Hitachi RAM-52QH5, RAM-53QH5 Service Manual

RAM-52QH5 RAM-53QH5
NO. 0428E
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
ROOM AIR CONDITIONER
OUTDOOR UNIT
AUGUST 2008
Refrigeration & Air-Conditioning Division
PM
REFER TO THE FOUNDATION MANUAL
TECHNICAL INFORMATION
FOR SERVICE PERSONNEL ONLY
CONTENTS
SPECIFICATIONS ------------------------------------------------------------------- 5
INSTALLATION --------------------------------------------------------------------- 14
CONSTRUCTION AND DIMENSIONAL DIAGRAM --------------------- 21
MAIN PARTS COMPONENT --------------------------------------------------- 23
CAPACITY DIAGRAM ------------------------------------------------------------ 25
WIRING DIAGRAM ---------------------------------------------------------------- 33
CIRCUIT DIAGRAM --------------------------------------------------------------- 37
BLOCK DIAGRAM ----------------------------------------------------------------- 43
BASIC MODE ----------------------------------------------------------------------- 45
REFRIGERATING CYCLE DIAGRAM --------------------------------------- 71
DESCRIPTION OF MAIN CIRCUIT OPERATION ----------------------- 75
TROUBLE SHOOTING ---------------------------------------------------------- 106
DISASSEMBLY AND REASSEMBLY --------------------------------------- 113
PARTS LIST AND DIAGRAM ------------------------------------------------- 116
RAM-52QH5 RAM-53QH5
After installation
NOTE:
This manual describes only points that differ from RAF-25, 35, 50NH5, RAD-25, 35NH5, RAD-25, 35NH5 and RAM-80QH5 (TC No. 0771EF), RAI-25, 35NH5 (PM No. 0271E), RAI-50NH5 and RAC-50NH5 (PM No. 0274E), RAK-18, 25, 35NH5 (PM No. 0269E), RAK-50NH5 and RAC-50NH5 (PM No. 0302E) for items not described in this manual.
850
650
298
50
(W)
(A)
COOLING CAPACITY
DC INVERTER DUAL AND TRIPLE SYSTEM MULTI
TYPE
MODEL
POWER SOURCE
TOTAL INPUT
TOTAL AMPERES
SPECIFICATIONS
OUTDOOR UNIT
RAM-52QH5
HEATING CAPACITY
DIMENSIONS (mm)
NET WEIGHT
1ø, 220 - 240V, 50Hz
W
H
D
(kg)
(kW)
(B.T.U.)
REFER TO THE SPECIFICATIONS PAGE
RAM-53QH5
– 1 –
SAFETY DURING REPAIR WORK
1. In order to disassemble and repair the unit in question, be sure to disconnect the power cord plug from the power outlet before starting the work.
2. If it is necessary to replace any parts, they should be replaced with respective genuine parts for the unit, and the replacement must be effected in correct manner according to the instructions in the Service Manual of the unit.
If the contacts of electrical parts are defective, replace the electrical parts without trying to repair them.
3. After completion of repairs, the initial state should be restored.
4. Lead wires should be connected and laid as in the initial state.
5. Modification of the unit by user himself should absolutely be prohibited.
6. Tools and measuring instruments for use in repairs or inspection should be accurately calibrated in advance.
7. In installing the unit having been repaired, be careful to prevent the occurence of any accident such as electrical shock, leak of current, or bodily injury due to the drop of any part.
8. To check the insulation of the unit, measure the insulation resistance between the power cord plug and grounding terminal of the unit. The insulation resistance should be 1M or more as measured by a 500V DC megger.
9. The initial location of installation such as window, floor or the other should be checked for being and safe enough to support the repaired unit again. If it is found not so strong and safe, the unit should be installed at the initial location reinforced or at a new location.
10. Any inflammable thing should never be placed about the location of installation.
11. Check the grounding to see whether it is proper or not, and if it is found improper, connect the grounding terminal to the earth.
DANGER
First, I must disconnect the power cord plug
from the power outlet.
2
WORKING STANDARDS FOR PREVENTING BREAKAGE OF SEMICONDUCTORS
1. Scope The standards provide for items to be generally observed in carrying and handling semiconductors in relative manufacturers during maintenance and handling thereof. (They apply the same to handling of abnormal goods such as rejected goods being returned).
2. Object parts
(1) Micro computer (2) Integrated circuits (IC) (3) Field-effect transistors (FET) (4) P.C. boards or the like on which the parts mentioned in (1) and (2) of this paragraph are equipped.
3. Items to be observed in handling
(1) Use a conductive container for carrying and storing of parts. (Even rejected goods should be handled in
the same way).
Fig. 1. Conductive Container
(2) When any part is handled uncovered (in counting, packing and the like), the handling person must always
use himself as a body earth. (Make yourself a body earth by passing one M ohm earth resistance through a ring or bracelet).
(3) Be careful not to touch the parts with your clothing when you hold a part even if a body earth is being
taken.
(4) Be sure to place a part on a metal plate with grounding.
(5) Be careful not to fail to turn off power when you repair the printed circuit board. At the same time, try
to repair the printed circuit board on a grounded metal plate.
1M
Fig. 2. Body Earth
Body earth (Elimik conductive band)
Clip for connection with a grounding wire
IC
A conductive polyvinyl bag
IC
Conductive sponge
– 3 –
(6) Use a three wire type soldering iron including a grounding wire.
Bare copper wire (for body earth)
Working table
Resistor of 1 M (1/2W)
Earth wire
Fig. 3. Grounding of the working table
Screw stop at the screwed part using a rag plate
Soldering iron
Grounding wire
Fig. 4. Grounding a soldering iron
Use a high insulation mode (100V, 10M or higher) when ordinary iron is to be used.
(7) In checking circuits for maintenance, inspection or some others, be careful not to have the test probes of the
measuring instrument shortcircuit a load circuit or the like.
Metal plate (of aluminium, stainless steel, etc.)
Staple
– 4 –
1. In quiet operation or stopping the running, slight flowing noise of refrigerant in the refrigerating cycle is
heard occasionally, but this noise is not abnormal for the operation.
2. When it thunders near by, it is recommend to stop the operation and to disconnect the power cord plug
from the power outlet for safety.
3. The room air conditioner does not start automatically after recovery of the electric power failure for
preventing fuse blowing. Re-press START/STOP button after 3 minutes from when unit stopped.
4. If the room air conditioner is stopped by adjusting thermostat, or missoperation, and re-start in a moment,
there is occasion that the cooling and heating operation does not start for 3 minutes, it is not abnormal and this is the result of the operation of IC delay circuit. This IC delay circuit ensures that there is no danger of blowing fuse or damaging parts even if operation is restarted accidentally.
5. This room air conditioner should not be used at the cooling operation when the outside temperature is
below –10°C (14°F).
6. This room air conditioner (the reverse cycle) should not be used at heating operation when the outside
temperature is below –15°C (5°F). If the reverse cycle is used under this condition, the outside heat exchanger is frosted and efficiency falls.
7. When the outside heat exchanger is frosted, the frost is melted by operating the hot gas system, it is not
trouble that at this time fan stops and the vapour may rise from the outside heat exchanger.
!
CAUTION
5
SPECIFICATIONS
MODEL
FAN MOTOR
FAN MOTOR CAPACITOR
FAN MOTOR PROTECTOR
COMPRESSOR
COMPRESSOR MOTOR CAPACITOR
OVERLOAD PROTECTOR
OVERHEAT PROTECTOR
FUSE (for MICROPROCESSOR)
POWER RELAY
POWER SWITCH
TEMPORARY SWITCH
SERVICE SWITCH
TRANSFORMER
VARISTOR
NOISE SUPPRESSOR
THERMOSTAT
REMOTE CONTROL SWITCH (LIQUID CRYSTAL)
40 W
NO
NO
NO
YES
YES
5.0A
G4A
NO
NO
YES
NO
450NR
YES
YES(IC)
NO
1650g
WITHOUT REFRIGERANT BECAUSE
COUPLING IS FLARE TYPE.
UNIT
PIPES
REFRIGERANT CHARGING VOLUME (Refrigerant 410A)
RAM-52QH5
JU1013DA
MAX. 45m
RAM-53QH5 In case the pipe length is more than 35m, add refrigerant R410 at 20gram per every meter exceeds.
RAM-53QH5
RAM-52QH5 Additional charge of refrigerant is not required.
– 6 –
SPECIFICATIONS FOR INDOOR UNITS COMBINATION
OPERATION SCOPE
TYPE
DC INVERTER DUAL SYSTEM MULTI COOLING AND HEATING
MODEL OUTDOOR UNIT
PHESE/VOLTAGE/FREQUENCY
CIRCUIT AMPERES TO CONNECT (A)
COOLING
(TWO UNITS)
CAPACITY (kW)
(B.T.U./h)
TOTAL INPUT (W)
EER (B.T.U./hW)
TOTAL AMPERES (A)
POWER FACTOR (%)
HEATING
(TWO UNITS)
CAPACITY (kW)
(B.T.U./h)
TOTAL INPUT (W)
EER (B.T.U./hW)
TOTAL AMPERES (A)
POWER FACTOR (%)
MAXIMUM LENGTH OF PIPING
STANDARD
RAM-52QH5
1ø, 220 - 240V, 50Hz
16
5.20
17,740
1,500
11.79
6.9 - 6.3
99
6.80
23,200
1,790
12.68
8.2 - 7.5
99
MAX. 35m (TWO UNIT TOTAL)
CE (EMC&LVD)
RAM-52QH5
MODEL
W
PACKING
(mm)
H
D
cu.ft.
1,008
698
394
9.79
55
GROSS WEIGHT (kg)
6.35D/9.52DX2
FLARENUTSIZE (SMALL/LARGE)
INDOOR SUCTION
TEMPERATURE (˚C)
COOLING OPERATION SCOPE
OUTDOOR SUCTION
TEMPERATURE (˚C)
INDOOR SUCTION
HUMIDITY (%)
DEHUMIDIFYING OPERATION
HEATING OPERATION SCOPE
16 - 32 22 - 41 BELOW 80
16 - 32 22 - 42 BELOW 80
BELOW 27 –15 - 23
– 7 –
SPECIFICATIONS FOR INDOOR UNITS COMBINATION
TYPE
DC INVERTER TRIPLE SYSTEM MULTI COOLING AND HEATING
MODEL OUTDOOR UNIT
PHESE/VOLTAGE/FREQUENCY
CIRCUIT AMPERES TO CONNECT (A)
COOLING
(THREE UNITS)
CAPACITY (kW)
(B.T.U./h)
TOTAL INPUT (W)
EER (B.T.U./hW)
TOTAL AMPERES (A)
POWER FACTOR (%)
HEATING
(THREE UNITS)
CAPACITY (kW)
(B.T.U./h)
TOTAL INPUT (W)
EER (B.T.U./hW)
TOTAL AMPERES (A)
POWER FACTOR (%)
MAXIMUM LENGTH OF PIPING
STANDARD
RAM-53QH5
1ø, 220 - 240V, 50Hz
16
5.20
17,740
1,525
11.63
7.0 - 6.4
99
6.80
23,200
1,687
13.75
7.7 - 7.1
99
MAX. 45m (THREE UNIT TOTAL)
CE (EMC&LVD)
RAM-53QH5
MODEL
W
PACKING
(mm)
H
D
cu.ft.
1,008
698
394
9.79
55
GROSS WEIGHT (kg)
6.35D/9.52DX3
FLARENUTSIZE (SMALL/LARGE)
OPERATION SCOPE
INDOOR SUCTION
TEMPERATURE (˚C)
COOLING OPERATION SCOPE
OUTDOOR SUCTION
TEMPERATURE (˚C)
INDOOR SUCTION
HUMIDITY (%)
DEHUMIDIFYING OPERATION
HEATING OPERATION SCOPE
16 - 32 22 - 41 BELOW 80
16 - 32 22 - 42 BELOW 80
BELOW 27 –15 - 23
– 8 –
DUAL SYSTEM MULTI R.A.C.
RAM-52QH5
COOL / HEAT CAPACITY SPEC. FOR INDOOR UNITS COMBINATIONS TO BE ABLE TO OPERATE SIMULTANEOUSLY
Whichever indoor units are installed, cooling and heating capacity depends on how many and which indoor units are operating at that time.
RATING CONDITON (DRY BLUB / WET BULB)
COOLING
HEATING
INDOOR OUTDOOR
27 / 19 ˚C
20 / –˚C
35 / 24˚C
7 / 6˚C
ONE UNIT
TWO UNITS
POSSIBLE
COMBINATIONS
TO OPERATE
AMPERE
(A)
220-240V
CAPACITY RATING
(kW) (RANGE)
POWER
CONSUMPTION
(W)
ONE UNIT : The values indicated are only for one unit operation when two indoor units are connected.
OUTDOOR UNIT
COOLING
AMPERE
(A)
220-240V
CAPACITY RATING
(kW) (RANGE)
POWER
CONSUMPTION
(W)
OUTDOOR UNIT
HEATING
(Reference value)
1.8
2.5
3.5
5.0
1.8 + 1.8
1.8 + 2.5
1.8 + 3.5
1.8 + 5.0
2.5 + 2.5
2.5 + 3.5
3.5 + 3.5
2.5 + 5.0
3.5 + 5.0
1.80
2.50
3.50
5.00
1.80 + 1.80
1.76 + 2.44
1.70 + 3.30
1.38 + 3.82
2.50 + 2.50
2.17 + 3.03
2.60 + 2.60
1.73 + 3.47
2.14 + 3.06
495
700
1030
1510
1015
1167
1472
1540
1472
1525
1500
1500
1500
2.3 - 2.1
3.2 - 2.9
4.7 - 4.3
6.9 - 6.4
4.7 - 4.3
5.4 - 4.9
6.8 - 6.2
7.1 - 6.5
6.8 - 6.2
7.0 - 6.4
6.9 - 6.3
6.9 - 6.3
6.9 - 6.3
2.50
3.90
4.80
6.50
2.50 + 2.50
2.60 + 3.60
2.31 + 4.49
1.80 + 5.00
3.40 + 3.40
2.83 + 3.97
3.40 + 3.40
2.27 + 4.53
2.8 + 4.00
690
1060
1320
1800
1290
1650
1790
1790
1885
1790
1790
1790
1790
3.2 - 2.9
4.9 - 4.5
6.1 - 5.6
8.3 - 7.6
5.9 - 5.4
7.6 - 6.9
8.2 - 7.5
8.2 - 7.5
8.7 - 7.9
8.2 - 7.5
8.2 - 7.5
8.2 - 7.5
8.2 - 7.5
– 9 –
TRIPLE SYSTEM MULTI R.A.C.
RAM-53QH5
COOL / HEAT CAPACITY SPEC. FOR INDOOR UNITS COMBINATIONS TO BE ABLE TO OPERATE SIMULTANEOUSLY
Whichever indoor units are installed, cooling and heating capacity depends on how many and which indoor units are operating at that time.
RATING CONDITON (DRY BLUB / WET BULB)
COOLING
HEATING
INDOOR OUTDOOR
27 / 19 ˚C
20 / –˚C
35 / 24˚C
7 / 6˚C
(Reference value)
* ONE UNIT INDICATED ARE ONLY FOR ONE UNIT OPERATION WHEN TWO INDOOR UNITS ARE CONNECTED.
– 10 –
DUAL AND TRIPLE SYSTEM MULTI R.A.C.
RAM-52QH5 & RAM-53QH5
INDOOR UNITS COMBINATIONS TO BE ABLE TO INSTALL
Two or three indoor units can be installed with one outdoor unit. And total nominal cooling capacity should not be more than 9.0kW
Be sure to connect two or three indoor units to this outdoor unit. If not, condensed water may drop, resulting in trouble.
INDOOR UNIT
MODEL
NOMINAL COOLING
CAPACITY
(kW)
CAPACITY (kW)
at one unit operation
SUITABLE ROOM SIZE (m2)
at one unit operation
COOLING HEATING COOLING HEATING
RAK-18NH5
RAK-18NH6
RAK-18NH6A
RAK-18QH8
RAK-25NH5
RAK-25NH6
RAK-25NH6A
RAK-25QH8
RAI-25NH5
RAI-25NH5A
RAF-25NH5
RAF-25QH8
RAD-25NH5
RAD-25NH7
RAD-25NH7A
RAK-35NH5
RAK-35NH6
RAK-35NH6A
RAK-35QH8
RAI-35NH5
RAI-35NH5A
RAF-35NH5
RAF-35QH8
RAD-35NH5
RAD-35NH7
RAD-35NH7A
RAK-50NH5
RAK-50NH6
RAK-50NH6A
RAK-50QH8
RAI-50NH5
RAI-50NH5A
RAF-50NH5
RAF-50QH8
RAD-50NH7
RAD-50NH7A
1.8kW
1.00 – 1.80
1.00 – 1.80
1.00 – 1.80
1.00 – 1.80
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 1.80
1.00 – 1.80
1.00 – 1.80
1.00 – 1.80
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 2.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 3.50
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
1.00 – 5.00
8 – 12
8 – 12
8 – 12
8 – 12
11 – 17
11 – 17
11 – 17
11 – 17
11 – 17
11 – 17
11 – 17
11 – 17
11 – 17
11 – 17
11 – 17
16 – 24
16 – 24
16 – 24
16 – 24
16 – 24
16 – 24
16 – 24
16 – 24
16 – 24
16 – 24
16 – 24
23 – 34
23 – 34
23 – 34
23 – 34
23 – 34
23 – 34
23 – 34
23 – 34
23 – 34
23 – 34
9 – 11
9 – 11
9 – 11
9 – 11
14 – 18
14 – 18
14 – 18
14 – 18
14 – 18
14 – 18
14 – 18
14 – 18
14 – 18
14 – 18
14 – 18
17 – 22
17 – 22
17 – 22
17 – 22
17 – 22
17 – 22
17 – 22
17 – 22
17 – 22
17 – 22
17 – 22
23 – 29
23 – 29
23 – 29
23 – 29
23 – 29
23 – 29
23 – 29
23 – 29
23 – 29
23 – 29
2.5kW
3.5kW
5.0kW
– 11 –
DUAL SYSTEM MULTI R.A.C.
RAM-52QH5
CONNECTING POSISION TO BE ABLE TO INSTALL
POSSIBLE COMBINATIONS
TO INSTALL
(kW)
CONNECTING POSITION ON
OUTDOOR UNIT
(VALVE DIAMETER)
(mm)
No.1 No.2
SUITABLE ROOM SIZE
TO INSTALL
(m2)
6.35/9.52D 6.35/9.52D
TWO UNITS
1.8+1.8
1.8+2.5
1.8+3.5
1.8+5.0
2.5+2.5
2.5+3.5
(8-12) + (8-12)
(8-12) + (10-16)
(7-9) + (15-22)
(6-9) + (18-27)
(12-15) + (12-15)
(11-14) + (14-18)
1.8
1.8
1.8
1.8
2.5
2.5
1.8
2.5
3.5
5.0
2.5
3.5
2.5, 3.5, 4.0, 5.0 means indoor units cooling capacity class. (1) Marking
: needs flare adapter (9.52 12.7D): Part No. TA261D-4 001
(2) Suitable room size is determined based on the conditions below:
• Climate is in the temperate zone like Tokyo, Japan.
• For usual residential use.
• Smaller figure is for light construction which means light thermally sealed.
• Larger figure is for heavy constructions, which means well thermally sealed.
3.5+3.5 (13-16) + (13-16) 3.5 3.5
2.5+5.0 (10-12) + (18-20) 2.5 5.0
– 12 –
TRIPLE SYSTEM MULTI R.A.C.
RAM-53QH5
CONNECTING POSISION TO BE ABLE TO INSTALL
POSSIBLE COMBINATIONS
TO INSTALL
(kW)
CONNECTING POSITION ON
OUTDOOR UNIT
(VALVE DIAMETER)
(mm)
No.1 No.2
SUITABLE ROOM SIZE
TO INSTALL
(m2)
No.3
6.35/9.52D 6.35/9.52D 6.35/9.52D
TWO UNITS
THREE UNITS
1.8+1.8+1.8
1.8+1.8+2.5
(8-12) + (8-12) + (8-12)
(8-12) + (8-12) + (11-17)
1.8
1.8
1.8
1.8
1.8
2.5
1.8+1.8
1.8+2.5
1.8+3.5
1.8+5.0
2.5+2.5
2.5+3.5
(8-12) + (8-12)
(8-12) + (10-16)
(7-9) + (15-22)
(6-9) + (18-27)
(12-15) + (12-15)
(11-14) + (14-18)
1.8
1.8
1.8
1.8
2.5
2.5
1.8
2.5
3.5
5.0
2.5
3.5
3.5+3.5 (13-16) + (13-16) 3.5 3.5
2.5+5.0 (10-12) + (18-20) 2.5 5.0
2.5, 3.5, 4.0, 5.0 means indoor units cooling capacity class.
(1) Marking
: needs flare adapter (9.52 12.7D): Part No. TA261D-4 001
(2) Suitable room size is determined based on the conditions below:
• Climate is in the temperate zone like Tokyo, Japan.
• For usual residential use.
• Smaller figure is for light construction which means light thermally sealed.
• Larger figure is for heavy constructions, which means well thermally sealed.
1.8+1.8+3.5 (7-11) + (7-11) + (14-21) 1.8 1.8 3.5
1.8+2.5+2.5 (7-11) + (10-15) + (10-15) 1.8 2.5 2.5
2.5+2.5+2.5 (10-11) + (10-11) + (10-11) 2.5 2.5 2.5
– 13 –
Indoor unit 1
Outdoor unit
Outdoor unit
Maximum 5m
Maximum –10m
Indoor unit
Indoor unit
Indoor unit 2
INSTALLATION
PIPE LENGTH (1) Total 35m maximum pipe length. (2) Pipe length for one indoor unit : maximum 25m.
HIGHT DIFFERENCE (1) Hight : maximum ± 10m (2) Hight difference between each indoor unit 5m.
L
1
L
2
To the outdoor unit, up to two indoor units can be connected until the total value of capacity from 7.5kW. Make sure to connect to two indoor units.
14
Indoor unit 1
Outdoor unit
Outdoor unit
Maximum 5m
Maximum –10m
Indoor unit
Indoor unit
Indoor unit
Indoor unit 2 Indoor unit 3
INSTALLATION
PIPE LENGTH (1) Total 45m maximum pipe length. (2) Pipe length for one indoor unit : maximum 25m.
HIGHT DIFFERENCE (1) Hight : maximum ± 10m (2) Hight difference between each indoor unit 5m.
L
1 L
2
L
3
To the outdoor unit, up to three indoor units can be connected until the total value of capacity from 7.5kW. Make sure to connect to two or three indoor units.
15
MODEL: RAM-52QH5
16
MODEL: RAM-53QH5
– 17 –
Above 100mm
Drain hole
Bushing
Outer diameter above 16mm
b
Condensed water disposal of outdoor unit
When Using and Installing in Cold Areas
There is holes on the base of outdoor unit for condensed water to exhaust.
To lead condensed water to the drain hole, place the outdoor unit on the mounting stand (optional) or on blocks to raise its level more than 100mm from the ground surface. Connect the drain pipe as shown in the figure. Cover two other water drain holes with the bushings included. (To insall a bushing, push in both ends of the bushing so that it aligns with the drain hole.)
When connecting the drain pipe, make sure that the bushing does not lift off or deviate from the base.
1.
Remove flare nut from service valve.
4.
Perform air purge and gas leak inspection.
2.
Apply refrigerant oil to flare nut sections of servicevalve and pipings.
5.
Wrap the provided insulating material around sidepiping using vinyl tape.
3.
Match center of piping to large diameter side service valve and tank assembly, and tighten flarenut first by hand, then securely tighten using torque wrench.
Install the outdoor unit on a stable, flat surface and check to see that the condensed water drains.
For more details, refer to the Installation Manual for Cold Areas.
When the air conditioner is used in low temperature and in snowy conditions, water from the heat exchanger may freeze on the base surface to cause poor drainage. When using the air conditioner in such areas, do not install the bushings. Keep a minimum of 250mm between the drain hole and the ground. When using the drain pipe, consult your sales agent.
Bushingb
Bushingb
Drain pipe
Drain hole
Push Push
a
18
Outdoor Unit
Wiring pattern
Indoor Unit
Fig. 1
Power cord
Screw
Insulating plate
Cord band
Connecting cord
CD
C1 D1
Indoor unit No. 1
Screw for ground, earth screw
Screw for ground, earth screw
For Indoor unit No. 1
Terminal board
Terminal board
Connecting cord Ø1.6 or 2.0
Connecting cord Ø1.6 or 2.0
Green-and­Yellow
CD
C2 D2
Indoor unit No. 2
Screw for ground, earth screw
Screw for ground, earth screw
For Indoor unit No. 2
Terminal board
Terminal board
Green-and­Yellow
LN
Screw for ground, earth screw
Terminal board
Green-and-Yellow
AC 220V~240V ONLY
LN
INDOOR 1
C1D1C2 D2
INDOOR 2
Connection of the connecting cords and power cord. (Outdoor unit) RAM-52QH5
WARNING
!
WARNING
!
WARNING
!
CAUTION
!
CAUTION
!
Connecting cord should be connected according to Fig.1, that the Indoor unit No. shall match with terminal board No. of Outdoor unit. Be sure to fix the connecting cord with the band as shown below. Otherwise water leakage causes short circuit or faults.
Bind connecting cords to make them fit between the convex sections.
Earth wire
Earth
Circuit breaker
LN C1D
1
C
2
D
2
Indoor unit 1 Indoor unit 2
Terminal indications
Grounding rod (optional)
Earth line and grounding rod are not supplied. Please use optional items below.
( )
If earth line cannot be taken from the power supply connection, use the optional grounding rod to do earthing.
Type of grounding rod
SP-EB-2
Length
900mm
Connection of the power cord and connecting cord
Securely screw in the power cord and connecting cord so that it will not get loose or disconnect.
Tightening torque reference value:
1.2 to 1.6 N•m (12 to 16 kgf•cm) Excessive tightening may damage the interior of the cord requiring replacement.
Power cord and Connecting cord
To prevent a connection error, connecting cords should be bundled and taped to each respective pipe. If connecting cords are mixed with other indoor units, a refrigeration cycle abnormality may occur, causing dripping.
Leave some space in the connecting cord for maintenance purpose and be sure to secure it with the cord band.
Secure the connecting cord along the coated part of the wire using the cord band. Do not exert pressure on the wire as this may cause overheating or fire.
When putting two connecting cords through the band.
Hold the handle of the side cover, slide down and take off the corner hook, then pull. Reverse these steps when installing.
19
Screw for ground, earth screw
Outdoor Unit
Wiring pattern
Indoor Unit
Fig. 1
Power cord
Screw
Insulating plate
Cord band
Connecting cord
CD
C1 D1
Indoor unit No. 1
Screw for ground, earth screw
Screw for ground, earth screw
For Indoor unit No. 1
Terminal board
Terminal board
Connecting cord Ø1.6 or 2.0
Green-and­Yellow
CD
C2 D2
Indoor unit No. 2
Screw for ground, earth screw
Screw for ground, earth screw
For Indoor unit No. 2
Terminal board
Terminal board
Green-and­Yellow
CD
C3 D3
LN
Indoor unit No. 3
Screw for ground, earth screw
Screw for ground, earth screw
For Indoor unit No. 3
Terminal board
Terminal board
Terminal board
Connecting cord Ø1.6 or 2.0
Connecting cord Ø1.6 or 2.0
Green-and-Yellow
Green-and-Yellow
AC 220V~240V ONLY
LN
INDOOR 1
C1D1C2 D2
INDOOR 2
C3 D3
INDOOR 3
Connection of the connecting cords and power cord. (Outdoor unit) RAM-53QH5
WARNING
!
WARNING
!
WARNING
!
CAUTION
!
CAUTION
!
Connecting cord should be connected according to Fig.1, that the Indoor unit No. shall match with terminal board No. of Outdoor unit. Be sure to fix the connecting cord with the band as shown below. Otherwise water leakage causes short circuit or faults.
Bind connecting cords to make them fit between the convex sections.
Earth wire
Earth
Circuit breaker
LN C1D
1
C
2
D
2
C
3
D
3
Indoor unit 1 Indoor unit 2 Indoor unit 3
Terminal indications
Grounding rod (optional)
Earth line and grounding rod are not supplied. Please use optional items below.
( )
If earth line cannot be taken from the power supply connection, use the optional grounding rod to do earthing.
Type of grounding rod
SP-EB-2
Length
900mm
Connection of the power cord and connecting cord
Securely screw in the power cord and connecting cord so that it will not get loose or disconnect.
Tightening torque reference value:
1.2 to 1.6 Nm (12 to 16 kgfcm) Excessive tightening may damage the interior of the cord requiring replacement.
Power cord and Connecting cord
To prevent a connection error, connecting cords should be bundled and taped to each respective pipe. If connecting cords are mixed with other indoor units, a refrigeration cycle abnormality may occur, causing dripping.
Leave some space in the connecting cord for maintenance purpose and be sure to secure it with the cord band.
Secure the connecting cord along the coated part of the wire using the cord band. Do not exert pressure on the wire as this may cause overheating or fire.
When putting two connecting cords through the band.
Hold the handle of the side cover, slide down and take off the corner hook, then pull. Reverse these steps when installing.
20
CONSTRUCTION AND DIMENSIONAL DIAGRAM
MODEL RAM-52QH5
Handle
Air suction
grille
10464
26 850 79
22 20
Indoor unit 1 Service valve (ø6.35)
Indoor unit 2 Service valve (ø6.35)
Indoor unit 1 Service valve (ø9.52)
Indoor unit 2 Service valve (ø9.52)
298
340
Unit: mm
201
107.5 52 52 52
650
638
Air outlet
1010
10
320
340
Holes for anchor bolt
(2-ø12)
Fixing hole
507 198
57
12
37
Notch for anchor bolt
(2-ø12 Notchs)
More than
More than
More than
100
More than
700
100
100
Service space
ATTENTION
During service, before opening the side cover, please switch off power supply.
Note:
1. Insulated pipes should be used for both small and large diameter pipes.
2. Piping length should be within 25m for one room and within 35m in total.
3. Height difference of piping between indoor unit and outdoor unit should be within 10m.
4. Overhead clearance of outdoor unit should be 200mm to allow servicing.
5. For electrical connection, please refer to the installation manual.
21
CONSTRUCTION AND DIMENSIONAL DIAGRAM
MODEL RAM-53QH5
Handle
Air suction
grille
10464
26 850 79
22 20
Indoor unit 1 Service valve (ø6.35)
Indoor unit 2 Service valve (ø6.35)
Indoor unit 3 Service valve (ø6.35)
Indoor unit 1 Service valve (ø9.52)
Indoor unit 2 Service valve (ø9.52)
Indoor unit 3 Service valve (ø9.52)
298
340
Unit: mm
201
107.5 52 52 52 52 52
650
638
Air outlet
1010
10
320
340
Holes for anchor bolt
(2-ø12)
Fixing hole
507 198
57
12
37
Notch for anchor bolt
(2-ø12 Notchs)
More than
More than
More than
100
More than
700
100
100
Service space
ATTENTION
During service, before opening the side cover, please switch off power supply.
Note:
1. Insulated pipes should be used for both small and large diameter pipes.
2. Piping length should be within 25m for one room and within 45m in total.
3. Height difference of piping between indoor unit and outdoor unit should be within 10m.
4. Overhead clearance of outdoor unit should be 200mm to allow servicing.
5. For electrical connection, please refer to the installation manual.
22
MAIN PARTS COMPONENT
FAN MOTOR
Fan Motor Specifications
CONNECTION
MODEL
POWER SOURCE
OUTPUT
BLU : BLUE YEL : YELLOW BRN : BROWN WHT : WHITE
GRY : GRAY ORN : ORANGE GRN : GREEN RED : RED
BLK : BLACK PNK : PINK VIO : VIOLET
RAM-52QH5 / RAM-53QH5
DC : 140-330V
40W
RESISTANCE VALUE
( )
20˚C
(68˚F)
75˚C
(167˚F)
M
RED
BLK
WHT
YEL
BLU
(Control circuit built in)
140-330V
15V
0V
0-6V
0-15V
– 23 –
MODEL
COMPRESSOR MODEL
PHASE
RATED VOLTAGE
RATED FREQUENCY
POLE NUMBER
COMPRESSOR
Compressor Motor Specifications
CONNECTION
25°C
(68°F)
75°C
(167°F)
( )
RESISTANCE VALUE
2M = 1.063
2M = 1.268
RAM-52QH5 / RAM-53QH5
JU1013DA
SINGLE
DC: 280-330V
50Hz
4
(U)
(V)
(W)
M
M
M
WHITE
YELLOW
RED
WHITE
RED
YELLOW
24
7
6
RATING CAPACITY
WHEN
TWO
COOLING CAPACITY ( ROOM TEMPERATURE 27˚C )
INDOOR
UNITS
OPERATE
5
5. 10
1060
1520
1740
1795
1920
5. 42
5. 55
5. 40
5. 00
4
3
2
1
0
3000
2000
1000
INPUT (W)
AMBIENT TEMP (˚C)
COOLING CAPACITY (kW)
0
20 25 30 35 40
45
CAPACITY DIAGRAM (RELATED TO THE AMBIENT TEMPERATURE)
MODEL : RAM-52QH5
25
RATING CAPACITY
MAX CAPACITY
OUTDOOR UNIT
WITHOUT FROST
OUTDOOR UNIT
WITH FROST
WHEN
TWO
HEATING CAPACITY ( ROOM TEMPERATURE 20˚C )
INDOOR
UNITS
OPERATE
0. 0 0
7. 0˚C5. 5˚C–8. 5˚C
500
1000
2000
1500
2500
1. 0
2. 0
3. 0
4. 0
5. 0
6. 0
7. 0
8. 0
INPUT (W)
AMBIENT TEMP. (˚C)
HEATING CAPACITY (kW)
–15 –10 –50 51015
CAPACITY DIAGRAM (RELATED TO THE AMBIENT TEMPERATURE)
MODEL : RAM-52QH5
26
7
6
RATING CAPACITY
WHEN
THREE
COOLING CAPACITY ( ROOM TEMPERATURE 27˚C )
INDOOR
UNITS
OPERATE
5
4
3
2
1
0
3000
2000
1000
INPUT (W)
AMBIENT TEMP (˚C)
COOLING CAPACITY (kW)
0
20 25 30 35 40
45
5. 95
1240
1765
2030
2095
2240
6. 32
6. 50
6. 30
5. 85
CAPACITY DIAGRAM (RELATED TO THE AMBIENT TEMPERATURE)
MODEL : RAM-53QH5
27
RATING CAPACITY
MAX CAPACITY
OUTDOOR UNIT
WITHOUT FROST
OUTDOOR UNIT
WITH FROST
WHEN
THREE
HEATING CAPACITY ( ROOM TEMPERATURE 20˚C )
INDOOR
UNITS
OPERATE
0. 0
0
7. 0˚C5. 5˚C
–8. 5˚C
500
1000
2000
1500
2500
1. 0
2. 0
3. 0
4. 0
5. 0
6. 0
7. 0
8. 0
INPUT (W)
AMBIENT TEMP. (˚C)
HEATING CAPACITY (kW)
–15 –10 –50 51015
CAPACITY DIAGRAM (RELATED TO THE AMBIENT TEMPERATURE)
MODEL : RAM-53QH5
28
CAPACITY DIAGRAM (RELATED TO THE PIPING LENGTH)
MODEL : RAM-52QH5
1. 0
0. 9
0. 8
0. 7
0. 6 0 5 10 20 3025 3515
PIPING LENGTH (m)
CHANGE RATIO OF
CAPACITY
HEATING
1. 0
0. 9
0. 8
0. 7
0. 6 0 5 10 20 3025 3515
PIPING LENGTH (m)
CHANGE RATIO OF
CAPACITY
COOLING
29
CAPACITY DIAGRAM (RELATED TO THE PIPING LENGTH)
MODEL : RAM-53QH5
Loading...
+ 74 hidden pages