Hitachi NT50AGF User Manual

Instruction and safety manual Mode d’emploi et consignes de sécurité
Manual de instrucciones y seguridad
Model Flooring Nailer Modèle Cloueuse à plancher Modelo Pistola de clavos para pisos
Improper use of this Nailer can result in death or serious injury! This Manual contains important information about product safety. Read and understand this Manual before operating the Nailer. Never allow anyone (to handle this tool) who has not reviewed this manual.
NT50AGF
DANGER
DANGER
L’utilisation inappropriée de cette cloueuse peut causer une blessure grave et même mortelle! Ce manuel contient d’importantes consignes de sécurité. Lire le manuel attentivement avant d’utiliser la cloueuse. Ne jamais laisser une personne qui n’a pas lu le manuel utiliser l’outil.
PELIGRO
¡El uso incorrecto de esta pistola de clavos puede ocasionar lesiones graves o la muerte! Este manual contiene información importante acerca de la seguridad del producto. Lea y comprenda este manual antes de usar la pistola de clavos. No permita nunca el uso de esta herramienta por parte de alguien que no haya leído este manual.
1
1
English
IMPORTANT SAFETY INFORMATION ........3
DEFINITIONS OF SIGNAL WORDS ............. 3
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
FOR USING NAILERS .............................. 4
IMPORTANT SAFETY INSTRUCTIONS FOR USING NT50AGF FLOORING
NAILER ...................................................... 9
EMPLOYER’S RESPONSIBILITIES .............. 9
OPERATION
NAME OF PARTS .......................................10
SPECIFICATIONS ....................................... 11
NAIL SELECTION ....................................... 11
ACCESSORIES ...........................................13
STANDARD ACCESSORIES .................. 13
OPTIONAL ACCESSORIES ....................13
APPLICATIONS ...........................................13
CONTENTS
Page
BEFORE OPERATION ................................. 13
WORKING ENVIRONMENT ................... 13
AIR SUPPLY ............................................ 14
LUBRICATION ........................................ 16
COLD WEATHER CARE ..........................16
INSTALLING A FITTING .........................17
CHANGING FLOORING SHOES ............ 17
TESTING THE NAILER ...........................18
ADJUSTING AIR PRESSURE ................19
LOADING NAILS .................................... 19
NAILER OPERATION .................................. 20
METHODS OF OPERATION ................... 21
INSTALLING TONGUE AND GROOVE
FLOORING ..............................................23
MAINTENANCE
MAINTENANCE AND INSPECTION .......... 26
SERVICE AND REPAIRS ............................. 29
PARTS LIST................................................. 33
Page
Français
SÉCURITÉ ........................................................35
DÉFINITION DES TERMES DE
SIGNALISATION .........................................35
SÉCURITÉ
IMPORTANTES CONSIGNES DE SÉCURITÉ POUR L’UTILISATION DE LA CLOUEUSE ... 36 IMPORTANTES CONSIGNES DE SÉCURITÉ POUR L’UTILISATION DE LA CLOUEUSE
À PLANCHER NT50AGF ................................ 41
RESPONSABILITÉS DE L’EMPLOYEUR ........... 41
FONCTIONNEMENT
NOM DES PIÈCES ...........................................42
FICHE TECHNIQUE .........................................43
CHOIX DES CLOUS .........................................43
ACCESSOIRES ................................................45
ACCESSOIRES STANDARDS .....................45
ACCESSOIRES FACULTATIFS ....................45
Español
INFORMACION IMPORTANTE DE SEGURIDAD .....67
DEFINICIONES DE LAS PALABRAS DE AVISO ....... 67
SEGURIDAD
INSTRUCCIONES IMPORTANTES PARA LA SEGURI-
DAD EN EL USO DE PISTOLAS DE CLAVOS .....36
INSTRUCCIONES IMPORTANTES PARA LA SEGURIDAD EN EL USO DE LA PISTOLA
DE CLAVOS NT50AGF PARA PISOS ...................41
RESPONSABILIDADES DE LOS EMPLEADORES ...41
FUNCIONAMIENTO
NOMBRE DE LAS PIEZAS ........................................75
ESPECIFICACIONES ..................................................76
SELECCION DE CLAVOS ..........................................76
ACCESORIOS ............................................................78
ACCESORIOS ESTANDARES ..............................78
ACCESORIOS OPCIONALES ...............................78
APLICACIONES .........................................................78
TABLE DES MATIERES
Page
ÍNDICE
Página
UTILISATIONS .................................................45
AVANT DE COMMENCER ...............................45
ENVIRONNEMENT DE TRAVAIL ................45
ALIMENTATION EN AIR .............................46
LUBRIFICATION ..........................................48
SOINS PAR TEMPS FROID .........................48
INSTALLATION D’UN RACCORD ...............48
CHANGEMENT DU SABOT ........................49
ESSAI DE LA CLOUEUSE ...........................50
RÉGLAGE DE LA PRESSION D’AIR ...........51
CHARGEMENT DES CLOUS ......................51
FONCTIONNEMENT DE LA CLOUEUSE .......52
MODES D’UTILISATION .............................53
POSE DE LAMES DE BOIS EMBOUVETÉES . 56
ENTRETIEN
ENTRETIEN ET INSPECTION .........................58
SERVICE ET RÉPARATION ..............................61
LISTE DES PIÈCES ..........................................65
ANTES DEL FUNCIONAMIENTO .............................78
AMBIENTE DE TRABAJO ....................................78
SUMINISTRO DE AIRE ......................................... 79
LUBRICACION ......................................................81
CUIDADO EN EL CLIMA FRIO .............................81
INSTALACION DE ACOPLADORES .....................81
CAMBIO DE LA SUELA ........................................82
PRUEBA DE LA PISTOLA DE CLAVOS ...............83
AJUSTE DE LA PRESION DE AIRE .....................84
COLOCACION DE CLAVOS ..................................84
FUNCIONAMIENTO DE LA PISTOLA DE CLAVOS . 85
METODOS DE FUNCIONAMIENTO ....................86
INSTALACION DE PISOS DE RANURA Y
LENGÜETA ...........................................................89
MANTENIMIENTO
MANTENIMIENTO E INSPECCION ..........................92
SERVICIO Y REPARACIONES ...................................95
LISTA DE PIEZAS ....................................................100
Page
Página
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English
IMPORTANT SAFETY INFORMATION
Read and understand tool labels and all of the operating instructions, safety pre­cautions and warnings in this manual be­fore operating or maintaining this nailer. Failure to follow warnings could result in DEATH or SERIOUS INJURY.
Most accidents that result from the operation and maintenance of Nailers are caused by the failure to observe basic safety rules and precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by DANGERS and WARNINGS on the Nailer and in this Manual.
Never use this Nailer for applications other than those specified in this Manual.
DEFINITIONS OF SIGNAL WORDS
DANGER indicates an imminently hazardous situation, which if
WARNING indicates a potentially hazardous situation, which if not
CAUTION indicates a potentially hazardous situation, which if not
NOTE emphasizes essential information.
not avoided, will result in death or serious injury.
avoided, could result in death or serious injury.
avoided, may result in minor or moderate injury, or may cause machine damage.
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English
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
FOR USING NAILERS
READ ALL INSTRUCTIONS
DANGER
1. OPERATORS AND OTHERS IN WORK AREA MUST WEAR SAFETY GLASSES WITH SIDE SHIELDS.
both from the front and side.
The employer must enforce the use of safety glasses by the Nailer operator and others in work area.
When operating the Nailer, always wear eye safety glasses with side shields, and make sure others in the work area wear safety glasses, too. Safety glasses must conform to the requirements of American National Standards Institute, ANSI Z87.1 and provide protection against flying particles
2. NEVER USE OXYGEN OR OTHER BOTTLED GASES. EXPLOSION MAY OCCUR.
3. NEVER POINT TOOL AT YOURSELF OR OTHERS IN WORK AREA.
Respect the Nailer as a working implement.
Never use oxygen, combustible gases or any other bottled gases as a power source for the Nailer. Use of the above gases is dangerous, as the Nailer will explode. Use only clean, dry, regulated compressed air.
WARNING
Always assume the Nailer contains fasteners. Never point the Nailer at yourself, toward yourself or others whether it contains fasteners or not. If fasteners are mistakenly driven, it can lead to severe injuries. Never engage in horseplay with the Nailer.
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English
SAFETY - Continued
WARNING
4. KEEP FINGERS AWAY FROM TRIGGER WHEN NOT DRIVING NAILS TO AVOID ACCIDENTAL OPERATION.
Never carry the Nailer with finger on safety trigger since you could drive a fastener unintentionally and injure yourself or someone else. Always carry the Nailer by the handle only.
5. CHOICE OF TRIGGERING METHOD IS IMPORTANT.
Please read and understand page 21 of “METHODS OF OPERATION.”
6. DO NOT EXCEED 115 psi. (8 bar 8.1 kgf/cm
exceeds 200 psi (13.7 bar 14 kgf/cm
7. ALWAYS WEAR EAR AND HEAD PROTECTION.
Always wear ear protection to protect your ears from loud noise. Always wear head protection conforming to ANSI Z89.1-1986 to protect your head from flying objects.
8. STORE NAILER PROPERLY.
When not in use, the Nailer should be stored in a dry place. Keep out of reach of children. Lock the storage area.
9. KEEP WORK AREA CLEAN.
Cluttered areas invite injuries. Clear all work areas of unneces­sary tools, debris, furniture, etc.
10. NEVER USE IN PRESENCE OF FLAMMABLE LIQUIDS OR GASES.
The Nailer produces sparks during operation. Never use the Nailer in sites containing lacquer, paint, benzine, thinner, gasoline, gases, adhesive agents, and other materials which are combustible or explosive.
2
) as the Nailer can burst.
2
)
Do not exceed maximum recom­mended air pres­sure 115 psi (8 bar
8.1 kgf/cm Never connect the Nailer to pressure which potentially
2
).
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English
SAFETY - Continued
WARNING
11. KEEP VISITORS AWAY.
Do not let visitors handle the Nailer. All visitors should be kept away from work area.
12. DRESS PROPERLY.
Do not wear loose clothing or jewelry as they can be caught in moving parts. Rubber gloves and nonskid footwear are recom­mended when working indoors. Wear protective hair covering to contain long hair.
13. NEVER USE NON RELIEVING COUPLER ON NAILER.
If a non relieving coupler is used on the Nailer, the Nailer can remain charged with air after disconnecting and thus will be able to drive a fastener even after disconnecting. The Nailer and air hose must have a hose coupling such that all pressure is re­moved from the Nailer when the coupling joint is disconnected.
14. CHECK SAFETY BEFORE USE.
Make sure the safety trigger operates properly. Never use the Nailer unless the safety trigger is operating properly, otherwise the Nailer could drive a fastener unexpectedly. Do not tamper with or remove the safety trigger, otherwise the safety trigger becomes inoperable.
15. KEEP ALL SCREWS AND COVERS TIGHTLY IN PLACE.
Keep all screws and covers tightly mounted. Check their condi­tion periodically. Never use the Tool if parts are missing or damaged.
16. DO NOT LOAD FASTENERS WHILE RAM CAP IS CONTACTED OR SAFETY TRIGGER IS OPERATED.
When loading fasteners into the Nailer or when connecting the air hose,
1) Do not contact the ram cap.
2) Do not depress the safety trigger; and
3) Keep the Tool pointed downward.
17. KEEP FACE, HANDS AND FEET AWAY FROM DISCHARGE AREA DURING USE.
Never place your face, hands or feet closer than 8 inches (200 mm) from discharge area. A serious injury can result if the fas­teners are deflected by the work piece, or are driven away from the point of entry.
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English
SAFETY - Continued
WARNING
18. PLACE NAILER PROPERLY ON WORK PIECE.
Do not drive fasteners on top of other fasteners or with the Nailer are too steep of an angle; the fasteners can ricochet and hurt someone.
19. BE CAREFUL OF DOUBLE FIRE DUE TO RECOIL.
Keep face, hands and body away from the discharge area of the tool. The tool may bounce from the recoil of driving a fastener and an unwanted second fastener may be driven possibly caus­ing injury.
20. DO NOT DRIVE FASTENERS INTO THIN BOARDS OR NEAR CORNERS AND EDGES OF WORK PIECE.
The fasteners can be driven through or away from the work piece and hit someone.
21. NEVER DRIVE FASTENERS FROM BOTH SIDES OF A WALL AT THE SAME TIME.
The fasteners can be driven into and through the wall and hit a person on the opposite side.
22. CHECK FOR LIVE WIRES.
Avoid the risk of severe electrical shock by checking for live electrical wires that may be hidden by walls, floors or ceilings. Turn off the breaker switch to ensure there are no live wires.
23. NEVER CARRY NAILER BY HOSE.
24. DO NOT OVERREACH.
Keep proper footing and balance at all times.
25. NEVER USE NAILER WHICH IS DEFECTIVE OR OPERATING ABNORMALLY.
If the Nailer appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it imme­diately and arrange for repairs by a Hitachi authorized service center.
26. DO NOT DISCONNECT AIR HOSE FROM TOOL WITH FINGER ON TRIGGER.
The Nailer can operate when re-connected to an air supply.
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English
SAFETY - Continued
WARNING
27. DISCONNECT AIR HOSE FROM NAILER WHEN:
1) Doing maintenance and inspection;
2) Loading fasteners;
3) Clearing a jam;
4) It is not in use;
5) Leaving work area;
6) Moving it to another location; and
7) Handing it to another person. Never attempt to clear a jam or repair the Nailer unless you have disconnected air hose from the Nailer and removed all remaining fasteners from the Nailer. The Nailer should never be left unattended since people who are not familiar with the Nailer might handle it and injure themselves.
28. STAY ALERT.
Watch what you are doing. Use common sense. Do not oper­ate the Nailer when you are tired. The Nailer should never be used by you if you are under the influence of alcohol, drugs or medication that makes you drowsy.
29. HANDLE NAILER CORRECTLY.
Operate the Nailer according to the Manual. Never allow the Nailer to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.
30. NEVER USE NAILER FOR APPLICATIONS OTHER THAN THOSE SPECIFIED IN THIS MANUAL.
31. HANDLE NAILER CAREFULLY.
Because of high air pressure in the Nailer, cracks in the surface are dangerous. To avoid this, do not drop the Nailer or strike the Nailer against hard surfaces; and do not scratch or engrave signs on the Nailer. Handle the Nailer carefully.
32. MAINTAIN NAILER WITH CARE.
Keep the Nailer clean and lubricated for better and safer perfor­mance.
33. USE ONLY PARTS, ACCESSORIES OR FASTENERS SUPPLIED OR RECOMMENDED BY HITACHI.
Unauthorized parts, accessories, or fasteners may void your warranty and can lead to malfunction and resulting injuries. Only service personnel trained by Hitachi, distributor or employer shall repair the Nailer.
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English
SAFETY - Continued
WARNING
34. NEVER MODIFY OR ALTER A NAILER.
Doing so may cause it to malfunction and personal injuries may result.
IMPORTANT SAFETY INSTRUCTIONS FOR USING
NT50GAF FLOORING NAILER
WARNING
1. NEVER use a hammer with a loose head or splintered handle.
2. Do not tie, tape, or otherwise disable the safety trigger as this
could result in accidental discharge of the Tool causing injury to yourself and others.
3. Do not strike the ram/actuator without pulling the safety trigger.
Hitting the Tool with the safety interlock engaged will severely damage the safety mechanism and the Tool. This abuse and damage is not covered by the warranty.
EMPLOYER’S RESPONSIBILITIES
1. Ensure that this MANUAL is available to operators and person-
nel performing maintenance.
2. Ensure that Nailers are used only when operators and others in
work area are wearing EYE PROTECTION.
3. Enforce the use of EYE PROTECTION by operators and others in
work area.
4. Keep Nailers in safe working order.
5. Maintain Nailers properly.
6. Ensure that Nailers which require repair are not further used
before repair.
SAVE THIS MANUAL AND KEEP
IT AVAILABLE FOR OTHERS!
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English
OPERATION
NOTE:
The information contained in this Manual is designed to assist you in the safe operation of the Nailer.
Some illustrations in this Manual may show details or attachments that differ from those on your own Nailer.
NAME OF PARTS
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English
SPECIFICATIONS
Model NT50AGF
Operating Pressure 90-115 psi (6.2-7.9 bar
Actuation Hammer Actuated with Safety
Dimensions Length x Height x Width
Weight 13 lbs (5.9 kg) Nail Capacity 175 Nails Air Consumption .064 ft3/cycle @ 90 psi
Air Inlet 3/8” NPT Thread
6.3-8.1 kgf/cm2)
Interlock 20” x 19” x 3”
(508 mm x 483 mm x 76 mm)
(1.81 ltr/cycle @ 6.2 bar) (1.81 ltr/cycle @ 6.3 kgf/cm2)
NAIL SELECTION
Only nails shown in the table below can be driven with this Nailer.
WARNING
Be sure to use only the genuine HITACHI fasteners for the NT50AGF. The use of any other nails can result in tool malfunction and/or nail breakdown, leading to serious injuries.
T flooring nails
Min. Max.16 gauge
.06”(1.53mm)
1-3/16” (30mm)
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2” (50mm)
.23”(5.80mm)
English
The NT50AGF Pneumatic Flooring Nailer, with the standard shoe, drives the 1-1/2” and the 2” T-Nail into the tongue and groove floor­ing at a 45 degree angle. The orientation of the nail is as depicted above.
Nail Application Chart
FASTENER APPLICATION T&G FLOORING
2” T-Nail Angle nail onto 5/8”
- 3/4” underlayment over joist construc­tion
Surface (face) nail onto 5/8” - 3/4” un­derlayment over joist construction
1-1/2” T-Nail Angle nail onto 5/8”
- 3/4” underlayment over concrete slab or hydronic heating systems
THICKNESS
3/8”, 9/16”, 1/2”, 5/8”, 3/4”, 33/32”
3/4”, 33/32”
Surface (face) nail onto 5/8” - 3/4” un­derlayment over con­crete slab or hydronic heating systems
1-3/16” T-Nail Angle nail onto 5/8”
- 3/4” underlayment over concrete slab or hydronic heating systems
Surface (face) nail onto 5/8” - 3/4” un­derlayment over con­crete slab or hydronic heating systems
— 12 —
33/32”
1/2”, 9/16”, 5/8”
3/4”
ACCESSORIES
WARNING
Accessories other than those shown below can lead to malfunc­tion and resulting injuries.
STANDARD ACCESSORIES
1. Hammer
2. Face Nailing Shoe
3. Wrench Set
4. Safety Glasses
5. Carrying Case
6. Tool Lubricant (Grease)
OPTIONAL ACCESSORIES
Sold Separately
1. Shoe Base and Pad – 9/16” Flooring (P/N 330458)
2. Shoe base and Pad – 33/32” Flooring (P/N 330459)
3. 15-17mm Bamboo Flooring Shoe (P/N 330460)
4. Nail Set for T or L Nails (P/N 330328)
APPLICATIONS
English
For installation of tongue and groove solid wood and engineered hardwood flooring.
BEFORE OPERATION
Read over section titled “SAFETY” (pages 4-9).
Make sure of the following before operation.
WORKING ENVIRONMENT
WARNING
No flammable gas, liquid or other flammable objects at work-
site.
Clear the area of children or unauthorized personnel.
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English
AIR SUPPLY
DANGER
NEVER use oxygen or other bottled
gases. Explosion may occur.
WARNING
Never connect Nailer to pressure which potentially exceeds
200 psi (13.7 bar 14 kgf/cm2). Never use non relieving coupler on Nailer.
1. Power Source
V Use only clean, dry, regulated compressed air as a power source
for this Nailer
V Air compressors used to supply compressed air to this Nailer
must comply with the requirements of the latest version of ANSI Standard B 19.3 “Safety Standard For Compressors For Process Industries.”
V Moisture or oil in the air compressor may accelerate wear and
corrosion in the Nailer.
V Drain daily. V Air volume is as important as air pressure. Both should be con-
sidered when choosing a compressor to use with this tool. The air volume supplied to the tool may be inadequate because of undersized fittings and hoses or from the effects of dirt and wa­ter in the system. Inadequate or restricted air flow will prevent the tool from receiving an adequate volume of air, even though the pressure reading is high. Compressors with lower CFM rat­ings may experience inadequate air flow while the compressor is running. Low volume or pressure may result in slow opera-
tion, jamming, miss-feeds or reduced driving power. V Air Compressor: Minimum Air Compressor Requirements
 •HP:11/2HPorgreater.  •CompressorRatedat135PSIMax.orgreater.  •AccumulatorTankCapacity:4Gallonsorgreater  •PressureRegulator:Setoperatingpressureat90-110PSI.  •SCFM@90PSI:3.5CFM  •PressureSwitchTripOn:110PSI(±5)  •PressureSwitchTripOff:135PSI(±5)
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English
Recommended Air Compressor Specifications
 •HP:11/2HPorgreater.  •CompressorRatedat150PSIMax.orgreater.  •AccumulatorTankCapacity:4Gallonsorgreater  •PressureRegulator:Setoperatingpressureat90-110PSI.  •SCFM@100PSI:4.6CFM  •PressureSwitchTripOn:110PSI(±5)  •PressureSwitchTripOff:135PSI(±5)
ALWAYS follow the Air Compressor Manufacturers’ recommen-
dations for adjustments.
2. Filter-Regulator-Lubricator
There should be an Air-Line Filter between the Pressure Regu-
lator and the Air Compressor to insure clean, dry air. Filter on
Air-Line must be drained after use every day. The Air Compres-
sor should have an air inlet filter. The filter medium should
be cleaned or replaced as needed or as recommended by the
manufacturer of the filtration unit. The air compressor must be
equipped with a condensate drain at bottom of the accumulator
tank. The accumulator tank should be drained after each day’s
use.
3. Air Hose
3/8” ID is recommended. Air supply hoses should have a mini-
mum working pressure rating of 150 PSI (10.4 bar 10.6 kgf/cm2)
or 150 percent of the maximum pressure produced in the power
source, whichever is higher.
4. Hose Coupling
Any configuration of quick connect fittings with either a 3/8”
NPT thread or a combination of a 1/4 NPT thread fitting and 3/8 –
1/4 NPT reducer. The fitting must be capable of discharging tool
air pressure when disconnected from the air supply.
5. Air Consumption
The Tool requires 4.6 cubic feet per minute of free air to operate
at the rate of 60 fasteners per minute @ 90 PSI. Take the actual
rate at which the tool will be run to determine the amount of
air required. For instance, if your fastener usage averages 30
fasteners per minute, you need 50% of the tool’s CFM of free air
which is required to operate the tool at 60 fasteners per minute.
6. Operating Pressure
90 to 110 PSI Select the operating pressure within this range for
best fastener performance. DO NOT EXCEED 120 PSI.
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English
LUBRICATION
The model NT50AGF Pneumatic Flooring Nailer is lubricated at the factory using Mobilith SHC 460 synthetic grease or equivalent. It is not necessary to lubricate the tool during normal day-to-day use. The tool should be lubricated using the factory recommended lubri­cant at normal servicing intervals. (See SERVICE AND REPAIRS in this manual.)
DO NOT USE AN IN-LINE OILER WITH THE NT50AGF Pneumatic Flooring Nailer.
DO NOT INTRODUCE OIL, SOLVENTS, LUBRICANTS, OR WATER INTO THE TOOL AS THIS WILL REDUCE THE EFFECTIVENESS AND THE USEFUL LIFE OF THE TOOL.
COLD WEATHER CARE
Do not store the Nailer in a cold weather environment.
Keep the Nailer in a warm area until beginning the work.
If the Nailer is already cold, bring it in a warm area and allow the Nailer to warm up before use. (1) Reduce the air pressure to 64 psi (4.4 bar 4.5 kgf/cm2) (2) Remove all nails from the Nailer. (3) Connect the air hose and operate the Nailer without nails.
The lowered air pressure will be enough to operate the Nailer with­out nails.
Slow speed operation tends to warm up the moving part.
CAUTION
Do not operate the Nailer at high pressure without fasteners.
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English
INSTALLING A FITTING
Before using the model NT50AGF Pneumatic Flooring Nailer, a 3/8” Thread Fitting must be installed. The NT50AGF Pneumatic Flooring Nailer has an adapter installed to accept a 3/8” Thread fitting. This provides the owner the advantage of installing the preferred Fitting of choice. (ie: Hitachi Fittings; Industrial (P/N 190051), Automotive (P/N 190071)). This allows the freedom to use any configuration of quick connect fitting with either a 3/8 NPT thread or a combination of a 1/4 NPT thread fitting and 3/8 – 1/4 NPT reducer. Install the Fit­ting into the supplied adapter and gently tighten.
CAUTION: Do not remove the installed adapter. This adaptor pro­vides connection of the Fitting of choice as well as protecting the integrity of the NT50AGF Pneumatic Flooring Nailer Body from inlet port damage.
IMPORTANT: The bottom hole of the NT50AGF that is plugged should NEVER be removed. If plug is removed, the NT50AGF Pneu­matic Flooring Nailer will not perform cor­rectly and serious damage may occur.
CHANGING FLOORING SHOES
Loosen or remove Flange Nuts (Ref. No. 33) with Wrench and unscrew the Shoe Screw (Ref. No. 50) to remove and change over from Tongue Nailing to Face Nailing Applications. Change from Face Nailing to Tongue Nailing by loosening or removing Flange Nuts (Ref. No. 33) with Wrench and Face Shoe Screw (Ref. No. 42). Always tighten the Shoe Screw (Ref. No. 50 or 42) before tightening the Flange Nuts (Ref. No. 33).
33
50
42
— 17 —
33
English
TESTING THE NAILER
DANGER
Operators and others in work area
MUST wear safety glasses with side shields which conforms to ANSI Z87.1 specifications.
WARNING
Never use Nailer unless safety trigger is working properly
Manufacturer recommends before each use, check the Set Screw on the Ram Head to make sure the Ram Head is not loose.
Manufacturer recommends before each use, check all Screws and Nuts to make sure they are tight and have not “jarred loose” from vibration and use. (Shoe, Shoe Base and Pad, Magazine, Magazine Retainer Bracket, Handle, etc.).
Manufacturer recommends before each use, check the Driver Blade tip for deformation & breakage to prevent improper driving of Nails and/or to prevent damage to the Nailer and Flooring.
Before actually beginning the nailing work, test the Nailer by using the check list below.
Conduct the tests in the following order.
If abnormal operation occurs, stop using the Nailer and contact a Hitachi authorized service center immediately.
1) Adjust the air pressure to 90 psi (6.2 bar, 6.3 kgf/cm2) M Connect the air hose. M Do not load any nails in the Tool M The Tool must not leak air.
2) Pull the safety trigger. M The Tool must not operate.
3) Remove the finger from the trigger and contact the ram cap. M The Tool must not operate.
4) First, pull the safety trigger. Next, contact the ram cap. M The Tool must operate.
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English
ADJUSTING AIR PRESSURE
WARNING
Do not exceed
115 psi (8 bar
8.1 kgf/cm2)
1) Adjust the air pressure at recommended operating pressure 90­115 psi (6.2 - 7.9 bar 6.3 - 8.1 kgf/cm2) according to the length of fasteners and hardness of workpiece. The correct air pressure is the lowest pressure which will do the job. Using the Tool at a higher than required air pressure unneces­sarily over stresses the Tool.
LOADING NAILS
WARNING
When loading nails into the Nailer,
1) Do not contact the ram cap.
2) Do not depress the safety trigger; and
3) Keep the nailer pointed downward.
Insert Nails into the Nail Rail as shown. Pull back the Pusher Bracket (Ref. No. 59) to engage and position the Pusher Finger (Ref. No.
49) behind the loaded Nail Clip(s). This will provide pressure against the nails and move them into the proper position for the nailing func­tion of the tool.
IMPORTANT! For best results, maintain at lease a 1-2 inch length clip of nails in the Magazine Nail Rail.
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English
NAILER OPERATION
Read section titled “SAFETY” (pages 4-9)
DANGER
Operators and others in work area
MUST wear safety glasses with side shields which conforms to ANSI Z87.1 specifications.
WARNING
NEVER point tool at yourself or oth-
ers in work area.
Keep fingers AWAY from trigger when
not driving nails to avoid accidental operation.
Never place your face, hands or feet
charge area when using. The tool may bounce from the recoil of driving a fastener and an unwanted second fastener may be driven possibly causing injury.
Do not drive nails on top of other nails or with Nailer at too
steep of an angle; nails can ricochet and hurt someone.
Do not drive nails into thin boards or near corners and edges of
workpiece. Nails can be driven through or away from work­piece and hit someone.
Never use Nailer which is defective or operating abnormally.
Do not use Nailer as a hammer.
Disconnect air hose from Nailer when:
1) It is not in use;
2) Leaving work area;
3) Moving it to another location; and
4) Handing it to another person.
Wear safety glasses and safety shoes for protection against
foreign objects.
Never use a Hammer with a loose head or splintered handle.
Use only nails from Hitachi.
Air supply hoses should have a minimum working pressure rat-
ing of 150 PSI or 150 percent of the maximum pressure pro­duced in the power source, whichever is higher.
Check all hoses before connecting to ensure that they are free
from dirt, grit, or particles that could alter the performance of the tool.
closer than 8 inches (200 mm) from dis-
— 20 —
An airline Filter and In-Line Air Regulator adjustable to 120 PSI
Max are required. (See Illustration)
The NT50AGF Pneumatic Flooring Nailer requires Clean, Dry
Air. Use In-Line Regulator and Filter. DO NOT USE IN-LINE OILERS WITH THE NT50AGF Pneumatic Flooring Nailer. Dust, dirt and other particles in the system can cause premature wearing of the major components. Cylinder, piston, and O­Rings are especially sensitive to wear caused by dirt or saw­dust abrasion.
Adjust the In-Line Air Regulator to 90-95 PSI. Be sure that the
tool is not pointed at you or others when it is connected to the air supply source. NOTE: Some materials may require a higher pressure of 95-115 PSI in order to countersink the nail. DO NOT EXCEED 120 PSI!
NEVER use a defective tool. Replace worn or damaged parts
immediately. Be sure that the Safety Trigger and operating mechanisms operate correctly and that all screws and seals are securely tightened at all times.
Failure to use proper Air Intake Filtration will result in damage to both the Air Compressor and the Tool.
Accumulator
Pressure Switch set to trip on at
115psi and to trip off a 135psi.
Air Compressor
Tank
Air Line Filter
Drain Daily
3/8” Air
Line
English
Condensate Drain Valve
Drain daily or more frequently if needed
Air Valve Air Line Regulator set at 95psi
- Adjust upward as needed to 110psi Max.
FLOORING
TOOL
METHODS OF OPERATION
After connection with power source is made, check to be sure that the airline Regulator pressure is 90-115 PSI. Note: Some materi­als may require a higher pressure in order to countersink the nail. Harder Material Flooring requires more pressure than typical Oak or Maple. Face Nailing requires approximately 5 PSI or more than Angle Nailing.
Ensure that tool is in proper working order and that there is no leaking of air. If there is an air leak, Disconnect Immediately! Ar­range for repairs by a Hitachi authorized service center.
After being sure tool is operable, place tool in position to be used. Always place the tool in proper position against the Flooring to be nailed before depressing the Trigger and striking the Ram.
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English
The NT50AGF Pneumatic Flooring Nailer has a Safety trigger that prevents accidental operation if Ram Cap is hit while connected to power source. Squeeze Safety Lever to enable the Nailer. Releas­ing the Safety Lever re-engages the Safety and renders the Nailer inoperable.
To operate tool, depress Safety Trigger while tool is in position of use, and tap the Ram Cap (Ref. No. 47) with a minimal stroke from the Hammer.
If on the first initial operation a nail does not eject into the Flooring, repeat Hammer blow. This will ensure that the Driver Blade/Piston is properly reset to allow the Driver Blade/Piston (Ref. No. 36) to be in the correct position to drive the nail.
DO NOT OVERPOWER THE NAILER – A 90lb static force will oper­ate the Nailer. This is easily achieved by a tap of the Hammer. If the Flooring is warped or bowed, the Ram can be hit firmly to tighten the Flooring. Try to avoid this constant wear, as abusive blows by the hammer could damage tool and / or internal parts.
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English
DO NOT HIT THE TOOL HARD
Do not hit the tool hard. A tap is all that is required to operate the tool. Not more than a 12” stroke is required.
This Nailer is pneumatically powered and requires only actuation by depressing the Safety Trigger and Tapping the Ram Head.
NOTE: The NT50AGF Pneumatic Flooring Nailer will not drive a nail
if the Ram Cap is struck by Hammer and the Safety Trigger is not depressed.
The NT50AGF Pneumatic Flooring Nailer is user-friendly and fol­lowing these simple instructions, will insure a very high quality Hardwood Flooring installation.
If the nail is not properly seated, increase pressure incrementally until nail is seated. DO NOT EXCEED 120 PSI!
WARNING
Keep your finger off the trigger except during fastening opera-
tion, because serious injury could result if the contact ram accidentally contacts you or others in the work area.
Keep hands and body away from the discharge area. The nailer
may bounce from recoil of driving a fastener and unwanted subsequent fastener may be driven, possibly causing injury.
Some types of loaded nails can spark out of the muzzle during
a driving operation. Exercise caution!
INSTALLING TONGUE AND GROOVE FLOORING
Install the Face Nailing Shoe on the NT50AGF Pneumatic Flooring Nailer (See Shoe Changing Section Page 17).
After squaring the Floor and allowing for expansion as recom­mended by the Wood Flooring Industry (NWFA, NOFMA and MFMA), install Felt Vapor Barrier and use chalk line to identify location of Sub-Floor Nails prior to racking wood to be nailed. This
will help prevent hitting Sub-Floor Nails which can cause damage to the Driver Blade and Jamming. Place the grooved edge of the
first row of Flooring towards the wall on the side of the room from which you are starting.
Be careful to tap both the Ram Head of the NT50AGF Pneumatic Flooring Nailer and the Flooring with the Gray Cap on the Hammer. Tapping the Ram Head or tapping the Flooring with the metal end of the Hammer will cause damage to the Nailer or the Flooring.
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English
Depress Safety Trigger, and strike Ram Head of the NT50AGF Pneu­matic Flooring Nailer with the Face Nailing Shoe installed.
After tapping the Ram Head, the actuating cycle of the NT50AGF Pneumatic Flooring Nailer drives one nail into the Flooring.
When the nail has been completely driven, the NT50AGF Pneumat­ic Flooring Nailer will automatically reset, and is ready to be moved to the next position and drive another nail.
Be careful not to drive one nail on top of another. Damage to the Nailer might result or injury from sparks or a sliver of metal that might break away if this should occur.
If a nail is driven on top of another or a jam occurs, refer to the sec­tion of the manual on “Clearing a Jam”.
Slide the NT50AGF Pneumatic Flooring Nailer along the Flooring to the location at which you desire to drive the next nail.
Continue until four (4) rows of Flooring have been Face Nailed.
Remove the Face Nailing Shoe Accessory from the NT50AGF Pneu­matic Flooring Nailer and install the Tongue and Groove Nailing Shoe (See Shoe Changing Section).
Place the groove of the fifth row of Flooring over the tongue of the fourth row of Flooring and tighten using the Hammer. Depress the Safety Trigger, and tap Ram Head of the NT50AGF Pneumatic Floor­ing Nailer with the Tongue and Groove Nailing Shoe installed.
Slide the NT50AGF Pneumatic Flooring Nailer along the tongue of the Flooring to the location at which you desire to place the next nail.
Continue until you have completely nailed all but the last five (5) rows of Flooring.
Remove the Tongue and Groove Nailing Shoe from the NT50AGF Pneumatic Flooring Nailer and install the Face Nailing Shoe (See Shoe Changing Section).
Install and nail in place the remaining five (5) rows of Flooring us­ing the NT50AGF Pneumatic Flooring Nailer with the Face Nailing Shoe installed.
— 24 —
English
These steps are provided as a simple guideline for proper nailing technique. Should you encounter a situation not covered here or have additional questions regarding the NT50AGF Pneumatic Floor­ing Nailer and its use please contact us at 866-775-9429. Should you require detailed information regarding wood flooring installa­tion we suggest you contact:
National Oak Flooring Manufacturers Association
901-526-5016 Visit their web site http://www.nofma.org. or
National Wood Flooring Association
800-422-4556 Visit their web site http://www.woodfloors.org. or
Maple Flooring Manufacturers Association, Inc.
847-480-9138 Visit their web site http://www.maplefloor.org.
— 25 —
English
MAINTENANCE
NOTE:
The information contained in this Manual is designed to assist you in the safe maintenance of the Nailer.
Some illustrations in this Manual may show details or at­tachments that differ from those on your own Nailer.
MAINTENANCE AND INSPECTION
Read section titled “SAFETY” (page 4-9)
WARNING
Disconnect air hose and remove all nails from Nailer when:
1) doing maintenance and inspection; and
2) clearing a jam.
1. Clearing a Jam
In the event of a jam, the Gate (Ref. No. 22) can be opened by unscrewing the two Gate Screws and releasing the Gate. (See Figures 1 and 2) (The Shoe does not have to be removed to remove and replace the Gate.) Follow instructions below. IMMEDIATELY DISCONNECT from power source until jam is cleared! Remove all Nails in the Magazine. DO NOT PRY OPEN THE GATE. Unscrew the Gate Screws 1-2 turns. Lift and pull the Gate downward as shown and remove the Gate from over the Screws through the slots in the Gate as shown in Figure 1.
Figure 1
— 26 —
Once the Gate is removed, clear the jammed Nail. Inspect to be sure no damage has been done to the Driver Blade, Guide, Gate, Magazine or Pusher Finger. (If damage has occurred, repair immediately before connecting to the power source and continuing.) Replace the Gate by placing the Gate over the two Screws in the Guide as shown and press down and upward to seat and lock the Gate in place as shown in Figure 2. When properly seated, the Gate should not slide down. Make sure the Gate is properly re seated and tighten the two Screws. DO NOT OPERATE WITH THE GATE LOOSE OR REMOVED!
Figure 2
English
CAUTION NEVER pry on the Gate when trying to remove the Gate. Prying could cause breakage. ENSURE THAT THE GATE IS SECURE BEFORE CONTINUING OPERATION.
2. Resetting the Piston / Driver Blade
Disconnect from the Air source. Unload all of the Nails from the Magazine. Make sure there are no Nails in the Guide/Gate chamber. Reconnect the Air source to the Nailer. While squeezing the Safety Lever, push the Ram down and hold for three (3) seconds and release. Load Nails and proceed with the operation of the Nailer.
3. Inspecting the Magazine
DISCONNECT THE AIR HOSE Clean the magazine. Remove dust or wooden tips which may have accumulated in the magazine.
— 27 —
English
4. Storing
o
When not in use for an extended period, apply a thin coat of the lubricant to the steel parts to avoid rust.
o
Do not store the Nailer in a cold weather environment. When not in use, the Nailer should be stored in a warm and dry place.
o
Keep out of reach of children.
5. Warning Label
Change the WARNING LABEL if missing or damaged. A new WARNING LABEL is available from a Hitachi Authorized Service Center.
6. Maintenance Chart (see page 29)
7. Operator Troubleshoot­ ing (see page 30)
8. Service Parts List
A. Item No. B. Code No. C. No. Used D. Remarks
CAUTION
Repair, modification and inspection of Hitachi Power Tools
must be carried out by an Hitachi Authorized Service Center. This Parts List will be helpful if presented with the tool to the Hitachi Authorized Service Center when requesting repair or other maintenance. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.
MODIFICATIONS:
Hitachi Power Tools are constantly being improved and modified to incorporate the latest technological advancements. Accordingly, some parts (i.e.: code numbers and/or design) may be changed without prior notice.
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English
SERVICE AND REPAIRS
WARNING
Only service personnel trained by Hitachi, distributor or em-
ployer shall repair the Nailer.
Use only Hitachi parts supplied or recommended by Hitachi for
repair.
All quality Nailers will eventually require servicing or replacement of parts because of wear from normal use.
In order to achieve the optimal performance of the NT50AGF Pneu­matic Flooring Nailer, preventative Maintenance is recommended.
Manufacturer recommends replacement & re-greasing the Piston O-Ring every 25,000 strokes (25,000 Nails). This will help prevent premature wear and/or damage to the Piston & Cylinder and allow the Nailer to be operated at the lower air pressure range.
Manufacturer recommends replacement & Lubrication of the O­Rings in the Valve Body Assembly every 100,000 strokes (100,000 Nails). Again, this recommendation will help achieve longevity and optimal performance of the NT50AGF Pneumatic Flooring Nailer.
NOTE:
Specifications are subject to change without any obligation on the part of HITACHI.
Maintenance Chart
ACTION WHY HOW
Drain air line filter daily
Clean filter element ­then blow air through filter in direction oppo­site to normal flow.
Clean magazine and feeder mechanism.
Keep safety trigger working properly.
Drain air compressor. Keep the Nailer operat-
Prevent accumulation of moisture and dirt.
Prevent clogging of filter with dirt.
Prevent a jam. Blow clean daily.
Promote operator safety and efficient Tool operation.
ing properly.
— 29 —
Open manual petcock.
Follow manufacturer’s instructions.
Blow clean daily.
Open petcock on air compressor tank.
English
Operator Troubleshooting
Most minor problems can be resolved quickly and easily using the table below. If problems persist, contact a Hitachi authorized service center for assistance.
PROBLEM OR
QUESTION
Nailer is Jamming
Nailer is not always driving a nail
CAUSE CORRECTIVE ACTION
Air pressure too low
Using air compres­sor that is too small
Consistently hitting the Ram too hard.
Tip of Driver Blade broken. (Ref. #58)
Access Gate may not be closed prop­erly. (Ref. #22)
More than one nail entering the driving chamber.
Air pressure too low.
Using air compres­sor that is smaller than recommend­ed.
Set air pressure to 100-115 PSI.
Smaller air compressors sup­plying a lower than recom­mended volume of air, may require you to wait for the compressor to ‘catch up’. If air compressor is running you may need to wait until it cuts off to continue nailing.
Only Tap the Ram to operate the Nailer. If you are raising the hammer more than 12” above the ram head you are more likely to hit the ram too hard.
Contact Hitachi for replace­ment.
Check Access Gate (Ref. #22) to ensure it’s properly closed.
Check Rail (Ref. #26) for wear on the end. If worn, turn rail around to use other end in Guide or replace the rail. Make sure pusher provides positive pushing force on the nail clip to prevent nails from turning.
Set air pressure to 100-115 PSI.
Smaller air compressors sup­plying a lower than recom­mended volume of air, may require you to wait for the compressor to ‘catch up’. If air compressor is running you may need to wait until it cuts off to continue nailing.
- Continued -
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