Hitachi NR90AE, NR90AD User Manual

Instruction and safety manual Manuel d'instructions et de sécurité Instrucciones y manual de seguridad
Model Nailer Modèle Cloueur Modelo Clavador
NR 90AD (S) • NR 90AE (S)
NR 90AD (S) NR 90AE (S)
DANGER
Improper use of this Nailer can result in death or serious injury! This Manual contains important information about product safety. Read and understand this Manual before operating the Nailer. Never allow anyone who has not reviewed this manual.
DANGER
Une utilisation incorrecte et sans respecter la sécurité de ce cloueur risque d’entraîner la mort ou des blessures graves ! Ce manuel renferme des instructions importantes sur la sécurité de l’outil. Lire et bien assimiler ce manuel avant d’utiliser le cloueur. Ne jamais laisser les personnes n'ayant pas étutdié le manuel utiliser l'outil.
PELIGRO
¡La utilización inadecuada e insegura de este clavador puede resultar en lesiones serias o en la muerte! Este manual contiene información importante sobre la seguridad del producto. Lea y entienda este manual antes de utilizar el clavador. No deje manejar esta herramienta a nadie que no haya leído este manual.
English
CONTENTS
Page
IMPORTANT INFORMATION .................................... 3
DEFINITIONS OF SIGNAL WORDS .......................... 3
EXPLANATION OF THE NAILING ACTION
OF THE HITACHI NAILER ................................... 3
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
FOR USING NAILERS ........................................... 4
EMPLOYER’S RESPONSIBILITIES ............................ 7
OPERATION
NAME OF PARTS ...................................................... 8
SPECIFICATIONS ....................................................... 9
NAIL SELECTION ....................................................... 9
ACCESSORIES ......................................................... 10
STANDARD ACCESSORIES ............................... 10
OPTIONAL ACCESSORIES ................................. 10
APPLICATIONS ........................................................ 10
BEFORE OPERATION .............................................. 11
WORKING ENVIRONMENT ................................ 11
Page
AIR SUPPLY ......................................................... 11
LUBRICATION ..................................................... 12
COLD WEATHER CARE....................................... 12
TESTING THE NAILER ........................................ 12
ADJUSTING AIR PRESSURE ............................. 14
LOADING NAILS ................................................. 14
NAILER OPERATION ............................................... 15
METHODS OF OPERATION ................................ 16
ADJUSTING THE NAILING DEPTH .................... 18
MAINTENANCE
MAINTENANCE AND INSPECTION ....................... 19
SERVICE AND REPAIRS .......................................... 20
PARTS LIST .............................................................. 64
Français
TABLE DE MATIERES
Page
INFORMATION IMPORTANTE ............................... 22
DEFINITION DES MOTS DE SIGNALISATION EXPLICATION DE L’ACTION DE CLOUAGE DU
CLOUEUR HITACHI .......................................... 22
SECURITE
CONSIGNES DE SECURITE IMPORTANTES POUR
L’UTILISATION DU CLOUEUR ........................ 23
RESPONSABILITES DE L’EMPLOYEUR ................. 26
UTILISATION
NOM DES PIECES ................................................... 27
SPECIFICATIONS ..................................................... 28
SELECTION DES CLOUS ........................................ 28
ACCESSOIRES ......................................................... 29
ACCESSOIRES STANDARD ............................... 29
ACCESSOIRES EN OPTION ................................ 29
APPLICATIONS ........................................................ 29
AVANT L’UTILISATION ........................................... 30
Español
.............. 22
ÍNDICE
Página
INFORMACIÓN IMPORTANTE ............................... 43
DEFINICIÓN DE LAS PALABRAS CLAVE ............... 43
EXPLICACIÓN LA ACCIÓN DE CLAVADO DEL
CLAVADOR HITACHI ........................................ 43
SEGURIDAD
INSTRUCCIONES IMPORTANTES DE SEGURIDAD PARA LA
UTILIZACIÓN DEL CLAVADOR
RESPONSABILIDADES DEL EMPRESARIO ........... 47
OPERACIÓN
NOMENCLATURA ................................................... 48
ESPECIFICACIONES ................................................ 49
SELECCIÓN DE CLAVOS ........................................ 49
ACCESORIOS ........................................................... 50
ACCESORIOS ESTÁNDAR ................................. 50
ACCESORIOS OPCIONALES .............................. 50
APLICACIONES ........................................................ 50
ANTES DE LA OPERACIÓN .................................... 51
.................................... 44
ENVIRONNEMENT DE TRAVAIL ........................ 30
ALIMENTATION D’AIR........................................ 30
GRAISSAGE ........................................................ 31
ENTRETIEN PAR TEMPS FROID ........................ 31
ESSAI DU CLOUEUR .......................................... 31
RÉGLAGE DE LA PRESSION D’AIR.................... 33
CHARGEMENT DES CLOUS .............................. 33
UTILISATION DU CLOUEUR .................................. 34
MÉTHODES D’UTILISATION .............................. 35
RÉGLAGE DE LA PROFONDEUR DE CLOUAGE ...
ENTRETIEN
ENTRETIEN ET INSPECTION .................................. 39
ENTRETIEN ET REPARATIONS .............................. 40
LISTE DES PIECES ................................................... 64
Página
ENTORNO DE TRABAJO .................................... 51
SUMINISTRO DE AIRE ....................................... 51
LUBRICACIÓN ..................................................... 52
CUIDADOS PARA CLIMAS FRÍOS ..................... 52
PRUEBA DEL CLAVADOR .................................. 52
AJUSTE DE LA PRESIÓN DE AIRE .................... 54
CARGA DE CLAVOS ........................................... 54
OPERACIÓN DEL CLAVADOR ................................ 55
MÉTODOS DE OPERACIÓN ............................... 56
AJUSTE DE LA PROFUNDIDAD DE CLAVADO ...
MANTENIMIENTO
MANTENIMIENTO E INSPECCIÓN ........................ 60
SERVICIO Y REPARACIONES ................................. 61
LISTA DE PIEZAS .................................................... 64
Page
37
58
2
English
IMPORTANT INFORMATION
Read and understand tool labels and all of the operating instructions, safety precautions and warnings in this manual before operating or maintaining this nailer. Failure to follow warnings could result in DEATH or SERIOUS INJURY.
Most accidents that result from the operation and maintenance of Nailers are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by DANGERS and WARNINGS on the Nailer and in this Manual.
Never use this Nailer for applications other than those specified in this Manual.
DEFINITIONS OF SIGNAL WORDS
DANGER indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury, or may cause machine damage.
NOTE emphasizes essential information.
EXPLANATION OF THE NAILING ACTION OF THE HITACHI NAILER
SINGLE SEQUENTIAL ACTUATION MECHANISM:
First, press the push lever against the workpiece; next, pull the trigger to drive the nail.
After nailing once, nailing will not be possible again until the trigger is released and
pressed again.
CONTACT ACTUATION MECHANISM:
First, press the push lever against the workpiece; next, pull the trigger to drive the nail.
First, pull the trigger; next, press the push lever against the workpiece to drive the nail.
If the trigger is held back, a nail will be driven each time the push lever is pressed against
the workpiece.
3
English
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
FOR USING NAILERS
READ ALL INSTRUCTIONS
DANGER
1. OPERATORS AND OTHERS IN WORK AREA MUST WEAR SAFETY GLASSES WITH SIDE SHIELDS.
2. NEVER USE OXYGEN OR OTHER BOTTLED GASSES. EXPLOSION MAY OCCUR.
When operating the Nailer, always wear safety glasses with side shields, and make sure others in work area wear safety glasses, too. Safety glasses must conform to the requirements of American National Standards Institute, ANSI Z87.1 and provide protection against flying particles both from the front and side.
The employer must enforce the use of safety glasses by the Nailer operator and others in work area.
Never use oxygen, combustible gases or any other bottled gases as a power source for the Nailer. Use of the above gases is dangerous, as the Nailer will explode. Use only clean, dry, regulated compressed air.
WARNING
3. NEVER POINT TOOL AT YOURSELF OR OTHERS IN WORK AREA.
4. KEEP FINGERS AWAY FROM TRIGGER WHEN NOT DRIVING FASTENERS TO AVOID ACCIDENTAL FIRING.
Never carry the Nailer with finger on trigger since you could drive a fastener unintentionally and injure yourself or someone else. Always carry the Nailer by the handle only.
5. CHOICE OF TRIGGERING METHOD IS IMPORTANT.
Read and understand section titled “METHODS OF OPERATION”. (pages 16 – 18)
6. DO NOT EXCEED 120 psi. (8.3 bar 8.5 kgf/cm
4
Always assume the Nailer contains fasteners. Never point the Nailer at yourself toward yourself or others, whether it contains fasteners or not. If fasteners are mistakenly driven, it can lead to severe injuries. Never engage in horseplay with the Nailer. Respect the Nailer as a working implement.
2
Do not exceed maximum recommended air pressure 120 psi (8.3 bar 8.5 kgf/cm2). Never connect the Nailer to pressure which potentially exceeds 200 psi (13.7 bar 14 kgf/cm2) as the Nailer can burst.
)
SAFETY — Continued
WARNING
English
7. ALWAYS WEAR EAR AND HEAD PROTECTION.
Always wear ear protection to protect your ears from loud noise. Always wear head protection to protect your head from flying objects.
8. STORE NAILER PROPERLY.
When not in use, the Nailer should be stored in a dry place. Keep out of reach of children. Lock the storage area.
9. KEEP WORK AREA CLEAN.
Cluttered areas invite injuries. Clear all work areas of unnecessary tools, debris, furniture, etc.
10. NEVER USE IN PRESENCE OF FLAMMABLE LIQUIDS OR GASES.
The Nailer produces sparks during operation. Never use the Nailer in sites containing lacquer, paint, benzine, thinner, gasoline, gases, adhesive agents, and other materials which are combustible or explosive.
11. KEEP VISITORS AWAY.
Do not let visitors handle the Nailer. All visitors should be kept safely away from work area.
12. DRESS PROPERLY.
Do not wear loose clothing or jewelry as they can be caught in moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.
13. NEVER USE NON RELIEVING COUPLER ON NAILER.
If a non relieving coupler is used on the Nailer, the Nailer can remain charged with air after disconnecting and thus will be able to drive a fastener even after disconnecting. The Nailer and air hose must have a hose coupling such that all pressure is removed from the Nailer when the coupling joint is disconnected.
14. CHECK PUSH LEVER BEFORE USE.
Make sure the push lever operates properly. (The push lever may be called “Safety”.) Never use the Nailer unless
the push lever is operating properly, otherwise the Nailer could drive a fastener unexpectedly. Do not tamper with or remove the push lever, otherwise the push lever becomes inoperable.
15. KEEP ALL SCREWS AND COVERS TIGHTLY IN PLACE.
Keep all screws and covers tightly mounted. Check their condition periodically. Never use the Nailer if parts are missing or damaged.
16. DO NOT LOAD FASTENERS WITH TRIGGER OR PUSH LEVER DEPRESSED.
When loading fasteners into the Nailer or when connecting the air hose,
1) do not pull the trigger;
2) do not depress the push lever; and
3) keep the Nailer pointed downward.
17. KEEP HANDS AND FEET AWAY FROM FIRING HEAD DURING USE.
Never place your hands or feet closer than 8 inches (200 mm) from the firing head. A serious injury can result if the fasteners are deflected by the workpiece, or are driven away from the point of entry.
18. PLACE NAILER PROPERLY ON WORKPIECE.
Do not drive fasteners on top of other fasteners or with the Nailer at too steep of an angle; the fasteners can ricochet and hurt someone.
19. BEFORE STARTING WORK, CHECK THE NAILING OPERATION SWITCHING DEVICE.
This Hitachi nailer includes a nailing operation switching device. Before starting work, check the setting of the operation switching device. If the switching device is not set properly, the nailer will not operate correctly.
20. BE CAREFUL OF DOUBLE FIRE DUE TO RECOIL.
If the push lever is unintentionally allowed to re-contact the workpiece following recoil, an unwanted fastener will be driven. In order to avoid this undesirable double fire,
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English
SAFETY — Continued
WARNING
Intermittent operation (Trigger firing)
1) Set the switching device to SINGLE SEQUENTIAL ACTUATION MECHANISM.
2) Pull the trigger rapidly and firmly.
Continuous operation (Push lever firing)
1) Do not press the nailer against the wood with excessive force.
2) Separate the nailer from the wood as it recoils after nailing.
21. DO NOT DRIVE FASTENERS INTO THIN BOARDS OR NEAR CORNERS AND EDGES OF WORKPIECE.
The fasteners can be driven through or away from the workpiece and hit someone.
22. NEVER DRIVE FASTENERS FROM BOTH SIDES OF A WALL AT THE SAME TIME.
The fasteners can be driven into and through the wall and hit a person on the opposite side.
23. CHECK FOR LIVE WIRES.
Avoid the risk of severe electrical shock by checking for live electrical wires that may be hidden by walls, floors or ceilings. Turn off the breaker switch to ensure there are no live wires.
24. NEVER CARRY NAILER BY HOSE.
25. DO NOT OVERREACH.
Keep proper footing and balance at all times.
26. NEVER USE NAILER WHICH IS DEFECTIVE OR OPERATING ABNORMALLY.
If the Nailer appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a Hitachi authorized service center.
27. DO NOT DISCONNECT AIR HOSE FROM NAILER WITH FINGER ON TRIGGER.
The Nailer can fire when re-connected to an air supply.
28. DISCONNECT AIR HOSE FROM NAILER WHEN:
1) doing maintenance and inspection;
2) clearing a jam;
3) it is not in use;
4) leaving work area;
5) moving it to another location; and
6
6) handing it to another person. Never attempt to clear a jam or repair the Nailer unless you have disconnected air hose from the Nailer and removed all remaining fasteners from the Nailer. The Nailer should never be left unattended since people who are not familiar with the Nailer might handle it and injure the themselves.
29. STAY ALERT.
Watch what you are doing. Use common sense. Do not operate the Nailer when you are tired. The Nailer should never be used by you if you are under the influence of alcohol, drugs or medication that makes you drowsy.
30. HANDLE NAILER CORRECTLY.
Operate the Nailer according to this Manual. Never allow the Nailer to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.
NEVER USE NAILER FOR APPLICATIONS
31. OTHER THAN THOSE SPECIFIED IN THIS MANUAL.
32. HANDLE NAILER CAREFULLY.
Because of high air pressure in the Nailer, cracks in the surface are dangerous. To avoid this, do not drop the Nailer or strike the Nailer against hard surfaces; and do not scratch or engrave signs on the Nailer. Handle the Nailer carefully.
33. MAINTAIN NAILER WITH CARE.
Keep the Nailer clean and lubricated for better and safer performance.
34. USE ONLY PARTS, ACCESSORIES OR FASTENERS SUPPLIED OR RECOMMENDED BY HITACHI.
Unauthorized parts, accessories, or fasteners may void your warranty and can lead to malfunction and resulting injuries. Only service personnel trained by Hitachi, distributor or employer shall repair the Nailer.
35. NEVER MODIFY OR ALTER A NAILER.
Doing so may cause it to malfunction and personal injuries may result.
SAFETY — Continued
WARNING
EMPLOYER’S RESPONSIBILITIES
English
1. Ensure that this MANUAL is available to operators and personnel performing maintenance.
2. Ensure that Nailers are used only when operators and others in work area are wearing EYE PROTECTOR.
SAVE THIS MANUAL AND KEEP IT AVAILABLE FOR OTHERS!
3. Enforce the use of EYE PROTECTOR by operators and others in work area.
4. Keep Nailers in safe working order.
5. Maintain Nailers properly.
6. Ensure that Nailers which require repair are not further used before repair.
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English
NOTE:
The information contained in this Manual is designed to assist you in the safe operation of the Nailer.
Some illustrations in this Manual may show details or attachments that differ from those on your own Nailer.
NAME OF PARTS
OPERATION
Nailing operation switching device
Upward position
Switching Device
Exhaust Cover
Piston O-Ring
Piston
Driver Blade
Nose
Push Lever
Head Guard
SINGLE SEQUENTIAL ACTUATION MECHANISM (Switching device: upward position)
Switching Device
Trigger
Nail Feeder (A)
Nail Feeder (B)
Body
Ribbon Spring
Switching Device
Cap
Magazine
Downward position
CONTACT ACTUATION MECHANISM (Switching device: downward position)
Air Plug (Sold separately)
Nail Stopper
Firing Head (Outlet)
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SPECIFICATIONS
English
Model Operating pressure Dimensions
Length × Height × Width Weight Nail capacity
Air consumption
18-3/16" × 12-11/16" × 4-15/16" 20-3/4" × 12-11/16" × 4-15/16" (462 mm × 322 mm × 125 mm) (527 mm × 322 mm × 125 mm)
NR90AD (S) NR90AE (S) 70 – 120 psi (4.9 – 8.3 bar, 5 – 8.5 kgf/cm
7.0 lbs. (3.2 kg) 7.5 lbs. (3.4 kg)
50 – 74 nails (2 strips) 64 – 70 nails (2 strips)
3
/cycle at 100 psi
.088 ft
(2.5 ltr/cycle at 6.9 bar)
(2.5 ltr/cycle at 7 kgf/cm
Air inlet
3/8 NPT Thread
NAIL SELECTION
WARNING
Be sure to use only the genuine HITACHI nails for the NR90AD (S) or the NR90AE (S). The use of any other nails can result in tool malfunction and/or nail breakdown, leading to serious injuries.
Only nails shown in the Table below can be driven with this Nailer.
NR90AD (S)
Paper collated strip nails Min. Max. Clipped-head nails
.266"
(6.8 mm)
.303"
(7.7 mm)
2
)
2
)
2" (50 mm)
.113"
(2.9 mm)
3-1/2" (90 mm)
.148"
(3.8 mm)
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English
NR90AE (S)
Plastic-collated strip nails Min. Max. Full-head nails
.286"
(7 mm)
2" (50 mm)
(7.6 mm)
3-1/2" (90 mm)
.3"
.113"
(2.9 mm)
ACCESSORIES
DANGER
Accessories other than those shown below can lead to malfunction and resulting injuries.
STANDARD ACCESSORIES
1
1 Safety glasses................................... 1
AOPTIONAL ACCESSORIES
... sold separately
Pneumatic Tool Lubricant
.8 oz. (25 cc) oil feeder (Code No. 877153) 4 oz. (120 cc) oil feeder (Code No. 874042) 1 quart (1 ltr) can (Code No. 876212)
NOTE: Accessories are subject to change
without any obligation on the part of HITACHI.
10
.148"
(3.8 mm)
APPLICATIONS
Floor and wall framing.Truss build-up, Window build-up.Subflooring and roof decking.Wall sheathing.Mobile home and modular housing
construction.
English
BEFORE OPERATION
Read section titled “SAFETY” (pages 4 – 7).
Make sure of the followings before operation.
WORKING ENVIRONMENT
WARNING
No flammable gas, liquid or other flammable objects at worksite.
Clear the area of children or unauthorized personnel.
AIR SUPPLY
DANGER
NEVER use oxygen or other bottled gases. Explosion may occur.
WARNING
Never connect Nailer to pressure which potentially exceeds 200 psi (13.7 bar 14 kgf/cm2).
Never use non relieving coupler on Nailer.
2. Filter-Regulator-Lubricator Use a regulator with a pressure range of
0 – 120 psi (0 – 8.3 bar 0 – 8.5 kgf/cm
2
Filter-regulator-lubricator units supply
an optimum condition for the Nailer and extend the Nailer life. These units should always be used.
Filter ............ The filter removes
moisture and dirt mixed in compressed air. Drain daily unless fitted with an automatic drain. Keep the filter clean by regular maintenance.
Regulator .... The regulator controls the
operating pressure for safe operation of the Nailer. Inspect the regulator before operation to be sure it operates properly.
Lubricator ... The lubricator supplies an
oil mist to the Nailer. Inspect the lubricator before operation to be sure the supply of lubricant is adequate. Use Hitachi pneumatic tool lubricant.
Regulator
).
1. Power source Use only clean, dry, regulated
compressed air as a power source for this Nailer.
Air compressors used to supply
compressed air to this Nailer must comply with the requirements of the latest version of ANSI Standard B 19.3 “Safety Standard For Compressors For Process Industries”.
Moisture or oil in the air compressor may
accelerate wear and corrosion in the Nailer. Drain daily.
Nailer Side
Compressor Side
Filter
Lubricator
3. Air hose Air hose must have a minimum working
pressure rating of 150 psi (10.4 bar 10.6
2
kgf/cm
) or 150% of the maximum pressure produced in the system, whichever is higher.
4. Air consumption Using the Air consumption table and the Air compressor size formula, find a correct compressor size.
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English
Air consumption table
Operating pressure
Air ft
psi 80 90 100 (bar) (5.5) (6.2) (6.9)
2
(kgf/cm
) (5.6) (6.3) (7)
3
/cycle .062 .075 .088
consumption (ltr/cycle) (1.7) (2.1) (2.5)
Air compressor size formula
Amount of air required = number of Nailers
× average nails driven each minute per Nailer × air consumption at given air pressure × safety factor (always 1.2)
Example: 2 Nailers operating at 100 psi
driving 30 nails per minute Amount of air required = 2 × 30 × .088 (2.5) × 1.2 = 6.3 CFM (ft
3
/min) (180 ltr/min) After making the calculations as shown above, you should find a compressor providing 6.3 CFM of air that is required.
LUBRICATION
It is important that the Nailer be properly lubricated. Without proper lubrication, the Nailer will not work properly and parts will wear prematurely. Use Hitachi pneumatic tool lubricant.
Do not use detergent oil or additives. These lubricants will harm the O-rings and other rubber parts. This will cause the Nailer to malfunction.
Filter-regulator-lubricator units should
always be used. Keep the lubricator filled with Hitachi pneumatic tool lubricant.
If a lubricator is not available, supply 5 –
10 drops of Hitachi pneumatic tool lubricant into the air plug on the Nailer twice a day.
COLD WEATHER CARE
Do not store the Nailer in a cold weather
environment. Keep the Nailer in a warm area until beginning the work.
If the Nailer is already cold, bring it in a
warm area and allow the Nailer to warm up before use. 1 Reduce the air pressure to 64 psi (4.4
2
bar 4.5 kgf/cm
).
2 Remove all nails from the Nailer. 3 Connect the air hose and free-fire
(blank-fire) the Nailer. The lowered air pressure will be enough to free-fire the Nailer. Slow speed operation tends to warm up the moving part.
CAUTION:
Do not free-fire the Nailer at high pressure.
TESTING THE NAILER
DANGER
Operators and others in work area MUST wear safety glasses with side shields which conforms to ANSI Z87.1 specifications.
WARNING
Never use Nailer unless push lever is operating properly.
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English
Before actually beginning the nailing work, test the Nailer by using the checklist below. Conduct the tests in the following order. If abnormal operation occurs, stop using the Nailer and contact a Hitachi authorized serv­ice center immediately.
(1) DISCONNECT AIR HOSE FROM NAILER.
REMOVE ALL NAILS FROM NAILER.
ALL SCREWS MUST BE
TIGHTENED. If any screws are loose, tighten them.
THE PUSH LEVER AND TRIGGER
MUST MOVE SMOOTHLY.
Set the switching device to the upward position (SINGLE SEQUENTIAL ACTUATION MECHANISM). (Set the switching device to the upward position completely as shown in the diagram. Otherwise, it will not operate properly.)
Upward position
Switching Device
THE NAILER MUST NOT LEAK AIR.
(3) Remove the finger from the trigger and
press the push lever against the workpiece.
THE NAILER MUST NOT OPERATE.
Trigger
Push Lever
Do not connect air hose
(2) Adjust the air pressure to 70 psi (4.9 bars
2
5 kgf/cm
). Connect the air hose. Do not load any nails in the Nailer.
Do not pull Trigger Depress Push Lever
(4) Separate the push lever from the
workpiece. Next, point the nailer downward, pull the trigger and then wait in that position for 5 seconds or longer.
THE NAILER MUST NOT OPERATE.
Pull Trigger
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English
(5) 1 Without touching the trigger,
depress the push lever against the workpiece.
Pull the trigger. THE NAILER MUST OPERATE. 2 Remove the finger from the trigger. Nailer operation will end (the driver
blade will return to the top).
(6) Set the switching device to the
downward position (CONTACT ACTUATION MECHANISM). (Set the switching device to the downward position completely as shown in the diagram. Otherwise, it will not operate properly.)
Switching Device
Downward position
With the Nailer off the workpiece, pull the trigger. Depress the push lever against the workpiece.
THE NAILER MUST OPERATE.
(7) If no abnormal operation is observed,
you may load nails in the Nailer. Drive nails into the workpiece that is the same type to be used in the actual application.
THE NAILER MUST OPERATE
PROPERLY.
ADJUSTING AIR PRESSURE
WARNING
Do not exceed 120 psi (8.3 bar 8.5 kgf/
2
cm
).
Adjust the air pressure at recommended operating pressure 70 – 120 psi (4.9 – 8.3 bar 5 – 8.5 kgf/cm2) according to the length of nails and the hardness of workpiece. The correct air pressure is the lowest pressure which will do the job. Using the Nailer at a higher than required air pressure unnecessarily over stresses the Nailer.
LOADING NAILS
WARNING
When loading nails into Nailer,
1) do not pull trigger;
2) do not depress push lever; and
3) keep Nailer pointed downward.
(1) Insert nail strip into the back of the
magazine.
Magazine
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English
(2) Slide the nail strip forward in the
magazine. The nail strip should pass the nail stopper.
Nail Stopper
(3) Pull the nail feeder (B) back to engage
the nail feeder (A) to the nail strip.
Nail Feeder (B)
Nail Feeder (A)
Removing the nails:
1 Pull the nail feeder (B) backward. 2 Return the nail feeder (B) forward quietly
while pushing the nail feeder (A).
3 Push the nail stopper toward the
magazine side, and pull out nails from the back of the magazine.
1
Nail Feeder (A)
2
Nail Feeder (B)
Nail Stopper
3
Nails
NOTE:
Quietly push the Nail Feeders (A) and (B) against the nail. If the Nail Feeders (A) and (B) are released from backward the magazine and bumped against the nail, the connecting paper of the nail can be damaged.
Use nail strip of more than 5 nails.
5
The Nailer is now ready to operate.
NAILER OPERATION
Read section titled “SAFETY”(pages 4 – 7).
DANGER
Operators and others in work area MUST wear safety glasses with side shields which conforms to ANSI Z87.1 specifications.
WARNING
NEVER point tool at yourself or others in work area.
15
English
Keep fingers AWAY from trigger when not driving nails to avoid accidental firing.
Choice of triggering method is important. Please read and understand “Methods of Operation” below.
Before starting work, check the nailing operation switching device. This Hitachi nailer includes a nailing operation switching device. Before starting work, make sure that the switching device is properly set. If the switching device is not set properly, the nailer will not operate correctly.
Never place your hands or feet closer than 8 inches (200 mm) from firing head when using.
Do not drive nails on the top of other nails or with Nailer at too steep of an angle; nails can ricochet and hurt someone.
Do not drive nails into thin boards or near corners and edges of workpiece. Nails can be driven through or away from workpiece and hit someone.
Never drive nails from both sides of a wall at the same time. Nails can be driven into and through the wall and hit a person on the opposite side.
Never use Nailer which is defective or operating abnormally.
Do not use Nailer as hammer.
Disconnect air hose from Nailer when:
1) it is not in use;
2) leaving work area;
3) moving it to another location; and
4) handing it to another person.
This Hitachi nailer is equipped with a nailer operation switching device. Use SINGLE SEQUENTIAL ACTUATION MECHANISM or CONTACT ACTUATION MECHANISM in accordance with the work to be performed.
Explanation of the various nailing operations SINGLE SEQUENTIAL ACTUATION
MECHANISM: First, press the push lever against the workpiece; next, pull the trigger to drive the nail. After nailing once, nailing will not be possible again until the trigger is released and pressed again.
CONTACT ACTUATION MECHANISM:
First, press the push lever against the workpiece; next, pull the trigger to drive the nail. First, pull the trigger; next, press the push lever against the workpiece to drive the nail. If the trigger is held back, a nail will be driven each time the push lever is pressed against the workpiece.
METHODS OF OPERATION
This Nailer is equipped with the push lever and does not operate unless the push lever is depressed (upward position). There are two methods of operation to drive nails with this Nailer. They are:
1. Intermittent operation (Trigger fire):
2. Continuous operation (Push lever fire):
(1) Intermittent operation (Trigger fire)
Use the SINGLE SEQUENTIAL ACTUATION MECHANISM setting.
WARNING
For intermittent operation, set the switching device to the upward position completely. (i.e. Set to SINGLE SEQUENTIAL ACTUATION MECHANISM.)
To avoid double firing or accidental firing due to recoil.
1) Set the switching device to SINGLE
SEQUENTIAL ACTUATION MECHANISM.
2) Pull the trigger rapidly and firmly.
1 Set the switching device to the
upward position (to set to SINGLE SEQUENTIAL ACTUATION MECHANISM).
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(Set the switching device to the upward position completely as shown in the diagram. Otherwise, it will be set to CONTACT ACTUATION MECHANISM.)
2 Position the nail outlet on the
workpiece with finger off the trigger.
3 Depress the push lever firmly until it
is completely depressed.
4 Pull the trigger to drive a nail. 5 Remove finger from the trigger.
To continue nailing in a separate location, move the nailer along the wood, repeating steps 2 - 5 as required.
1 Upward position
Switching Device
Trigger
WARNING
To avoid double firing or accidental firing due to recoil.
1) Do not press the nailer against the
wood with excessive force.
2) Separate the nailer from the wood as
it recoils after nailing.
1 Set the switching device to the
downward position (to set to CONTACT ACTUATION MECHANISM). (Set the switching device to the downward position completely as shown in the diagram. Otherwise, it will not operate properly.)
2 Pull the trigger with the Nailer off the
workpiece.
3 Depress the push lever against the
workpiece to drive a nail.
4 Move the Nailer along the workpiece
with a bouncing motion. Each depression of the push lever will
drive a nail. As soon as the desired number of nails have been driven, remove finger from the trigger.
4
3
Push Lever
WARNING
A nail will fire each time the trigger is depressed as long as the push lever remains depressed.
(2) Continuous operation (Push lever fire)
Using CONTACT ACTUATION MECHANISM
Switching Device
1 Downward position
Previously pull the trigger
2
4
Push Lever
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English
WARNING
Keep your finger off the trigger except during fastening operation, because serious injury could result if the push lever accidentally contacts you or others in work area.
Keep hands and body away from the discharge area. This Hitachi nailer may bounce from the recoil of driving a fastener and unwanted subsequent fastener may be driven, possibly causing injury.
Some types of loaded nails can spark out of the muzzle during a nail driving operation. Exericise caution!
The SINGLE SEQUENTIAL ACTUATION MECHANISM is for use where precision fastener placement is desired.
The SINGLE SEQUENTIAL ACTUATION MECHANISM may reduce the possibility of bodily injury to you or others in the work area compared to the CONTACT ACTUATION MECHANISM. This is because
it is less likely to drive an unwanted nail if you keep the trigger pulled and accidentally bump the push lever against yourself or others.
The SINGLE SEQUENTIAL ACTUATION MECHANISM may also reduce the speed of operation compared to the CONTACT ACTUATION MECHANISM. The SINGLE SEQUENTIAL ACTUATION MECHANISM is recommended to inexperienced users.
2) remove all nails from the Nailer;
3) supply 5 – 10 drops of Hitachi pneumatic tool lubricant into the air plug on the Nailer; and
4) open the petcock on the air compressor tank to drain any moisture.
ADJUSTING THE NAILING DEPTH
To assure that each nail penetrates to the same depth, be sure that:
1) the air pressure to the Nailer remains constant (regulator is installed and working properly), and
2) the Nailer is always held firmly against the workpiece.
If nails are driven too deep or shallow into the workpiece, adjust the nailing in the following order. 1 DISCONNECT AIR HOSE FROM NAILER.
Adjuster
2 If nails are driven too deep, turn the
adjuster to the shallow side.
2
Too Deep
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Disconnect air hose
Turn Adjuster
Flush
NOTE:
If all warnings and instructions are followed, safe operation is possible with all two systems: SINGLE SEQUENTIAL ACTUATION MECHANISM and CONTACT ACTUATION MECHANISM.
Always handle nails and package carefully. If nails are dropped, collating plastic may be broken.
After nailing:
1) disconnect air hose from the Nailer;
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If nails are driven too shallow, turn the adjuster to the deep side.
2
Too Shallow
Turn Adjuster
Flush
English
3 Stop turning the adjuster when a suitable
position is reached for a nailing test.
4 Connect the air hose.
ALWAYS WEAR EYE PROTECTOR. Perform a nailing test.
MAINTENANCE
NOTE:
The information contained in this Manual is designed to assist you in the safe maintenance of the Nailer.
Some illustrations in this Manual may show details or attachments that differ from those on your own Nailer.
MAINTENANCE AND INSPECTION
Read section titled “SAFETY” (pages 4 – 7).
WARNING
Disconnect air hose and remove all nails
from Nailer when:
1) doing maintenance and inspection; and
2) clearing a jam.
1. Inspecting the magazine
1 DISCONNECT AIR HOSE. 2 Clean the magazine. Remove paper
chips or wooden chips which may have accumulated in the magazine. Lubricate it with Hitachi pneumatic tool lubricant.
5 DISCONNECT AIR HOSE FROM NAILER. 6 Choose a suitable position for the
adjuster.
CAUTION
Check that the nail feeder slides smoothly by pulling it with finger. If not smooth, nails can be driven at an irregular angle and hurt someone.
2. Storing
When not in use for an extended period,
apply a thin coat of the lubricant to the steel parts to avoid rust.
Do not store the Nailer in a cold weather
environment. Keep the Nailer in a warm area.
When not in use, the Nailer should be
stored in a warm and dry place. Keep out of reach children.
3. WARNING LABEL
Change the WARNING LABEL if missing or damaged. A new WARNING LABEL is available from a Hitachi authorized service center.
Cloth
1
Disconnect air hose
Warning Label
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English
4. Maintenance chart (See page 20)
5. Operator troubleshooting (See page 21)
6. Service parts list A: Item No. B: Code No. C: No. Used D: Remarks
CAUTION
Repair, modification and inspection of
Hitachi Power Tools must be carried out by a Hitachi Authorized Service Center. This Parts List will be helpful if presented with the tool to the Hitachi Authorized Service Center when requesting repair or other maintenance. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.
MODIFICATIONS
Hitachi Power Tools are constantly being improved and modified to incorporate the latest technological advancements. Accordingly, some parts (i.e. code numbers and/or design) may be changed without prior notice.
SERVICE AND REPAIRS
WARNING
Only service personnel trained by Hitachi, distributor or employer shall repair the Nailer.
Use only parts supplied or recommended by Hitachi for repair.
All quality Nailers will eventually require servicing or replacement of parts because of wear from normal use.
NOTE:
Specifications are subject to change without any obligation on the part of HITACHI.
Maintenance chart
ACTION WHY HOW
Drain air line filter daily. Prevent accumulation of Open manual petcock.
Keep lubricator filled. Keep the Nailer Fill with Hitachi pneumatic
Clean filter element — then Prevent clogging of filter Follow manufacturer’s blow air through filter in with dirt. instructions. direction opposite to normal flow.
Clean magazine and feeder Prevent a jam. Blow clean daily. mechanism.
Keep push lever working Promote operator safety and Blow clean daily. properly. efficient Nailer operation.
Lubricate the Nailer after Extend the Nailer life. Supply 5 – 10 drops of nailing. lubricant into the Nailer.
Drain air compressor. Keep the Nailer operated Open petcock on air
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moisture and dirt.
lubricated. tool lubricant.
properly. compressor tank.
English
Operator troubleshooting
Most minor problems can be resolved quickly and easily using the table below. If problems persist, contact a Hitachi authorized service center for assistance.
PROBLEM CHECK METHOD CORRECTION
Nailer operates, Check for a jam. Clear a jam. but no nail is driven.
Weak drive. Check air pressure. Increase air pressure. (Do not Slow to cycle. exceed 120 psi (8.3 bars,
Drives too deep. Check air pressure. Reduce air pressure.
Skipping nails. Check for proper nails. Use only recommended nails. Intermittent feed.
Nails jam. Check for proper nails. Use only recommended nails. Driven nail is bent.
Drives properly during Check inside diameter of air Use larger air hose. normal operation, hose. but does not drive fully at faster nailing speeds.
Check function of nail feeder Clean and lubricate. per page 19.
Ribbon spring weakened or Replace ribbon spring. damaged?
Check for proper nails. Use only recommended nails.
8.5 kgf/cm2))
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Use Hitachi pneumatic tool
lubricant. Driver blade worn? Contact Hitachi for Piston O – ring worn or
replacement. damaged?
(Adjust 70 – 120 psi)
Check function of nail feeder Clean and lubricate. per page 19.
Ribbon spring weakened or Replace ribbon spring. damaged?
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Use Hitachi pneumatic tool
lubricant. Piston O – ring cut or heavily Contact Hitachi for
worn? replacement. Nail feeder (A) worn or Replace nail feeder (A).
damaged?
Driver blade worn? Contact Hitachi for
replacement. Nail feeder (A) worn or Replace nail feeder (A).
damaged?
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