Hitachi PJ-400, CP-RS55 Service Manual

No. 0549

CP-RS55 (C12S)

SERVICE MANUAL

Warning

The technical information and parts shown in this manual are not to be used for: the development, design, production, storage or use of nuclear, chemical, biological or missile weapons or other weapons of mass destruction; or military purposes; or purposes that endanger global safety and peace. Moreover, do not sell, give, or export these items, or grant permission for use to parties with such objectives. Forward all inquiries to Hitachi Ltd.

PJ400 (C12S)

Caution

Be sure to read this manual before servicing. To assure safety from ﬁ re, electric shock, injury, harmful

radiation and materials, various measures are provided in this Hitachi Multimedia LCD Projector. Be

sure to read cautionary items described in the manual to maintain safety before servicing.

Service Warning

1. When replacing the lamp, avoid burns to your ﬁ ngers as the lamp becomes very hot.

2. Never touch the lamp bulb with a ﬁ nger or anything else. Never drop it or give it a shock. They may

cause bursting of the bulb.

3. This projector is provided with a high voltage circuit for the lamp. Do not touch the electric parts of

power unit (main) when turning on the projector.

4. Do not touch the exhaust fan during operation.

5. The LCD module assembly is likely to be damaged. If replacing the LCD LENS/PRISM assembly,

do not hold the FPC of the LCD module assembly.

6. Use the cables which are included with the projector or speciﬁ ed.

Contents

1. Features ----------------------------------------------- 2

2. Speciﬁ cations -----------------------------------------2

3. Names of each part ---------------------------------3

4. Adjustment -------------------------------------------- 5

5. Troubleshooting ------------------------------------ 11

6. Service points --------------------------------------16

7. Wiring diagram ------------------------------------- 32

8. Disassembly diagram -----------------------------36

9. Replacement parts list ----------------------------44

10.RS-232C commands -----------------------------45

11. Block diagram --------------------------------------53

12. Connector connection diagram ----------------54

13.Basic circuit diagram ------------------------------55

SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT.

Multimedia LCD Projector

October 2004 Digital Media Division

1. Features

• High Brightness

• Low Noise

• Compact Body

2. Specifications

Liquid clystal panel

Lamp 165W UHB RGB signal input

VIDEO signal input

AUDIO IN 200mVrms, 47kΩ or more (max. 3.0Vp-p) Speaker output 1W(mono) Power supply AC100~120V/2.7A,AC220~240V/1.5A Power consumption 240W Dimensions 285 (W) x 73 (H) x 202 (D) mm (Not including protruding parts) Weight 2.2kg(4.85lbs)

Temperature range

Accessories

Drive system TFT active matrix Panel size 1.4cm (0.55 type) Number of pixels 800 (H) x 600 (V)

Video : Analog 0.7Vp-p(75Ω termination)

RGB IN

VIDEO IN 1.0Vp-p(75Ω termination)

S-VIDEO IN

H/V. sync.: TTL level (positive/negative) Composite sync.: TTL level

Y signal : 1.0±0.1Vp-p, (75Ω termination) C signal : 0.286±0.1Vp-p(NTSC burst signal, 75Ω termination)

0.3±0.1Vp-p(PAL/SECAM burst signal, 75Ω termination)

Operation : 5~35°C Storage : -20~60°C Remote control x 1 RGB cable x 1 Power cords x 3 Batteries x 2

Filter cover for bottom up use x 1 User’s manuals x 1

3. Names of each part

S-VIDEO

VIDEO

AUDIO

RGB

CONTROL

Part names

●

Projector

Vent

Lens

Lens cover

Lamp cover (Lamp unit is inside.)

Control buttons

Front-Right side

Bottom side

Focus ring

Remote sensor

Speaker

Elevator button

Elevator foot

Filter cover (Air ﬁlter and intake vent are inside.)

Power switch

AC inlet

Elevator button

Ports (See below.)

Elevator foot

Vent

Rear-Left side

S-VIDEO port

RGB port

Restart switch

CONTROL port

Kensington lock slot

Ports

VIDEO port

AUDIO port

NOTE (*) About Restart switch: This Projector is controlled by an internal microprocessor. Under certain exceptional circumstances, the projector may not operate correctly and the microprocessor will need to be reset. In such a case, please push the Restart switch by using a cocktail stick or similar and before turning on again, make the projector cool down at least 10 minutes without

operating. Only push the Restart switch in these exceptional instances.

Controls

LAMP indicator

TEMP indicator

POWER indicator

INPUT button

Cursor buttons ▲,▼,◄,►

STANDBY/ON button

Remote control

SEARCH button

RGB button

VIDEO button

ASPECT button

MAGNIFY ON button OFF button

FREEZE button

INPUT

STANDBY/ON

VIDEO

RGB

ASPECT AUTO

MAGNIFY

OFF

FREEZE

POSITION

LAMP

TEMP

POWER

BLANK

VOLUME

MUTE

KEYSTONE

ZOOM

STANDBY/ON button

AUTO button

BLANK button

VOLUME button

MUTE button

KEYSTONE button

Zoom

+ button

- button

POSITION button

ESC button

ENTER

MENU button

ESC

RESE

Menu cursor buttons

▲,▼,◄,►

ENTER button

RESET button

4. Adjustment

4-1 Before adjusting

4-1-1 Selection of adjustment

When any parts in the table 4-1 are changed, choose the proper adjusting items with the chart.

Table 4-1: Relation between the replaced part and adjustment

Replaced

part

Dichroic

optics unit

LCD/LENS

prism

assembly

PWB

assembly

Main

Lamp

unit

assembly

Convergence

(Chap.4-2)

E-POS

(Chap.4-3)

(Chap.4-4)

: means need for adjustment. : means not need for djustment.

Adjustment

Ghost

: means recommended.

Flicker

(Chap.4-5)

NRSH

(Chap.4-6)

White

balance

(Chap.4-7)

Color

uniformity

(Chap.4-8)

4-1-2 Setting of condition before adjustment

1. Before starting adjustment, warm up projector

for about 10 minutes.

2. Set Zoom Wide to Max. And project an image

with more than 1m (40 inches) in diagonal size.

3. Normalizing the video adjustment

Press the [MENU] button to display the Easy

menu. If Advance menu comes up, move to the

Easy menu.

Select RESET in the Easy menu and press [ ]

or [ENTER] button to open the RESET menu

window. Choose EXECUTE with [ ] button.

Note that no signal input may not allow to reset

the adjustments.

4. Select PICTURE > GAMMA in the Advance

menu to set to DEFAULT1.

Note that PICTURE menu is not selectable with

no signal input displayed.

5. Select PICTURE > COLOR TEMP > CUSTOM

in the Advance menu, then press [ ] or [ENTER]

button to display the equalizing window. Set all

the values of OFFSET and GAIN in the window

to zero.

Caution: Before this performance, make a note

of your customer’s adjustments, because the

data is overwritten.

6. Perform all adjustments from the FACTORY

MENU.

Perform the following operations to display the

FACTORY MENU.

< When you use the remote control… >

a. Press the [MENU] button of remote control to

display the Easy menu. (If the Advance menu

appears, move to the Easy menu from EASY

MENU.)

b. Select the [RESET] in the Easy menu, and

then press the [ ] or [ENTER] button.

c. Next, press the [RESET] button one time.

And hold the [RESET] button for 3 seconds

or more (the FACTORY MENU will appear).

< When you use the keypad… >

a. Press the [ ]/[]/[]/[ ] button of the projec-

tor to display the Easy menu. (If the Advance

menu appears, move to the Easy menu from

EASY MENU.)

b. Select the [

RESET

] in the Easy menu, and

then press the [ ] button.

c. Next, press the [ ] button one time. And

repress and hold the [ ] button together

with the [INPUT] button for 3 seconds or

more (the FACTORY MENU will appear).

4-2 Convergence adjustment

Signal pattern for internal adjustment

Adjustment procedure

4-3

E-POS adjustment

(vertical bars adjustment)

Signal pattern for internal adjustment

112/255

4-4 Ghost adjustment

Signals for internal adjustment

30%

0/255

112/255

1. Open FACTORY MENU and then select

OPTION > CNV-V. Use R and/or B so that

three colors of images can be converged at

center, top and bottom of the screen.

2. In the same way, select OPTION > CNV-H and

use R and/or B so that three colors of images

can be converged at center, left and right of the

screen.

Adjustment procedure

1. Make this adjustment after completing the

adjustment 4-2 Convergence adjustment.

2. Choose Advance menu > OPTION > SERVICE

> GHOST > R,G and B, and set them to zero.

Open FACTORY MENU. Select DAC-P > E-POS

> R and use it so that vertical bars can disappear.

4. In the same way, select DAC-P > E-POS > G

and use it so that vertical bars can disappear.

5. In the same way, select DAC-P > E-POS > B

and use it so that vertical bars disappear.

Adjustment procedure

1. Make this adjustment after completing the

adjustment in 4-3.

2. Choose Advance menu > OPTION > SERVICE

> GHOST > R,G and B, and set them to zero.

Use DAC-P - GHOST - R: in the FACTORY MENU

to adjust so that R color ghost is at a minimum.

(Set the adjustment value to default, and then

raise the value. When a ghost appears to the left

of a vertical line, reduce the value by 4 steps.)

4. In the same way, use DAC-P - GHOST-G: in

the FACTORY MENU to adjust so that G color

ghost is at a minimum.

5. In the same way, use DAC-P - GHOST-B: in

the FACTORY MENU to adjust so that B color

ghost is at a minimum.

4-5 Flicker adjustment

(V.COM adjustment)

Signals for internal adjustment

4-6

NRSH adjustment (vertical stripe adjustment)

Signals for internal adjustment

/255

112

/255

136

/255

160

/255

Press ENTER key

160

136

/255

112

/255

/25588/25564/255

Adjustment procedure

1. Make this adjustment after completing the adjustment in 4-4 Ghost adjustment.

Use DAC-P - V.COM - R: in the FACTORY MENU to adjust so that the flicker at the center of the screen is less than the flicker at the periphery. (When the flicker is about the same across the whole screen, adjust so that the flicker at the center of the screen is somewhat less than elsewhere.)

3. In the same way, use DAC-P - V.COM-G: in the FACTORY MENU to adjust the G color flicker.

4. In the same way, use DAC-P - V.COM-B: in the FACTORY MENU to adjust the B color flicker.

Adjustment procedure

1. Make this adjustment after completing the adjustment in 4-5 Flicker adjustment.

2. Use DAC-P - NRSH - R: in the FACTORY MENU to adjust so that the vertical lines spaced every 6 dots are as inconspicuous as possible.

(Reduce the adjustment value when black

stripes appear in the 2nd or 3rd tone from the black side. Note that when the adjustment value is lowered, white stripes may appear in the 2nd or 3rd tone from the bright side. Should this happen, adjust so that the stripes are as inconspicuous as possible.)

In the same way, use DAC-P - NRSH - G: in the FACTORY MENU to adjust vertical stripes of G color.

In the same way, use DAC-P - NRSH - B: in the Adjustment menu to adjust vertical stripes of B color.

4-7

White balance adjustment

(visual inspection)

Preparations

1. Perform these adjustments after the NRSH adjustment described in Section 4-6.

Adjustment procedure

1. First, adjust the G color. Select GAMMA, SUB-CNT, and G: in the FACTORY

2. MENU. If the background is white solid, press the [ENTER] key on the Remote control transmitter to change to [G] monochrome in the 33-tone grayscale.

3. Adjust GAMMA, SUB-CNT, and G: in the FACTORY MENU so that brightness of 33 steps is best.

4. Don’t adjust GAMMA, SUB-BRT, and G: in the FACTORY MENU. Because we want to keep the best contrast ratio.

5. Then adjust colors R and B.

2. Reset gamma correction before adjustment. Place the cursor on [GAMMA] in the FACTORY MENU, press the [RESET] key and select [DEFAULT].

Select GAMMA, SUB-CNT, and G: in the FACTORY

MENU. If the background is white solid, press the [ENTER] key on the Remote control trasmitter to change to [W] monochrome in the 33-tone grayscale.

7. Adjust GAMMA, SUB-BRT, R: and B: in the

FACTORY MENU so that low-brigtness white balance is best.

8. Adjust GAMMA, SUB-CNT, R: and B: in the

FACTORY MENU so that middle-brightness white balance is best.

9. Repeat steps 7 to 8 above, and adjust so that

brightness white balance of 33 steps is best.

4-8 Color uniformity adjustment

Preparations

Perform these adjustments after the white balance

adjustment described in Section 4-7.

2. Make a color uniformity adjustment for the follow-

ing four tones.

MIN tone (approx. 4% input signal)

MID-L tone (approx. 14% input signal)

MID-H tone (approx. 25% input signal)

MAX tone (approx. 57% input signal)

3. Place the cursor on [C.UNIF.] in the FACTORY

MENU and press the [ ] key. This displays the

Adjust Tone menu at the bottom of the screen.

To choose the tone to be adjusted, press the [ ]

key and then use the [ ] or [ ] key.

Select the major adjustment lattice point No.

and color, and then adjust them.

4. The major adjustment lattice point numbers (a

total of 17 points) corresponds to the major

adjustment lattice point positions in the diagram

on the right. The color uniformity of the entire

screen can be adjusted by adjusting the white

balance for each of the points starting in order

from the low numbers.

5. Adjustment point No.1 should not be adjusted,

because it controls the brightness of the entire

screen.

To temporarily turn correction off, place the

cursor on [C.UNIF.] in the Adjust Tone menu and

press the [ ] key. The ON/OFF menu appears.

Place the cursor on [ON] with the [ ] key and

press the [ ] key. To turn it on again, place the

cursor on [OFF] and press the [ ] key.

7. Although this adjustment can also be made

using internal signals, we will here use the

[ENTER] key on the Remote control transmitter

to select the following two signals.

Solid monochrome adjustment color (use G

color adjustment when a color differential

meter is used).

Solid white (use for adjustment other than

above).

8. Reset color-shading correction before adjust-

ment.

When 4 tones and all colors are to be reset,

place the cursor on [C.UNIF.] in the FACTORY

MENU, press the [RESET] key and select

[DEFAULT].

When only 1 tone is to be reset, place the

cursor on the tone to be reset, press the

[RESET] key and select [DEFAULT].

Single tone and monochrome resets cannot

be performed.

FACTORY MENU

VID-AD

C. UNIF.

DAC-P

GAMMA

STRIPE

OPTION

Adjust tone menu

C.UNIF

ON/OFF ON

MIN

MID-L

MID-H

MAX

OFF

No. 1 R 0

Major adjustment lattice point No.

G 0 B 0

Major adjustment lattice point position

14 12

H/6 H/3 H/3 H/6

10 11

15 17

V/6

6 4 8

V/3

2 1 3

V/3

7 5 9

V/6

Adjustment procedure 1

(When a color differential meter is used)

1. First adjust [MID-L] tone [G:].

2. Select adjustment point [No.2][G:].

When the background is not [G] monochrome,

press the [ENTER] key on the Remote control

transmitter to change to solid [G] monochrome.

3. Measure the illumination at adjustment points

No. 2, No.3, No.10 and No.11.

The values should be:

No.2 = Y2 [lx] No.10 = Y10 [lx]

No.3 = Y3 [lx] No.11 = Y11 [lx]

4. No.2 and No.3 adjustment point have the aver-

age of Y2 and Y3.

Y2 = ( Y2 + Y3 ) / 2 ± 2 [%]

Y3 = ( Y2 + Y3 ) / 2 ± 2 [%]

5. No.10 and No.11 adjustment point have the

average of Y10 and Y11.

Y10 = ( Y10 + Y11 ) / 2 ± 2 [%]

Y11 = ( Y10 + Y11 ) / 2 ± 2 [%]

6. Then adjust [MID-L] tone [R] and [B].

When the background is [G] monochrome,

press the [ENTER] key on the Remote control

transmitter to change to solid white.

7. Measure the color coordinates of adjustment

point [No.1] and make a note of them.

Assume that they are x = x1, y = y1.

Note: When the CL-100 color and color differ-

ence meter is used, the [ ∆ ](delta) mode

is convenient. When adjustment point

[No.1] color coordinate has been

selected, set the slide switch on the side

to [∆](delta) while holding down the [F]

button on the front panel. The measure-

ment shown after this displays the devia-

tion from measurement point 1.

8. Measure the color coordinates of measurement

point [No.2] and adjust [No.2][R:] and [B:] so

that the coordinates are as follows.

x = x1 ± 0.005 , y = y1 ± 0.010

9. Similarly, measure adjustment points [No.3] to

[No.17] and adjust their color coordinates start-

ing in order from the small number points.

This completes adjustments required for [MIN].

Note: Since excessive correction may lead to a

correction data overview during internal

calculations, use the following values for

reference.

[No.2] to [No.5] ± 40 or less

[No.6] to [No.9] ± 50 or less

[No.10] to [No.13] ± 70 or less

[No.14] to [No.17] ± 120 or less

10. Then adjust [MIN] tone [G] so that the adjust-

ment data set two times as much as [MID-L]

tone [G].

This completes [G] color adjustments.

11. Then adjust [MIN] tone [R] and [B].

Select [No.2] [B:] and press the [ENTER] key

on the Remote control transmitter to change to

solid white.

12. Measure the color coordinates of adjustment

point [No.1] and make a note of them.

Assume that they are x = x1, y = y1.

13. Now measure the color coordinates of mea-

surement point [No.2] and adjust [No.2][R:] and

[B:] so that the coordinates are as follows.

x = x1 ± 0.005 , y = y1 ± 0.010 (Target)

x = x1 ± 0.020 , y = y1 ± 0.040

14. Similarly, measure adjustment points [No.3] to

[No.17] and adjust their color coordinates start-

ing in order from the small number points.

This completes [MIN] tone adjustments.

15. Now make similar adjustments for [MID-H] tone.

(Adjust [MID-H] tone [G] so that the adjustment

data set half as many as [MID-L] tone [G].)

16. Now make similar adjustments for [MAX] tone.

(Adjust [MAX] tone [G] so that the adjustment

data set half as many as [MID-L] tone [G].)

Adjustment procedure 2

(visual inspection)

1. First adjust [MIN] tone [G:].

2. Select [No.2] [G:].

If the background is [G] monochrome, press the

[ENTER] key on the Remote control transmitter

to change to solid white.

3. View measurement point [No.2] and [No.3].

Lower the [G] color intensity only of the color

point whose [G] color is more intense than

measurement point [No.1].

4. View measurement point [No.10] and [No.11].

Lower the [G] color intensity only of the color

point whose [G] color is more intense than

measurement point [No.1], and raise the inten-

sity of the point whose color intensity is lower

than measurement point [No.1].

5. Now adjust the [MIN] tone for colors [R] and [B].

6. View measurement points [No.2], [No.3],

[No.10] and [No.11]. Adjust the [R] and [B] of

each measurement point so that they have the

same color as measurement point [No.1].

Adjustment technique:

First, adjust [B:] of the point whose color is to

be adjusted so that it approximates that of

[No.1]. If [R:] is low at this time, the image will

have cyan cast, in which case [R:] is increased.

On the other hand, if [R:] is excessive, the

image will have a magenta cast, in which case

[R:] is decreased.

Overall, a cyan cast makes it easy to see color

shading.

7. Next, view measurement points [No.4], [No.5],

[No.12], [No.13] and make similar adjustments.

Then adjust measurement points [No.6], [No.7],

[No.8], [No.9], [No.14], [No.15], [No.16] and [No.17].

This completes the [MIN] tone adjustments.

9. Make similar another three tones as described

in steps 1 to 8 above.

No. 2 deviation range No. 10 deviation range No. 3 deviation range No. 11 deviation range

No. 4 deviation range No. 12 deviation range No. 5 deviation range No. 13 deviation range

No. 6 deviation range No. 7 deviation range No. 8 deviation range No. 9 deviation range

No. 14 deviation range No. 15 deviation range No. 16 deviation range No. 17 deviation range

5. Troubleshooting

Check points

*Top view of the projector after the silver gilding on the lamp house detached.

PWB Assembly SW

E801

E804

E301

E802

E800

D303

(LAMP)

P501

P701

ESPL

E803

D302

(TEMP)

D301

(Power)

P601

PWB assembly MAIN

PWB assembly REMOTE

E807

E805

E302

E806

Power can not be turned on

Are

voltage input at

pins (1)(3)(5)(7) of E800

on the PWB assembly

Main at standby

mode?

YES

What is the state of

TEMP indicator D302?

Not light

What is the state of

LAMP indicator D303?

(1): +0V (3): +17V (5): +6.6V (7): +4.1V

Blinks

Disconnect

TSW form Power unit

(circuit). And check

TSW short or

open?

Short

Power unit (circuit)

Jump to * on the page 13

Is the LAMP DOOR

set?

Open

Fuse on the

Power unit (circuit)

TSW

Set the LAMP DOOR

Not light

PWB assembly Main

Short (0 )

Unplug

power cord and

disconnect cable CNLC,

then measure resistance

between pins (1)

and (2) of

CNLC.

Open

PWB assembly Limit SW

Lamp does not light

What is the state of LAMP indicator D303 during operation?

Not light

Light NG

Is the LAMP

installation correct?

YES

Change the lamp.

Does lamp light?

Not light

Is the

voltage at the

(1) of E804 on the PWB

assembly MAIN fixed to "L"

during warming-up?

Power unit (ballast)

Light

YES

"L" = 0V

Power unit (circuit)

Install the Lamp

Lamp

PWB assembly MAIN

DC FAN

(Sub)

DC FAN

(Exhaust)

DC FAN

(B Panel)

DC FAN

(R/G Panel)

H (3.3V)

Is the

voltage at the pin

(1) of E806 on the PWB

assembly MAIN set

to “L” ?

YES

(L=0V)

Measure

voltage at pin(1)

of E801 on PWB

assembly MAIN.

L (0V)

Measure

voltage at pin(1)

of E807 on PWB

assembly MAIN.

L (0V)

Measure

voltage at pin(1)

of E802 on PWB

assembly MAIN.

Blinks

What is the state

of TEMP indicator D302?

Not light

Is the voltage

at the (3) of E804 on

the PWB assembly MAIN

set to "L" during

warming-up?

YES

Power unit (ballast)

"L" = 0V

PWB assembly MAIN

L (0V)

PWB assembly MAIN

Picture is not displayed only

when the RGB signal is input

Check at operating mode

Are

voltage input

at pins(1)(3)(5)(7) of

E800 on the PWB

assembly

MAIN?

YES

(1):+13.2V (3):+17V (5):+6.6V (7):+4.1V

Power unit

(circuit)

PWB assembly M

Picture is not displayed only when the VIDEO, S-VIDEO signal is input

voltage input at

pins(1)(3)(5)(7) of E800

on the PWB assembly

AIN

Check at operating mode

Are

MAIN?

YES

(1): +13.2V (3): +17V (5): +6.6V (7): +4.1V

LCD PRISM

assembly

Power unit (circuit)

PWB assembly MAIN

LCD PRISM

assembly

Can not control to RS-232C

Check the

RS-232C cable.

Are pin No. 2 and 3

crossed?

YES

Use cross cable

The check after parts change

1. PC power supply OFF

2. Connection of cable

3. Projector starting

4. PC starting *When not operating : PC set up change of cable.

Check the

power supply voltage

of E800 the voltage

correct?

(1): +13.2V

YES

(3): +17V (5): +6.6V (7): +4.1V

PWB assembly MAIN

No sound

Are

voltage input at pin

(1)(3)(5)(7) of the E800 on

the PWB assembly

MAIN?

YES

Turn off

the projector and

disconnect the Speaker

cable from ESPL.Measure

the resistance of

the Speaker

(1): +13.2V (3): +17V (5): +6.6V (7): +4.1V

about 8Ω

Power unit (circuit)

Power unit (CIRCUIT)

PWB assembly MAIN

Speaker

0Ω or infinity

6. Service points

6-1 Lead free solder [CAUTION]

This product uses lead free solder (unleaded) to help preserve the environment. Please read these

instructions before attempting any soldering work.

CAUTION

Always wear safety glasses to prevent fumes or molten solder from getting into the eyes. Lead free solder

can splatter at high temperatures (600˚C).

Lead free solder indicator

Printed circuit boards using lead free solder are engraved with an "F" or "LF".

Properties of lead free solder

The melting point of lead free solder is 40-50˚C higher than leaded solder.

Servicing solder

Solder with an alloy composition of Sn-3.0Ag-0.5Cu or Sn-0.7Cu is recommended.

Although servicing with leaded solder is possible, there are a few precautions that have to be taken. (Not

taking these precautions may cause the solder to not harden properly, and lead to consequent malfunctions.)

Precautions when using leaded solder

Remove all lead free solder from soldered joints when replacing components.

If leaded solder should be added to existing lead free joints, mix in the leaded solder thoroughly after the

lead free solder has been completely melted (do not apply the soldering iron without solder).

Servicing soldering iron

A soldering iron with a temperature setting capability (temperature control function) is recommended.

The melting point of lead free solder is higher than leaded solder. Use a soldering iron that maintains a high

stable temperature (large heat capacity), and that allows temperature adjustment according to the part being

serviced, to avoid poor servicing performance.

Recommended soldering iron:

Soldering iron with temperature control function (temperature range: 320-450˚C)

Recommended temperature range per part:

Part Soldering iron temperature

Mounting (chips) on mounted PCB 320˚C±30˚C

Mounting (chips) on empty PCB 380˚C±30˚C

Chassis, metallic shield, etc. 420˚C±30˚C

The PWB assembly which has used lead free solder

(1) PWB assembly MAIN

(2) PWB assembly REMC

(4) POWER UNIT (BALLAST)

(5) POWER UNIT (CIRCUIT)

(3) PWB assembly SW

6-2 Replacing The LCD/PRISM assembly

You should not replace separately the parts of the LCD/PRISM assembly. In case of a failure in any parts of

LCD/PRISM assembly, replace the whole LCD/PRISM assembly.

Do not disassemble the unit becaouse replacement of separate parts is not possible.

LCD/PRISM ASSY

6-3 Cleaning up dust from panels and optical filters

1. Preparation

Please prepare cleaning tools and materials as follows. And prepare relatively clean room not to work in

additional dust, while removing operation.

(1) Swab for cleaning : P#: NX08061, "Cotton stick L147"

(2) Air duster (Dust blower, spray can)

(3) Vacuum cleaner

2. Disassemble and open the maintenance hole.

(1) Turn off the projector, and unplug the power cord.

(2) Remove the top cover, according to the notice 1 of chapter 8.

(3) Remove the PWB assembly MAIN, according to the notice-2 of the chapter 8.

(4) Remove the Panel Cover.

Connect cables

PWB assembly MAIN

Connect cables

Panel Caver

Flexible cables of LCD panel

(5) Re-assemble the PWB assembly MAIN, and re-connect toward projection lens.

Then place the board vertically shown above so that LCD panels can be seen.

Note that connectors for LCD panels should be empty.

3. Maintenance point

Swab

Holder

Optical filter

Each color part has same

construction.

By using swab and air duster,

you can easily remove dust

from panel and optical filter.

Panel

Actual formation

Separatied formation

4. Cleaning the panels and optical filters

(1) Turn on the set and lit on the lamp.

(2) Set blank screen to white.

(3) By using swab and air duster, remove the dust. Focusing dust makes you check the dust on screen.

Swab

Panel

• While removing the dust, separated dust

will be blown off by air cooling system.

• Please pay attention not to damage panel

and filter.

Holder

Air

Optical filter

5. Re-assembly

(1) Turn off the set and remove the PWB assembly MAIN.

(2) Set the

Panel cover

(3) Re-assemble the PWB assembly MAIN.

(4) Re-assemble the set.

(5)

While re-assembling, please clean the Panel cover and intake filter and filter cover by using vacuum cleaner.

6-4 Cleaning up dust from multilens

1. Preparation

Please prepare cleaning tools and materials as follows. (1) Air duster (Dust blower, spray can) (2) Swab for cleaning ; P#NX08061, ”Cotton stick L147” (3) Vacuum cleaner

2. Remove the lamp door and the lamp assy.

(1) Turn off the projector, and unplug the power cord. (2) Remove the lamp door and the lamp assembly according to the description of chapter “Replacing the

LAMP”.

3. Maintenance point

4. Cleaning the multilens

(1) By using the air duster, remove the dust on multilens. (2) Remove the dust on the ML-A surface using the air duster, then wipe the surface.

5. Set the lamp door and the lamp assembly.

Set the lamp door and the lamp assembly accoding the description of “Replacing the LAMP”.

6-5 Putting batteries

WARNING

Always handle the batteries with care and use them only as directed. Improper use may result in battery explosion, cracking or leakage, which could result in ﬁ re, injury and/or pollution of the surrounding environment.

• Be sure to use only the batteries speciﬁ ed. Do not use batteries of different types at the same time. Do not mix a new battery with used one.

• Make sure the plus and minus terminals are correctly aligned when loading a battery.

• Keep a battery away from children and pets.

• Do not recharge, short circuit, solder or disassemble a battery.

• Do not allow a battery in a ﬁ re or water. Keep batteries in a dark, cool and dry place.

• Do not give the battery a physical impact.

• If you observe a leakage of a battery, wipe out the flower and then replace a battery. If the flower adheres your body or clothes, rinse well with water immediately.

• Obey the local laws on disposing a battery.

To use the remote control, please load the batteries. Whenever the remote control starts to malfunction,

replace the batteries. If you won’t use the remote control for an extended period, remove the batteries from

the remote control and store them in a safe place.

1. Remove the battery cover.

Slide back and remove the battery cover in the direction of the arrow.

2. Take old batteries out and/or put new batteries in.

When putting in batteries, align and insert the two AA batteries according to their plus and minus terminals

as indicated in the remote control.

3. Close the battery cover.

Replace the battery cover in the direction of the arrow and snap it back into place.

6-6 Air filter

WARNING

●

Do not replace the air ﬁ lter during use or immediately after use. Handling while the projector is in a high temperature could cause a burn and/or malfunction to the projector. Before operating, make sure that the power swich is off, that the power cord is not plugged in, and that the projector is cool adequately.

●

Use only the air ﬁ lter of the speciﬁ ed type. Do not use the projector with the air ﬁ lter and ﬁ lter cover removed.

●

Avoid wetting the projector or inserting liquids in the projector. It could result in a ﬁ re, an electric shock, and/or malfunction to the projector.

CAUTION

●

Please replace the air ﬁ lter when it is damaged or too soiled, and also when you replace the lamp.

When the indicators or a message prompts you to clean the air filter, clean the air filter as soon as possible. If the air filter becomes clogged by dust or the like, internal temperatures rise and the power may be automatically turned off for malfunction prevention.

1. Disconnect all the connectors and adapters that were connected to the projector’s ports. Then slowly turn the projector so that the lens-side is facing up. Please be careful for a projector not to fall. While the projector is placed lens-side up, hold the projector.

2. Remove the filter cover and the air filter. Hold the knobs while pulling out it.

Usual ﬁlter cover

Filter cover’s knobs

Filter cover for bottom-up use

Filter cover’s knobs

Air ﬁlter’s knob

3. Apply a vacuum cleaner to the vent of the projector for the air filter. And then slowly turn the projector bottom up.

4. Apply a vacuum cleaner to the air filter and filter cover.Then set a new or cleaned air filter into place.In case of the filter cover for bottom-up use, remove the air filter from the filter cover.

Claws

Air ﬁlter

Rail of air ﬁlter

Filter cover for bottom-up use

Please replace the air filter when it is damaged or too soiled.

The air filter type number = NJ20922

An air filter of specified type will come even with the replacement lamp for this projector.

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