
3
Set the current time with the
TIMER control button.
Example: The current time is 1:30 p.m.
2
Set the turn-off time with the
TIMER control button.
The setting of turn-off time is now complete.
Example: The device will turn off at 11:00p.m.
Example: The device will automatically turn on earlier so that the preset temperature can be reached at 7:00 a.m. The setting of the turn-on time is now complete.
4
Set the turn-on time with the
TIMER control button.
5
Point the signal window of the remote controller toward the indoor unit, and
press the (RESERVE) button. The (ON) mark starts lighting instead of flashing and the (RESERVED) sign lights. A beep occurs and the (TIMER) lamp lights on the indoor unit.
3
Point the signal window of the remote controller toward the indoor unit, and
press the (RESERVE) button. The (ON) mark starts lighting instead of flashing and the (RESERVED) sign lights. A beep occurs and the (TIMER) lamp lights on the indoor unit.
2
Set the turn-on time with the
TIMER control button.
Example: The device will turn off at 10:30 p.m. and then automatically turn on earlier so that the preset temperature can be reached at 7:00 a.m. The settings of the turn-on/off times are now complete.
4
Press the (TIME) button again.
The time indication starts lighting instead of flashing.
PM PM
AM
PM
PM
PM
AM
AM
AM
AM
PM
PM
Page 21
20
HOW TO SET THE SLEEP TIMER
1
Set the ON-timer.
Set the current time first if it is not set before (see the pages for setting the current time). Press the (SLEEP) button, and the display changes as shown below.
Mode
Sleep timer
Indication
1 hour 2 hours 3 hours 7 hours
Sleep timer off
44 44
1
Sleep Timer: The device will continue working for the designated number of hours and then turn off. Point the signal window of the remote controller toward the indoor unit, and press the SLEEP button. The timer information will be displayed on the remote controller. The TIMER lamp lights with a beep from the indoor unit. When the sleep timer has been set, the display indicates the turn-off time.
Example: If you set 3 hours sleep time at 11:38 p.m., the turn-off time is 2:38 a.m.
2
Press the (SLEEP) button and set the sleep timer.
The device will be turned off by the sleep timer and turned on by on-timer.
How to Cancel Reservation
Point the signal window of the remote controller toward the indoor unit, and press the (CANCEL) button. The (RESERVED) sign goes out with a beep and the (TIMER) lamp turns off on the indoor unit.
Example:
In this case, the device will turn off in 2 hours (at 1:38 a.m.) and turn on early so that the preset temperature will be almost reached at 6:00 next morning.
SLEEP
H
H
AM
AM
Sleep
timer
Start
H
Page 22
– 21 –
Cooling
and
dehumidifying
Explanation of the sleep timer
The device will control the FAN SPEED and room temperature automatically so as to be quiet and good for peoples health. You can set the sleep timer to turn off after 1, 2, 3 or 7 hours. The FAN SPEED and room temperature will be controlled as shown below.
Function Operation
The settings of room temperature and circulation are varied.
The room temperature will be controlled 2°C above the temperature and the FAN SPEED will be set to LOW setting 1 hour after the setting of the sleep timer.
Fan
Operation with the sleep timer
If date or current time is not set, sleep timer can not be set.
If you set the sleep timer after the off-, on/off- or off/on-timer has been set, the sleep timer
becomes effective instead of the off-, on/off- or off/on-timer set.
You can not set other timer during sleep timer operation.
The angle of horizontal air deflector shifts up automatically after three hours on sleep timer
operation.
Fan will stop for a while if room temperature reaches setting temperature.
NOTE
Sleep timer set
1 hour
3 hours later
7 hours later
2 hours later
6 hours later
Page 23
– 22 –
HOW TO EXCHANGE THE BATTERIES IN THE REMOTE CONTROLLER
1
Remove the cover as shown in the figure and take out the old batteries.
=
2
Install the new batteries. The direction of the batteries should match the marks in the case.
1. Do not use new and old batteries, or different kinds of batteries together.
2. Take out the batteries when you do not use the remote controller for 2 or 3 months.
CAUTION
!
Push and pull to the direction of arrow
Page 24
23
Suitable Room Temperature Install curtain or blinds
Ventilation Effective Usage Of Timer
Do Not Forget To Clean The Air Filter
Please Adjust Suitable Temperature
For Baby And Children
Warning
Freezing temperature is bad for health and a waste of electric power.
!
It is possible to reduce heat entering the room through windows.
At night, please use the OFF or ON timer operation mode, together with your wake up time in the morning. This will enable you to enjoy a comfortable room temperature. Please use the timer effectively.
Dusty air filter will reduce the air volume and the cooling efficiency. To prevent from wasting electric energy, please clean the filter every 2 weeks.
Please pay attention to the room temperature and air flow direction when operating the unit for baby, children and old folks who have difficulty in movement.
Caution
Do not close the room for a long period of time. Occasionally open the door and windows to allow the entrance of fresh air.
!
THE IDEAL WAYS OF OPERATION
Page 25
24
FOR USER’S INFORMATION
The Air Conditioner And The Heat Source In The Room
Not Operating For A Long Time
When Lightning Occurs
Caution
If the amount of heat in the room is above the cooling capability of the air conditioner (for example: more people entering the room, using heating equipments and etc.), the preset room temperature cannot be achieved.
!
When the indoor unit is not to be used for a long period of time, please switch off the power from the mains. If the power from mains remains “ON”, the indoor unit still consumes about 8W in the operation control circuit even if it is in “OFF” mode.
Warning
To protect the whole unit during lightning, please stop operating the unit and remove the plug from the socket.
!
OFF
Interference From Electrical Products
Inverter-type fluorescent lamp.
To prevent interference, place at least 1m away.
TV
Caution
To avoid noise interference, please place the indoor unit and its remote controller at least 1m away from electrical products.
!
Page 26
25
ATTACHING THE AIR CLEANSING AND DEODORIZING FILTERS
1
Open the front panel.
Pull up the front panel by holding it at both sides
with both hands.
2
Remove the filter.
Push upward to release the claws and pull out
the filter.
3
Attaching the air cleansing and deodorizing filters to the filter.
Attach the air cleansing and deodorizing filters to
the frame by gently compress its both sides and release after insertion into filter frame.
4
Attach the filters.
Attach the filters by ensuring that the surface
written FRONT is facing front.
After attaching the filters, push the front panel at
three arrow portion as shown in figure and close it.
Cleaning and maintenance must be carried out only by qualified service personal. Before cleaning, stop operation and switch off the power supply.
CAUTION
!
!
CAUTION
Do not bend the air cleansing and deodorizing filter as it may cause damage to the structure.
NOTE
In case of removing the air cleansing and deodorizing filters, please follow the above procedures.
The cooling capacity is slightly weakened and the cooling speed becomes slower when the air cleansing
and deodorizing filters are used. So, set the fan speed to "HIGH" when using it in this condition.
Air cleansing and deodorizing filters are washable and reusable up to 20 times by using vacuum
cleaner or water rinse under running tap water. Type number for this air cleansing filter is <SPX-CFH11>. Please use this number for ordering when you want to renew it.
Do not operate the air conditioner without filter. Dust may enter the air conditioner and fault may occur.
Page 27
26
MAINTENANCE
Cleaning and maintenance must be carried out only by qualified service personal. Before cleaning,
stop operation and switch off the power supply.
1. AIR FILTER
Clean the air filter, as it removes dust inside the room. In case the air filter is full of dust, the air flow will decrease and the cooling capacity will be reduced. Further, noise may occur. Be sure to clean the filter following the procedure below.
!
CAUTION
1
Open the front panel and remove the filter
Gently lift and remove the air cleansing and
deodorizing filter from the air filter frame.
2
Vacuum dust from the air filter and air cleansing and deodorizing filter using vacuum cleaner. If there is too much dust, rinse under running tap water and gently brush it with soft bristle brush. Allow filters to dry in shade.
3
Re-insert the air cleansing and deodorizing
filter to the filter frame. Set the filter with FRONT mark facing front, and slot them into the original state.
After attaching the filters, push the front panel
at three arrow portions as shown in figure and close it.
!
CAUTION
Do not wash with hot water at more than 40°C. The filter may shrink.
When washing it, shake off moisture completely and dry it in the shade; do not expose it directly to
the sun. The filter may shrink.
Do not use detergent on the air cleansing and deodorizing filter as some detergent may deteriorate
the filter electrostatic performance.
PROCEDURE
NOTE:
Air cleansing and deodorizing filter should be cleaned every month or sooner if noticeable loading
occurs. When used overtime, it may loose its deodorizing function. For maximum performance, it is recommended to replace it every 3-6 months depending on application requirements.
Page 28
27
2. Washable Front Panel
Remove the front panel and wash with clean
water. Wash it with a soft sponge.
After using neutral detergent, wash thoroughly with clean water.
When front panel is not removed, wipe it with
a soft dry cloth. Wipe the remote controller thoroughly with a soft dry cloth.
Wipe the water thoroughly.
If water remains at indicators or signal receiver of indoor unit, it causes trouble.
Method of removing the front panel. Be sure to hold the front panel with both hands to detach and attach it.
!
CAUTION
Do not splash or direct water to the body of the unit when cleaning
it as this may cause short circuit.
Never use hot water (above 40°C), benzine, gasoline, acid, thinner or
a brush, because they will damage the plastic surface and the coating.
Removing the Front Panel
When the front panel is fully opened with
both hands, push the right arm to the inside to release it, and while closing the front panel slightly, put it out forward.
Attaching the Front Panel
Move the projections of the left and right
arms into the Flanges in the unit and securely insert them into the holes.
Projection
Flange
Hole
3. MAINTENANCE AT BEGINNING OF LONG OFF PERIOD
Run the unit by setting the operation mode to
(FAN) and the fan speed to HI for about half a day on a fine day, and dry the whole of the unit.
Switch off the power plug.
Air
Blow
Page 29
– 28 –
Cleaning and maintenance must be carried out only by qualified service personal. Before cleaning, stop operation and switch off the power supply.
!
CAUTION
Confirm
1
2
3
REGULAR INSPECTION
PLEASE CHECK THE FOLLOWING POINTS BY QUALIFIED SERVICE PERSONAL EITHER EVERY HALF YEARLY OR YEARLY. CONTACT YOUR SALES AGENT OR SERVICE SHOP.
Is the earth line disconnected or broken?
Is the mounting frame seriously affected by rust and is the outdoor unit tilted or unstable?
Is the plug of power line firmly plugged into the socket? (Please ensure no loose contact between them).
CAUTION
Please use earth line.
Do not place the earth line near water or gas pipes, lightning-conductor, or the earth line of telephone. Improper installation of earth line may cause electric shock.
!
A circuit breaker should be installed depending on the mounting site of the unit. Without a circuit
breaker, the danger of electric shock exists.
IMPORTANT
The wires in this mains lead are coloured in accordance with the following code:
Green-and-yellow : Earth Blue : Neutral
Brown : Live As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows: The wire which is coloured green-and-yellow must be connected to the terminal in the plug which is marked with the letter E or by the earth symbol or coloured green or green-and-yellow. The wire which is coloured blue must be connected to the terminal which is marked with the letter N or coloured black. The wire which is coloured brown must be connected to the terminal which is marked with the letter L or coloured red.
NOTE
If the supply cord is damaged, it must be replaced by the special cord obtainable at authorized service/ parts centers.
Page 30
29
AFTER SALE SERVICE AND WARRANTY
WHEN ASKING FOR SERVICE, CHECK THE FOLLOWING POINTS.
When it does not operate
Is the fuse all right?
Is the voltage extremely high or low?
Is the circuit breaker ON?
Was the air filter cleaned?
Does sunlight fall directly on the outdoor unit?
Is the air flow of the outdoor unit obstructed?
Are the doors or windows opened, or is there any source of
heat in the room?
Is the set temperature suitable?
CONDITION CHECK THE FOLLOWING POINTS
Notes
In quiet operation or stopping the operation, the following phenomena
may occassionally occur, but they are not abnormal for the operation. (1) Slight flowing noise of refrigerant in the refrigerating cycle. (2) Slight rubbing noise from the fan casing which is cooled and then
gradually warmed as operation stops.
The odor will possibly be emitted from the room air conditioner because
the various odor, emitted by smoke, foodstuffs, cosmetics and so on, sticks to it. So the air filter and the evaporator regularly must be cleaned to reduce the odor.
Please contact your sales agent immediately if the air conditioner still fails to operate normally after the above inspections. Inform your agent of the model of your unit, production number, date of installation. Please also inform him regarding the fault.
Power supply shall be connected at the rated voltage, otherwise the unit will be broken or could not reach the specified capacity.
When it does not cool well When it does not hot well
Minimum Maximum
Indoor Dry bulb °C21 32
Wet bulb °C15 23
Outdoor Dry bulb °C21 43
Wet bulb °C15 26
Note
Avoid to use the room air conditioner for cooling operation when the outside temperature is below
21°C (70°F). The recommended maximum and minimum operating temperatures of the hot and cold sides should be as below:
Please note: On switching on the equipment, particularly when the room light is dimmed, a slight brightness fluctuation may occur. This is of no consequence. The conditions of the local Power Supply Companies are to be observed.
Page 31
– 30 –
BA
L N
B A
Indoor Unit
Outdoor Unit
Connecting Cord
Line cord
CONSTRUCTION AND DIMENSIONAL DIAGRAM
MODEL RAS-07G4/09G4/14G4
Note:
1. Servicing space of 100mm or more is required on the left and right sides of the indoor unit and also 50mm or more space is required above the unit
2. Insulated pipes should be used for both the narrow and wide dia. pipes.
3. Piping length is within 15m (RAS-14G4), 10m (RAS-07G4/RAS-09G4)
4. Height different of the piping between the indoor unit and the outdoor unit should be within 5m.
5. Power supply cord length is about 2m
6. Connecting cable 2.5mm2 dia. x 3 is used for the connection.
Power cord
Connecting cord
Drain hose
Approx 370 Approx 70 Narrow pipe (06.35)
Wide pipe (09.52)
Mounting plate
210
780
280
50
Discharge grill
Top air suction grill
50
47
205
Top air suction grill
Front panel
Approx 108
Drain pan
Drain cap connection port
H-deflector
Indoor unit service space
47
(190)
400
400 (190)
7070
60
30 60
22 60 81.5
47
V-deflector
47
5
60
11
5
When piping is drawn horizontally, exchange the drain
hose for the drain cap
147
56 17.5
About 380
About 350
View from back (Pipe lead-out)
Page 32
– 31 –
MODEL RAC-07G4 / RAC-09G4
MODEL RAC-14G4
Air outlet
Handle
Air inlet
(18)
490
Handle
Viewed from P
157
245
225
8
10
500
35
12
16
55
570
428
700
243
53
236 210 10
482
517
135
75
77
P
500
12
37
124
57
16556
28 750
852
76
570
95
166
559
2616 280
195
280
15
10
340
340
10
320
Page 33
32
MAIN PARTS COMPONENT
THERMOSTAT
Thermostat Specifications
FAN MOTOR
Fan Motor Specifications
TEMPERATURE °C (°F)
INDICATION
16
INDICATION
24
INDICATION
32
MODEL RAS-07G4/09G4/14G4
THERMOSTAT MODEL IC
OPERATION MODE
ON
OFF
ON
OFF
ON
OFF
COOL
16.6 (61.9)
16.0 (60.8)
24.6 (76.3)
24.0 (75.2)
32.6 (90.7)
32.0 (89.6)
CONNECTION
MODEL RAS-07G4/09G4/14G4
RAC-07G4/09G4/14G4
PHASE
RATED VOLTAGE
– – – – –
SINGLE
RATED FREQUENCY
DC35V
220-240V
OUTPUT
POLE NUMBER
– – – – –
6
20 W
20W 30W 30W
– – – – –
50 Hz
35V
5V
RED
YELLOW
BLUE
M
BLACK
CAPACITOR
RA
RED
INTERNAL THERMAL FUSE
GRAY
RM
RESISTANCE VALUE
( )
20°C
75°C
– – – – –
– – – – –
RM = 355.1
RA = 252.6
RM = 250.3
RA = 171.1
RM = 253.0
RA = 173.4
RM = 431.9
RA = 307.1
RM = 304.4
RA = 208.1
RM = 307.7
RA = 210.9
Page 34
33
!
CAUTION
When the Air Conditioner has been operated for a long time with the capillary tubes clogged or crushed or with too little coolant, check the color of the refrigerant oil inside the compressor. If the color has been changed conspicuously, replace the compressor.
MODEL RAC-07G4/09G4/14G4
COMPRESSOR MODEL 5RS080 5PS112 5PS132
PHASE SINGLE
RATED VOLTAGE 220 – 240 V
RATED FREQUENCY 50 Hz
LOCKED ROTOR CURRENT 45 A
POLE NUMBER 2
COMPRESSOR MOTOR
Compressor Motor Specifications
CONNECTION
20°C
(68°F)
75°C
(167°F)
( )
RESISTANCE VALUE
RM = 5.233
RA = 5.621
EXTERNAL OVERLOAD RELAY
INTERNAL PROTECTOR
YES
NO
ORANGE
RM
WHITE
RA
RED
CAPACITOR
S (RED)
C (WHITE)
M OR R (ORANGE)
RAC-07G4 / RAC-09G4 / RAC-14G4
RM = 2.826
RA = 5.413
RM = 3.192
RA = 4.621
RM = 6.364
RA = 6.836
RM = 3.437
RA = 6.583
RM = 3.882
RA = 5.620
Page 35
34
WIRING DIAGRAM
MODEL RAS-07G4/09G4/14G4//RAC-07G4/09G4/14G4
TERMINAL BOARD
Page 36
– 35 –
CIRCUIT DIAGRAM
Remote Control
1 2 3 4 5 6 7 8
10 11
13 14 15 16 17
19 20
9
12
18
SEG19 SEG18 SEG17 SEG16 SEG21
SEG24
SEG25
SEG26 SEG27 SEG28
NC NC NC NC NC NC NC NC NC
SEG20
SEG5 SEG0 SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 COM3 COM2 COM1 COM0 SEG14 SEG13 SEG12 SEG11 SEG13 SEG9 SEG8
40 39 38 37 36 35 34 33
31 30
28 27 26 25 24
22 21
32
29
23
40 39 38 37 36 35 34 33
31 30
28 27 26 25
32
29
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48 47
46
45
44
43
41
42
65 66 67 68 69 70 71 72
74 75
77 78 79 80
73
76
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
23
SEG20 SEG21 SEG22 SEG23 SEG24 SEG25 SEG26 SEG27 SEG28 SEG29 SEG30 SEG31 SEG32 SEG33 SEG34 SEG35
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7
SEG6
SEG5
SEG4
SEG3
SEG2
SEG1
SEG0
SEG43
SEG42
SEG41
SEG40
P40
P41
P42
P43
P00
P01
P02
P03
P10
P11
P12
P13
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
BEEP
P20
P30 P31
NCVL C1
VL C2 VL C3
XC IN
XC OUT
VDD
X OUT
X IN
RESET
CARR
P23
P22 P21
VSS
IC 1 M3455OM6A-510FP
LCD 1
C8
50v/1u
K 1
D3
RB425D(1/2)
K2K3
K4
K5
P10
P11
P12
K6
K7 K8
K8 K10
K11K12
K18
K17
K15 K16
K13 K14
D0
D1
D2
D3
R1
100k
SW1
R2
P
100k
R3
100k
R4
100k
R5
Q1
2SC3443
or 2SC2982
R6
R7
R9
D2D1
D1 D2
EL-1L7
D3
(1/2)
RB425D
R10 12M
K19
X1
C9
R11
R15
R16
R13
R14
910kHz
105
104
104
150k
X2
kHz
C4
C5
C6
C7
18p
22p
R12 220k
220K
220k
100k
100k
32.768
C1
C2
C3
220p
220p
334
R6 R9
24(1/8W)
R8
330
SW-187-2P
Key matrix table
P10
Input
Output
D0 D1
D2
D3
P11
P12
Door open
Door shut
Door open
Door shut
Off timer
Sleep
On timer
Hour up
Start/Stop Super silent cooling
Start/Stop
Room temperature up
Operation selection
Reservation
Hour down
Room temperature down
Fan speed selection
Super cooling
Cancel
Day
present time
Automatic swing
Door open
Door shut
Page 37
– 37 –
PRINTED WIRING BOARD LOCATION DIAGRAM
MODEL RAS-07G4/09G4/14G4
Page 38
– 39 –
BLOCK DIAGRAM
MODEL RAS-07G4/09G4/14G4//RAC-07G4/09G4/14G4
INDOOR UNIT
POWER SUPPLY
POWER RELAY
DC FAN MOTOR
OPERATION CIRCUIT
WIRELESS REMOTE
CONTROLLER
ROOM TEMPERATURE
THERMISTOR
HEAT EXCHANGER
THERMISTOR
WIRELESS RECEIV-
ING CIRCUIT
INDOOR
FAN MOTOR
OUTDOOR UNIT
COMPRESSOR
RELAY POWER RELAY
BUZZER CIRCUIT
OPERATION
TIMER
FILTER
INDICATION
LAMP
AUTO SWEEP MOTOR 1
MICROCOMPUTER
CLOCK CIRCUIT
INITIALIZING
CIRCUIT
RESET
CIRCUIT
MICROCOMPUTER
(AX-3U)
M
FM
M
OUTDOOR
FAN MOTOR
FM
Page 39
– 41 –
-1
-2
-3
-4
0.66 deg
0.33 deg
Set temperature
ON/OFF Switch Fan Speed L
Power relay Stick relay Operation lamp
30 sec
2 sec
2 sec
Dry lamp
30 sec
+3 +2 +1
-1
-2
-3
Set temperature
ON / OFF Switch Fan Speed L
Power relay Stick relay Operation lamp
L L L
30 sec
Dry lamp
30 sec
2 sec 2 sec2 sec
On / Off switch
On / Off switch
Fan Speed
Fan Speed
Stick relay
Stick relay
ON / OFF switchON / OFF switch
Operation lampOperation lamp
Operation and stop are repeated independent of timer reservations
ON / OFF switchON / OFF switch ReservationReservation CancelCancel Operation lampOperation lamp Timer lampTimer lamp Timer memoryTimer memory
(OFF timer during stop)(OFF timer during stop) (Cancel)
(Change of the reservation time)
ON / OFF switchON / OFF switch ReservationReservation CancelCancel Operation lampOperation lamp Timer lampTimer lamp Timer memoryTimer memory
(ON timer during operation)(ON timer during operation)
(Cancel)(Cancel)
(Change of the reservation time)(Change of the reservation time)
ON / OFF switchON / OFF switch ReservationReservation CancelCancel Operation lampOperation lamp Timer lampTimer lamp Timer memoryTimer memory
(OFF ON timer)(OFF ON timer) (ON OFF timer)(ON OFF timer)
(ON OFF timer during operation)(ON OFF timer during operation)
(OFF ON timer during stop)(OFF ON timer during stop)
PM1:00 PM3:00 PM5:00PM1:00 PM3:00 PM5:00
PM1:00 PM3:00 PM5:00PM1:00 PM3:00 PM5:00 PM1:00 PM3:00 PM5:00PM1:00 PM3:00 PM5:00 PM1:00 PM3:00 PM5:00PM1:00 PM3:00 PM5:00
Operation mode
Control function
Fan Cooling Sensor dehumidification Circulation Automatic
1
ON / OFF switch, basic mode
2
Timer operation
ON timer
OFF timer
OFF
ON
timer
Automatic
MED
LO
HI
Operation in HI mode
Operation in MED mode
Operation in LO mode
Same as on the left.
Same as on the left.
Same as on the left.
Only circulation with cut velocity is executed, independent of the thermostat signal.
(1) Strong
3
Fan speed mode
Thermostat operation H
HI
M
MED
L
LO
The power relay is delayed by 2 seconds from the start of thermostat.
(1) In case of “Automatic” mode
Note:
The min. ON time of the power relay is 3 minutes, and the min. OFF time also is 3 minutes.
(2) In other modes than “Automatic”
Same as above (but operation is made with the velocity set at the time of operation start).
HI”, “MED, or LO operation is
executed according to the thermostat signal. (Refer to Thermostat operation”.)
LO and Stop are repeated according to the thermostat
signal, independent of the setting.
Notes:
Forced operation by ON / OFF button ON is executed even with thermostat OFF.
The room temperature 30 sec after operation start, minus
0.66 deg, becomes the set temperature.
• When the room temperature is 16°C or lower, 16°C becomes the set temperature.
• The other operations are the same as for (1).
Repetition of HI and Stop by means of thermo signal and time.
Repetition of MED Stop by means of thermo signal and time.
Repetition of LO Stop by means of thermo signal and time.
The Automatic speed mode for each operation mode is used independent of the setting. (LO at the time of Sensor dehumidification.)
The operation mode at the start of operation differs as shown below according to the room temperature.
Notes
A shift is not accepted at the time of operation start.
There is no switching between modes after start of operation.
When the operation is started again within 20 hours after stop with the ON / OFF button, operation will be executed in the previous mode.
The operation details are the same as for each operation mode.
The set temperature is set with the room temperature adjustment button. Correction by V, ±3°C is possible with. At this time, the operation mode judgement temperature also is shifted at the same time. However, correction is possible only in cooling operation mode, but not in Sensor dehumidification mode.
(2) Set temperature is higher than room temperature.
(1) When the set temperature is lower than the room temperature.
4
BASIC MODE
MODEL RAS-07G4/09G4/14G4//RAC-07G4/09G4/14G4
Notes:
The min. ON time of the power relay is 3 minutes, and the min. OFF time also is 3 minutes.
The indoor fan is not delayed with operation start by ON / OFF button.
Cooling The set temperature
shall be 27°C.
Sensor The set temperature dehumidi- shall be 2 degrees fication below the room
temperature at the start of operation.
No.
Room temperature
at the start of
operation
+3 +2 +1
-1
-2
-3
Set temperature
ON / OFF Switch
ON / OFF Switch
Fan Speed H Fan Speed M Fan Speed L
Power relay
Stick relay
Operation lamp
H L M L M H L
L M M
L M M
2 sec 2 sec 2 sec
2 sec
+3 +2 +1
-1
-2
-3
Set temperature
ON / OFF Switch Fan Speed L
Stick relay
Operation lamp
L L L L
Both operation lamp and Dry lamp light during Sensor
dehumidification at operation mode.
Page 40
Control function
Operation mode
Fan Cooling Sensor dehumidification Circulation Automatic
The operation is switched OFF at the set time.
Sleep operation is executed for each operation mode.
5
The operation is switched OFF at the set time.
No.
Sleep mode
The set temperature after sleep shift in sensor dehumidification operation is limited by 16°C.
Notes:
60 minutes after the sleep key is switched on, sleep operation is started.
When the sleep key is switched on during OFF timer operation, the OFF timer will be canceled.
The sleep operation is started when the sleep key is “ON” after timer reservation.
Set circulation velocity
Set temperature
ON / OFF Switch
Timer reservation
Sleep mode
Operation lamp
Timer lamp
60 minutes
2 deg up
Low (sleep operation)
– 43 –
Page 41
91.5
Vertical positioning 90 in down direction
91.5 in up direction
32
Vertical positioning 90 in down direction
32 in up direction
52.5
Down
Up
52.5 in up direction
90 in down direction
Swing start direction
52.5
Down
(52.5 in up direction)
Up
The air deflector control operation shown below is done when the swing switch is
pressed or when the operation mode is changed.
The air deflector control operation shown below is done when the operation switch
is turned off after the filter sign lamp is lit.
Item
3-way AUTO (Swing)
Specification
Cooling/ dehumidi­fying
Air blowing direction control
8
The same as cooling ● dehumidifying
Other detailed specifications
1. When the room temperature starts to increase within 3 minutes after thermo OFF in “cooling” and fan speed “AUTO”, the fan speed changes L
M → H as
when thermo ON.
2. If “cooling” is selected during “sensor dehumidification” operation the operation continues as it is with the thermo ON. The 3 minutes delay is not started. The set temperature and fan speed depend on the remote control signal. It is same for “cooling” – – – – “sensor dehumidification”. It is same for “AUTO” sensor dehumidification cooling “sensor dehumidification” “cooling”.
3. The filter sign lights after 100 hours operation of the room fan. The time is cleared when power switch set to OFF and ON again.
4. After the failure mode is started (indicator lamp flickering), rapid mode changing cannot be done.
5. If the operation is made by the nice temperature reservation during the sleep operation, the normal operation continuously occurs, and for the advance time, the temperature difference between the set temperature without sleep shift and “room temperature” is used.
– 45 –
Operation starts in advance so that the room temperature reaches
the preset value at the set time.
The operation time is obtained as follows depending on the room
temperature when operation starts.
(1) Calculation method of the moved-up time.
Moved-up time (MT) = Moved-up time depending on the temperature difference (OT) + compensation time (HT). MT is at least 5 minute if OT is not zero.
Cooling
(MT) 00 ~ 60 min.
(OT) 00 ~ 60 min.
(HT) –60 ~ 60 min.
Obtain OT (moved-up time depending on the temperature difference) from the table below.
6
“NICE TEMPERA­TURE” reservation
Cooling
Setting temp.–Room temp. Time (min.)
00.00 02.00 00
02.25 05.00 15
05.25 08.00 30
08.25 11.00 45
11.25 60
The preset temperature value shown above does not include any shift value.
(2) Compensation
1 The “Attained” state is monitored and a “Not attained” check is
done to revise the compensation time (HT).
“Attained” monitor
Continuously monitored during “NICE TEMPERATURE” operation.
(Cooling)
When the room temperature < Set value + compensation shift, it is regarded to be “attained” and 5 minutes are reduced from the cooling compensation time.
“Not attained” check
Performed once when the “NICE TEMPERATURE” timer is completed.
(Cooling)
When the room temperature > Set value + compensation shift +1°C, it is regarded to be “Not attained” and 5 minutes are added to the cooling compensation time.
If the room temperature is within +1°C from the set value +
compensation shift, compensation is not done.
Item
ON temperature
Thermostat operation (Thermostat relay)
power relay (°C)
Differential (°C)
Low-temperature defrosting
Cooling, sensor dehumidification
(T1)
16 17.6 24 25.6 32 33.6
0.33 ON (°C) 4.0 Reset (°C) 12.0
Table 2 Sensor operation values
Item RAS-07G4/09G4/14G4
Automatic Yes Circulator Yes
Operation switching Sensor dehumidification Yes
Cooling Yes
Fan Yes Temporary switch Yes (automatic) Service switch Cooling Yes Nice temperature reservation Yes Defrosting No Sleep circuit Yes Heater operation at the time of sensor dehumidification No Automatic blowing direction Yes Filter sign Yes Wireless mode Cooling
Table 1 Specifications
RAS-07G4/09G4/14G4
Circulator
(When the operation switch is turned off after the filter sign lamp lights.)
Page 42
– 47 –
REFRIGERANT CYCLE DIAGRAM
MODEL RAS-07G4/RAC-07G4
2SVALV E
STRAINER
HEATING & COOLING CAPILLARY
STRAINER
CHARGING PIPE
COMP
CONDENSER
REVERSING VALV E
S TANK
3S VALV E
EVAPORATOR
MODEL RAS-09G4/RAC-09G4
COMP
CONDENSER
REVERSING VALV E
HEATING CAPILLARY
STRAINER
CHARGING PIPE
CHECK VALVE
STRAINER
HEATING & COOLING CAPILLARY
S-TANK
3S-VALVE
2S-VALVE
EVAPORATOR
Page 43
– 48 –
MODEL RAS-14G4/RAC-14G4
HEATING CAPILLARY
STRAINER
CHARGING PIPE
HEATING & COOLING CAPILLARY
EVAPORATOR
2S VALV E
3S VALV E
S TANK
COMP
CONDENSER
REVERSING VALV E
ACCUMULATOR
STRAINER
CHECK VALVE
Page 44
49
DESCRIPTION OF MAIN CIRCUIT OPERATION
1. ON / OFF
The ON / OFF and Timer reserve button and Sleeping function independently. Their operations are shown in Fig. 1-1.
ON/OFF button
Timer reserve button (Sleeping)
Operation lamp
Timer lamp
When OFF timer (sleeping) is set
Start Stop Start
"OFF" time
When ON timer is set
"ON" time
ON/OFF button
Timer reserve button
Operation lamp
Timer lamp
Stop
Start
Fig. 1-1 Timer operation
Page 45
50
2. Reset Circuit
The reset circuit is used to reset the program to its initial settings when the power is turned on or when the
power is recovered after a power failure.
The micro computer is reset when the reset input is “Hi, and operation is possible when the reset input is
Lo”.
The waveforms at each point when the power is turned on and off are shown in the diagrams.
When the power is turned on, the voltages of the DC 12V line and DC 5V lines are increased. When the
voltage of DC 12V lines reaches about 7V, ZD201 is turned ON, the potential of Q201s base rises and Q201 is turned ON. Since Q201s collector is set to “LO” at this time, Q202 is turned OFF and the reset input of the micro computer is set to “Lo”. The DC 5V line voltage has already become 5V at this time and the micro computer starts operation.
When the power is turned OFF, the voltage of the DC 12V line decreases. When it becomes about 7V, ZD201
is turned OFF, then Q201 is turned OFF, Q202 is turned ON the reset input of the micro computer is set to Hi and the micro computer is set to the reset mode.
POWER ON
12V
7V
5V
DC12V Line
DC5V Line
Base
POWER OFF
5V
Micro computer Pin 17
12V
5V
0V
0V
Q201
C202
17
Micro computer
(AX-3U)
RES
Q202
R201
R205
ZD201
R204
R202
R203
+
C201
Page 46
51
4. Initial setting (IC401)
The pre-heating operation start value, ratings of the compressor, maximum rotation speed, etc. are preset in the micro computer.
87
IC401
(E
2
PROM)
65
5V
Micro computer
(AX-3U)
58
59
C401
R404
R403
12 4
0V
3
3. Buzzer Circuit
Fig. 3-1 Buzzer Circuit
Sound wave
Metal diaphragm
V
Pizoelectric element
V
Fig. 3-2 Buzzer Operation
Micro computer
(AX-3U)
Buzzer output
BZ1
12V
0V
R801
Q302
21
B.Z
When the buzzer sounds, an approx.
3.9kHz square signal is output from buzzer output pin q of the micro computer. After the amplitude of this signal has been set to 12Vp-p by a transistor, it is applied to the buzzer. The piezoelectric element in the buzzer oscillates to generate the buzzers sound.
Page 47
52
6. Service Operation Circuit
Use the service switch to select Cooling temporarily when the interior electric equipment has troubled.
Setting the switch to Cooling causes continuous cooling room temperature control. To control the room
temperature, turn on and off the disconnect switch. To protect the compressor, wait at least 3 minutes before turning on again.
The fan speed is MED”.
Does not operate is 12V is not generated in the control circuit.
When the service switch is used for operation, each change switch is overridden.
Setting the service switch to Cooling turns on the Power relay”.
Micro computer
(AX-3U)
FORCE COOL 33
5V
0V
R614
R629
C602
R630
Cool Normal
0V
5. Receive circuit
Infrared signals from the wireless remote controller are received by the light receiving unit and output after being amplified and shaped.
R211
R209
C702
ZD701
0V
0V
R212
R141
Q141
Receiver
Unit
12V
18
Micro computer
(AX-3U)
WIRELESS I/P
Page 48
53
7. Auto Sweep Motor Circuit
Micro computer
(AX-3U)
48
49
50
51
1
2
3
4
8
16
IC501
12V
CN12
Auto sweep motor for horizontal air deflectors
Rotor
0V
15
14
13
1
2
3
4
5
Fig. 7-1 Auto Sweep Motor Circuit (Horizontal air deflectors)
Fig. 7-1 shows the Auto sweep motor drive circuit; the signals shown in Fig. 7-2 are output from pins
k A
of the micro computer.
Micro computer pins
Step width
Horizontal air
deflectors: 10ms.
12345678
Horizontal air deflectors
51
50
49
48
Fig. 7-2 Micro computer Output Signals
As the micro computers outputs change as shown in Fig. 7-2, the core of the auto sweep motor is excited
to turn the rotor. Table 7-1 shows the rotation angle of horizontal air deflectors.
Rotation angle per step (° )
0.0879
Time per step (ms)
10Horizontal air deflectors
Table 7-1 Auto sweep Motor Rotation
Page 49
54
8. Room Temperature Thermistor Circuit
Fig. 8-1 shows the room temperature
thermistor circuit.
0V
Room temperature thermistor
0V
5V
Fig. 8-1
A
R309
C302
Micro computer (AX-3U)
Room Thermistor
R310
0V
0V
Heat exchanger temperature thermistor
0V
5V
Fig. 9-1
A
R307
C301
Micro computer
(AX-3U)
Hex Thermistor
R308
R304
Q301
5
4
3
2
1
0
010
Room temperature (ßC)
Fig. 8-2
20 30 40
Voltage at
(V)A
5
4
3
2
1
0
010
-10
Heat exchanger temperature (ßC)
Fig. 9-2
20 30 40
Voltage at
(V)A
3
4
9. Heat exchanger temperature thermistor circuit
The voltage at A depends on the room
temperature as shown in Fig. 8-2.
The circuit detects the indoor heat
exchanger temperature and controls the following.
(1) Low-temperature defrosting during
cooling and dehumidifying operation.
The voltage at A depends on the heat exchanger temperature as shown in Fig. 9-2.
Page 50
55
10. Temporary Switch
The temporary switch is used to operate the air conditoner temporarily when the wireless remote control
is lost or faulty.
The air conditioner operates in the previous mode at the previously set temperature. However, when the
power switch is set to OFF, it starts automatic operation.
Fig. 10-1
11. DC Fan Motor Drive Circuit
Fig. 11-1 shows the indoor DC fan motor drive circuit.
Fig. 11-1
The circuit produces the fan motor drive voltages, 8-33V, from 35V DC supplied from the outdoor unit and
controls the fan motor speed.
Q901 is switched on and off according to the signal at fan PWM output pin
J
to control the voltage which
is smoothed by D902, L901 and C901 to drive the fan motor.
The output voltage is divided by R919 and R920 and is input to divided voltage output pin
8
; the micro computer controls the fan PWM output so the output voltage is set to the specified value. The chopper frequency of the fan PWM output is 15.7kHz.
In the Fan current detection circuit, 35V line current is detected by R906 and input to fan current detection
pin 9. Microcomputer detects overcurrent comparing it with the current judgment value corresponding to the fan rotation speed.
TELECON
(AX-3U)
C601
TEMPORARY SWITCH
SW1
5V
0V
R609
MICRO COMPUTER
MICRO COMPUTER
(AX-3U)
FAN PWM OUTPUT
FAN PWM FEEDBACK
R916
5V
5V
Q903
35V
ICP2
Q901
Q902
R911
R913
R914
R915
R917
R906
L901
R912D901
RED
YEL
BLU
CN3M PIN NO.
D902 C901 R919
R920
57
C932
0V 0V
0V
0V
0V
0V
0V
R931
R932
R930
D904
FAN CURRENT DETECTION
I
J
M
8
9
5 4
3 2 1
C942
CN10
Indoor DC Fan motor
3
31
Page 51
– 56 –
PWM output
Output voltage
Voltage at I
Voltage at J
Fig. 11-2
Page 52
– 57 –
INPUT SIGNAL
OPERATING SPECIFICATION
REFERENCE
OPERATION OPERATION MODE AIR DEFLECTOR
PRESENT CONDITION
KEY INPUT
INTERNAL FAN
ON
(THERMO. ON)
INTERNAL FAN
OFF
(THERMO. OFF)
MAIN SWITCH
ON
MAIN SWITCH
OFF
CHANGE OF
OPERATION
STOP
DURING
OPERATION
DURING
OPERATION
STOP
DURING
OPERATION
DURING
OPERATION
EACH MODE
AUTO COOL
COOL
FAN
AUTO DRY
DRY
CIRCULATOR
AUTO DRY
DRY
CIRCULATOR
COOL
FAN
DRY
CIRCULATOR
EACH MODE
EACH MODE
STOP SWINGING AND MODE BECOMES INITIALIZING
CONDITION.
INITIALIZING CONDITION OF EACH MODE.
ONE SWING (CLOSING AIR DEFLECTOR)
1 DOWNWARD
2 UPWARD
INITIALIZE
1 DOWNWARD
INITIALIZE
1 DOWNWARD
2 UPWARD
STOP AT THE MOMENT.
START SWINGING
1 DOWNWARD
2 UPWARD
3 DOWNWARD
STOP AT THE MOMENT.
START SWINGING
1 DOWNWARD
2 UPWARD
3 DOWNWARD
STOP AT THE MOMENT.
ONE SWING (CLOSING AIR DEFLECTOR)
1 DOWNWARD
2 UPWARD
INITIALIZE AT NEXT
OPERATION.
INITIALIZE AT NEXT
OPERATION.
STOP
DURING ONE SWING
STOP
DURING SWINGING
STOP
DURING SWINGING
TEMPORARY STOP
DURING SWINGING
STOP
DURING ONE SWING
STOP
DURING ONE SWING
STOP
DURING SWINGING
DURING
INITIALIZING
STOP
DURING SWINGING
AUTO SWING FUNCTION
STOP SWINGING TEMPORARILY.
(SWING MODE IS CLEARED IF SWING COMMAND IS
TRANSMITTED DURING TEMPORARY STOP.)
START SWING AGAIN.
Page 53
58
SERVICE CALL Q & A
While cooling, the compressor sometimes stops abruptly.
Q1
Check whether frost sticks on the heat exchanger of in­door unit or not. Wait for 3 – 4 minutes until the frost melts.
A1
If cooling is performance when the room temperature is low, frost may stick on the heat exchanger of indoor unit.
Cooling operation
The fan speed does not change during a dehumidifying operation.
Q2
Dehumidifying operation
The fan speed is always LO at a dehumidifying operation.
A2
Cold air comes out during a dehumidifying operation.
Q3
To improve the dehumidi­fication efficiency, LO fan speed operation is performed. Therefore the air is cold. This is not a trouble.
A3
The operation does not stop even by raising the room temperature setting of remote control at a dehumidifying operation.
Q4
At a dehumidifying operation, the actual room temperature is compared with the room tem­perature setting when starting the operation and the opera­tion is as follows.
1) When actual room tem­perature > room tempera­ture setting. The operation is according to the room temperature setting on the remote con­troller.
2) * When actual room tem­perature < room tempera­ture setting Regardless of the room temperature setting, the temperature is automati­cally set slightly lower than the room temperature.
In this case, the status is as 2) and, therefore, the operation by the room temperature control is impossible. Turn off the On / OFF switch, set the room temperature to a new value and turn on the opera­tion by the On / Off switch.
A4
In the dehumidifying mode, the temperature set by remote controller is set slightly higher than the room temperature but the operation starts.
Q5
This is the status in 2) of (A4). The temperature is set a little lower than the room temperature to carry out a dehumidifying operation as far as possible.
A5
Page 54
– 59 –
How is the automatic operation mode determined?
Q6
According to the room temperature, cooling or dehumidifying operation is automatically selected.
Cooling:
When room temperature is approx. 27°C or higher
Dehumidifying:
When room temperature is between approx. 23°C and 27°C
A6
Automatic operation
At an automatic operation, changing the fan speed change switch does not vary the fan speed.
Q7
The fan speed is automati­cally determined.
A7
The room temperature cannot be controlled at an automatic operation.
Q8
It is automatically set as follows.
At cooling: Set at 27°C
At dehumidifying:
Set slightly lower than room temperature
The room temperature setting can be raised 3°C by or lowered 3°C by V .
A8
When changing the room temperature setting in an automatic operation, the next automatic operation mode is determined by new room temperature setting. If, for example, the room temperature setting is 2°C lowered for example, the operation mode is as follows.
Cooling : When room
temperature is approx. 25°C or higher
Dehumidifying :
When room temperature is between approx. 21°C and 25°C
V
Page 55
– 60 –
There is a difference between the room temperature setting and actual room temperature.
Q9
There may be a difference between the room temperature setting and actual room temperature on account of the room structure, air flow, etc. If there is a difference from the room temperature, adjust the set temperature to keep living space at a comfortable temperature.
A9
Common, etc.
What will happen if the time setting is changed while in a timer operation?
Q10
A timer operation is performed until the time after changing the time setting.
A10
In the Automatic fan speed mode, the indoor fan changes to MED and LO fan speed.
Q11
It is not a trouble. The cold wind preventive function operates.
A11
Set the temporary switch normal.
In case of “ON” timer, the operation does not start at a preprogrammed time but a little earlier.
Q12
Nice temperature reservation
The Nice temperature reservation functions. The operation starts earlier so the room temperature will be as set at a programmed time. The operation starts at most 60 minutes before a preprogrammed time.
A12
The time to start an operation is irregular while preprogramming at the same time.
Q13
The Nice temperature reservation operates. The starting time depends on the room load.
A13
Page 56
– 61 –
1) When the Automatic operation mode is selected, Automatic does not change by pressing the fan speed select button.
2) The room temperature setting is not displayed.
3) Pressing the room temperature control button develops transmit mark and sounds a receive sound but does not display the room temperature setting.
Q14
1) When the operation mode is “Automatic”, the fan speed is automatically fixed to Automatic.
2) At an Automatic operation, the room temperature setting is not displayed. The room temperature is automatically set as follows.
At cooling
Set at 27°C.
At dehumidifying
Set to a temperature slightly lower than the room temperature.
3) At an Automatic operation, the room temperature setting is not displayed. However, every pressing or V button changes 1°C within the range of: 27±3°C when cooling.
A14
Wireless remote controller
The room temperature sensing thermistor in the indoor unit detects the room temperature and, according to the particular temperature, automatically performs Cooling or Dehumidifying operation. The value indicated not at an Automatic but manual operation is not the actual room temperature but the room temperature setting.
When the room temperature setting is “16”, pressing the room temperature control button V causes no transmission. At 32” , pressing causes no transmission either.
Q15
The room temperature is settable within the range of 16 - 32 and not beyond.
A15
The timer cannot be set.
Q16
Is the current time set? The timer cannot be set unless the clock is adjusted correctly.
A16
V
The current time disap­pears soon.
Q17
The current time disappears soon and the timer settting indication takes a precedence.
A17
When setting the current time, its indication blinks for approximately 3 minutes.
V
Page 57
– 62 –
In spite of timer Preprogram”, the time setting is extinguished.
Q18
Isnt the time over the pre­programmed time? As soon as the prepro­grammed time is reached, the time setting disappears.
A18
After selecting a Dehumidifying operation mode, the fan speed mode remains LO fan speed.
Q19
At a Dehumidifying operation, the LO fan speed is forcibly selected.
A19
Page 58
63
TROUBLE-SHOOTING
No operation at all. *1
*1 Before using the service switch,
disengage and engage the plug. Do not operate the remote controller.
Check the following parts and replace if faulty
Remove and check the continuity across.1) Current fuse
2) Varistor
Check whether the appearance is blackish or not. The resistance must be infinite. *2
No cooling
Power relay abnormal
YES
Check the continuity between contacts.3) Power switch
(102°C) Continuity across → If there is no continuity, check the electric parts and replace if abnormal.
4) Thermal fuse for Terminal board
*2 Before checking the varistor, detach a terminal.
NO
Operates by setting the service switch to forced cooling?
Return the service switch to "Normal".
Set the remote controller to an operation status and press the ON/ OFF button.
Is the level LO (approx. 0.5V) between driver IC501 pin
10
power
relay and 0V?
NO
Is voltage normal between Blue wire and Red wire of Indoor DC Fan Motor *3
NO
YES Compressor does not turn at LO.
YES
Indoor fan motor or
Q903 abnormal
Replace Power relay
Page 59
– 64 –
Is voltage normal (approx. 280 ~
380V) at out put side of the DB201?
Check the circuit board of
control board
YES
NO
Check the circuit board inside parts. When checking, carry out a self diagnosis by indoor indicator lamp.
Replace faulty part
*4 Wait for 3 minutes before forced
re-operation by the service switch.
Fan Speed
RAS-07G4 RAC-07G4
*3
CN6 BLUE-RED (V)
Cool
20.8
15.6
12.5
11.0
HI
MED
LO
SLEEP MODE
RAS-09G4 RAC-09G4
RAS-14G4 RAC-14G4
Cool
21.3
18.0
13.7
11.9
Cool
27.0
20.9
15.8
13.0
Page 60
– 65 –
CAUTION
Remote control is disabled while the Timer lamp is flashing. To check operation, turn off the power switch and turn it on again.
Timer-Lamp, break-down checking in blinking sign.
Check the break-down factor from the frequency of timer-lamp blinking.
No. Mode of Timer-Lamp blinking Indication Factor Estimated Break-Down Part
Force cooling operation
Unit is under forcible operation or under balancing after forcible operation.
Check force cooling switch at indoor electrical.
IC 401 Data read wrongly
In case that data read from IC401 is wrong.
IC401 data is not in order.
Heat exchanger thermistor
error
Heat exchanger thermistor open or short-circuit detected.
(1) Thermistor
(2) Indoor - control circuit board.
Room thermistor error
Room thermistor error open or short-circuit detected.
(1) Thermistor
(2) Indoor - control circuit board.
1
2
3
4
5
( –– 0.5 second on, 0.5 second off.)
–– –– 15 times
––– 14 times
––– 13 times
––––––– 2 times
5
sec.
5
sec.
5
sec.
5
sec.
!
DC Fan motor - over flow of
electricity
Indoor - DC Fan motor has over flow of electricity.
(1) Indoor - Fan is locked.
(2) Indoor - Fan motor damage.
(3) Indoor - control circuit board.
–– –– 10 times
5
sec.
Page 61
– 66 –
PARTS LIST AND DIAGRAM
INDOOR UNIT MODEL :
RAS-07G4 / RAS-09G4 / RAS-14G4
1
12
16
15
22
23 25
11
10
7
20
19
24
13
17
12
18
21
6
26
8
5
4
3
9
2
14
Page 62
67
MODEL RAS-07G4
1 HWRAS-25YH4 901 1 CABINET
2 HWRAS-25YH4 940 1 MOUNTING PLATE
3 PMRAS-07GH4 001 1 FAN MOTOR
4 HWRAS-25YH4 907 1 TANGENTIAL FAN
5 HWRAS-25YH4 908 1 P-BEARING ASSY
6 HWRAS-25YH4 910 1 FAN MOTOR BASE
7 PMRAS-07GH4 002 1 CYCLE ASSY
8 HWRAS-25YH4 909 1 FAN COVER
9 HWRAS-25YH4 914 1 PIPE SUPPORT
10 HWRAS-25YH4 926 1 DRAIN PAN ASSY
11 HWRAS-25YH4 929 1 AUTO SWEEP MOTOR
13 HWRAS-25YH4 933 1 FRONT COVER ASSY
14 HWRAS-25YH4 936 1 FRONT PANEL
15 HWRAS-25YH4 937 1 AIR FILTER (R)
16 HWRAS-25YH4 938 1 AIR FILTER (L)
17 PMRAS-51CHA1 011 1 REMOTE CONTROL ASSEMBLY
18 PMRAS-10C3M 003 1 REMOTE CONTROL SUPPORT
19 PMRAS-10C8M 003 1 THERMISTOR SUPPORT
20 PMRAS-07CH2 012 1 THERMISTOR
21 HWRAS-25YH4 920 1 POWER SWITCH
22 PMRAS-07G4 001 1 P.W.B (MAIN)
23 PMRAS-N09S 004 1 P.W.B (POWER SW SUPPLY)
24 HWRAS-25YH4 916 1 TERMINAL BOARD (THERM-FUSE)
26 HWRAS-25YH4 939 1 LOW COVER
PART N0.
RAS-07G4
NO.
Q’TY / UNIT
PARTS NAME
Page 63
68
MODEL RAS-09G4
1 HWRAS-25YH4 901 1 CABINET
2 HWRAS-25YH4 940 1 MOUNTING PLATE
3 PMRAS-07GH4 001 1 FAN MOTOR
4 HWRAS-25YH4 907 1 TANGENTIAL FAN
5 HWRAS-25YH4 908 1 P-BEARING ASSY
6 HWRAS-25YH4 910 1 FAN MOTOR BASE
7 PMRAS-07GH4 002 1 CYCLE ASSY
8 HWRAS-25YH4 909 1 FAN COVER
9 HWRAS-25YH4 914 1 PIPE SUPPORT
10 HWRAS-25YH4 926 1 DRAIN PAN ASSY
11 HWRAS-25YH4 929 1 AUTO SWEEP MOTOR
13 HWRAS-25YH4 933 1 FRONT COVER ASSY
14 HWRAS-25YH4 936 1 FRONT PANEL
15 HWRAS-25YH4 937 1 AIR FILTER (R)
16 HWRAS-25YH4 938 1 AIR FILTER (L)
17 PMRAS-51CHA1 011 1 REMOTE CONTROL ASSEMBLY
18 PMRAS-10C3M 003 1 REMOTE CONTROL SUPPORT
19 PMRAS-10C8M 003 1 THERMISTOR SUPPORT
20 PMRAS-07CH2 012 1 THERMISTOR
21 HWRAS-25YH4 920 1 POWER SWITCH
22 PMRAS-09G4 001 1 P.W.B (MAIN)
23 PMRAS-N09S 004 1 P.W.B (POWER SW SUPPLY)
24 HWRAS-25YH4 916 1 TERMINAL BOARD (FUSE)
26 HWRAS-25YH4 939 1 LOW COVER
PART N0.
RAS-09G4
NO.
Q’TY / UNIT
PARTS NAME
Page 64
69
MODEL RAS-14G4
1 HWRAS-25YH4 901 1 CABINET
2 HWRAS-25YH4 940 1 MOUNTING PLATE
3 PMRAS-07GH4 001 1 FAN MOTOR
4 HWRAS-25YH4 907 1 TANGENTIAL FAN
5 HWRAS-25YH4 908 1 P-BEARING ASSY
6 HWRAS-25YH4 910 1 FAN MOTOR BASE
7 PMRAS-07GH4 002 1 CYCLE ASSY
8 HWRAS-25YH4 909 1 FAN COVER
9 HWRAS-25YH4 914 1 PIPE SUPPORT
10 HWRAS-25YH4 926 1 DRAIN PAN ASSY
11 HWRAS-25YH4 929 1 AUTO SWEEP MOTOR
13 HWRAS-25YH4 933 1 FRONT COVER ASSY
14 HWRAS-25YH4 936 1 FRONT PANEL
15 HWRAS-25YH4 937 1 AIR FILTER (R)
16 HWRAS-25YH4 938 1 AIR FILTER (L)
17 PMRAS-51CHA1 011 1 REMOTE CONTROL ASSEMBLY
18 PMRAS-10C3M 003 1 REMOTE CONTROL SUPPORT
19 PMRAS-10C8M 003 1 THERMISTOR SUPPORT
20 PMRAS-07CH2 012 1 THERMISTOR
21 HWRAS-25YH4 920 1 POWER SWITCH
22 PMRAS-14G4 001 1 P.W.B (MAIN)
23 PMRAS-N09S 004 1 P.W.B (POWER SW SUPPLY)
24 HWRAS-25YH4 916 1 TERMINAL BOARD (FUSE)
26 HWRAS-25YH4 939 1 LOW COVER
PART N0.
RAS-14G4
NO.
Q’TY / UNIT
PARTS NAME
Page 65
– 70 –
7
10
9
11
5
4
15
14
17
18
12
16
6
50
30
31
51
13
3
1
2
PARTS LIST AND DIAGRAM
INDOOR UNIT MODEL :
RAC-07G4 / RAC-09G4
52
Page 66
71
MODEL RAC-07G4
2 PMRAC-07GH4 907 1 STRAINER (CAPILLARY)
3 PMRAC-07GH4 908 1 STRAINER (CONDENSOR)
4 PMRAC-05CV 901 1 FAN MOTOR SUPPORT
5 PMRAC-10C8 908 1 FAN MOTOR
6 PMRAC-10CV6 903 1 PROPELLER FAN
7 PMRAC-07CH2 901 1 CABINET
9 PMRAC-05CV 906 1 SIDE PLATE (R)
10 PMRAC-05CV 907 1 SIDE PLATE (L)
11 PMRAC-05CV 908 1 HANDLE
12 PMRAC-09CHA1 903 1 D-GRILL
13 PMRAC-07GH4 901 1 COMPRESSOR
14 PMRA-08GF 904 3 COMPRESSOR RUBBER
15 PMRA-08GF 905 3 COMPRESSOR NUT
16 PMRAC-07GH4 902 1 CONDENSER
17 PMRAC-07GH4 904 1 2S-VALVE
18 PMRAC-07GH4 905 1 3S-VALVE
30 PMRAC-10C8 905 1 FAN MOTOR CAPACITOR
31 PMRAC-18CVP2 901 1 TERMINAL BOARD (2P)
50 PMRAC-07GH4 906 1 COMPRESSOR CAPACITOR
51 PMRAC-07GH4 903 1 REVERSING VALVE
52 PMRAC-07GH4 909 1 OVERLOAD PROTECTOR
PART N0.
RAC-07G4
NO.
Q’TY / UNIT
PARTS NAME
Page 67
72
MODEL RAC-09G4
1 PMRAC-09GH4 904 1 CHECK VALVE
2 PMRAC-07GH4 907 1 STRAINER (CAPILLARY)
3 PMRAC-09GH4 905 1 STRAINER (CONDENSOR)
4 PMRAC-05CV 901 1 FAN MOTOR SUPPORT
5 PMRAC-10C7 903 1 FAN MOTOR
6 PMRAC-10CV6 903 1 PROPELLER FAN
7 PMRAC-09GH4 907 1 CABINET
9 PMRAC-05CV 906 1 SIDE PLATE (R)
10 PMRAC-05CV 907 1 SIDE PLATE (L)
11 PMRAC-05CV 908 1 HANDLE
12 PMRAC-09CHA1 903 1 D-GRILL
13 PMRAC-09GH4 901 1 COMPRESSOR
14 PMRA-08GF 904 3 COMPRESSOR RUBBER
15 PMRA-08GF 905 3 COMPRESSOR NUT
16 PMRAC-09GH4 902 1 CONDENSER
17 PMRAC-07GH4 904 1 2S-VALVE
18 PMRAC-07GH4 905 1 3S-VALVE
30 PMRAC-10C7 904 1 FAN MOTOR CAPACITOR
31 PMRAC-18CVP2 901 1 TERMINAL BOARD
50 PMRAC-09GH4 903 1 COMPRESSOR CAPACITOR
51 PMRAC-07GH4 903 1 REVERSING VALVE
52 PMRAC-09GH4 906 1 OVERLOAD PROTECTOR
PART N0.
RAC-09G4
NO.
Q’TY / UNIT
PARTS NAME
Page 68
– 73 –
5
4
8
9
15
7
6
18
17
14
16
10
11
12
22
3
1
23
24
21
2
25
PARTS LIST AND DIAGRAM
OUTDOOR UNIT MODEL :
RAC-14G4
Page 69
74
MODEL RAC-14G4
1 KPNT1 001 3 PUSH NUT
2 PMRAC-14GH4 901 1 COMPRESSOR
3 RAC-2226HV 805 3 COMPRESSOR RUBBER
4 PMRAC-25NH4 904 1 VALVE (2S)
5 PMRAC-25NH4 905 1 VALVE (3S)
6 PMRAC-25NH4 901 1 CONDENSOR
7 PMRAC-51CA1 905 1 FAN MOTOR SUPPORT
8 PMRAC-18C7 901 1 FAN MOTOR
9 PMRAC-25CNH2 902 1 PROPELLER FAN
10 PMRAC-18CVP2 901 1 TERMINAL BOARD
11 PMRAC-09GH4 903 1 COMPRESSOR CAPACITOR
12 PMRAC-10C7 904 1 FAN MOTOR CAPACITOR
13 PMRAC-14GH4 902 1 HANDLE
14 PMRAC-51CA1 901 1 CABINET
15 PMRAC-09CHA1 903 1 D-GRILL
16 PMRAC-14GH4 905 1 SIDE PLATE (R)
17 PMRAC-51CA1 908 1 NET
18 PMRAC-51CA1 909 1 TOP COVER
21 PMRAC-07GH4 903 1 REVERSING VALVE
22 PMRAC-14GH4 903 1 STRAINER (CAPILLARY)
23 PMRAC-14GH4 904 1 STRAINER (CONDENSOR)
24 PMRAC-09GH4 904 1 CHECK VALVE
25 PMRAC-14GH4 906 1 OVERLOAD PROTECTOR
PART N0.
RAC-14G4
NO.
Q’TY / UNIT
PARTS NAME
Page 70
PM NO. 0198E
Printed in Malaysia
RAS-07G4 / RAC-07G4 RAS-09G4 / RAC-09G4 RAS-14G4 / RAC-14G4
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