Hitachi N5009AF, NT50AF User Manual

Instruction and safety manual Mode d’emploi et consignes de sécurité
Manual de instrucciones y seguridad
Model Flooring Nailer / Flooring Stapler Modèle Cloueuse / brocheuse à plancher Modelo Pistola de clavos para pisos /
NT50AF / N5009AF
Grapadora para pisos
NT50AF N5009AF
DANGER
Improper use of this Tool can result in death or serious injury! This Manual contains important information about product safety. Read and understand this Manual before operating the Tool. Never allow anyone (to handle this tool) who has not reviewed this manual.
DANGER
L’utilisation inadéquate de cet outil peut causer une blessure grave et même mortelle! Ce manuel contient d’importantes consignes de sécurité. Lire le manuel attentivement avant d’utiliser l’outil. Ne jamais laisser une personne qui n’a pas lu le manuel utiliser l’outil.
PELIGRO
¡El uso incorrecto de esta pistola de clavos puede ocasionar lesiones graves o la muerte! Este manual contiene información importante acerca de la seguridad del producto. Lea y comprenda este manual antes de usar la pistola de clavos. No permita nunca el uso de esta herramienta por parte de alguien que no haya leído este manual.
1
1
English
IMPORTANT SAFETY INFORMATION ........3
DEFINITIONS OF SIGNAL WORDS ............. 3
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
FOR USING TOOLS .................................4
IMPORTANT SAFETY INSTRUCTIONS FOR USING NT50AF AND N5009AF
FLOORING TOOLS ................................... 9
EMPLOYER’S RESPONSIBILITIES .............. 9
OPERATION
NAME OF PARTS .......................................10
SPECIFICATIONS ....................................... 12
FASTENER SELECTION ............................. 13
ACCESSORIES ...........................................15
STANDARD ACCESSORIES .................. 15
OPTIONAL ACCESSORIES ....................15
CONTENTS
Page
APPLICATIONS ...........................................15
BEFORE OPERATION ................................. 15
WORKING ENVIRONMENT ................... 15
AIR SUPPLY ............................................ 16
LUBRICATION ........................................ 18
COLD WEATHER CARE ..........................18
TESTING THE TOOL .............................. 19
ADJUSTING AIR PRESSURE ................20
LOADING FASTENERS .......................... 20
TOOL OPERATION ..................................... 22
METHODS OF OPERATION ................... 23
INSTALLING TONGUE AND
GROOVE FLOORING .............................. 25
MAINTENANCE
MAINTENANCE AND INSPECTION .......... 27
SERVICE AND REPAIRS ............................. 29
PARTS LIST................................................. 32
Page
Français
SÉCURITÉ ...................................................36
DÉFINITION DES TERMES DE
SIGNALISATION .................................... 36
SÉCURITÉ
IMPORTANTES CONSIGNES DE SÉCURITÉ
POUR L’UTILISATION DES OUTILS ...... 37
IMPORTANTES CONSIGNES DE SÉCURITÉ POUR L’UTILISATION DES OUTILS
À PLANCHER NT50AF ET N5009AF .....43
RESPONSABILITÉS DE L’EMPLOYEUR .... 43
FONCTIONNEMENT
NOM DES PIÈCES ......................................44
FICHE TECHNIQUE ....................................46
CHOIX DES ATTACHES ............................. 47
ACCESSOIRES ...........................................49
ACCESSOIRES STANDARDS ................ 49
ACCESSOIRES FACULTATIFS ...............49
Español
INFORMACION IMPORTANTE DE SEGURIDAD ...72
DEFINICIONES DE LAS PALABRAS DE AVISO .....72
SEGURIDAD
INSTRUCCIONES IMPORTANTES DE SEGU‑
RIDAD PARA USAR HERRAMIENTAS .............73
INSTRUCCIONES IMPORTANTES DE SEGU‑ RIDAD PARA USAR LAS HERRAMIENTAS
PARA PISOS NT50AF Y N5009AF .....................78
RESPONSABILIDADES DEL EMPLEADOR ............79
FUNCIONAMIENTO
NOMBRE DE LAS PIEZAS ......................................80
ESPECIFICACIONES ................................................82
SELECCION DE LOS SUJETADORES ....................83
ACCESORIOS ..........................................................85
ACCESORIOS ESTANDARES ............................85
ACCESORIOS OPCIONALES .............................85
TABLE DES MATIERES
Page
ÍNDICE
Página
UTILISATIONS ............................................49
AVANT DE COMMENCER .......................... 49
ENVIRONNEMENT DE TRAVAIL ...........49
ALIMENTATION EN AIR.........................50
LUBRIFICATION ..................................... 52
SOINS PAR TEMPS FROID .................... 52
ESSAI DE L’OUTIL .................................. 52
RÉGLAGE DE LA PRESSION D’AIR ......54
CHARGEMENT DES ATTACHES ........... 54
FONCTIONNEMENT DE L’OUTIL ..............56
MODES D’UTILISATION ........................ 57
POSE DE LAMES DE BOIS
EMBOUVETÉES .....................................59
ENTRETIEN
ENTRETIEN ET INSPECTION ....................61
SERVICE ET RÉPARATION .........................63
LISTE DES PIÈCES ..................................... 68
APLICACIONES .......................................................85
ANTES DEL FUNCIONAMIENTO ...........................85
AMBIENTE DE TRABAJO ..................................85
SUMINISTRO DE AIRE .......................................86
LUBRICACION ....................................................88
CUIDADO EN CLIMA FRIO.................................88
PRUEBA DE LA HERRAMIENTA ........................89
AJUSTE LA PRESION DE AIRE .........................90
COLOCACION DE SUJETADORES ....................90
FUNCIONAMIENTO DE LA HERRAMIENTA .........92
METODOS DE FUNCIONAMIENTO ..................93
INSTALACION DE PISOS DE RANURA
Y LENGÜETA .....................................................95
MANTENIMIENTO
MANTENIMIENTO E INSPECCION ........................97
SERVICIO Y REPARACIONES .................................99
LISTA DE PIEZAS ..................................................104
Page
Página
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English
IMPORTANT SAFETY INFORMATION
Read and understand tool labels and all of the operating instructions, safety precautions and warnings in this manual before operating or maintaining this Tool. Failure to follow warnings could result in DEATH or SERIOUS INJURY.
Most accidents that result from the operation and maintenance of Tools are caused by the failure to observe basic safety rules and precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by DANGERS and WARNINGS on the Tool and in this Manual.
Never use this Tool for applications other than those specified in this Manual.
DEFINITIONS OF SIGNAL WORDS
DANGER indicates an imminently hazardous situation, which if
WARNING indicates a potentially hazardous situation, which if not
CAUTION indicates a potentially hazardous situation, which if not
NOTE emphasizes essential information.
not avoided, will result in death or serious injury.
avoided, could result in death or serious injury.
avoided, may result in minor or moderate injury, or may cause machine damage.
— 3 —
English
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
FOR USING TOOLS
READ ALL INSTRUCTIONS
DANGER
1. OPERATORS AND OTHERS IN WORK AREA MUST WEAR SAFETY GLASSES WITH SIDE SHIELDS.
from the front and side.
The employer must enforce the use of safety glasses by the Tool operator and others in work area.
When operating the Tool, always wear eye safety glasses with side shields, and make sure others in the work area wear safety glasses, too. Safety glasses must conform to the re‑ quirements of American National Stan‑ dards Institute, ANSI Z87.1 and provide protection against flying particles both
2. NEVER USE OXYGEN OR OTHER BOTTLED GASES. EXPLOSION MAY OCCUR.
3. NEVER POINT TOOL AT YOURSELF OR OTHERS IN WORK AREA.
Respect the Tool as a working implement.
Never use oxygen, combustible gases or any other bottled gases as a power source for the Tool. Use of the above gases is dangerous, as the Tool will explode. Use only clean, dry, regulated compressed air.
WARNING
Always assume the Tool contains fasteners. Never point the Tool at yourself, toward yourself or others whether it contains fasteners or not. If fasteners are mistakenly driven, it can lead to severe injuries. Never engage in horseplay with the Tool.
— 4 —
English
SAFETY ‑ Continued
WARNING
4. KEEP FINGERS AWAY FROM TRIGGER WHEN NOT DRIVING FASTENERS TO AVOID ACCIDENTAL OPERATION.
Never carry the Tool with finger on safety trigger since you could drive a fastener unintentionally and injure yourself or someone else. Always carry the Tool by the handle only.
5. CHOICE OF TRIGGERING METHOD IS IMPORTANT.
Please read and understand page 23 of “METHODS OF OPERATION.”
6. DO NOT EXCEED 90 psi. (6.2 bar 6.3 kgf/cm
exceeds 200 psi (13.7 bar 14 kgf/cm
7. ALWAYS WEAR EAR AND HEAD PROTECTION.
Always wear ear protection to protect your ears from loud noise. Always wear head protection conforming to ANSI Z89.1‑1986 to protect your head from flying objects.
8. STORE TOOL PROPERLY.
When not in use, the Tool should be stored in a dry place. Keep out of reach of children. Lock the storage area.
9. KEEP WORK AREA CLEAN.
Cluttered areas invite injuries. Clear all work areas of unneces‑ sary tools, debris, furniture, etc.
10. NEVER USE IN PRESENCE OF FLAMMABLE LIQUIDS OR GASES.
The Tool produces sparks during operation. Never use the Tool in sites containing lacquer, paint, benzine, thinner, gasoline, gases, adhesive agents, and other materials which are combus‑ tible or explosive.
2
) as the Tool can burst.
2
)
Do not exceed maximum recom‑ mended air pres‑ sure 90 psi (6.2 bar
6.3 kgf/cm Never connect the Tool to pressure which potentially
2
)
— 5 —
English
SAFETY ‑ Continued
WARNING
11. KEEP VISITORS AWAY.
Do not let visitors handle the Tool. All visitors should be kept away from work area.
12. DRESS PROPERLY.
Do not wear loose clothing or jewelry as they can be caught in moving parts. Rubber gloves and nonskid footwear are recom‑ mended when working indoors. Wear protective hair covering to contain long hair.
13. NEVER USE NON RELIEVING COUPLER ON TOOL.
If a non relieving coupler is used on the Tool, the Tool can remain charged with air after disconnecting and thus will be able to drive a fastener even after disconnecting. The Tool and air hose must have a hose coupling such that all pressure is removed from the Tool when the coupling joint is disconnected.
14. CHECK SAFETY BEFORE USE.
Make sure the safety trigger operates properly. Never use the Tool unless the safety trigger is operating properly, otherwise the Tool could drive a fastener unexpectedly. Do not tamper with or remove the safety trigger, otherwise the safety trigger becomes inoperable.
15. KEEP ALL SCREWS AND COVERS TIGHTLY IN PLACE.
Keep all screws and covers tightly mounted. Check their condi‑ tion periodically. Never use the Tool if parts are missing or damaged.
16. DO NOT LOAD FASTENERS WHILE RAM CAP IS CONTACTED OR SAFETY TRIGGER IS OPERATED.
When loading fasteners into the Tool or when connecting the air hose,
1) Do not contact the ram cap.
2) Do not depress the safety trigger; and
3) Keep the Tool pointed downward.
17. KEEP FACE, HANDS AND FEET AWAY FROM DISCHARGE AREA DURING USE.
Never place your face, hands or feet closer than 8 inches (200 mm) from discharge area. A serious injury can result if the fas‑ teners are deflected by the work piece, or are driven away from the point of entry.
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English
SAFETY ‑ Continued
WARNING
18. PLACE TOOL PROPERLY ON WORK PIECE.
Do not drive fasteners on top of other fasteners or with the Tool are too steep of an angle; the fasteners can ricochet and hurt someone.
19. BE CAREFUL OF DOUBLE FIRE DUE TO RECOIL.
Keep face, hands and body away from the discharge area of the tool. The tool may bounce from the recoil of driving a fastener and an unwanted second fastener may be driven possibly caus‑ ing injury.
20. DO NOT DRIVE FASTENERS INTO THIN BOARDS OR NEAR CORNERS AND EDGES OF WORK PIECE.
The fasteners can be driven through or away from the work piece and hit someone.
21. NEVER DRIVE FASTENERS FROM BOTH SIDES OF A WALL AT THE SAME TIME.
The fasteners can be driven into and through the wall and hit a person on the opposite side.
22. CHECK FOR LIVE WIRES.
Avoid the risk of severe electrical shock by checking for live electrical wires that may be hidden by walls, floors or ceilings. Turn off the breaker switch to ensure there are no live wires.
23. NEVER CARRY TOOL BY HOSE.
24. DO NOT OVERREACH.
Keep proper footing and balance at all times.
25. NEVER USE TOOL WHICH IS DEFECTIVE OR OPERATING AB­NORMALLY.
If the Tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it imme‑ diately and arrange for repairs by a Hitachi authorized service center.
26. DO NOT DISCONNECT AIR HOSE FROM TOOL WITH FINGER ON TRIGGER.
The Tool can operate when re‑connected to an air supply.
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English
SAFETY ‑ Continued
WARNING
27. DISCONNECT AIR HOSE FROM TOOL WHEN:
1) Doing maintenance and inspection;
2) Loading fasteners;
3) Clearing a jam;
4) It is not in use;
5) Leaving work area;
6) Moving it to another location; and
7) Handing it to another person. Never attempt to clear a jam or repair the Tool unless you have disconnected air hose from the Tool and removed all remaining fasteners from the Tool. The Tool should never be left unattend‑ ed since people who are not familiar with the Tool might handle it and injure themselves.
28. STAY ALERT.
Watch what you are doing. Use common sense. Do not operate the Tool when you are tired. The Tool should never be used by you if you are under the influence of alcohol, drugs or medica‑ tion that makes you drowsy.
29. HANDLE TOOL CORRECTLY.
Operate the Tool according to the Manual. Never allow the Tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.
30. NEVER USE TOOL FOR APPLICATIONS OTHER THAN THOSE SPECIFIED IN THIS MANUAL.
31. HANDLE TOOL CAREFULLY.
Because of high air pressure in the Tool, cracks in the surface are dangerous. To avoid this, do not drop the Tool or strike the Tool against hard surfaces; and do not scratch or engrave signs on the Tool. Handle the Tool carefully.
32. MAINTAIN TOOL WITH CARE.
Keep the Tool clean and lubricated for better and safer perfor‑ mance.
33. USE ONLY PARTS, ACCESSORIES OR FASTENERS SUPPLIED OR RECOMMENDED BY HITACHI.
Unauthorized parts, accessories, or fasteners may void your warranty and can lead to malfunction and resulting injuries. Only service personnel trained by Hitachi, distributor or employer shall repair the Tool.
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English
SAFETY ‑ Continued
WARNING
34. NEVER MODIFY OR ALTER A TOOL.
Doing so may cause it to malfunction and personal injuries may result.
IMPORTANT SAFETY INSTRUCTIONS FOR USING
NT50AF AND N5009AF FLOORING TOOLS
WARNING
1. NEVER use a hammer with a loose head or splintered handle.
2. Do not tie, tape, or otherwise disable the safety trigger as this
could result in accidental discharge of the Tool causing injury to yourself and others.
3. Do not strike the ram/actuator without pulling the safety trigger.
Hitting the Tool with the safety interlock engaged will severely damage the safety mechanism and the Tool. This abuse and damage is not covered by the warranty.
EMPLOYER’S RESPONSIBILITIES
1. Ensure that this MANUAL is available to operators and person‑
nel performing maintenance.
2. Ensure that Tools are used only when operators and others in
work area are wearing EYE PROTECTION.
3. Enforce the use of EYE PROTECTION by operators and others in
work area.
4. Keep Tools in safe working order.
5. Maintain Tools properly.
6. Ensure that Tools which require repair are not further used
before repair.
SAVE THIS MANUAL AND KEEP
IT AVAILABLE FOR OTHERS!
— 9 —
English
BO DY
RA M CA P
QU IC K
CO NN ECT
- M ALE
DR IV ER GUIDE PLAT E
NO SE
DR IV ER BLADE
PI ST ON
O- RI NG - PISTON O . D .
PU SH ER
SH OE BASE
SH OE
MA GA ZIN E
HA ND LE
SA FE TY TRIGGER
OPERATION
NOTE:
The information contained in this Manual is designed to assist you in the safe operation of the Tool.
Some illustrations in this Manual may show details or at‑ tachments that differ from those on your own Tool.
NAME OF PARTS
NT50AF
— 10 —
BO DY
RA M CA P
QU IC K
CO NN ECT
- M ALE
DR IV ER GUIDE PLAT E
NO SE
DR IV ER BLADE
PI ST ON
O- RI NG - PISTON O . D .
PU SH ER
SH OE BASE
SH OE
MA GA ZIN E
HA ND LE
SA FE TY TRIGGER
N5009AF
English
— 11 —
English
SPECIFICATIONS
Model NT50AF
Operating Pressure 70‑90 psi (4.8‑6.2 bar
4.9‑6.3 kgf/cm
Actuation Hammer Actuated with Safety
Interlock
Dimensions Length x Height x Width
18” x 18‑3/4” x 3‑1/8”
(457mm x 476mm x 79mm) Weight 9 lbs (4.1 kg) Nail Capacity 150 Nails Air Consumption .058 ft3/cycle @ 80 psi
(1.64 ltr/cycle @ 5.5 bar)
(1.64 ltr/cycle @ 5.6 kgf/cm Air Inlet 3/8” NPT Thread
Model N5009AF
Operating Pressure 70‑90 psi (4.8‑6.2 bar
4.9‑6.3 kgf/cm
Actuation Hammer Actuated with Safety
Interlock Diensions
Length x Height x Width
18” x 18‑3/4” x 3‑1/8”
(457mm x 476mm x 79mm) Weight 9.1 lbs (4.1 kg) Staple Capacity 150 Staples Air Consumption .058 ft3/cycle @ 80 psi
(1.64 ltr/cycle @ 5.5 bar)
(1.64 ltr/cycle @ 5.6 kgf/cm Air Inlet 3/8” NPT Thread
2
)
2
)
2
)
2
)
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English
FASTENER SELECTION
Only fasteners shown in the table below can be driven with this Tool.
WARNING
Be sure to use only the genuine HITACHI fasteners for the NT50AF / N5009AF. The use of any other fasteners can result in tool mal­function and/or fastener breakdown, leading to serious injuries.
Dimensions of nails (NT50AF)
Min. Max.16 gauge T & L nails
.06”(1.53mm)
.26”(6.60mm)
1‑3/16” (30mm)
.23”(5.80mm) .12”(3.15mm)
1‑1/2” (38mm)
Dimensions of staples (N5009AF)
Min. Max.15 gauge staples
1/2”(13mm)
1‑1/2”(38mm)
.07”(1.8mm)
2” (50mm)
2”(50mm)
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English
The NT50AF Pneumatic Flooring Nailer, with the standard shoe, drives 1‑1/2” and the 2” T or L nails into the tongue and groove flooring at a 45 degree angle. The orientation of the fastener is as depicted above.
The N5009AF Pneumatic Flooring Stapler, with the standard shoe, drives 1‑1/2” and the 2” staples into the tongue and groove flooring at a 45 degree angle. The orientation of the fastener is as depicted above.
Fastener Application Chart
FASTENER APPLICATION T&G FLOORING
2” T‑Nail / L‑Nail / Staple
Angle Fastener onto 5/8” ‑ 3/4” under‑ layment over joist construction
THICKNESS
3/8”, 1/2”, 9/16”, 5/8”, 3/4”, 33/32”
1‑1/2” T‑Nail / L‑Nail / Staple
Surface (face) Fas‑ tener onto 5/8” ‑ 3/4” underlayment over joist construction
Angle Fastener onto 5/8” ‑ 3/4” underlay‑ ment over concrete slab or hydronic heat‑ ing systems
Surface (face) Fastener onto 5/8” ‑ 3/4” underlayment over concrete slab or hydronic heating systems
— 14 —
3/4”, 33/32”
33/32”
ACCESSORIES
WARNING
Accessories other than those shown below can lead to malfunc­tion and resulting injuries.
STANDARD ACCESSORIES
1. Hammer
2. Shoe Pad 1/2”
3. Wrench Set (Service Parts Kit)
4. Safety Glasses
5. Carrying Case
OPTIONAL ACCESSORIES
1. 9/16” ‑ 3/4” Pre‑Finished (wide profile) Flooring Shoe (Code No. 330389)
2. Nail Set for “T” and “L” Nails (NT50AF) (Code No. 330328)
English
NOTE: Accessories are subject to change without any
obligation on the part of HITACHI.
APPLICATIONS
For installation of tongue and groove solid wood and engineered hardwood flooring.
BEFORE OPERATION
Read over section titled “SAFETY” (pages 4-9).
Make sure of the following before operation.
WORKING ENVIRONMENT
WARNING
No flammable gas, liquid or other flammable objects at work-
site.
Clear the area of children or unauthorized personnel.
— 15 —
English
AIR SUPPLY
DANGER
NEVER use oxygen or other bottled
gases. Explosion may occur.
WARNING
Never connect Tool to pressure which potentially exceeds 200
psi (13.7 bar 14 kgf/cm Never use non relieving coupler on Tool.
1. Power Source
V Use only clean, dry, regulated compressed air as a power source
for this Tool
V Air compressors used to supply compressed air to this Tool
must comply with the requirements of the latest version of ANSI Standard B 19.3 “Safety Standard For Compressors For Process Industries.”
V Moisture or oil in the air compressor may accelerate wear and
corrosion in the Tool. Drain daily.
V Air volume is as important as air pressure. The air volume
supplied to the tool may be inadequate because of undersized fittings and hoses or from the effects of dirt and water in the system. Restricted air flow will prevent the tool from receiving an adequate volume of air, even though the pressure reading is high. The results will be slow operation, jamming, miss‑feeds or reduced driving power. Before evaluating tool problems for these symptoms, trace the air supply from the tool to the supply source for restrictive connectors, swivel fittings, low points con‑ taining water and anything else that would prevent full volume flow of air to the tool.
2
).
2. Filter‑Regulator‑Lubricator
V A pressure regulator with an operating pressure of 0‑125 psi
(0‑8.6 bar 0‑8.8 kgf/cm pressure for safe operation of this Tool. Do not connect this Tool to air pressure which can potentially exceed 200 psi as Tool may fracture or burst, possibly causing injury.
V Filter‑Regulator‑Lubricator units supply an optimum condition
for the Tool and extend the Tool life.
2
) is required to control the operating
— 16 —
English
These units should always be used
Filter .............. The filter removes moisture and dirt mixed in
Regulator ...... The regulator controls the operating pressure for
Lubricator ..... The lubricator supplies an oil mist to the Tool.
compressed air. Drain daily unless fitted with an automatic drain. Keep the filter clean by regular maintenance.
safe operation of the Tool. Inspect the regulator before operation to be sure it operates properly.
Inspect the lubricator before operation to be sure the supply of lubricant is adequate. Use Hitachi pneumatic tool lubricant.
3. Air Hose
Air hoses should have a minimum of 150 psi (10.4 bar 10.6 kgf/
2
cm
) working pressure rating or 150 percent of the maximum pressure that could be produced in the air system. The supply hose should contain a fitting that will provide “quick disconnect‑ ing” from the male plug on the Tool.
4. Hose Coupling
Install a male plug on the Tool which is free flowing and which
will release air pressure from the Tool when disconnected from the supply source. This Tool uses a 3/8” NPT. male plug. The in‑ side diameter should be .275” (7mm) or larger. The fitting must be capable of discharging Tool air pressure when disconnected from the air supply.
5. Air Consumption
The Tool requires 4.2 cfm of free air to operate at the rate of 60
fasteners per minute @ 80 psi. Take the actual rate at which the Tool will be run to determine the amount of air required. For in‑ stance, if your fastener usage averages 30 fasteners per minute, you need 50% of the Tools cfm.
6. Operating Pressure
70 to 90 psi. Select the operating pressure within this range
for best fastener performance. DO NOT EXCEED THIS RECOM‑ MENDED OPERATING PRESSURE.
— 17 —
English
LUBRICATION
Frequent, but not excessive, lubrication is required for best perfor‑ mance. Oil added through the air line connection will lubricate the internal parts. Use Pneumatic Tool Lubricant, Mobil Velocite #10, or equivalent. Do not use detergent oil or additives as these lubricants will cause accelerated wear to the seals and Piston Cushion in the Tool, resulting in poor tool performance and frequent Tool mainte‑ nance.
If no airline lubricator is used, add oil during use into the air fitting on the Tool once or twice a day. Only a few drops of oil at a time are necessary. Too much oil will only collect inside the Tool and will be noticeable in the exhaust cycle.
COLD WEATHER CARE
For cold weather operation, near and below freezing, the moisture in the air line may freeze and prevent Tool operation. We recom‑ mend the use of WINTER FORMULA air tool lubricant (NEW‑MATIC Winter Formula or equivalent) or permanent anti freeze (ethylene glycol) as a cold weather lubricant.
CAUTION: Do not store tools in a cold weather environment to prevent frost or ice formation on the tools operating valves and mechanisms that could cause tool failure.
NOTE: Some commercial air line drying liquids are harmful to O‑rings and seals – do not use these low temperature air dryers without checking compatibility.
CAUTION
Do not operate the Tool at high pressure without fasteners
— 18 —
English
TESTING THE TOOL
WARNING
Operators and others in work area
MUST wear safety glasses with side shields which conforms to ANSI Z87.1 specifications.
WARNING
Never use Tool unless safety trigger is working properly
Manufacturer recommends before each use, check all Screws and Nuts to make sure they are tight and have not “jarred loose” from vibration and use. (Shoe, Shoe Base and Pad, Magazine, Magazine Retainer Bracket, Handle, etc.).
Manufacturer recommends before each use, check the Driver Blade tip for deformation & breakage to prevent improper driving of fas‑ teners and/or to prevent damage to the Tool and Flooring.
Before actually beginning the fastening work, test the Tool by using the check list below. Conduct the tests in the following order.
If abnormal operation occurs, stop using the Tool and contact a Hitachi authorized service center immediately.
1) Adjust the air pressure to 70 psi (4.8 bar , 4.9 kgf/cm M Connect the air hose. M Do not load any fasteners in the Tool. M The Tool must not leak air.
2) Pull the safety trigger. M The Tool must not operate.
3) Remove the finger from the trigger and contact the ram cap. M The Tool must not operate.
4) First, pull the safety trigger. Next, contact the ram cap. M The Tool must operate.
— 19 —
2
)
English
ADJUSTING AIR PRESSURE
WARNING
Do not exceed
90 psi (6.2 bar
6.3 kgf/cm
2
)
Adjust the air pressure at recommended operating pressure 70 – 90 psi (4.9 – 6.2 bar 5 – 6.3 kgf/cm ers and the hardness of workpiece. The correct air pressure is the lowest pressure which will do the job. Using the Tool at a higher than required air pressure unneces‑ sarily over stresses the Tool.
2
) according to the length of fasten‑
LOADING FASTENERS
WARNING
When loading fasteners into the Tool,
1) Do not contact the ram cap.
2) Do not depress the safety trigger; and
3) Keep the Tool pointed downward.
TO PREVENT ACCIDENTAL INJURIES:
Never place a hand or any other part of the body in Tool dis­charge area of Tool while the air supply is connected.
Never point the Tool at anyone else.
Never engage in horseplay.
Never pull the trigger unless nose is directed at the work.
Always handle the Tool with care.
Do not pull the trigger or depress the trip mechanism while loading the Tool.
— 20 —
English
NAIL LOADING: (Hitachi NT50AF Pneumatic Flooring Nailer)
Insert “L” or “T” Nails in the end of the magazine as shown. Pull pusher assembly back to engage pusher to strip of Nails. The Tool is now ready to operate.
STAPLE LOADING: (Hitachi N5009AF Pneumatic Flooring Stapler)
Pull pusher back. Insert a clip of staples. Push pusher forward to engage the staple clip. The Tool is now ready to operate.
— 21 —
English
TOOL OPERATION
Read section titled “SAFETY” ( pages 4-9)
DANGER
Operators and others in work area
MUST wear safety glasses with side shields which conforms to ANSI Z87.1 specifications.
WARNING
NEVER point tool at yourself or others
in work area.
Keep fingers AWAY from trigger when
not driving fasteners to avoid acciden­tal operation.
Never place your face, hands or feet
discharge area when using. The Tool may bounce from the recoil of driving a fastener and an unwanted second fastener may be driven possibly causing injury.
Check operation of the safety mechanism frequently. Do not
use the Tool if the safety is not working correctly as acciden­tal driving of a fastener may result. Do not interfere with the proper operation of the safety mechanism.
The safety trigger is a safety device and should only be pulled
when the Tool is in proper position on the work surface and before the ram/actuator is struck with the mallet.
Do not tie or tape down the safety trigger as the Tool could
discharge if dropped on the plunger. The Tool will not operate unless the trigger is pulled before striking the ram/actuator with the mallet.
Do not use the safety as a disabling mechanism for the ram/
actuator in order to use the Tool to rack the wood. This will severely damage the mechanism and the Tool. This abuse and damage is not covered by the warranty. Use the mallet to rack the flooring, not the Tool.
Do not strike the ram/actuator without pulling the safety trig-
ger! Hitting the Tool with the safety engaged will damage the safety mechanism and the Tool.
Do not drive fasteners on top of other fasteners or with Tool at
too steep of an angle; fasteners can ricochet and hurt someone.
closer than 8 inches (200 mm) from
— 22 —
Do not strike the ram/actuator or any part of the Tool with the
metal portion of the mallet. Use the rubber capped end only to prevent possible injury and/or damage to the Tool.
Do not drive fasteners into thin boards or near corners and
edges of work piece. Fasteners can be driven through or away from work piece and hit someone.
Do not overdrive fasteners. NOFMA states that one reason for
split tongues is overdriving.
Never use Tool which is defective or operating abnormally.
Do not use Tool as a hammer.
Disconnect air hose from Tool when:
1) It is not in use;
2) Leaving work area;
3) Moving it to another location; and
4) Handing it to another person.
Wear safety glasses and safety shoes for protection against
foreign objects.
Never use a Hammer with a loose head or splintered handle.
Use only fasteners from Hitachi.
Air supply hoses should have a minimum working pressure
rating of 150 psi or 150 percent of the maximum pressure pro­duced in the power source, whichever is higher.
Check all hoses before connecting to ensure that they are free
from dirt, grit, or particles that could alter the performance of the tool.
An airline Filter and In-Line Air Regulator adjustable to 125 psi
max are required.
NEVER use a defective tool. Replace worn or damaged parts
immediately. Be sure that the Safety Trigger and operating mechanisms operate correctly and that all screws and seals are securely tightened at all times.
English
METHODS OF OPERATION
After connection with power source is made, check to be sure that the airline Regulator pressure is 70‑90 psi. Note: Some materials may require a higher pressure in order to countersink the fastener. Harder Material Flooring requires more pressure than typical Oak or Maple. Face Nailing requires approximately 5 psi or more than Angle Nailing.
Ensure that Tool is in proper working order and that there is no leaking of air. If there is an air leak, Disconnect Immediately! Ar‑ range for repairs by a Hitachi authorized service center. After being sure Tool is operable, place Tool in position to be used. Always place the Tool in proper position against the flooring to be fastened before depressing the trigger and striking the ram.
— 23 —
English
The NT50AF Pneumatic Flooring Nailer and N5009AF Pneumatic Flooring Stapler have a safety trigger that prevents accidental op‑ eration if ram cap is hit while connected to power source. Squeeze safety lever to enable the Tool. Releasing the safety lever re‑engag‑ es the safety and renders the Tool inoperable.
To operate Tool, depress safety trigger while Tool is in position of use, and tap the ram cap with a minimal stroke from the hammer.
If on the first initial operation a fastener does not eject into the flooring, repeat hammer blow. This will ensure that the driver blade/Piston is properly reset to allow the driver blade/piston to be in the correct position to drive the fastener.
DO NOT OVERPOWER THE TOOL– A 90lb static force will oper‑ ate the Tool. This is easily achieved by a tap of the Hammer. If the Flooring is warped or bowed, the ram can be hit firmly to tighten the flooring. Try to avoid this constant wear, as abusive blows by the hammer could damage tool and / or internal parts.
DO NOT HIT THE TOOL HARD
This Tool is pneumatically powered and requires only actuation by depressing the safety trigger and tapping the ram head.
Note: The NT50AF Pneumatic Flooring Nailer and N5009AF Pneu‑ matic Flooring Stapler will not drive a fastener if the ram cap is struck by hammer and the safety trigger is not depressed.
The NT50AF Pneumatic Flooring Nailer and N5009AF Pneumatic Flooring Stapler are user‑friendly and following these simple instructions, will insure a very high quality hardwood flooring installation.
If the fastener is not properly seated, increase pressure incremen‑ tally until fastener is seated. DO NOT EXCEED 90 PSI!
WARNING
Keep your finger off the trigger except during fastening opera-
tion, because serious injury could result if the contact ram accidentally contacts you or others in the work area.
Keep hands and body away from the discharge area. The Tool
may bounce from recoil of driving a fastener and unwanted subsequent fastener may be driven, possibly causing injury.
Some types of loaded fasteners can spark out of the muzzle
during a driving operation. Exercise caution!
— 24 —
English
INSTALLING TONGUE AND GROOVE FLOORING
Caution regarding use of this Tool to install pre-finished flooring
This Tool was designed for use in installing unfinished hardwood flooring. It can be used to install pre‑finished flooring when used with the pre‑finish flooring accessory shoe; however, caution must be used to ensure that the finish is not damaged by the Tool. In all flooring applications, it is recommended that the Tool be tested on a sample section to be certain that the Tool and technique of use do not leave marks on the finish. This procedure should be followed before each job due to variations in flooring and Tool condition.
After squaring the floor and allowing for expansion as recommend‑ ed by the Wood Flooring Industry (NWFA, NOFMA and MFMA), install felt vapor barrier and use chalk line to identify location of subfloor nails prior to racking wood to be installed. This will help prevent hitting subfloor nails which can cause damage to the driver blade and jamming. Place the grooved edge of the first row of flooring towards the wall on the side of the room from which you are starting.
Face nail first four (4) rows of flooring.
Install the tongue and groove shoe.
Place the groove of the fifth row of flooring over the tongue of the fourth row of flooring and tighten using the hammer. Depress the safety trigger, and tap ram head of the Tool with the tongue and groove shoe installed.
Slide the Tool along the tongue of the flooring to the location at which you desire to place the next fastener.
Continue until you have completely fastened all but the last five (5) rows of flooring. Install and face nail in place the remaining five (5) rows of flooring.
— 25 —
English
These steps are provided as a simple guideline for proper instal‑ lation technique. Should you encounter a situation not covered here or have additional questions regarding the NT50AF Pneumatic Flooring Nailer and N5009AF Pneumatic Flooring Stapler and their use please contact us at 866‑775‑9429. Should you require detailed information regarding wood flooring installation we suggest you contact:
National Oak Flooring Manufacturers Association
901‑526‑5016 Visit their web site http://www.nofma.org. or
National Wood Flooring Association
800‑422‑4556 Visit their web site http://www.woodfloors.org. or
Maple Flooring Manufacturers Association, Inc.
847‑480‑9138 Visit their web site http://www.maplefloor.org.
— 26 —
MAINTENANCE
English
NOTE:
The information contained in this Manual is designed to assist you in the safe maintenance of the Tool.
Some illustrations in this Manual may show details or at‑ tachments that differ from those on your own Tool.
MAINTENANCE AND INSPECTION
Read section titled “SAFETY” (page 4-9)
WARNING
Disconnect air hose and remove all fasteners from Tool when:
1) doing maintenance and inspection; and
2) clearing a jam.
1. Resetting the Piston / Driver Blade
Disconnect from the Air source. Unload all of the fasteners from the magazine. Make sure there are no fasteners in the guide chamber. Reconnect the air source to the Tool. While squeezing the safety lever, push the ram down and hold for three (3) seconds and release. Load fasteners and proceed with the operation of the Tool.
2. Inspecting the Magazine
o
DISCONNECT THE AIR HOSE
o
Clean the magazine. Remove dust or wooden tips which may have accumulated in the magazine.
3. Storing
o
When not in use for an extended period, apply a thin coat of the lubricant to the steel parts to avoid rust.
o
Do not store the Tool in a cold weather environment. When not in use, the Tool should be stored in a warm and dry place.
o
Keep out of reach of children.
— 27 —
English
4. Warning Label
Change the WARNING LABEL if missing or damaged. A new WARNING LABEL is available from a Hitachi Authorized Service Center.
5. Maintenance Chart (see page 29)
6. Operator Troubleshooting (see page 30)
7. Service Parts List
A. Item No. B. Code No. C. Description
CAUTION
Repair, modification and inspection of Hitachi Power Tools
must be carried out by an Hitachi Authorized Service Center. This Parts List will be helpful if presented with the tool to the Hitachi Authorized Service Center when requesting repair or other maintenance. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.
MODIFICATIONS:
Hitachi Power Tools are constantly being improved and modified to incorporate the latest technological advancements. Accordingly, some parts (i.e.: code numbers and/or design) may be changed without prior notice.
— 28 —
English
SERVICE AND REPAIRS
WARNING
Only service personnel trained by Hitachi, distributor or em-
ployer shall repair the Tool.
Use only Hitachi parts supplied or recommended by Hitachi for
repair.
All quality Tools will eventually require servicing or replacement of parts because of wear from normal use.
In order to achieve the optimal performance of the NT50AF Pneu‑ matic Flooring Nailer and N5009AF Pneumatic Flooring Stapler preventative maintenance is recommended.
NOTE:
Specifications are subject to change without any obligation on the part of HITACHI.
Maintenance Chart
ACTION WHY HOW
Drain air line filter daily
Keep lubricator filled. Keep the Tool lubri‑
Clean filter element ‑ then blow air through filter in direction oppo‑ site to normal flow.
Clean magazine and feeder mechanism.
Keep safety trigger working properly.
Lubricate the Tool after use.
Drain air compressor. Keep the Tool operat‑
Prevent accumulation of moisture and dirt.
cated. Prevent clogging of
filter with dirt.
Prevent a jam. Blow clean daily.
Promote operator safety and efficient Tool operation.
Extend the life of the Tool.
ing properly.
Open manual petcock.
Fill with Hitachi pneu‑ matic tool lubricant.
Follow manufacturer’s instructions.
Blow clean daily.
Supply 5‑10 drops of lubricant into the Tool.
Open petcock on air compressor tank.
— 29 —
English
Operator Troubleshooting
Most minor problems can be resolved quickly and easily using the table below. If problems persist, contact a Hitachi authorized service center for assistance.
PROBLEM OR
QUESTION
Trigger valve housing leaks air
Trigger valve stem leaks air
Frame/nose leaks air Loose nose screws Tighten and recheck.
Frame/cap leaks air Damaged seal Contact Hitachi for
Failure to cycle Air supply restriction Check air supply
Lack of power; slow to cycle
O‑ring cut or cracked. Contact Hitachi for
O‑ring/seals cut or cracked
O‑ring is cut or cracked Contact Hitachi for
Piston cushion is cracked/ worn
Loose cap screws Tighten and recheck.
Tool dry, lack of lubri‑ cation
Worn head valve O‑ rings
Tool dry, lack of lubri‑ cation
Broken cylinder cap spring
O‑rings/seals cut or cracked
Exhaust blocked Contact Hitachi for
Dirt/tar build up on driver
Head valve dry Contact Hitachi for
Air pressure too low Check air supply
CAUSE CORRECTIVE ACTION
replacement. Contact Hitachi for
replacement.
replacement. Contact Hitachi for
replacement.
replacement.
equipment Use Air Tool Lubricant
Contact Hitachi for replacement.
Use Air Tool Lubricant
Contact Hitachi for replacement.
Contact Hitachi for replacement.
replacement. Contact Hitachi for
replacement.
replacement.
equipment
‑ Continued ‑
— 30 —
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