Hitachi NT 65MA4 User Manual

Instruction and safety manual Manuel d’instructions et de sécurité Instrucciones y manual de seguridad
Model Modèle
NT 65MA4
Modelo
DANGER
Finish Nailer Cloueur de fi nition Clavadora de acabado
DANGER
Une utilisation incorrecte et sans respecter la sécurité de ce cloueur risque d’entraîner la mort ou des blessures graves ! Ce manuel renferme des instructions importantes sur la sécurité de l’outil. Lire et bien assimiler ce manuel avant d’utiliser le cloueur. Ne jamais laisser les personnes n’ayant pas étutdié le manuel utiliser l’outil.
PELIGRO
¡La utilización inadecuada e insegura de este clavador puede resultar en lesiones serias o en la muerte! Este manual contiene información importante sobre la seguridad del producto. Lea y entienda este manual antes de utilizar el clavador. No deje manejar esta herramienta a nadie que no haya leído este manual.
English
IMPORTANT INFORMATION ..................................3
DEFINITIONS OF SIGNAL WORDS ........................3
EXPLANATION OF THE NAILING ACTION OF
THE HITACHI NAILER .......................................... 3
SAFETY
IMPORTANT SAFETY INSTRUCTIONS FOR
USING NAILERS ...................................................4
EMPLOYER’S RESPONSIBILITIES.........................6
OPERATION
NAME OF PARTS ....................................................7
SPECIFICATIONS ................................................... 8
NAIL SELECTION ....................................................8
ACCESSORIES ....................................................... 8
Standard accessories ..........................................8
Optional accessories ...........................................8
APPLICATIONS ....................................................... 8
CONTENTS
Page Page
BEFORE OPERATION ............................................8
Working environment ........................................... 9
Air supply ............................................................. 9
Lubrication ......................................................... 10
Cold weather care ..............................................10
Testing the nailer................................................10
Adjusting air pressure ........................................12
Loading nails ......................................................12
NAILER OPERATION ............................................13
Methods of operation .........................................13
Adjusting the nailing depth ................................. 15
Using the blow nozzle ........................................16
Changing the exhaust direction ..........................16
Using the nose cap ............................................16
MAINTENANCE
MAINTENANCE AND INSPECTION......................18
SERVICE AND REPAIRS ......................................20
Français
INFORMATION IMPORTANTE .............................22
DEFINITION DES MOTS DE SIGNALISATION .....22
EXPLICATION DE L’ACTION DE CLOUAGE
DU CLOUEUR HITACHI .....................................22
SECURITE
CONSIGNES DE SECURITE IMPORTANTES
POUR L’UTILISATION DU CLOUEUR ................23
RESPONSABILITES DE L’EMPLOYEUR .............. 26
UTILISATION
NOM DES PIECES ................................................27
SPECIFICATIONS ................................................. 28
SELECTION DES CLOUS .....................................28
ACCESSOIRES ..................................................... 28
Accessoires standard ........................................28
Accessoires en option .................................................28
APPLICATIONS ..................................................... 28
Español
INFORMACIÓN IMPORTANTE ............................. 43
DEFINICIÓN DE LAS PALABRAS CLAVE ............43
EXPLICACIÓN LA ACCIÓN DE CLAVADO
DEL CLAVADOR HITACHI .................................43
SEGURIDAD
INSTRUCCIONES IMPORTANTES DE SEGURIDAD PARA LA UTILIZACIÓN
DEL CLAVADOR .............................................. 44
RESPONSABILIDADES DEL EMPRESARIO ........ 47
OPERACIÓN
NOMENCLATURA ................................................. 48
ESPECIFICACIONES ............................................ 49
SELECCIÓN DE CLAVOS ..................................... 49
ACCESORIOS ....................................................... 49
Accesorios estándar ..........................................49
Accesorios opcionales ....................................... 49
APLICACIONES ....................................................49
TABLE DES MATIÈRES
Page Page
Página Página
AVANT L’UTILISATION .........................................29
Environnement de travail ...................................29
Alimentation d’air ...............................................29
Graissage ..........................................................30
Entretien par temps froid ....................................30
Essai du cloueur ................................................30
Reglage de la pression d’air ...............................32
Chargement des clous ....................................... 32
UTILISATION DU CLOUEUR ................................33
Methodes d’utilisation ........................................34
Reglage de la profondeur de clouage ................36
Utilisation de la buse de projection d’air .............36
Changement du sens d’echappement ...............37
Utilisation du capuchon de bec ..........................37
ENTRETIEN
ENTRETIEN ET INSPECTION ...............................39
ENTRETIEN ET REPARATIONS ...........................41
ÍNDICE
ANTES DE LA OPERACIÓN..................................50
Entorno de trabajo .............................................50
Suministro de aire ..............................................50
Lubricación ........................................................51
Cuidados para climas fríos .................................51
Prueba del clavador ........................................... 51
Ajuste de la presión de aire ................................53
Carga de clavos ................................................. 53
OPERACIÓN DEL CLAVADOR ............................. 54
Métodos de operación .......................................55
Ajuste de la profundidad de clavado .................. 57
Empleo de la boquilla de soplo ..........................58
Cambio del sentido del aire de escape ..............58
Utilización de la tapa para el morro .................... 58
MANTENIMIENTO
MANTENIMIENTO E INSPECCIÓN ......................60
SERVICIO Y REPARACIONES..............................61
2
English
IMPORTANT INFORMATION
Read and understand tool labels and all of the operating instructions, safety precautions and warnings in this manual before operating or maintaining this nailer. Failure to follow warnings could result in DEATH or SERIOUS INJURY.
Most accidents that result from the operation and maintenance of Nailers are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identifi ed by DANGERS and WARNINGS on the Nailer and in this Manual.
Never use this Nailer for applications other than those specifi ed in this Manual.
DEFINITIONS OF SIGNAL WORDS DANGER indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor
NOTE emphasizes essential information.
EXPLANATION OF THE NAILING ACTION OF THE HITACHI NAILER
SINGLE ACTUATION MECHANISM (SINGLE SEQUENTIAL ACTUATION MECHANISM): First, press the push lever against the wood; next, pull the trigger to drive the fastener. First, pull the trigger; next, press the push lever against the wood to drive the fastener. After fastening once, fastening will not be possible again until the trigger is released and
pressed again.
CONTACT ACTUATION MECHANISM: First, press the push lever against the wood; next, pull the trigger to drive the fastener. First, pull the trigger; next, press the push lever against the wood to drive the fastener. If the trigger is held back, a fastener will be driven each time the push lever is pressed against
the wood.
FULL SEQUENTIAL ACTUATION MECHANISM: First, press the push lever against the wood; next, pull the trigger to drive the fastener. Follow
the same sequence to continue driving fasteners.
or serious injury.
or moderate injury, or may cause machine damage.
3
English
SAFETY
IMPORTANT SAFETY INSTRUCTIONS FOR USING NAILERS
READ ALL INSTRUCTIONS
DANGER
1. Operators and others in work area must wear safety glasses with side shields.
When operating the Nailer, always wear safety glasses with side shields, and make sure others in work area wear safety glasses, too.
Safety glasses must conform to the requirements of American National Standards Institute, ANSI Z87.1 and provide protection against fl ying particles both from the front and side.
The employer must enforce the use of
safety glasses by the Nailer operator and others in work area.
2. Never use oxygen or other bottled gases. Explosion may occur.
Never use oxygen, combustible gases or any other bottled gases as a power source for the Nailer. Use of the above gases is
dangerous, as the Nailer will explode.
Use only clean, dry, regulated compressed
air.
WARNING
3. Never point tool at yourself or others in work area.
Always assume the Nailer contains fasteners. Never point the Nailer at yourself toward yourself or others, whether it contains fasteners or not.
If fasteners are mistakenly driven, it can
lead to severe injuries.
Never engage in horseplay with the Nailer. Respect the Nailer as a working
implement.
4
4. Keep fi ngers away from trigger when not driving fasteners to avoid accidental ring.
Never carry the Nailer with fi nger on
trigger since you could drive a fastener unintentionally and injure yourself or someone else.
Always carry the Nailer by the handle only.
5. Choice of triggering method is important.
Read and understand section titled
“Methods of operation.” (pages 13 – 15)
6. Do not exceed 120 psi. (8.3 bar 8.5 kgf/
2
cm
)
Do not exceed
maximum recommended air pressure 120 psi (8.3 bar
8.5 kgf/cm
2
).
Never connect the Nailer to pressure which
potentially exceeds 200 psi (13.7 bar 14
2
kgf/cm
) as the Nailer can burst.
7. Be careful of the following when using blow nozzle.
1) Do not touch the trigger.
2) Do not point the air outlet at a person.
3) Do not touch the push lever or set it to
pushed up status.
Flying nails can cause severe injury.
8. Always wear ear and head protection.
Always wear ear protection to protect your
ears from loud noise.
Always wear head protection to protect
your head from fl ying objects.
9. Store nailer properly.
When not in use, the Nailer should be
stored in a dry place. Keep out of reach of children. Lock the storage area.
10. Keep work area clean.
Cluttered areas invite injuries. Clear all
work areas of unnecessary tools, debris, furniture, etc.
SAFETY — Continued
English
11. Never use in presence of fl ammable liquids or gases.
The Nailer produces sparks during
operation.
Never use the Nailer in sites containing
lacquer, paint, benzine, thinner, gasoline, gases, adhesive agents, and other materials which are combustible or explosive.
12. Keep visitors away.
Do not let visitors handle the Nailer. All visitors should be kept safely away from
work area.
13. Dress properly.
Do not wear loose clothing or jewelry as
they can be caught in moving parts.
Rubber gloves and nonskid footwear are
recommended when working outdoors.
Wear protective hair covering to contain
long hair.
14. Never use non relieving coupler on nailer.
If a non relieving coupler is used on the
Nailer, the Nailer can remain charged with air after disconnecting and thus will be able to drive a fastener even after disconnecting.
The Nailer and air hose must have a hose
coupling such that all pressure is removed from the Nailer when the coupling joint is disconnected.
15. Check push lever before use.
Make sure the push lever operates properly.
(The push lever may be called “Safety”.) Never use the Nailer unless the push lever is operating properly, otherwise the Nailer could drive a fastener unexpectedly. Do not tamper with or remove the push lever, otherwise the push lever becomes inoperable.
16. Keep all screws and covers tightly in place.
Keep all screws and covers tightly mounted.
Check their condition periodically.
Never use the Nailer if parts are missing or
damaged.
17. Do not load fasteners with trigger pulled or push lever depressed.
When loading fasteners into the Nailer or
when connecting the air hose,
1) do not pull the trigger;
2) do not depress the push lever; and
3) keep the Nailer pointed downward.
18. Keep face, hands and feet away from ring head at all times.
Never place your face, hands or feet near
the fi ring head.
19. Place nailer properly on workpiece.
Do not drive fasteners on top of other
fasteners or with the Nailer at too steep of an angle; the fasteners can ricochet and hurt someone.
20. Before starting work, check the fastening operation switching device.
This Hitachi nailer includes a fastening
operation switching device.
Before starting work, check the setting of
the operation switching device.
If the switching device is not set properly,
the nailer will not operate correctly.
21. Be careful of double fi re due to recoil.
If the push lever is unintentionally allowed
to re-contact the workpiece following recoil, an unwanted fastener will be driven.
In order to avoid this undesirable double
re, Intermittent operation (Trigger fi ring)
1) Set the switching device to SINGLE
ACTUATION MECHANISM.
2) Pull the trigger rapidly and fi rmly. Continuous operation (Push lever fi ring)
1) Do not press the nailer against the wood
with excessive force.
2) Separate the nailer from the wood as it
recoils after fastening.
22. Do not drive fasteners into thin boards or near corners and edges of workpiece.
The fasteners can be driven through or
away from the workpiece and hit someone.
23. Never drive fasteners from both sides of a wall at the same time.
The fasteners can be driven into and
through the wall and hit a person on the opposite side.
24. Check for live wires.
Avoid the risk of severe electrical shock by
checking for live electrical wires that may be hidden by walls, fl oors or ceilings. Turn off the breaker switch to ensure there are no live wires.
5
English
SAFETY — Continued
25. Never carry nailer by hose.
26. Do not overreach.
Keep proper footing and balance at all
times.
27. Never use nailer which is defective or operating abnormally.
If the Nailer appears to be operating
unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a Hitachi authorized service center.
28. Do not disconnect air hose from nailer with fi nger on trigger.
The Nailer can fi re when re-connected to
an air supply.
29. Disconnect air hose from nailer when:
1) doing maintenance and inspection;
2) loading fasteners;
3) turning the adjuster and top cover;
4) attaching or removing the nose cap;
5) clearing a jam;
6) it is not in use;
7) leaving work area;
8) moving it to another location; and
9) handing it to another person.
Never attempt to clear a jam or repair the
Nailer unless you have disconnected air hose from the Nailer and removed all remaining fasteners from the Nailer.
The Nailer should never be left unattended
since people who are not familiar with the Nailer might handle it and injure the themselves.
30. Stay alert.
Watch what you are doing. Use common
sense.
Do not operate the Nailer when you are
tired.
The Nailer should never be used by you if
you are under the infl uence of alcohol, drugs or medication that makes you drowsy.
31. Handle nailer correctly.
Operate the Nailer according to this
Manual.
Never allow the Nailer to be operated by
children, individuals who have not reviewed this manual.
32.
Never use nailer for applications other than those specifi ed in this manual.
33. Handle nailer carefully.
Because of high air pressure in the Nailer,
cracks in the surface are dangerous.
To avoid this, do not drop the Nailer or
strike the Nailer against hard surfaces; and do not scratch or engrave signs on the Nailer. Handle the Nailer carefully.
34. Maintain nailer with care.
Keep the Nailer clean and lubricated for
better and safer performance.
35. Use only parts, accessories or fasteners supplied or recommended by Hitachi.
Unauthorized parts, accessories, or
fasteners may void your warranty and can lead to malfunction and resulting injuries.
Only service personnel trained by Hitachi,
distributor or employer shall repair the Nailer.
36. Never modify or alter a nailer.
Doing so may cause it to malfunction and
personal injuries may result.
EMPLOYER’S RESPONSIBILITIES
1. Ensure that this MANUAL is available to operators and personnel performing maintenance.
2. Ensure that Nailers are used only when operators and others in work area are wearing EYE PROTECTOR.
3. Enforce the use of EYE PROTECTOR by operators and others in work area.
4. Keep Nailers in safe working order.
5. Maintain Nailers properly.
6. Ensure that Nailers which require repair are not further used before repair.
SAVE THIS MANUAL AND
KEEP IT AVAILABLE FOR OTHERS!
6
OPERATION
NOTE
The information contained in this Manual is designed to assist you in the safe operation of the Nailer.
Some illustrations in this Manual may show details or attachments that diff er from those on your own Nailer.
NAME OF PARTS
Nailing operation Switching device
Enlarged view of the valve part
English
Air Outlet
Exhaut Cover
Piston O-ring
Piston
Driver Blade
Lock Lever
Nail Feeder (A)
Guide Plate (A)
Push Lever
Switching Device
Top Cover
Outlet (Firing Head)
Trigger
Blow Nozzle Knob
Valve part
Trigger
Magazine
Nail Feeder (B)
Blade Guide
Switching Device
SINGLE ACTUATION MECHANISM (Switching device: upward position)
Cap
Body
Nail Stopper
Air Plug
Switching
Device CONTACT ACTUTION MECHANISM (Switching device: downward position)
Nail Rail
Ribbon Spring
Adjuster
7
English
SPECIFICATIONS
Operating pressure 70 – 120 psi (4.9 – 8.3 bar 5 – 8.5 kgf/cm2) Dimensions
Length × Height × Width Weight 4.2 lbs. (1.9 kg) Nail capacity 100 Nails
Air consumption
13-1/2” × 12” × 3-1/4”
(344 mm × 304 mm × 82 mm)
3
/cycle at 100 psi
.045 ft
(1.29 ltr/cycle at 6.9 bar)
(1.29 ltr/cycle at 7 kgf/cm
2
)
NAIL SELECTION
WARNING
Be sure to use only the genuine HITACHI nails for the NT65MA4. The use of any other nails can result in tool malfunction and/or nail breakdown, leading to serious injuries.
Only nails shown in the Table below can be driven with this Nailer.
Dimensions of nails
15 Gauge fi nish nails
Min. Max.
.095” (2.4mm)
.12”
(3.0mm)
.045”
(1.1mm)
1-1/4” (32mm)
2-1/2” (65mm)
.072” (1.8mm)
8
ACCESSORIES
WARNING
Accessories other than those shown below can lead to malfunction and resulting injuries.
Standard accessories
1
Safety glasses 1
1
Nose cap 1
2
Case 1
3
2
3
Optional accessories ... sold separately
Pneumatic Tool Lubricant 1 oz. (30 cc) oil feeder (Code No.877153) 4 oz. (120 cc) oil feeder (Code No.874042) 1 quart (1 ltr) can (Code No.876212)
NOTE
Accessories are subject to change without
any obligation on the part of HITACHI.
APPLICATIONS
Manufactured Housing, On-site and Mobile Home Construction. Cabinets, Furniture, and Woodworking.
BEFORE OPERATION Read section titled “SAFETY” (pages 4 –
6).
Make sure of the followings before operation.
English
Working environment
WARNING
No fl ammable gas, liquid or other ammable objects at worksite. Clear the area of children or unauthorized personnel.
Air supply
DANGER
NEVER use oxygen or other bottled gases. Explosion may occur.
WARNING
Never connect Nailer to pressure which potentially exceeds 200 psi (13.7 bar 14 kgf/cm
2
). Never use non relieving coupler on Nailer.
1. Power source Use only clean, dry, regulated compressed air as a power source for this Nailer. Air compressors used to supply compressed air to this Nailer must comply with the requirements of the latest version of ANSI Standard B 19.3 “Safety Standard For Compressors For Process Industries.” Moisture or oil in the air compressor may accelerate wear and corrosion in the Nailer.
Drain daily.
2. Filter-Regulator-Lubricator Use a regulator with a pressure range of 0 – 120 psi (0 – 8.3 bar 0 – 8.5 kgf/cm
2
). Filter-regulator-lubricator units supply an optimum condition for the Nailer and extend the Nailer life. These units should always be used.
Filter
The lter removes moisture and
dirt mixed in compressed air. Drain daily unless fi tted with an automatic drain.
Keep the fi lter clean by regular
maintenance.
Regulator
The regulator controls the operating
pressure for safe operation of the Nailer.
Inspect the regulator before operation to be
sure it operates properly.
Lubricator
The lubricator supplies an oil mist to the
Nailer.
Inspect the lubricator before operation to
be sure the supply of lubricant is adequate.
Use Hitachi pneumatic tool lubricant.
Regulator
Nailer Side
Compressor Side
Filter
3. Air hose
Lubricator
Air hose must have a minimum working
pressure rating of 150 psi (10.4 bar 10.6
2
kgf/cm
) or 150% of the maximum pressure produced in the system, whichever is higher.
4. Air consumption Using the Air consumption table and the
Air compressor size formula, fi nd a correct compressor size.
Air consumption table
psi 80 90 100
Operating
pressure
Air
consumption
(bar) (5.5) (6.2) (6.9)
2
(kgf/cm ft
) (5.6) (6.3) (7)
3
/cycle .038 .042 .045
(ltr/cycle) (1.07) (1.18) (1.29)
Air compressor size formula
Amount of air required = number of Nailers
× average nails driven each minute
per Nailer
× air consumption at given air
pressure
× safety factor (always 1.2)
Example: 3 Nailers operating at 100 psi
driving 30 nails per minute Amount of air required = 3 × 30 × .045 (1.29) × 1.2 = 4.9 CFM (ft
3
/min) (139 ltr/min)
9
English
After making the calculations as shown
above, you should fi nd a compressor providing 4.9 CFM of air that is required.
Lubrication
It is important that the Nailer be properly lubricated. Without proper lubrication, the Nailer will not work properly and parts will wear prematurely.
Use Hitachi pneumatic tool lubricant.
Do not use detergent oil or additives. These
lubricants will harm the O-rings and other rubber parts. This will cause the Nailer to malfunction. Filter-regulator-lubricator units should always be used.
Keep the lubricator fi lled with Hitachi
pneumatic tool lubricant. If a lubricator is not available, supply 5 – 10 drops of Hitachi pneumatic tool lubricant into the air plug on the Nailer twice a day.
Cold weather care
Do not store the Nailer in a cold weather environment. Keep the Nailer in a warm area until beginning the work. If the Nailer is already cold, bring it in a warm area and allow the Nailer to warm up before use. 1 Reduce the air pressure to 64 psi (4.4
bar 4.5 kgf/cm
2
).
2 Remove all nails from the Nailer. 3 Connect the air hose and free- re
(blank-fi re) the Nailer.
The lowered air pressure will be enough
to free-fi re the Nailer.
Slow speed operation tends to warm up
the moving part.
CAUTION Do not free-fi re the Nailer at high
pressure.
Testing the nailer
DANGER
Operators and others in work area MUST wear safety glasses with side shields which conforms to ANSI Z87.1 specifi cations.
WARNING
Never use Nailer unless push lever is operating properly.
Before actually beginning the nailing work, test the Nailer by using the check list below. Conduct the tests in the following order. If abnormal operation occurs, stop using the Nailer and contact a Hitachi authorized service center immediately.
(1) Disconnect air hose from nailer. Remove all nails from nailer.
All crews must be tightened. If any screws are loose, tighten them.
The push lever and trigger must move
smoothly.
Trigger
10
Do not connect air hose
Push Lever
English
(2) Adjust the air pressure to 70 psi (4.9 bar 5
kgf/cm
2
). Connect the air hose. Do not load any nails in the Nailer. Set the switching device to the upward
position (SINGLE ACTUATION MECHANISM).
(Set the switching device to the upward
position completely as shown in the diagram. Otherwise, it will not operate properly.)
Upward position
Switching Device
The nailer must not leak air.
(3) Remove the fi nger from the trigger and
press the push lever against the wood.
The nailer must not operate.
The nailer must not operate.
Pull Trigger
(5) 1 Without touching the trigger, depress
the push lever against the workpiece.
Pull the trigger.
The nailer must operate. 2 Hold the trigger back while separating
the push lever from the wood.
The nailer will remain in operated status
(the driver blade will remain at the
bottom). 3 Remove the fi nger from the trigger. Nailer operation will end (the driver
blade will return to the top).
(6) Set the switching device to the downward
position (CONTACT ACTUATION MECHANISM).
(Set the switching device to the downward
position completely as shown in the diagram. Otherwise, it will not operate properly.)
Depress Push
Do not pull Trigger
Lever
(4) Separate the push lever from the wood. Next, point the nailer downward, pull the
trigger and then wait in that position for 5 seconds or longer.
Downward position
Switching Device
With the Nailer off the workpiece, pull the
trigger.
Depress the push lever against the
workpiece. The nailer must operate.
11
English
(7) If no abnormal operation is observed, you
may load nails in the Nailer.
Drive nails into the workpiece that is
the same type to be used in the actual application.
The nailer must operate properly.
Adjusting air pressure
WARNING
Do not exceed 120 psi (8.3 bar 8.5
2
kgf/cm
).
Adjust the air pressure at recommended operating pressure 70 – 120 psi (4.9 – 8.3 bar 5 – 8.5 kgf/cm
2
) according to the length of nails and the hardness of workpiece. The correct air pressure is the lowest pressure which will do the job. Using the Nailer at a higher than required air pressure unnecessarily
over stresses the Nailer.
Loading nails
(2) Slide the nail strip forward in the magazine. The nail strip should pass the nail stopper.
Nail Stopper
(3) Pull the nail feeder (B) back to engage the
nail feeder (A) to the nail strip.
Nail Feeder (B)
Nail Feeder (A)
NOTE
Use nail strip at least 5 nails remaining.
WARNING
When loading nails into the nailer, be sure to remove your fi nger from the trigger and disconnect the air hose from the nailer.
(1) Insert nail strip into rear of magazine.
Magazine
12
The Nailer is now ready to operate.
Removing the nails: 1 Depress the nail feeder (A) slightly and
slowly slide the nail feeder (B) forward.
2 Remove the nails from the Nailer.
2
Nail Feeder (A)
1
English
NAILER OPERATION Read section titled “SAFETY”(pages 4 – 6).
DANGER
WARNING
Choice of triggering method is important.
Please read and understand
“METHODS OF OPERATION” found below. Before starting work, check the nailing operation switching device.
This Hitachi nailer includes a nailing
operation switching device.
Before starting work, make sure that
the switching device is properly set.
If the switching device is not set
properly, the nailer will not operate correctly. Never place your face, hands or feet near fi ring head when using. Do not drive nails on top of other nails or with Nailer at too steep of an angle; nails can ricochet and hurt someone. Do not drive nails into thin boards or near corners and edges of workpiece. Nails can be driven through or away from workpiece and hit someone.
Operators and others in work area MUST wear safety glasses with side shields which conforms to ANSI Z87.1 specifi cations.
NEVER point tool at yourself or others in work area. Keep fi ngers AWAY from trigger when not driving nails to avoid accidental ring.
Never drive nails from both sides of a wall at the same time. Nails can be driven into and through the wall and hit a person on the opposite side. Never use Nailer which is defective or operating abnormally. Do not use Nailer as hammer. Disconnect air hose from Nailer when:
1) turning the adjuster and top cover;
2) attaching or removing the nose cap;
3) it is not in use;
4) leaving work area;
5) moving it to another location; and
6) handing it to another person.
This Hitachi nailer is equipped with a nailer operation switching device. Use SINGLE ACTUATION MECHANISM or CONTACT ACTUATION MECHANISM in accordance with the work to be performed.
Explanation of the various nailing operations
SINGLE ACTUATION MECHANISM (SINGLE SEQUENTIAL ACTUATION MECHANISM): First, press the push lever against the wood; next, pull the trigger to drive the nail.
First, pull the trigger; next, press the push
lever against the wood to drive the nail.
After nailing once, nailing will not be
possible again until the trigger is released and pressed again. CONTACT ACTUATION MECHANISM: First, press the push lever against the wood; next, pull the trigger to drive the nail.
First, pull the trigger; next, press the push
lever against the wood to drive the nail.
If the trigger is held back, a nail will be
driven each time the push lever is pressed against the wood.
Methods of operation
This Nailer is equipped with the push lever and does not operate unless the push lever is depressed (upward position). There are two methods of operation to drive nails with this Nailer. They are:
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1. Intermittent operation (Trigger fi re):
2. Continuous operation (Push lever fi re): (1) Intermittent operation (Trigger fi re) Use the SINGLE ACTUATION
MECHANISM setting.
WARNING
Please note that the SINGLE ACTUATION MECHANISM of this Hitachi nailer will drive a nail each time the push lever is pressed against the wood as long as the trigger is pressed. For intermittent operation, set the switching device to the upward position completely. (i.e. Set to SINGLE ACTUATION MECHANISM.) To avoid double fi ring or accidental ring due to recoil.
1) Set the switching device to SINGLE ACTUATION MECHANISM.
2) Pull the trigger rapidly and fi rmly.
1 Set the switching device to the upward
position (to set to SINGLE ACTUATION MECHANISM).
(Set the switching device to the
upward position completely as shown in the diagram. Otherwise, it will be set to CONTACT ACTUATION MECHANISM.)
2 Position the nail outlet on the workpiece
with fi nger off the trigger.
3 Depress the push lever fi rmly until it is
completely depressed.
4 Pull the trigger to drive a nail. 5 Remove nger from the trigger.
To continue nailing in a separate location,
move the nailer along the wood, repeating steps 2 - 5 as required.
Push Lever
(2) Continuous operation (Push lever fi re) Using CONTACT ACTUATION
MECHANISM
To avoid double ring or accidental ring due to recoil.
1) Do not press the nailer against the wood with excessive force.
2) Separate the nailer from the wood as it recoils after nailing.
1 Set the switching device to the
downward position (to set to CONTACT ACTUATION MECHANISM).
(Set the switching device to the
downward position completely as shown in the diagram. Otherwise, it will not operate properly.)
2 Pull the trigger with the Nailer off the
workpiece.
3 Depress the push lever against the
workpiece to drive a nail.
4 Move the Nailer along the workpiece
with a bouncing motion.
Each depression of the push lever will
drive a nail.
As soon as the desired number of nails
have been driven, remove fi nger from the trigger.
3
4
Trigger
WARNING
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1 Upward position
Switching Device
Downward position
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After nailing:
1) disconnect air hose from the Nailer;
2) remove all nails from the Nailer;
3) supply 5 – 10 drops of Hitachi pneumatic tool lubricant into the air plug on the Nailer; and
4) open the petcock on the air compressor tank to drain any moisture.
Adjusting the nailing depth
Switching Device
Previously pull the trigger
4
2
Push Lever
WARNING
Keep your fi nger off the trigger except during nailing operation, because serious injury could result if the push lever accidentally contacts you or others in work area. Keep hands and body away from the discharge area. This Hitachi nailer may bounce from the recoil of driving a nail and unwanted subsequent nail may be driven, possibly causing injury.
NOTE
If all warnings and instructions are followed, safe operation is possible with all two systems: SINGLE ACTUATION MECHANISM and CONTACT ACTUATION MECHANISM. Always handle nails and package carefully. If nails are dropped, collating bond may be broken, which will cause mis-feeding and jamming.
WARNING
When adjusting the Adjuster, be sure to remove your fi nger from the trigger and disconnect the air hose from the nailer.
To assure that each nail penetrates to the same depth, be sure that:
1) the air pressure to the Nailer remains constant (requlator is installed and working properly), and
2) the Nailer is always held fi rmly against the workpiece.
If nails are driven too deep or shallow into the workpiece, adjust the nailing in the following order.
1 DISCONNECT AIR HOSE FROM NAILER. 2 If nails are driven too deep, turn the adjuster
to the shallow side.
Adjustments are in half-turn increments.
15 Disconnect air
hose
Adjuster
If nails are driven too shallow, turn the adjuster to the deep side. 3 Stop turning the adjuster when a suitable
position is reached for a nailing test.
4 Connect the air hose. ALWAYS WEAR SAFETY GLASSES. Perform a nailing test.
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5 DISCONNECT AIR HOSE FROM NAILER. 6 Choose a suitable position for the adjuster.
2
Too Deep
2
Too Shallow
Using the blow nozzle
Be sure to release your fi nger from the trigger before using the blow nozzle. Do not point the air outlet at a person. Do not use the blow nozzle with the push lever left fi t.
Turn Adjuster
Turn Adjuster
WARNING
Flush
Flush
Oil in the body or drained water from the compressor can sometimes spout out of the air outlet. It is recommended that you once conduct a test before use and see if such phenomenon happens at an environment where spouted oil will cause any inconvenience.
Changing the exhaust direction
WARNING
When changing the exhaust direction, be sure to remove your fi nger from the trigger and disconnect the air hose from the nailer.
The direction of the exhaust vent can be changed by turning the top cover.
Top Cover
Exhaust Vent
This Nailer has a blow nozzle that blows out wood shavings which occur during work. Press the knob with your thumb to use the blow nozzle, as shown in the fi gure.
Knob
Air outlet
NOTE
When the blow nozzle is used for a long time, the nailing force may degrade temporarily. In this case, allows the air supply pressure to stabilize before starting work.
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Using the nose cap
WARNING
When attaching or detaching the nose cap, be sure to remove your fi nger from the trigger and disconnect the air hose from the nailer.
If you like to protect the surface of workpiece against scratches or markings made by the push lever, attach the accessory nose cap to the push lever.
1 DISCONNECT AIR HOSE FROM NAILER. 2 Put the nose cap to the toe of the push
lever.
3 The nose cap is marked to indicate the exit
point of the nail, making alignment easier.
4 When not using the nose cap, secure in
the storage compartment located on the reverse side of the magazine.
Nose Cap
1
Disconnect air hose
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2
Magazine
NOTE
The nose cap may reduce nailing depth due to its thickness. Re-adjustment of nailing depth is required.
Push Lever
Nose Cap
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MAINTENANCE
NOTE
The information contained in this Manual is designed to assist you in the safe maintenance of the Nailer.
Some illustrations in this Manual may show details or attachments that diff er from those on your own Nailer.
MAINTENANCE AND INSPECTION Read section titled “SAFETY” (pages 4 –
6).
WARNING
Disconnect air hose and remove all nails from Nailer when:
1) doing maintenance and inspection; and
2) clearing a jam.
1. Clearing a jam Remove a jammed nail in the following
order:
1 DISCONNECT AIR HOSE. 2 Remove all nails. 3 Release the lock lever and open guide
plate (A).
Lock lever
3
Guide Plate (A)
4 Remove the jammed nail with a slotted-
head screwdriver.
4
Disconnect
1
air hose
5 Close guide plate (A) and latch. 6 In case of frequent jam, contact a
Hitachi authorized service center.
2. Inspecting the magazine.
1 DISCONNECT AIR HOSE. 2 Clean the magazine. Remove dust
which may have accumulated in the magazine.
3 Lubricate the nail rail with Hitachi
pneumatic tool lubricant.
3
1
Disconnect air
Nail Rail
3. Storing When not in use for an extended period, apply a thin coat of the lubricant to the steel parts to avoid rust. Do not store the Nailer in a cold weather environment. Keep the Nailer in a warm area.
When not in use, the Nailer should be stored in a warm and dry place.
Keep out of reach children.
4. WARNING LABEL
Change the WARNING LABEL if missing or
damaged.
A new WARNING LABEL is available from
a Hitachi authorized service center.
hose
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Warning Label
Warning Label
5. Maintenance chart (See page 20)
6. Operator troubleshooting (See page 21)
7. Service parts list
CAUTION
Repair, modifi cation and inspection of
Hitachi Power Tools must be carried out by a Hitachi Authorized Service Center.
This Parts List will be helpful if presented
with the tool to the Hitachi Authorized Service Center when requesting repair or other maintenance.
In the operation and maintenance of power
tools, the safety regulations and standards prescribed in each country must be observed.
English
MODIFICATIONS
Hitachi Power Tools are constantly being
improved and modifi ed to incorporate the latest technological advancements.
Accordingly, some parts may be changed
without prior notice.
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SERVICE AND REPAIRS
WARNING
Only service personnel trained by Hitachi, distributor or employer shall repair the Nailer. Use only parts supplied or recommended by Hitachi for repair.
All quality Nailers will eventually require servicing or replacement of parts because of wear from normal use.
NOTE
Specifi cations are subject to change without
any obligation on the part of HITACHI.
Maintenance chart
ACTION WHY HOW
Drain air line fi lter daily.
Keep lubricator fi lled. Keep the Nailer lubricated.
Clean fi lter element — then blow air through fi lter in direction opposite to normal fl ow.
Clean magazine and feeder mechanism.
Keep push lever working properly.
Lubricate the Nailer after nailing.
Drain air compressor.
Prevent accumulation of moisture and dirt.
Prevent clogging of fi lter with dirt.
Prevent a jam. Blow clean daily.
Promote operator safety and effi cient Nailer operation.
Extend the Nailer life.
Keep the Nailer operated properly.
Open manual petcock.
Fill with Hitachi pneumatic tool lubricant.
Follow manufacturer’s instructions.
Blow clean daily.
Supply 5 – 10 drops of lubricant into the Nailer.
Open petcock on air compressor tank.
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Operator troubleshooting Most minor problems can be resolved quickly and easily using the table below. If problems persist, contact a Hitachi authorized service center for assistance.
PROBLEM CHECK METHOD CORRECTION
Nailer operates, but no nail is driven.
Check for a jam. Clear a jam page 18. Nail feeder damaged? Replace nail feeder. Ribbon spring weakend or
damaged?
Replace ribbon spring.
Check for proper nails. Use only recommended nails.
Weak drive. Slow to cycle. Check air pressure.
Increase air pressure. (Do not exceed 120 psi (8.3 bar 8.5 kgf/cm
Check position of nailing depth adjustment adjuster.
———
Driver blade worn? Piston O-ring worm or
damaged?
Drives too deep.
Check air pressure.
Readjust per page 15.
Use Hitachi pneumatic tool lubricant.
Contact Hitachi for replacement.
Reduce air pressure. (Adjust 70 – 120 psi (4.9 – 8.3 bar 5 – 8.5 kgf/cm
Check position of nailing depth adjustment guide plate
Readjust per page 15.
(A).
Skipping nails. Intermittent feed.
Check for proper nails. Use only recommended nails.
———
Lubricate the nail rail per page
18.
Nail feeder damaged? Replace nail feeder.
Nails jam. Driven nail is bent.
Drives properly during normal operation, but does not drive fully at faster nailing speeds.
Ribbon spring weakend or damaged?
Piston O-ring worn or damaged?
Check for proper nails. Use only recommended nails.
———
Driver blade worn?
Check inside diameter of air hose.
Replace ribbon spring.
Contact Hitachi for replacement.
Lubricate the nail rail per page
18. Contact Hitachi for
replacement.
Use larger air hose.
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