Hitachi RAS-E10HB, RAC-E10HB, RAS-E10HBG, RAC-E10HBG, RAS-E14HB Instruction Manual

...
FOR SERVICE PERSONNEL ONLY
SAFETY PRECAUTION
Read the safety precautions carefully before operating the unit.
The contents of this section are vital to ensure safety. Please pay special attention to the following sign.
WARNING .......... Incorrect methods of installation may cause death or serious injury.
CAUTION .......... Improper installation may result in serious consequence.
Make sure to connect earth line. This sign in the figures indicates prohibition.
Be sure that the unit operates in proper condition after installation. Explain to customer the proper operation and maintenance of the unit as described in the user' s guide. Ask a customer to keep this installation manual together with the instruction manual.
TINU ROODNI
WARNING
THE CHOICE OF MOUNTING SITE (Please note the following matters and obtain permission from customer before installation.)
The unit should be mounted at stable, non-vibratory location which can provide full support to the unit.
CAUTION
No nearby heat source and no obstruction near the air outlet is allowed.
The clearance distances from top, right and left are specified in figure below.
The location must be convenient for water drainage and pipe connection with the Outdoor unit.
To avoid interference from noise, please place the unit and its remote controller at least 1m from the radio and television.
To avoid any error in signal transmission from the remote controller, please put the controller far away from high­frequency machines and high-power wireless systems.
TINU ROODTUO
WARNING
The Outdoor unit must be mounted at a location which can support heavy weight. Otherwise, noise and vibration will increase.
CAUTION
Do not expose the unit under direct sunshine or rain. Besides, ventilation must be good and clear of obstruction.
The air blown out of the unit should not point directly to animals or plants.
The clearances of the unit from top, left, right and front are specified in figure below. At least three of the above sides must be open air.
The installation height should be at least 2,300 mm or more from the floor.
Be sure that the hot air blown out of the unit and noise do not disturb the neighbourhood.
Do not install at a location where there is flammable gas, steam, oil and smoke.
The location must be convenient for water drainage.
Place the Outdoor unit and its connecting cord at least 1 m
away from the antenna or signal line of television, radio or telephone. This is to avoid noise interference.
Names of Indoor Components
Direction of Piping
Backward piping from left
Connection
There are 6 directions allowed, namely, backward piping, backward piping from left, horizontally piping from right, horizontally piping from left, vertically down from right, vertically down from left.
1
2
Figure showing the Installation of Indoor and Outdoor Unit.
above 50mm
above 50mm
above 50mm
mm003 tuoba
m54.0 tuoba
dneb ton tsum
The indoor piping should b e insulated with the enclosed insulation pipe. (If the insulator is insufficient, please use commercial products.)
The refrigerating machine oil is easily affected by moisture. Use caution to prevent water from entering the cycle.
The difference in height between the indoor and outdoor unit should be kept below 10m.
The connecting pipe, no matter big or small, should all be insulated with insulation pipe and then wrapped with vinyl tape. (The insulator will deteriorate if it is not wrapped with tape ).
The connection of insulated drain hose. Inner diameter 16mm
Please use insulated drain hose for the indoor piping (commercial product)
Be sure t o completely seal any gap with putty.
TINU ROODNI
1 Installation of Hanger, Wall Penetration and Installation of Protection Pipe
CAUTION
The draining of the water container inside the Indoor unit can be done from the left. Therefore the hanger must be fixed horizontally or slightly tilted towards the side of drain hose. Otherwise, condensed water may overflow the water container.
Direct Mounting On The Wall
Please use hidden beams in the wall to hold the hanger.
Procedures of Installation and Precautions
Procedures to fix the hanger.
Wall Penetration and Installation of Protection Pipe
Drill a ø65mm hole on wall which is slightly tilted towards the outdoor side. Drill the wall at a small angle.
Cut the protection pipe according to the wall thickness.
Empty gap in the sleeve of protection pipe should be completely sealed with putty to avoid dripping of rain water into the room.
Please ensure smooth flow of water when installing the drain hose. Improper installing may wet your funiture.
An IEC approved power cord should be used. Power cord type: NYM.
WARNING
Be sure that the wire is not in contact with any metal in the wall. Please use the protection pipe as wire passing through the hollow part of the wall so as to prevent the possibility of damaged by mouse. Unless it seals completely, any air with high humidity flows from outdoor and any dew may drop.
Seal with putty
Protection pipe
Sleeve of protection pipe
Seal with putty
Outdoor
Indoor
2-5mm
2 Installation Of The Indoor Unit
WALL
When the power is supplied from the indoor unit, pull the power cable from the cable drawer at the right or left side of the indoor unit.
Screw the hanger at the positions possibly near the upper and lower hooks where the indoor unit is hung. Use 4 or more screws to fix the hanger.
1
PIPING FROM THE RIGHT SIDE (BACKWARD, DOWNWARD, HORIZONTAL)
Preparation
Connect connecting cord.
Pull out the pipe, connecting cord and drain hose.
Installation
Insert the pipe through the wall hole. 1 The upper part of the Indoor unit is hanged on the
hanger.
2 The projection at the lower part of the Indoor unit is
hooked onto the hanger.
Connecting cords, pipe and drain hose must be laid together with Vinyl tape.
Lift the body of the unit upwards and then force it downwards.
1 Hanger
Refrigerating Pipe
Protection Pipe
Drain Hose
Connecting Cord
Projection
2
PIPING FROM THE LEFT SIDE (BACKWARD, DOWNWARD, HORIZONTAL)
Preparation
Changed of Drain Hose and Installation Procedures.
Exchange the location of drain hose and drain cap while installing the pipe from the left side as shown in below. Be sure to plug in the drain hose until the insulating material folds upon itself.
Please use pliers to pull out the drain cap. (This is an easier way to remove the drain cap).
CAUTION
Insuffic ient insert m ay result in water leakage.
Drain Hose
Drain cap
Remove low cover
Insert drain cap up to the location securely till the cap stops.
Cutting Low Cover bush
While installing the pipe from the right, left or bottom side, use a knife to cut openings as shown in figure. Then smoothen the edges of openings with a file.
Openings
Push the pipe deeply until the insulating section of the drain hose end gets over the rib at the indoor unit side.
Openings
CAUTION
The rubber strap used for fixing the insulator should not be tied with great force. Otherwise, this will damage heat insulation and causes water condensation.
Please pull the lower part of the Indoor unit outwards to check if the unit is hooked onto the hanger. Improper installation may cause vibration and noise.
Transform the piping while holding down the lower portion of pipe-support by hand.
Pipe
Rubber strap tied with great force
INSTALLATION AFTER CONNECTION OF REFRIGERATING PIPES
The refrigerating pipe should be adjusted to fit into the hole on the wall and then ready for further connection.
The terminals of 2 connected pipes must be covered with insulator used for terminal connection. Then the pipes are wrapped with insulation pipe.
Connect the connecting cord after removing low cover. (Refer to "CONNECTION OF POWER CORD")
After adjustment, fit the connecting cord and pipes into the space available under the unit. Use holder to hold them tight.
Holder can be attached at the either of 2 places. Please select the easier position.
THE CONNECTION OF REFRIGERATING PIPE DURING THE INSTALLATION OF INDOOR UNIT
Preparation To Install Refrigerating Pipes
The refrigerating pipes and connecting cord transform and are attached.
Please bend at a small radius to form an arc
Installation
Hang the indoor unit onto the hanger. Use the temporary stand at the back of the I ndoor unit to push its lower part 15cm forwards.
Place the drain hose through the hole on the wall.
Wrap the refrigerating pipes with insulation pipe after
connecting refrigerating pipe.
Connect the connecting cord after removing low cover. (Refer to "Connection of Power Cord")
After adjustment, the connecting cord and refrigerating pipes are placed into the space available under the Indoor unit.
The projection of Indoor unit must hook to the hanger.
Pull this to the front during the connection of refrigerating pipe to ease task.
Heat insulation pipe
Refrigerating pipe
Connecting cord
Wall hole
Pipe
Drain hose
Cable
4 Installation of Drain Hose
CAUTION
Be sure that the drain hose is not loosely connected bend or proper condition like left figure.
CAUTION
You are free to choose the side (left or right) for the installation of drain hose. Please ensure the smooth flow of condensed water of the Indoor unit during installation. (Careless may result in water leakage.)
The connected terminals should be completed sealed with heat insulator and then tied up with rubber strap.
Do not tie the terminals with the tape too tight. If any clearance or over-tightening may cause condensation.
Please tie the pipe and power line together with vinyl tape as shown in the figure showing the installation of Indoor and Outdoor units.
To enhance the heat insulation and to prevent water condensation, please cover the outdoor part of the drain hose and pipe with insulation pipe.
Completely seal any gap with putty.
Insulation material for pipe connection
Sleeve of protection pipe
Putty
Putty
Cable drawer (right side)
Wall hole
Pipe
Drain hose
Cable
Drain layout of backward piping
Drain layout of backward piping from left
The component of
7
the package of the outdoor unit.
The end of the refrigerating pipes are at locations marked with “
” symbol.
3 Heat Insulation and Finish of the Piping
2,300 mm or more
1
Wall hole
Weight
Line
1 Hanger
Level
Drain Hose
2 Screw for Hanger
Visible outline of the outdoor unit
1 Hanger
Drain cap
Pipe support
Transform after bending downward.
is included
in
E10_14HA E10_14HAG _IM_EN
Holder
Pipe
Connecting cord
Drain hose
Insulation pipe (must be wrapped with vinyl tape at every 120 mm)
5mm
about 15cm
Hook
Projection
Protection pipe
Connecting cord
Connected section
Drain hose
Condensed water pond
Bending upwards
Condensed water pond
Ditch
below
Plug (Procure locally)
Indoor Unit / Outdoor Unit
No. Item Qty
Hanger
Screw for Hanger
AAA size Battery
Screw for holder of Remote Controller
Remote Controller
Insulation sheet
Drain Pipe
1
2
3
4
5
6
7
L.H
1.Drill holes on wall. (As shown below)
2.Push plug into the holes. (As shown below)
3.Fix the hanger on wall with
4.1 x 32 screw. (As shown in figure below)
32mm
Wall
ø mm8.4
1 Hanger
2 Screw
Wall
Plug (Procure locally)
Ceiling
Maximum pipe length 20m
Minimum pipe length 3m
Dimension of Mounting
Stand of the Outdoor unit
(unit : mm)
Mounting Stand
(10)10
500
34
12
297
80
05
317
The clearances of the unit from top, left, right and front are specified in figure below. At least three of the above sides must be open air.
*
give clearance as wide as possible
50mm
give clear as wide a possible
200mm
above 200mm
above 100mm
300mm
RAS-E10HB/RAC-E10HB RAS-E10HBG/RAC-E10HBG RAS-E14HB/RAC-E14HB RAS-E14HBG/RAC-E14HBG
above
above
For outdoor unit installation, allow at least 2 sides of space around the unit to ensure ventilation flue.
WARNING
Please request your sales agent or qualified technician to install your unit. Water leakage, short circuit or fire may occur if you do the installation work yourself.
Please observe the installation stated in the installation manual during the process of installation. Improper installation may cause water leakage, electric shock and fire.
Make sure that the units are mounted at locations which are able to provide full support to the weight of the units. If not, the units may collapse and impose danger.
Observe the rules and regulations of the electrical installation and the methods described in the installation manual when dealing with the electrical work. Use cables which are approved official in your country. Be sure to use the specified circuit. A short circuit and fire may occur due to the use of low quality wire or improper work.
Be sure to use the specified cables for connecting the indoor and outdoor units. Please ensure that the connections are tight after the conductors of the wire are inserted into the terminals to prevent the external force is being applied to the connection section of the terminal base. Improper insertion and loose contact may cause over-heating and fire.
Please use the specified components for installation work. Otherwise, the unit may collapse or water leakage, electric shock, fire or stronger vibration may occur.
Be sure to use the specified piping set for R410A. Otherwise, this may result in broken copper pipes or faults.
When installing or transferring an air conditioner to another location, make sure that air other than the specified refrigerant (R410A)
does not enter the refrigeration cycle. If other air should enter, the pressure level of the refrigeration cycle may increase abnormally which could result in a rupture and injury.
Be sure to ventilate fully if a refrigerant gas leak while at work. If the refrigerant gas comes into contact with fire, a poisonous gas may occur.
After completion of installation work, check to make sure that there is no refrigeration gas leakage. If the refrigerant gas leaks into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.
Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified air conditioner technician or electrician. Improper repairs may result in water leakage, electric shock and fire, etc.
Be sure to connect the earth line from the power supply wire to the outdoor unit and between the outdoor and indoor unit. Do not connect the earth line to the gas tube, water pipe, lighting rod or the earth line of the telephone unit. Improper earthing may cause electric shocks.
When finishing the refrigerant collection (pumping down), stop the compressor and then remove the coolant pipe. If you remove the refrigerant pipe while the compressor is operating and the service valve is released, air is sucked and a pressure in the freezing cycle system will build up steeply, causing an explosion or injury.
When installing the unit, be sure to install the refrigerant pipe before starting the compressor. If the refrigerant pipe is not installed and the compressor is operated with the service valve released, air is sucked and the pressure level of the refrigeration cycle may increase abnormally which could result in a rupture and injury.
CAUTION
A circuit breaker must be installed in the house distribution box for the direct connected power supply cables to the outdoor unit. In case of other installations a main switch with a contact gap or more than 3mm has to be installed. Without a circuit breaker, the danger of electric shock exists.
Do not install the unit near a location where there is flammable gas. The outdoor unit may catch fire if flammable gas leaks around it.
Please ensure smooth flow of water when installing the drain hose. Improper installing may wet your funiture.
An IEC approved power cord should be used. Power cord type: NYM.
The electric cables should neither be reworked nor added. Make sure to use an exclusive circuit breaker. Otherwise fire or electric shock might occur by connection failure, isolation failure or over current.
Make sure to connect cables to terminal properly and terminal cover should close firmly. Otherwise, over heating at terminal contact, fire or electric shock might occur.
Make sure that there is no dust on any connected points of electric cables and fix firmly. Otherwise, fire or electric shock might occur.
above
Please mount the Outdoor unit of stable ground to prevent vibration and increase of noise level.
Decide the location for piping after sorting out the different types of pipe available.
When removing side cover, please pull the handle after undoing the hook by pulling
it downward. Reinstall the side cover in the reverse order of the removal.
CONDENSED WATER DISPOSAL OF OUTDOOR UNIT
There is holes on the base of Outdoor unit for condensed water to exhaust.
In order to flow condensed water to the drain, the unit is installed on a stand or a
block so that the unit is 100mm above the ground as shown figure. Join the drain pipe to one hole.
After installation, check whether the drain pipe clings to the base firmly.
Install the outdoor unit horizontally and make sure that condensate drains away.
In case of using in chilly area
Especially, in case that there are many snows by very cold in chilly area, condensed water freezes on the base and may result not to drain. In this case, please remo
ve the bush and the drain pipe at the bottom of unit. (Left and center near discharge portion of air, each 1 place). It becomes smooth drain. Ensure that the distance from the drain hole to the ground is 250 mm or more.
CAUTION
Remove burr and jagged edge will cause leakage.
Point the side to be trimmed downwards during trimming to prevent copper
chips from entering the pipe.
Copper pipe
Trimming tool
Before flaring, please put on the flare nut.
A
Die
Die
Copper pipe
Please use exclusive tool for refrigerant R410.
Outer A (mm) Rigid Flaring Tool Diameter (Ø) For R410A tool For R22 tool
6.35 (1/4") 0 - 0.5 1.0
9.52 (3/8") 0 - 0.5 1.0
2 Pipe Connection
CAUTION
In case of removing flare nut of a indoor unit, first remove a nut of small diameter side, or a seal cap of big diameter side will fly out. Free from water into the piping when working.
Be sure to tighten the flare nut to the specified torque with a torque wrench. If the flare nut is overtightened, the nut may be split after a long period has passed, and may cause a refrigerant leak.
Please be careful when bending the copper pipe.
Screw in manually while adjusting the center. After that, use a torque wrench to
tighten the connection.
OMER RIA DNA SEPIP GNITAREGIRFER FO NOITALLATSNI LAV
Torque wrench
Flare nut
Wrench
Small diameter side 6.35 (1/4") 13.7 – 18.6 (140 – 190) Large diameter side 9.52 (3/8") 34.3 – 44.1 (350 – 450)
Small diameter side
6.35 (1/4") 19.6 – 24.5 (200 – 250)
Large diameter side
9.52 (3/8") 19.6 – 24.5 (200 – 250)
Valve core cap 12.3– 15.7 (125 – 160)
Torque N·m
(kgf·cm)
Valve
head cap
3 Remove of Air From The Pipe And Gas Leakage Inspection
LAVOMER RIA
Procedures of using Vacuum Pump for Air Removal
As shown in right figure, remove the cap of valve core. Then, connect the charge hose. Remove the cap of v alve head. Connect the vacuum pump adapter to the vacuum pump and connect the charge hose to the adapter.
1
Fully tighter the "Hi" shuttle of the manifold valve and completely unscrew the "Lo" shuttle. Run the vacuum pump for about 10-15 minutes, then completely tighten the "Lo" shuttle and switch off th e vacuu m pump.
Loosen the spindle of the service valve with small di ameter by 1/4 turn and tighten the spindle immediately after 5 to 6 seconds.
Remove the charging hose from the service valve.
2
Completely unscrew the spindle of the service valve (at 2 places) in anticlockwise direction to allow the flow of refrigerant (using Hexagonal Wrench key).
3
Tighten the cap of valve head. Check the cap's periphery if there is any gas leakage. The task is then completed.
4
The body of service valve
Cap of valve core
Hexagonal
wrench Key
Cap of valve head
Gas leakage inspection
Please use gas leakage detector to check if le akage
occurs at
connection of Flare nut as shown on the
right.
If gas leakage occurs, further tighten t he connection
to stop leakage.
DROC REWOP FO NOITCENNOC
WARNING
TINU ROODTUO
NOITALLATSNI FO EGATS LANIF
1 Preparation of Pipe
Use a pipe cutter to cut the copper pipe and remove burr.
Power Source And Operation Test
Power Source
WARNING
Never remodel the power plug nor extend the long-distance cord.
Keep additional length for the power cord and do not render the plug under external force as this may cause poor contact.
Do not fix the power cord with U-shape nail.
The power cable easily generates heat. Do not bring the
cable together with a wire or vinyl tie.
Operation test
Please ensure that the air conditioner is in normal operating condition during the operation test.
Explain to your customer the proper operation procedures as described in the user' s manual.
If the indoor unit won't operate, check the cable for correct connection.
Turn on the lamp in the room where the indoor unit is installed and check the remote controller for normal operation.
How to remove the front cover How to Attach the Front Cover
Check that the drain pan is securely attached.
After installing the front cover onto the unit, hook three claws at upper side of the cover securely. Then, push the center of the front cover to lock the claws.
Tighten the two screws.
Install the filter.
Slide the shafts of the right and left arms on the front panel along the steps to insert the shafts into the holes till they stop. After checking that the shafts are securely inserted, close the panel.
1 Remove the front panel
Please remove and attach the front panel by both hands.
After opening the front panel by both hands.
1 Undo the right ar m while pushing it inside. 2 Slide the front panel to right as shown in figure. Then remove
while pulling it to front.
2 Remove the filters.
3 After removing two screws, pull the center of the front cover
towards you and release the claws.
4 Pull the side faces (lower sections) of the front cover towards
you as shown in the figure and remove the cover.
WARNING
THIS APPLIANCE MUST BE EARTHED.
Procedures of Wiring
Cap of valve head
CAUTION
Do not touch the suction port , bottom surfa ce, or aluminum fin of the outdoor unit. Failure to do so may cause an injury.
WARNING
Leave some space in the connecting cord for maintenance purpose and be sure to secure it with the cord band.
Secure the connecting cord along the coated part of the wire using the cord band. Do not exert pressure on the wire as this may cause overheating or fire.
WARNING
If you cannot attach the side plate due to the connection cord, please press the connecting cord in the direction to the front panel to fix it.
Be sure that the hooks of the side cover fixed in certainly. Otherwise water leakage may occur and this causes short circuit or faults.
The connecting cord should not touch to serv ice valve and pipes. (it becomes high temperature in heating operation.)
Wiring of the Outdoor Unit
Please remove the side cover for wire connection.
Checking for the electric source and the voltage range
Before installation, the power source must be checked and necessar y wiring work must be completed. To make the wiring capacity proper, use the wire gauge list below for the wiring from house distribution fuse box to the outdoor unit in consideration of the blocked rotor current.
Wire length
up to 6m 1.5mm
2
up to 15m 2.5mm
2
up to 20m 4.0mm
2
Investigate the power supply capacity and other electrical conditions at the installing location. Depending on the model of room air conditioner to be installed, request the customer to make arrangements for the necessary electrical work etc. The electrical work includes the wiring work up the outdoor unit. In localities where electrical conditions are poor, use of a voltage regulation is recommended.
Install outdoor for the room air conditioner within the reaching range of the line cord.
IMPORTANT
Fuse Capacity
1 A time delay fuse
Force-cooling operation
When the service switch of the outdoor unit is pressed for 1 or more seconds, the force-cooling operation starts. Use this mode when performing the failure diagnosis or collecting refrigerant into the outdoor unit.
CAUTION
Do not operate the unit for more than 5 minutes while the spindle of the service valve is closed.
Push up the [PUSH] sections at the bottom of the indoor unit and pull the bottom plate towards you. Then the claws are released from the stationary plate. (The [PUSH] sections are indicated by 2 arrows in the right figure)
HOW TO REMOVE INDOOR UNIT
[PUSH] mark positions
After completing the service switch operation, be sure to keep the switch pressed for one or more seconds and stop the force-cooling operation.
Wiring of The Indoor Unit
For wire connection of the Indoor unit, you need to remove the front cover, the low cover under the body of the unit and terminal cover.
Outer diameter
of pipe (ø)
The naked part of the wire core should be 10mm fix it to the terminal tightly. Then try to pull the individual wire to check if the contact is tight. Improper insertion may burn the terminal.
Be sure to use only wire specified for the use of air-conditioner.
Please refer to the manual for wire connection and the wiring technique should
meet the standard of the electrical installation.
There is an AC voltage drop between the LN terminal if the power is on. Therefore, be sure to remove the plug from its socket.
How to connect the optional parts
(RAC Adapter, Weekly Timer Wired Remote Control, Wired Remote Control)
Remove the cover from the terminal base and screw the cable.
2
1
5
4
2
3
5
E10_14HA E10_14HAG _IM_EN
< 9333D : A >
Please face this side (suction side) of the unit to the wall.
Please remove terminal cover when connecting the piping and connecting cord.
Pull downward
above
BASE
Outer diameter: 16 mm or more
70mm
Indoor Unit Outdoor Unit
L N
Connecting Cord
AC 220-230V 1ø 50Hz
1 2 3
1 2 3
Detail of Cutting the Connecting Cord
Service switch (If the switch is pressed for one or more seconds, the force-cooling operation starts. If the switch is pressed for additional one or more seconds, the operation stops.)
Please remove side cover.
Screw
Terminal marking
L N 1 2 3
cover
Cord band
Earth terminal
For cable connection to control P.W.B., you need to remove front cover and electrical box cover.
Each connecting location is as below.
1
H-LINK:CN7
2
3
Wired Remote Control : CN20
Please check and confirm manuals attached to each optional parts for more connection details.
You can refer to this installation manual how to remove and re-attach the front cover.
Please be careful not to damage lead wires by edge of plate when connecting the optional parts.
Card Key: CN6
CN7
CN20
CN6
CN6
CN7
CN21
When the meter reaches - 101KPa (-76cmHg) during pumping fully tighten the shuttle.
Meter showing pressure
Closed
R410A Manifold valve
Vacuum pump
Valve
Charge hose
Vacuum pump adapter
When pumping starts, slightly loosen the flare nut to check of air sucked in. Then tighten the flare nut.
Valve
7 DRAIN PIPE
160mm
10mm
100mm
1
2
3
70mm
10mm
10mm
45mm
1
2 3
Connecting cord
Strip wires
Green + Yellow
20mm
Strip wires
Connecting cord
Green + Yellow (ground)
Indoor Unit
Outdoor Unit
Method to remove the low cover
Pull at the 1 and 2 in the directions as shown by arrows to remove the cover.
Connecting cord
Cord band
After remove the screw and terminal cover, and put the connecting cords and fix the terminal cover with screw.
Earth
WARNING
When the fuse (F5 or F6) has been blown out by the improper connection of power cable, it can be restored by the attached reserve fuse. Please exchange the blown-out fuse after making sure the right connection.
Wire cross-section
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