Hitachi NT 65A5 Instruction And Safety Manual

Instruction and safety manual Manuel d’instructions et de sécurité Instrucciones y manual de seguridad
Model Modèle Modelo
NT 65A5
DANGER
Improper use of this Nailer can result in death or serious injury! This Manual contains important information about product safety. Read and understand this Manual before operating the Nailer. Never allow anyone who has not reviewed this manual to use the tool. This manual should be stored in safe place.
Finish Nailer Cloueur de fi nition Clavadora de tapizar
DANGER
Une utilisation incorrecte et sans respecter la sécurité de ce cloueur risque d’entraîner la mort ou des blessures graves ! Ce manuel renferme des instructions importantes sur la sécurité de l’outil. Lire et bien assimiler ce manuel avant d’utiliser le cloueur. Cet outil ne doit jamais être utilisé par une personne n’ayant pas pris connaissance du manuel. Ce mode d’emploi doit être conservé dans un endroit sûr.
PELIGRO
¡La utilización inadecuada e insegura de este clavador puede resultar en lesiones serias o en la muerte! Este manual contiene información importante sobre la seguridad del producto. Lea y entienda este manual antes de utilizar el martillo neumático. La herramienta no deberá utilizarse sin haber leído previamente este manual. Este manual debe ser guardado en un lugar seguro.
English
IMPORTANT SAFETY INFORMATION
Read and understand tool labels and all of the operating instructions, safety precautions and warnings in this manual before operating or maintaining this Nailer. Failure to follow warnings could result in DEATH or SERIOUS INJURY
Most accidents that result from the operation and maintenance of Nailers are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identifi ed by DANGERS and WARNINGS on the Nailer and in this Manual.
NEVER use this Nailer for applications other than those speci ed in this Manual.
DEFINITIONS OF SIGNAL WORDS
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or
NOTE emphasizes essential information.
may cause machine damage.
EXPLANATION OF THE NAILING ACTION OF THE HITACHI NAILER
SINGLE SEQUENTIAL ACTUATION MECHANISM: First, press the push lever against the wood; next, pull the trigger to drive the fastener. After nailing once, nailing will not be possible again until the Trigger is released and pressed again.
CONTACT ACTUATION MECHANISM: First, press the push lever against the wood; next, pull the trigger to drive the fastener. First, pull the trigger; next, press the push lever against the wood to drive the fastener. If the Trigger is held back, a nail will be driven each time the Push Lever is pressed against the wood. *
At shipment, this product is locked for SINGLE SEQUENTIAL ACTUATION.
See “METHODS OF OPERATION” on how to switch between mechanisms.
2
English
SAFETY
IMPORTANT SAFETY INSTRUCTIONS - FOR USING NAILERS
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS
General To reduce the risks of electric shock, re, and injury to persons, READ ALL THE INSTRUCTIONS BEFORE USING
THE TOOL.
DANGER
1. OPERATORS AND OTHERS IN WORK AREA
MUST WEAR EYE PROTECTION (SAFETY GLASSES WITH SIDE SHIELDS).
When operating the Nailer, always wear safety glasses with side shields, and make sure others in work area wear safety glasses, too. Safety glasses must conform to the
requirements of American National Standards Institute, ANSI Z87.1 and provide protection against fl ying particles both from the front and side. Ordinary eyeglasses do not provide adequate protection. The employer must enforce the use of safety glasses by the Nailer operator and others in work area.
WARNING
3. NEVER POINT TOOL AT YOURSELF OR OTHERS IN WORK AREA.
Always assume that the Nailer contains fasteners. Never point the Nailer toward yourself or others, whether it contains fasteners or not. If fasteners are mistakenly driven, it can lead to severe injuries. Never engage in horseplay with the Nailer. Respect the Nailer as a working implement.
2. NEVER USE REACTIVE GASES OR OTHER BOTTLED GASES. EXPLOSION MAY OCCUR.
Never use reactive gases such as oxygen, combustible gases or any other bottled gases as a power source for the Nailer. Use of the above gases is dangerous, as the Nailer will explode. Use only clean, dry, regulated compressed air.
4. DO NOT PLACE FINGER ON TRIGGER AND KEEP FINGERS AWAY FROM TRIGGER WHEN NOT DRIVING FASTENERS TO AVOID ACCIDENTAL DISCHARGE.
Never carry the Nailer with fi nger on Trigger since
you could drive a fastener unintentionally and injure yourself or someone else.
Always carry the Nailer by the handle only.
5. KNOW AND UNDERSTAND WHAT TRIGGER SYSTEM YOU ARE USING.
Read and understand section titled “METHODS OF
OPERATION.” (pages 15 – 17)
6. DO NOT MAKE CONTACT WITH SAFETY TIP (PUSH LEVER) WHEN NOT DRIVING FASTENERS.
3
English
SAFETY — Continued
WARNING
When using tools, basic precautions should always be followed, Including the following:
1. Work area
(1) Keep the work area clean and well lighted.
Cluttered benches and dark areas increase the risks
of electric shock, fi re, and injury to persons.
(2) Do not operate the Nailer in explosive
atmospheres, such as in the presence of ammable liquids, gases, or combustible dust.
The Nailer is able to create sparks resulting in the
ignition of the dust or fumes.
(3) Keep bystanders, children, and visitors away
while operating the Nailer. Distractions are able to
result in the loss of control of the Nailer.
2. Personal safety
(1) Stay alert. Focus on your work and use common
sense when working with the Nailer. Do not use the Nailer while tired, after having consumed drugs or alcohol, or while under the infl uence of medication.
A moment of inattention while operating the Nailer
increases the risk of injury to persons.
(2) Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair increases the
risk of injury to persons as a result of being caught in moving parts.
(3) Avoid unintentional starting. Be sure the switch
is off before connecting to the air supply. Do
not carry the Nailer with your fi nger on the switch or connect the Nailer to the air supply with the switch on.
(4)
the air source before making adjustments, doing Nailer maintenance, clearing jams, touching the Push Lever, attaching or removing the nose cap, when not in use, leaving work area, leaving the Nailer outside of the operator's supervision or control, loading, or unloading the Nailer, handing it to another person, elevating, lowering or otherwise moving the Nailer to a new location.
Never attempt to clear a jam or repair the Nailer unless you have disconnected air hose from the Nailer and removed all remaining fasteners from the Nailer. The Nailer should never be left unattended since people who are not familiar with the Nailer might handle it and injure the themselves.
4
– Disconnect the Nailer from
Such precautionary measures reduce the risk of
injury to persons.
(5) Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance
enables better control of the Nailer in unexpected situations.
(6) Use safety equipment. A dust mask, non-skid
safety shoes and a hard hat must be used for the applicable conditions.
(7)
hearing protection. Hearing protection shall
have a Noise Reduction Rating (NRR) determined in accordance with US Environmental Protection Agency rules that is appropriate for noise exposure..
(8) Always wear head protection. Always wear head protection to protect your
head from fl ying objects.
Head protection shall conform to ANSI Z89.1,
"American National Standard for Industrial Head Protection."
(9) Do not attach the hose or Nailer to your body.
Attach the hose to the structure to reduce the risk of
loss of balance if the hose shifts.
(10)
surface only. Do not drive nail into other nails. This
is able to cause the fastener to be defl ected and hit someone, or cause the Nailer to react and result in a risk of injury to persons.
– Risk of hearing loss. Wear
– Drive Nails into proper work
3. Nailer use and care
(1) Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand or against the body is
unstable and is able to lead to loss of control.
(2) Do not force the Nailer. Use the correct Nailer for
the application. The correct Nailer will do the job better and safer at the rate for which the Nailer is designed.
(3) Do not use the Nailer if the switch does not
turn the Nailer on or off . Any Nailer that cannot be
controlled with the switch is dangerous and must be repaired.
SAFETY — Continued
WARNING
English
Never use Nailer which is defective or operating
abnormally. If the Nailer appears to be operating
unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a Hitachi authorized service center.
(4) Disconnect the Nailer from the air source before
making any adjustments, changing accessories, or storing the Nailer. Such preventive safety
measures reduce the risk of starting the Nailer unintentionally.
(5) Store the Nailer when it is idle out of reach of
children and other untrained persons. A Nailer is
dangerous in the hands of untrained users.
(6) Maintain the Nailer with care. Keep the
Nailer Clean and lubricated for better and safer performance.
(7) Check for misalignment or binding of moving
parts, breakage of parts, and any other condition that may aff ect the Nailer's operation.
If damaged, have the Nailer serviced before using.
Because of high air pressure in the Nailer, cracks in the surface are dangerous. To avoid this, do not drop the Nailer or strike the Nailer against hard surfaces; and do not scratch or engrave signs on the Nailer. Many accidents are caused by poorly maintained Nailers. There is a risk of bursting if the Nailer is damaged.
(8) Do not use the Nailer that is not in proper
working order. Tags and physical segregation shall be used for control.
(9) Use only accessories that are identifi ed by
Hitachi for the specifi c Nailer. Use of an accessory
not intended for use with the specifi c Nailer , increases the risk of injury to persons.
(10) Use only those fasteners listed in the
Accessories section of this manual. Fasteners not
identifi ed for use with this Nailer by Hitachi are able to result in a risk of injury to persons or Nailer damage when used in this Nailer.
4. Service
(1) Tool service must be performed only by qualifi ed
repair personnel.
(2) When servicing a Nailer, use only identical
replacement parts. Use only authorized parts.
(3) Use only the lubricants supplied with the Nailer
or specifi ed by Hitachi.
5. Air source
(1) Never connect to an air source that is capable
of exceeding 200 psi (13.7 bar 14 kgf/cm regulator fails.
Over pressurizing the Nailer is able to result in
bursting, abnormal operation, breakage of the Nailer or serious injury to persons.
DO NOT EXCEED 120 psi (8.3 bar 8.5 kgf/cm2).
Use only clean, dry, regulated compressed air at the
rated pressure or within the rated pressure range as marked on the Nailer.
Always verify prior to using the Nailer that the air
source has been adjusted to the rated air pressure or within the rated air-pressure range.
(2) Never use reactive gases such as oxygen,
carbon dioxide, combustible gases or any bottled gas as an air source for the Nailer. Such
gases are capable of explosion and serious injury to persons.
2
) if a
6. Others
(1) Before starting work, check the nailing operation
switching device.
This Hitachi nailer includes a nailing operation
switching device.
Before starting work, check the setting of the
operation switching device.
If the switching device is not set properly, the Nailer
will not operate correctly.
(2) Always select the switching device that is
appropriate to the application and the training of the operator.
(3) When switching between SINGLE SEQUENTIAL
and CONTACT, disconnect the air hose and remove all nails.
(4) When the hook is attached, operate only with
SINGLE SEQUENTIAL ACTUATION MECHANISM and not with CONTACT ACTUATION MECHANISM.
5
English
SAFETY — Continued
WARNING
(5) Be careful of double fi re and being hit by the
Nailer due to spring back (“recoil”). After driving
a nail, the Nailer may recoil causing it to move away from the work surface.
To reduce risk of injury always manage recoil by:
1) always maintaining control of the Nailer.
2) allowing recoil to move the Nailer away from work surface.
3) not resisting recoil such that the Nailer will be forced back into the work surface. In “CONTACT ACTUATION MECHANISM”, if push lever is allowed to re-contact work surface before the trigger is released, an unintended discharge of a nail will occur. In order to avoid this undesirable double fi re,
Intermittent operation (Trigger fi re)
1
Set the switching device to SINGLE
SEQUENTIAL ACTUATION MECHANISM.
2
Pull the trigger rapidly and fi rmly.
Continuous operation (Push lever fi re)
1
Set the switching device to CONTACT
ACTUATION MECHANISM.
2
Do not press the Nailer against the wood with
excessive force.
3
Separate the Nailer from the wood as it recoils
after nailing.
4) keeping face and body parts away from the Nailer.
(6) Never Use NON relieving coupler on Nailer. If a
non relieving coupler is used on the Nailer, the Nailer can remain charged with air after disconnecting and thus will be able to drive a fastener even after disconnecting. The Nailer and air hose must have a hose coupling such that all pressure is removed from the Nailer when the coupling joint is disconnected.
(7) Check Push Lever before use. Make sure the
Push Lever operates properly, and is not inoperable, disconnected, or altered. (The Push Lever may be called “Safety”.) Never use the Nailer unless the Push Lever is operating properly, otherwise the Nailer could drive a fastener unexpectedly. Do not tamper with or remove the Push Lever, or otherwise cause the Push Lever to become inoperable.
(8) Keep all screws and covers tightly in place. Keep
all screws and covers tightly mounted.
Check their condition periodically. Never use the
Nailer if parts are missing or damaged.
(9) Do not load fasteners with Trigger or Push Lever
depressed. When loading fasteners into the Nailer
or when connecting the air hose,
1) do not depress the Trigger;
2) do not depress the Push Lever; and
3) keep the Nailer pointed downward.
(10) Keep hands and body away from fi ring head
during use. Never place your hands or feet closer
than 8 inches (200 mm) from the fi ring head. A serious injury can result if the fasteners are defl ected by the workpiece, or are driven away from the point of entry.
(11) When working close to an edge of a workpiece
or at steep angles, or driving fasteners into thin workpiece use care to minimize chipping, splitting or splintering, or free fl ight, ricochet or piercing of fasteners, which may cause injury.
(12) Never drive fasteners from both sides of a wall
at the same time. The fasteners can be driven into
and through the wall and hit a person on the opposite side.
(13) Use extra caution when driving the Nailer into
existing walls or other blind areas to prevent contact with hidden objects or persons on other side (eg., wires, pipes).
(14) Check for live wires. Avoid the risk of severe
electrical shock by checking for live electrical wires that may be hidden by walls, fl oors or ceilings. Turn off the breaker switch to ensure there are no live wires.
(15) Do not lift, pull or lower the Nailer by the hose. (16) Do not disconnect air hose from Nailer with
nger on Trigger. The Nailer can fi re when re- connected to An air supply.
(17) Handle Nailer correctly. Operate the Nailer
according to this Manual. Never allow the Nailer to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.
(18) Never use Nailer for applications other than
those specifi ed in this manual.
(19) Never modify or alter a Nailer. Doing so may cause
it to malfunction and personal injuries may result.
(20) Disconnect the air hose when affi xing the hook. (21) Do not affi x the hook on high or unstable
locations. Also, do not affi x it to the body, clothing, belt or other personal items.
6
English
SAFETY — Continued
RESPONSIBILITIES OF EMPLOYER, TOOL OWNER AND TOOL OPERATOR
1. Ensure that this MANUAL is available to operators and personnel performing maintenance.
2. Select an appropriate switching device considering the applications for which the Nailer is used.
3. Train the operator in the safe use of the Nailer as described in this MANUAL.
4. Ensure that only persons who have read and understand this MANUAL operate the Nailer.
5. Ensure that Nailers are used only when operators and others in work area are wearing EYE PROTECTION, and other appropriate personal protective equipment such as HEAD, HEARING, FOOT PROTECTION.
SAVE THIS MANUAL AND
KEEP IT AVAILABLE FOR OTHERS!
6. Enforce the use of EYE PROTECTION by operators and others in work area.
7. Ensure that Nailers are kept in safe working order as described in this MANUAL.
8. Maintain Nailers properly.
9. Ensure that only qualifi ed personnel shall repair Nailers.
10. Ensure that Nailers that require repair are removed from service and that tags and physical segregation are used as a means of control.
7
English
OPERATION
NOTE: The information contained in this Manual is designed to assist you in the safe operation of the Nailer.
Some illustrations in this Manual may show details or attachments that diff er from those on your own Nailer.
NAME OF PARTS
Enlarged view of the valve part
Nailing operation switching device
Piston
Piston O-ring
Driver Blade
Nose
Lock Lever
Tri gg er
Change Rod
Change Stopper
Lock Pin
Position of Change Rod
SINGLE SEQUENTIAL ACTUATION MECHANISM
When the lock pin is attached, the tool is fi xed to SINGLE
SEQUENTIAL ACTUATION.
To operate in CONTACT ACTUATION, the lock pin should be removed
by following the steps in “How to Remove the Lock Pin” provided in the “METHODS OF OPERATION”.
Exhaust Cover
Body
Valve Part
Ribbon Spring
CONTACT ACTUATION MECHANISM
Cap
Air Plug
Magazine Cover
Position of Change Rod
8
Guide Plate
Push Lever
Nail Feeder
Outlet (Firing Head)
Magazine Assembly
Magazine Protector
English
SPECIFICATIONS
Model NT65A5 Operating pressure 70 – 120 psi (4.9 – 8.3 bar, 5 – 8.5 kgf/cm2) Dimensions
Length × Height × Width
15-5/64" × 10" × 3-5/32"
(383 mm × 254 mm × 80 mm) Weight 4.9 lbs. (2.2 kg) (Without Hook) Nail capacity 150 Nails
3
/cycle at 100 psi
.046 ft
Air consumption
(1.3 ltr/cycle at 6.9 bar)
(1.3 ltr/cycle at 7 kgf/cm
2
)
Air inlet 1/4 NPT Thread
NAIL SELECTION
WARNING
Be sure to use only the genuine Hitachi nails for the NT65A5. The use of any other nails can result in tool
malfunction and/or nail breakdown, leading to serious injuries.
Only nails shown in the Table below can be driven with this Nailer.
Dimensions of nails
16 Gauge Finish nails
Min. Max.
.110" (2.8 mm)
.050" (1.3 mm)
1-1/2" (38 mm)
.054"
(1.4 mm)
2-1/2" (65 mm)
.065"
(1.65 mm)
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English
ACCESSORIES
WARNING
Accessories other than those shown below
can lead to malfunction and resulting injuries.
STANDARD ACCESSORIES
1
3
Safety glasses 1
1
Nose cap (mounted on tool) 1
2
Tool Bag 1
3
Hook 1
4
OPTIONAL ACCESSORIES ... sold separately
Pneumatic Tool Lubricant 1 oz. (30 cc) oil feeder (Code No.877153) 4 oz. (120 cc) oil feeder (Code No.874042) 1 quart (1 ltr) can (Code No.876212)
NOTE: Accessories are subject to change without any
obligation on the part of Hitachi.
2
4
APPLICATIONS
Nailing as fi nishing process for areas around the
doors, windows as well as edgings.
Securing the bottom of drawers. Making various
cases and cabinets.
BEFORE OPERATION
Read section titled “SAFETY” (pages 3 – 7).
Make sure of the followings before operation.
WORKING ENVIRONMENT
WARNING
No fl ammable gas, liquid or other fl ammable
objects at worksite.
Clear the area of children or unauthorized
personnel.
AIR SUPPLY
DANGER
NEVER use oxygen or other
bottled gases. Explosion may occur.
WARNING
Never connect Nailer to pressure which
potentially exceeds 200 psi (13.7 bar 14 kgf/cm
Never use non relieving coupler on Nailer.
1. Power source
Use only clean, dry, regulated compressed air as a
power source for this Nailer.
Air compressors used to supply compressed air to
this Nailer must comply with the requirements of the latest version of ANSI Standard B 19.3 “Safety Standard For Compressors For Process Industries.”
Moisture or oil in the air compressor may accelerate
wear and corrosion in the Nailer.
Drain daily.
2. Filter-Regulator-Lubricator
Use a regulator with a pressure range of 0 – 120 psi
(0 – 8.3 bar 0 – 8.5 kgf/cm
Filter-regulator-lubricator units supply an optimum
condition for the Nailer and extend the Nailer life. These units should always be used.
Filter ............ The fi lter removes moisture and dirt
Regulator ..... The regulator controls the operating
2
).
2
).
mixed in compressed air.
Drain daily unless fi tted with an
automatic drain.
Keep the fi lter clean by regular
maintenance.
pressure for safe operation of the Nailer.
Inspect the regulator before operation to
be sure it operates properly.
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English
Lubricator .... The lubricator supplies an oil mist to the
Nailer.
Inspect the lubricator before operation
to be sure the supply of lubricant is adequate.
Use Hitachi pneumatic tool lubricant.
Regulator
Nailer side
Compressor side
Filter
Lubricator
3. Air hose Compressed air supply hoses shall have a minimum
working pressure rating equal to or greater than the pressure from the power source if a regulator fails, or 150 psi (10.4 bar 10.6 kgf/cm
2
), whichever is
greater.
4. Air consumption Using the Air consumption table and the Air
compressor size formula, fi nd a correct compressor size.
Air consumption table
Operating pressure
Air consumption
psi (bar) (kgf/cm
3
ft
/cycle
(Itr/cycle)
80
90 (6.2) (6.3)
.039
(1.1)
100
(6.9)
(7)
.046 (1.3)
(5.5)
2
)
(5.6) .035
(1.0)
Air compressor size formula Amount of air required = number of Nailers
× average nails driven each minute per Nailer × air consumption at given air pressure × safety factor (always 1.2)
Example: 3 Nailers operating at 100 psi driving
30 nails per minute Amount of air required = 3 × 30 × .046 (1.3) × 1.2 = 5.0 CFM (ft
3
/min) (140 ltr/min)
After making the calculations as shown above, you
should fi nd a compressor providing 5.0 CFM of air that is required.
LUBRICATION
It is important that the Nailer be properly lubricated. Without proper lubrication, the Nailer will not work properly and parts will wear prematurely.
Use Hitachi pneumatic tool lubricant.
Do not use detergent oil or additives. These lubricants
will harm the O-rings and other rubber parts. This will cause the Nailer to malfunction.
Filter-regulator-lubricator units should always be
used.
Keep the lubricator fi lled with Hitachi pneumatic tool
lubricant.
If a lubricator is not available, supply 5 – 10 drops of
Hitachi pneumatic tool lubricant into the air plug on the Nailer twice a day.
COLD WEATHER CARE
Do not store the Nailer in a cold weather environment.
Keep the Nailer in a warm area until beginning the
work.
If the Nailer is already cold, bring it in a warm area
and allow the Nailer to warm up before use.
1
Reduce the air pressure to 40 psi (2.8 bar
2.8 kgf/cm2).
2
Remove all nails from the Nailer.
3
Connect the air hose and free-fi re (blank-fi re) the
Nailer.
The lowered air pressure will be enough to free-
re the Nailer.
Slow speed operation tends to warm up the
moving part.
CAUTION
Do not free-fi re the Nailer at high pressure.
TESTING THE NAILER
DANGER
Operators and others in work
area MUST wear safety glasses with side shields which conforms to ANSI Z87.1 specifi cations. Ordinary eyeglasses do not provide adequate protection.
WARNING
Never use Nailer unless push lever is
operating properly.
Before actually beginning the nailing work, test the Nailer by using the check list below. Conduct the tests in the following order. If abnormal operation occurs, stop using the Nailer and contact a
Hitachi
authorized service center immediately.
11
English
(1) DISCONNECT AIR HOSE FROM NAILER. REMOVE ALL NAILS FROM NAILER.
ALL SCREWS MUST BE TIGHTENED.
If any screws are loose, tighten them.
THE PUSH LEVER AND TRIGGER MUST MOVE
SMOOTHLY.
Tri gg er
Push lever
Do not connect air hose
(2) REMOVE ALL NAILS FROM NAILER. DO NOT push or rest Push Lever against any surface. DO NOT FORCE OR USE TOOLS TO OPERATE
SWITCH.
Select SINGLE SEQUENTIAL ACTUATION MODE
according to the following steps.
1
Open the change stopper by pushing the bottom of
trigger.
2
Grasp the change rod between two fi ngers (one on
each side of the trigger) and slide it down (Single Sequential Actuation Mode.)
3
Confi rm that the change stopper has completely
returned to original position inside the trigger.
(SINGLE SEQUENTIAL ACTUATION MECHANISM).
Grasp The Change Rod
2
3
Position of Change Rod
2
(3) Adjust the air pressure to 70 psi (4.9 bar 5 kgf/cm
).
Connect the air hose.
THE NAILER MUST NOT LEAK AIR.
(4) Remove the fi nger from the trigger and press the
push lever against the wood.
THE NAILER MUST NOT OPERATE.
Depress push lever
Do not pull trigger
(5) Separate the push lever from the wood. Next, point the nailer downward, pull the trigger and
then wait in that position for 5 seconds or longer.
THE NAILER MUST NOT OPERATE.
Pull trigger
(6) First pull the Trigger. Next, depress the Push Lever against the wood.
THE NAILER MUST NOT OPERATE.
1
Push The Change stopper
12
English
(7) Without touching the Trigger, depress the Push Lever
against the wood.
Next, pull the Trigger.
THE NAILER MUST OPERATE.
If the lock pin is left, skip (8) through (10) and proceed from (11).
If the lock pin is attached, the unit can be
operated in SINGLE SEQUENTIAL ACTUATION MECHANISM.
(8) Disconnect the air hose. REMOVE ALL NAILS FROM NAILER. Remove the hook if it is attached.
When the hook is attached, do not operate with
CONTACT ACTUATION MECHANISM.
DO NOT push or rest Push Lever against any surface. DO NOT FORCE OR USE ANY TOOLS TO
OPERATE SWITCH.
Select CONTACT ACTUATION MODE according to
the following steps.
1
Open the change stopper by pushing the bottom of
trigger.
2
Grasp the change rod between two fi ngers (one
on each side of the trigger) and slide it up (Contact Actuation Mode.)
3
Confi rm that the change stopper has completely
returned to original position inside the trigger.
(CONTACT ACTUATION MECHANISM).
Grasp The Change Rod
2
(9) Adjust air pressure to 70 psi (4.9 bar 5 kgf/cm2). Connect the air hose.
THE NAILER MUST NOT LEAK AIR.
(10) With the Nailer off the wood, pull the Trigger. Next, depress the Push Lever against the wood.
THE NAILER MUST OPERATE.
(11) Next, depress the Push Lever against the workpiece. Now pull the Trigger.
THE NAILER MUST OPERATE.
(12) If no abnormal operation is observed, you may load
nails in the Nailer.
Drive nails into the workpiece that is the same type to
be used in the actual application.
THE NAILER MUST OPERATE PROPERLY.
ADJUSTING AIR PRESSURE
WARNING
Do not exceed
120 psi (8.3 bar
8.5 kgf/cm
Adjust the air pressure at recommended operating pressure 70 – 120 psi (4.9 – 8.3 bar
2
5 – 8.5 kgf/cm
) according to the length of nails and the hardness of workpiece. The correct air pressure is the lowest pressure which will do the job. Using the Nailer at a higher than required air pressure unnecessarily over stresses the Nailer.
2
).
1
Push The Change stopper
3
Position of Change Rod
13
English
LOADING NAILS
WARNING
When loading nails into Nailer,
1) do not pull trigger;
2) do not depress push lever; and
3) keep Nailer pointed downward.
(1) Pull the nail feeder back and hang it over the roll pin.
Nail Feeder
Roll pin
(2) 1 Insert nail strips one by one from above the
magazine.
2
Slide nails forward in the magazine.
1
2
Nail strips
(3)
1
Pull the nail feeder up in backward direction and
remove it from the roll pin.
2
Slide the nail feeder forward until it contacts nails.
Nail Feeder
Roll pin
Magazine
NOTE:
Use nails at least 5 nails remaining.
Slide the nail feeder SLOWLY forward.
If the nail feeder is released roughly, it may be stuck
between the magazine and nails, which makes mis­feeding trouble.
NAILER OPERATION
Read section titled “SAFETY”(pages 3 – 7).
DANGER
Operators and others in work
area MUST wear safety glasses with side shields which conforms to ANSI Z87.1 specifi cations. Ordinary eyeglasses do not provide adequate protection.
WARNING
Only person who have read
and understand this MANUAL should operate the Nailer.
NEVER point tool at yourself
or others in work area.
Keep fi ngers AWAY from
trigger when not driving nails to avoid accidental discharge.
Know and understand what trigger system you are using.
Please read and understand “Methods of
Operation” below.
Inspect the Nailer before operating to determine actuation system.
Before starting work, check the nailing operation
switching device.
This Hitachi nailer includes a nailing operation
switching device.
Before starting work, make sure that the
switching device is properly set.
14
English
If the switching device is not set properly, the
nailer will not operate correctly.
Never place your hands or body closer than 8 inches (200 mm) from fi ring head when using.
Do not drive nails into other nails; nails can ricochet and hurt someone.
Do not actuate Nailer unless Nailer is placed rmly against the workpiece.
When working close to an edge of a workpiece or at steep angles, or driving fasteners into thin workpiece use care to minimize chipping, splitting or splintering, or free fl ight, ricochet or piercing of fasteners, which may cause injury.
Never drive nails from both sides of a wall at the same time. Nails can be driven into and through the wall and hit a person on the opposite side.
Never use Nailer which is defective or operating abnormally.
Do not use Nailer as hammer.
Disconnect air hose from Nailer when:
1) it is not in use;
2) leaving work area;
3) elevating, lowering or otherwise moving it to another location;
4) handing it to another person;
5) removing the lock pin;
6) changing switching device;
7) performing any maintenance or repairs;
8) clearing a jam;
9) Nailer is outside of the operator's supervision or control;
10) removing nails from the magazine;
11) attaching or removing the nose cap;
12) installing or removing the hook; and
13) affi xing the hook.
This Hitachi nailer is equipped with a nailer operation switching device. Use SINGLE SEQUENTIAL ACTUATION MECHANISM or CONTACT ACTUATION MECHANISM in accordance with the work to be performed.
Explanation of the various nailing operations
SINGLE SEQUENTIAL ACTUATION MECHANISM:
First, press the push lever against the workpiece; next, pull the trigger to drive the nail.
After nailing once, nailing will not be possible again
until the trigger is released and pressed again.
CONTACT ACTUATION MECHANISM: First, press
the push lever against the workpiece; next, pull the trigger to drive the nail. Or,
pull the trigger; next, press the push lever against the
workpiece to drive the nail.
If the trigger is held back, a nail will be driven each
time the push lever is pressed against the workpiece.
METHODS OF OPERATION
This Nailer is equipped with the push lever and does not operate unless the push lever is depressed (upward position). There are two methods of operation to drive nails with this Nailer. They are:
1. Intermittent operation (Trigger fi re):
2. Continuous operation (Push lever fi re):
How to Remove the Lock Pin
When shipped, the tool’s drive mode is locked
to SINGLE SEQUENTIAL ACTUATION MECHANISM with the lock pin.
By removing the lock pin as shown below, the tool
can be switched between SINGLE SEQUENTIAL ACTUATION and CONTACT ACTUATION.
WARNING
When removing the lock pin, disconnect the
air hose from the tool and remove all nails.
Please be warned that the once the lock
pin is removed, the SINGLE SEQUENTIAL ACTUATION and CONTACT ACTUATION switch function will be activated.
Use a pair of pliers like the one shown below to
pull off the lock pin.
Lock pin
CAUTION
The lock pin should be discarded after removal.
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English
(1) Intermittent operation (Trigger fi re) Use the SINGLE SEQUENTIAL ACTUATION
MECHANISM setting.
WARNING
For intermittent operation, set the change rod as shown in the fi gure below. (i.e. Set to SINGLE SEQUENTIAL ACTUATION MECHANISM.)
To avoid double fi ring or accidental fi ring due to recoil.
1) Set the switching device to SINGLE
SEQUENTIAL ACTUATION MECHANISM.
2) Pull the trigger rapidly and fi rmly.
1
Follow the steps below to set up the SINGLE
SEQUENTIAL ACTUATION MECHANISM (as shown in the diagrams that follow).
WARNING
Disconnect the air hose and remove all nails.
Do not depress the push lever.
Do not apply any unnecessary pressure or
use any tools to move the switch.
Do not press the change stopper for any
other purpose other than to switch between SINGLE SEQUENTIAL ACTUATION and CONTACT ACTUATION.
1) If the lock pin is left, skip 2) through 3) and
proceed from 4).
2) Press the bottom of the trigger and open the
change stopper.
3) Grasp the change rod between two fi ngers
and slide it downwards.
(Sets the SINGLE SEQUENTIAL ACTUATION
MECHANISM)
4) Make sure that the change rod is in its proper
position as shown in the diagram.
(If not, the tool may be set in the CONTACT
ACTUATION MECHANISM.)
2
Position the nail outlet on the workpiece with
nger off the trigger.
3
Depress the push lever fi rmly until it is completely
depressed.
4
Pull the trigger to drive a nail.
5
Remove fi nger from the trigger.
To continue nailing in a separate location, move the
nailer along the wood, repeating steps required.
2
– 5 as
Position of Change Rod
1
4
3
Push Lever
Tri gg er
WARNING
A nail will fi re each time the trigger is
depressed as long as the push lever remains depressed.
(2) Continuous operation (Push lever fi re) Using CONTACT ACTUATION MECHANISM
WARNING
To avoid double fi ring or accidental fi ring due
to recoil.
1) Do not press the nailer against the wood with excessive force.
2) Separate the nailer from the wood as it recoils after nailing.
If the hook is affi xed, do not operate with
CONTACT ACTUATION MECHANISM.
1
Follow the steps below to set up the CONTACT
ACTUATION MECHANISM (as shown in the diagrams that follow).
WARNING
Disconnect the air hose and remove all nails.
Do not depress the push lever.
Do not apply any unnecessary pressure or
use any tools to move the switch.
16
Do not press the change stopper for any
other purpose other than to switch between SINGLE SEQUENCETIAL ACTUATION and CONTACT ACTUATION.
1) Remove the lock pin if it is still attached. See “How to Remove the Lock Pin” in the
“METHODS OF OPERATION”.
2) Press the bottom of the trigger and open the change stopper.
3) Grip the change rod between two fi ngers and slide it upwards.
(Sets the CONTACT ACTUATION
MECHANISM)
4) Make sure that the change rod is in its proper position in the trigger as shown in the diagram.
(If not, the tool may not operate properly.)
2
Pull the trigger with the Nailer off the workpiece.
3
Depress the push lever against the workpiece to
drive a nail.
4
Move the Nailer along the workpiece with a
bouncing motion.
Each depression of the push lever will drive a nail.
As soon as the desired number of nails have been
driven, remove fi nger from the trigger.
Position of Change Rod
1
Previously pull the trigger
2
4
English
WARNING
Keep your fi nger off the trigger except during fastening operation, because serious injury could result if the push lever accidentally contacts you or others in work area.
Keep hands and body away from the discharge area. This Hitachi nailer may bounce from the recoil of driving a fastener and unwanted subsequent fastener may be driven, possibly causing injury.
Some types of loaded nails can spark out of the muzzle during a nail driving operation. Exericise caution!
The SINGLE SEQUENTIAL ACTUATION MECHANISM is for use where precision fastener placement is desired.
The SINGLE SEQUENTIAL ACTUATION MECHANISM may reduce the possibility of bodily injury to you or others in the work area compared to the CONTACT ACTUATION MECHANISM. This is because it is less likely to drive
an unwanted nail if you keep the trigger pulled and accidentally bump the push lever against yourself or others.
The SINGLE SEQUENTIAL ACTUATION MECHANISM may also reduce the speed of operation compared to the CONTACT ACTUATION MECHANISM. The SINGLE SEQUENTIAL ACTUATION MECHANISM is recommended to inexperienced users.
NOTE
If all warnings and instructions are followed, safe operation is possible with all two systems: SINGLE SEQUENTIAL ACTUATION MECHANISM and CONTACT ACTUATION MECHANISM.
Always handle nails and package carefully. If nails are dropped, collating plastic may be broken.
After nailing:
1) disconnect air hose from the Nailer;
2) remove all nails from the Nailer;
3) supply 5 – 10 drops of Hitachi pneumatic tool lubricant into the air plug on the Nailer; and
4) open the petcock on the air compressor tank to drain any moisture.
17
English
USING THE NOSE CAP
WARNING
When detaching or attaching the nose cap,
be sure to remove your fi nger from the trigger and disconnect the air hose from the nailer.
The nose cap is attached to the push lever tip to protect the workpiece from scratches or damage. Remove in the order shown below when not using.
1
DISCONNECT AIR HOSE FROM NAILER.
2
Put the nose cap to the toe of the push lever.
Push Lever
Nose Cap
When not using the nose cap, attach to the storage area in back of the magazine.
Disconnect air hose
(1) How to attach the hook
Hexagonal bar wrench for M5
2
1
Main unit
Fig. 1 Fig. 2
When attaching, use a hexagonal bar wrench for M5
(separate).
Fix the hook (1) to the main unit in three locations
using the M5
8.3±0.5 N
The hook can be attached in any direction. Adjust the
hook according to the operating environment (Fig. 2).
(2) How to detach the hook Detach the hook by reversing the aforementioned
steps for attaching the hook.
×
16 fl ange bolts (2) (Fig. 1).
Fastening Torque
m 6.1±0.4 ft.lbs 85±5 kgf
cm
Nose cap
NOTE
The nose cap may reduce nailing depth due
to its thickness. Adjustment of air pressure is necessary for readjustment of naling depth.
RAFTER HOOK
An included hook can be attached by using three M5 x 16 ange bolts which are included with the tools. When the tool is detached from the hose and not in use, the hook can be used to store the unit.
WARNING
When attaching or detaching the hook, make
sure the hose is detached and the nails are removed from the tool.
18
WARNING
When the hook is attached, operate only
with SINGLE SEQUENTIAL ACTUATION MECHANISM and not with CONTACT ACTUATION MECHANISM. For switching between SINGLE SEQUENTIAL and CONTACT, see the appropriate section in “METHODS OF OPERATION”.
Disconnect the air hose when hook the unit.
Do not hook on high or unstable locations.
Also, do not hook it to the body, clothing, belt or other personal items.
English
MAINTENANCE
NOTE: The information contained in this Manual is designed to assist you in the safe maintenance of the Nailer.
Some illustrations in this Manual may show details or attachments that diff er from those on your own Nailer.
MAINTENANCE AND INSPECTION
Read section titled “SAFETY” (pages 3 – 7).
WARNING
Disconnect air hose and remove all nails
from Nailer when:
1) doing maintenance and inspection; and
2) clearing a jam.
1. Clearing a jam Remove a jammed nail in the following order:
1
DISCONNECT AIR HOSE.
2
Remove all nails.
3
Release the lock lever and open guide plate.
4
Remove the jammed nail with a slotted-head
screwdriver.
5
Close guide plate and latch.
6
In case of frequent jam, contact a Hitachi
authorized service center.
Lock lever
Disconnect
1
3
Guide Plate (A)
air hose
2. Storing
When not in use for an extended period, apply a thin
coat of the lubricant to the steel parts to avoid rust.
Do not store the Nailer in a cold weather environment.
Keep the Nailer in a warm area.
When not in use, the Nailer should be stored in a
warm and dry place.
Keep out of reach of children.
3. WARNING LABEL Do not use the Nailer with missing or damaged
WARNING LABEL.
A new WARNING LABEL is available from a Hitachi
authorized service center.
Warning Label
4. Maintenance chart (See page 20)
5. Operator troubleshooting (See page 21)
CAUTION
In the operation and maintenance of power tools,
the safety regulations and standards prescribed in each country must be observed.
4
19
English
SERVICE AND REPAIRS
WARNING
Only service personnel trained by Hitachi,
distributor or employer shall repair the Nailer.
Use only parts supplied or recommended by
Hitachi for repair.
All quality Nailers will eventually require servicing or replacement of parts because of wear from normal use.
NOTE: Specifi cations are subject to change without any
obligation on the part of Hitachi.
Maintenance chart
ACTION WHY HOW
Drain air line fi lter daily. Prevent accumulation of moisture
Keep lubricator fi lled. Keep the Nailer lubricated. Fill with Hitachi pneumatic tool
Clean fi lter element — then blow air through fi lter in direction opposite to normal fl ow.
Clean magazine and feeder mechanism.
Keep push lever working properly. Promote operator safety and effi cient
Lubricate the Nailer after nailing. Extend the Nailer life. Supply 5 – 10 drops of lubricant into
Drain air compressor. Keep the Nailer operated properly.
and dirt.
Prevent clogging of fi lter with dirt. Follow manufacturer’s instructions.
Prevent a jam. Blow clean daily.
Nailer operation.
Open manual petcock.
lubricant.
Blow clean daily.
the Nailer. Open petcock on air compressor tank.
20
Operator troubleshooting
Most minor problems can be resolved quickly and easily using the table below. If problems persist, contact a Hitachi authorized service center for assistance.
PROBLEM CHECK METHOD CORRECTION
Nailer operates, but no nail is driven. Check for a jam. Clear a jam page 19.
Nail feeder damaged? Replace nail feeder. Ribbon spring weakened or
Replace Ribbon spring.
damaged? Check for proper nails. Use only recommended nails.
Weak drive. Slow to cycle.
Check air pressure. Increase air pressure.
(Do not exceed 120 psi (8.3 bar 8.5 kgf/cm2))
—————— Use Hitachi pneumatic tool lubricant. Driver blade worn? Contact Hitachi for replacement. Piston O-ring worm or damaged?
Drives too deep. Check air pressure. Reduce air pressure.
(Adjust 70 – 120 psi (4.9 – 8.3bar 5 – 8.5 kgf/cm2))
Skipping nails. Intermittent feed.
Check for proper nails. Use only recommended nails. Nail feeder damaged? Replace nail feeder. Ribbon spring weakened or
Replace Ribbon spring.
damaged? Piston O-ring worn or damaged? Contact Hitachi for replacement.
Nails jam. Driven nail is bent.
Drives properly during normal
Check for proper nails. Use only recommended nails. Driver blade worn? Contact Hitachi for replacement. Check inside diameter of air hose. Use larger air hose.
operation, but does not drive fully at faster nailing speeds.
English
21
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