Hitachi nr 65ak2 Instruction And Safety Manual

Instruction and safety manual Manuel d’instructions et de sécurité Instrucciones y manual de seguridad

Model Modèle Modelo

NR 65AK2 NR 65AK2 (S)

“STRAP-TITE™”

NR65AK2

ONLY FOR USE WITH PRE-PUNCHED HOLED METAL CONNECTOR

NR65AK2(S)

Nailer Cloueur

Clavador

DANGER

Improper use of this Nailer can result in death or serious injury! This Manual contains important information about product safety. Read and understand this Manual before operating the Nailer. Never allow anyone who has not reviewed this manual to use the tool. This manual should be stored in safe place. Only for use with Pre-Punched Holded Metal connector.

DANGER

Une utilisation incorrecte et sans respecter la sécurité de ce cloueur risque d’entraîner la mort ou des blessures graves ! Ce manuel renferme des instructions importantes sur la sécurité de l’outil. Lire et bien assimiler ce manuel avant d’utiliser le cloueur. Cet outil ne doit jamais être utilisé par une personne n’ayant pas pris connaissance du manuel. Ce mode d’emploi doit être conservé dans un endroit sûr. Utiliser uniquement avec connecteur métallique à trous pré-perforés.

PELIGRO

¡La utilización inadecuada e insegura de este clavador puede resultar en lesiones serias o en la muerte! Este manual contiene información importante sobre la seguridad del producto. Lea y entienda este manual antes de utilizar el martillo neumático. La herramienta no deberá utilizarse sin haber leído previamente este manual. Este manual debe ser guardado en un lugar seguro. Sólo para usar con el conector de metal perforado prepunzonado.

English

IMPORTANT SAFETY INFORMATION ....................3

DEFINITIONS OF SIGNAL WORDS ......................... 3

EXPLANATION OF THE NAILING ACTION

OF THE HITACHI NAILER ...................................3

SAFETY

IMPORTANT SAFETY INSTRUCTIONS - FOR

USING NAILERS .................................................4

EMPLOYER’S RESPONSIBILITIES .........................8

OPERATION

NAME OF PARTS ..................................................... 9

SPECIFICATIONS ..................................................... 9

NAIL SELECTION ...................................................10

ACCESSORIES....................................................... 10

STANDARD ACCESSORIES............................. 10

OPTIONAL ACCESSORIES ..............................10

APPLICATIONS ...................................................... 10

Page Page

CONTENTS

BEFORE OPERATION ............................................10

WORKING ENVIRONMENT .............................. 10

AIR SUPPLY ...................................................... 11

LUBRICATION ................................................... 11

COLD WEATHER CARE ................................... 12

TESTING THE NAILER ..................................... 12

ADJUSTING AIR PRESSURE ...........................13

LOADING NAILS ............................................... 14

NAILER OPERATION ............................................. 15

METHODS OF OPERATION ............................. 15

MAINTENANCE

MAINTENANCE AND INSPECTION ...................... 17

SERVICE AND REPAIRS ........................................ 18

PARTS LIST ............................................................58

Français

INFORMATION IMPORTANTE DE SÉCURITÉ ......20

DEFINITION DES MOTS DE SIGNALISATION ......20

EXPLICATION DE L’ACTION DE CLOUAGE DU

CLOUEUR HITACHI ..........................................20

SECURITE

CONSIGNES DE SÉCURITÉ IMPORTANTES POUR

L’UTILISATION DU CLOUEUR .......................... 21

RESPONSABILITES DE L’EMPLOYEUR ...............26

UTILISATION

NOM DES PIECES .................................................. 27

SPECIFICATIONS ................................................... 27

SELECTION DES CLOUS ......................................28

ACCESSOIRES....................................................... 28

ACCESSOIRES STANDARD.............................28

ACCESSOIRES EN OPTION ............................ 28

APPLICATIONS ......................................................28

Español

INFORMACIÓN IMPORTANTE SOBRE

SEGURIDAD ...................................................... 39

DEFINICIÓN DE LAS PALABRAS CLAVE .............39

EXPLICACIÓN LA ACCIÓN DE CLAVADO DEL

CLAVADOR HITACHI ........................................39

SEGURIDAD

INSTRUCCIONES IMPORTANTES DE SEGURIDAD

PARA LA UTILIZACIÓN DEL CLAVADOR ........40

RESPONSABILIDADES DEL EMPRESARIO .........45

OPERACIÓN

NOMENCL ATURA .................................................. 46

ESPECIFICACIONES .............................................46

SELECCIÓN DE CLAVOS ......................................47

ACCESORIOS ........................................................ 47

ACCESORIOS ESTÁNDAR ............................... 47

ACCESORIOS OPCIONALES...........................47

APLICACIONES ...................................................... 47

TABLE DES MATIÈRES

Page Page

ÍNDICE

Página Página

AVANT L’UTILISATION ...........................................28

ENVIRONNEMENT DE TRAVAIL ......................28

ALIMENTATION D’AIR .......................................29

GRAISS AGE ...................................................... 29

ENTRETIEN PAR TEMPS FROID .....................30

ESSAI DU CLOUEUR ........................................30

RÉGLAGE DE LA PRESSION D’AIR ................. 32

CHARGEMENT DES CLOUS ............................32

UTILISATION DU CLOUEUR ..................................33

MÉTHODES D’UTILISATION ............................34

ENTRETIEN

ENTRETIEN ET INSPECTION ................................ 36

ENTRETIEN ET REPARATIONS ............................37

LISTE DES PIÈCES ................................................ 58

ANTES DE LA OPERACIÓN ...................................47

ENTORNO DE TRABAJO .................................48

SUMINISTRO DE AIRE .....................................48

LUBRICACIÓN .................................................. 49

CUIDADOS PARA CLIMAS FRÍOS ...................49

PRUEBA DEL CLAVADOR ................................ 49

AJUSTE DE LA PRESIÓN DE AIRE .................. 51

CARGA DE CLAVOS ......................................... 51

OPERACIÓN DEL CLAVADOR ..............................52

MÉTODOS DE OPERACIÓN ............................53

MANTENIMIENTO

MANTENIMIENTO E INSPECCIÓN .......................55

SERVICIO Y REPARACIONES ...............................56

LISTA DE PIEZAS ..................................................58

English

IMPORTANT SAFETY INFORMATION

Read and understand tool labels and all of the operating instructions, safety precautions and warnings in this manual before operating or maintaining this Nailer. Failure to follow warnings could result in DEATH or SERIOUS INJURY

Most accidents that result from the operation and maintenance of Nailers are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.

Basic safety precautions are outlined in the “SAFETY” section of this Manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identiﬁ ed by DANGERS and WARNINGS on the Nailer and in this Manual.

NEVER use this Nailer for applications other than those speciﬁ ed in this Manual.

DEFINITIONS OF SIGNAL WORDS DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or

may cause machine damage.

NOTE emphasizes essential information.

EXPLANATION OF THE NAILING ACTION OF THE HITACHI NAILER

○

SINGLE SEQUENTIAL ACTUATION MECHANISM: First, press the push lever against the wood; next, pull the trigger to drive the fastener. After nailing once, nailing will not be possible again until the Trigger is released and pressed again.

English

SAFETY

IMPORTANT SAFETY INSTRUCTIONS - FOR USING NAILERS

INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS

●

General

To reduce the risks of electric shock, ﬁ re, and injury to persons, READ ALL THE INSTRUCTIONS BEFORE

USING THE TOOL.

DANGER

1. OPERATORS AND OTHERS IN WORK AREA

MUST WEAR EYE PROTECTION (SAFETY GLASSES WITH SIDE SHIELDS).

When operating the Nailer, always wear safety glasses with side shields, and make sure others in work area wear safety glasses, too. Safety glasses must conform to the requirements of American National Standards Institute, ANSI Z87.1 and provide protection against ﬂ ying particles both from the front and side.

The employer must enforce the use of safety glasses

by the Nailer operator and others in work area.

2. NEVER USE OXYGEN OR OTHER BOTTLED

GASES. EXPLOSION MAY OCCUR.

Never use oxygen, combustible gases or any other bottled gases as a power source for the Nailer. Use of the above gases is dangerous, as the Nailer will explode. Use only clean, dry, regulated compressed air.

3. NEVER DRIVE NAILS INTO METAL OR

CONCRETE.

YES NO

4. ALWAYS BE AWARE OF POSITION OF FIRING HEAD.

YES NO

work surface

When the ﬁ ring head is pointed away from work

surface, injuries can occur.

5. KEEP THE TOOL ALIGNED WITH THE PREPUNCHED METAL HOLE WHEN FIRING.

YES Zone

80 deg.

50 deg.

Zone

Metal hole

Insert the nail point in direct alignment to the pre-

punched metal hole.

Do not align with the surface at an angle of less than

50 degrees.

WOOD

50 deg.

NO Zone

METAL

•

pre-punched holed

metal

•

wood

If the nail is driven into metal or concrete directly, it

could ricochet and hurt yourself as well as others.

•

no-holed metal

•

concrete

SAFETY — Continued

WARNING

English

6. NEVER POINT TOOL AT YOURSELF OR OTHERS IN WORK AREA.

Always assume that the Nailer contains fasteners. Never point the Nailer toward yourself or others, whether it contains fasteners or not. If fasteners are mistakenly driven, it can lead to severe injuries. Never engage in horseplay with the Nailer. Respect the Nailer as a working implement.

When using tools, basic precautions should always be followed, Including the following:

7. DO NOT PLACE FINGER ON TRIGGER AND KEEP FINGER AWAY FROM THE TRIGGER WHEN NOT DRIVING FASTENERS TO AVOID ACCIDENTAL FIRING.

Never carry the Nailer with ﬁ nger on Trigger since

you could drive a fastener unintentionally and injure yourself or someone else.

Always carry the Nailer by the handle only.

8. CHOICE OF TRIGGERING METHOD IS IMPORTANT.

Read and understand section titled “METHODS OF

OPERATION.” (page 15 – 16)

1. Work area

(1) Keep the work area clean and well lighted.

Cluttered benches and dark areas increase the risks

of electric shock, ﬁ re, and injury to persons.

(2) Do not operate the Nailer in explosive

atmospheres, such as in the presence of ﬂ ammable liquids, gases, or dust.

The Nailer is able to create sparks resulting in the

ignition of the dust or fumes.

(3) Keep bystanders, children, and visitors away

while operating the Nailer. Distractions are able to

result in the loss of control of the Nailer.

2. Personal safety

(1) Stay alert. Watch what you are doing and use

common sense when operating the Nailer. Do not use the Nailer while tired or under the inﬂ uence of drugs, alcohol, or medication.

A moment of inattention while operating the Nailer

increases the risk of injury to persons.

(2) Dress properly. Do not wear loose clothing or

jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts.

Loose clothes, jewelry, or long hair increases the

risk of injury to persons as a result of being caught in moving parts.

(3) Avoid unintentional starting. Be sure the switch

is oﬀ before connecting to the air supply. Do

not carry the Nailer with your ﬁ nger on the switch or connect the Nailer to the air supply with the switch on.

(4)

the air source before making adjustments, doing Nailer maintenance, clearing jams, touching the Push Lever, when not in use, leaving work area, loading, or unloading the Nailer, handing

it to another person. Never attempt to clear a jam or repair the Nailer unless you have disconnected air hose from the Nailer and removed all remaining fasteners from the Nailer. The Nailer should never be left unattended since people who are not familiar with the Nailer might handle it and injure the themselves.

Such precautionary measures reduce the risk of

injury to persons.

(5) Do not overreach. Keep proper footing and

balance at all times. Proper footing and balance

enables better control of the Nailer in unexpected situations.

(6) Use safety equipment. A dust mask, non-skid

safety shoes and a hard hat must be used for the applicable conditions.

(7)

ear protection.

(8) Always wear head protection. Always wear head protection to protect your

head from ﬂ ying objects.

(9) Do not attach the hose or Nailer to your body.

Attach the hose to the structure to reduce the risk of

loss of balance if the hose shifts.

– Disconnect the Nailer from

– Risk of hearing loss. Wear

English

SAFETY — Continued

WARNING

(10) – Place Nailer properly on

workpiece. Do not fasten on top of another fastener.

This is able to cause the fastener to be deﬂ ected and hit someone, or cause the Nailer to react and result in a risk of injury to persons.

3. Nailer use and care

(1) Use clamps or another practical way to secure

and support the workpiece to a stable platform.

Holding the work by hand or against the body is

unstable and is able to lead to loss of control.

(2) Do not force the Nailer. Use the correct Nailer for

the application. The correct Nailer will do the job better and safer at the rate for which the Nailer is designed.

(3) Do not use the Nailer if the switch does not

turn the Nailer on or oﬀ . Any Nailer that cannot be

controlled with the switch is dangerous and must be repaired.

Never use Nailer which is defective or operating

abnormally. If the Nailer appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a Hitachi authorized service center.

(4) Disconnect the Nailer from the air source before

making any adjustments, changing accessories, or storing the Nailer. Such preventive safety

measures reduce the risk of starting the Nailer unintentionally.

(5) Store the Nailer when it is idle out of reach of

children and other untrained persons. A Nailer is

dangerous in the hands of untrained users.

(6) Maintain the Nailer with care. Keep the

Nailer Clean and lubricated for better and safer performance.

(7) Check for misalignment or binding of moving

parts, breakage of parts, and any other condition that aﬀ ects the Nailer's operation.

If damaged, have the Nailer serviced before using.

Because of high air pressure in the Nailer, cracks in the surface are dangerous. To avoid this, do not drop the Nailer or strike the Nailer against hard surfaces; and do not scratch or engrave signs on the Nailer. Many accidents are caused by poorly maintained Nailers. There is a risk of bursting if the Nailer is damaged.

(8) Use only accessories that are identiﬁ ed by

Hitachi for the speciﬁ c Nailer. Use of an accessory

not intended for use with the speciﬁ c Nailer , increases the risk of injury to persons.

(9) Use only those fasteners listed in the

Accessories section of this manual. Fasteners not

identiﬁ ed for use with this Nailer by Hitachi are able to result in a risk of injury to persons or Nailer damage when used in this Nailer.

4. Service

(1) Tool service must be performed only by qualiﬁ ed

repair personnel.

(2) When servicing a Nailer, use only identical

replacement parts. Use only authorized parts.

(3) Use only the lubricants supplied with the Nailer

or speciﬁ ed by Hitachi.

5. Air source

(1) Never connect to an air source that is capable of

exceeding 200 psi (13.7 bar 14 kgf/cm

Over pressurizing the Nailer is able to result in

bursting, abnormal operation, breakage of the Nailer or serious injury to persons.

DO NOT EXCEED 120 psi (8.3 bar 8.5 kgf/cm2).

Use only clean, dry, regulated compressed air at the

rated pressure or within the rated pressure range as marked on the Nailer.

Always verify prior to using the Nailer that the air

source has been adjusted to the rated air pressure or within the rated air-pressure range.

(2) Never use oxygen, carbon dioxide, combustible

gases or any bottled gas as an air source for the Nailer. Such gases are capable of explosion and

serious injury to persons.

6. Others

(1) Before starting work, check the nailing operation

switching device.

This Hitachi nailer includes a nailing operation

switching device.

SAFETY — Continued

WARNING

English

Before starting work, check the setting of the

operation switching device.

If the switching device is not set properly, the nailer

will not operate correctly.

(2) Be careful of double ﬁ re due to recoil. If the Push

Lever is unintentionally allowed to re-contact the workpiece following recoil, an unwanted fastener will be driven. In order to avoid this undesirable double ﬁ re,

○

Intermittent operation (Trigger ﬁ ring)

1) Set the switching device to SINGLE SEQUENTIAL ACTUATION MECHANISM.

2) Pull the trigger rapidly and ﬁ rmly.

○

Continuous operation (Push lever ﬁ ring)

1) Set the switching device to CONTACT ACTUATION MECHANISM.

2) Do not press the nailer against the wood with excessive force.

3) Separate the nailer from the wood as it recoils after nailing.

(3) Never Use NON relieving coupler on Nailer. If a

non relieving coupler is used on the Nailer, the Nailer can remain charged with air after disconnecting and thus will be able to drive a fastener even after disconnecting. The Nailer and air hose must have a hose coupling such that all pressure is removed from the Nailer when the coupling joint is disconnected.

(4) Check Push Lever before use. Make sure the

Push Lever operates properly. (The Push Lever may be called “Safety”.) Never use the Nailer unless the Push Lever is operating properly, otherwise the Nailer could drive a fastener unexpectedly. Do not tamper with or remove the Push Lever, otherwise the Push Lever becomes inoperable.

(5) Keep all screws and covers tightly in place. Keep

all screws and covers tightly mounted.

Check their condition periodically. Never use the

Nailer if parts are missing or damaged.

(6) Do not load fasteners with Trigger or Push Lever

depressed. When loading fasteners into the Nailer

or when connecting the air hose,

1) do not depress the Trigger;

2) do not depress the Push Lever; and

3) keep the Nailer pointed downward.

(7) Keep hands and feet away from ﬁ ring head

during use. Never place your hands or feet closer

than 8 inches (200 mm) from the ﬁ ring head. A serious injury can result if the fasteners are deﬂ ected by the workpiece, or are driven away from the point of entry.

(8) Do not drive fasteners into thin boards or near

corners and edges of workpiece.

The fasteners can be driven through or away from the

workpiece and hit someone.

(9) Never drive fasteners from both sides of a wall

at the same time. The fasteners can be driven into

and through the wall and hit a person on the opposite side.

(10) Check for live wires. Avoid the risk of severe

electrical shock by checking for live electrical wires that may be hidden by walls, ﬂ oors or ceilings. Turn oﬀ the breaker switch to ensure there are no live wires.

(11) Never carry Nailer by hose. (12) Do not disconnect air hose from Nailer with

ﬁ nger on Trigger. The Nailer can ﬁ re when re- connected to An air supply.

(13) Handle Nailer correctly. Operate the Nailer

according to this Manual. Never allow the Nailer to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.

(14) Never use Nailer for applications other than

those speciﬁ ed in this manual.

(15) Never modify or alter a Nailer. Doing so may cause

it to malfunction and personal injuries may result.

(16) Only for installation purpose of pre-punched

holed metal connector to wood stud.

(17) B efor e eac h ﬁ ring, be sure to position and insert

the ﬁ rst nail point through the metal hole.

This tool and nails are designed for metal connector

with pre-punched holes.

Drive nails into work surface only; never into materials

too hard to penetrate.

If the nail is not positioned and insert properly, it could

ricochet and hurt yourself or someone.

If you are not sure to position and insert the nail

through the metal hole, never drive nails.

Never drive nails into metal. Only drive into pre-

punched metal holes.

English

SAFETY — Continued

WARNING

(18) A lways poi nt ﬁ rst nail protruded from nose away

from yourself and others.

Keep your face, hands, feet and other body parts,

as well as those of other persons away from the nose muzzle to avoid possible injury during use and carrying.

EMPLOYER’S RESPONSIBILITIES

1. Ensure that this MANUAL is available to operators and personnel performing maintenance.

2. Ensure that Nailers are used only when operators and others in work area are wearing EYE PROTECTION.

3. Enforce the use of EYE PROTECTION by operators and others in work area.

SAVE THIS MANUAL AND

KEEP IT AVAILABLE FOR OTHERS!

4. Keep Nailers in safe working order.

5. Maintain Nailers properly.

6. Ensure that Nailers which require repair are not further used before repair.

English

OPERATION

NOTE: The information contained in this Manual is designed to assist you in the safe operation of the Nailer.

Some illustrations in this Manual may show details or attachments that diﬀ er from those on your own Nailer.

NAME OF PARTS

Exhaust Cover

Piston O-Ring

Piston

Driver Blade

Nose

Push Lever

SPECIFICATIONS

Top Cover

Trig ge r

Body

Nail Feeder

Feeder Plate Knob

Magazine Cover

Nail Gate

Cap

Magazine

Model NR65AK2 NR65AK2(S)

Operating pressure 80 – 120 psi (5.4 – 8.3 bar 5.5 – 8.5 kgf/cm Dimensions

Length × Height × Width

17-5/8" × 13-3/16" × 3-3/8"

(448 mm × 335 mm × 85 mm)

11-13/16" × 13-3/16" × 3-3/8"

(300 mm × 335 mm × 85 mm)

)

Weight 6.4 lbs (2.9 kg) 5.7 lbs (2.6 kg) Nail capacity Long magazine: 44 nails (2 strips) Short magazine: 22 nails (1 strip)

/cycle at 100 psi

.063 ft

Air consumption

(1.8 ltr/cycle at 6.9 bar)

(1.8 ltr/cycle at 7 kgf/cm

)

Air inlet 3/8 NPT Thread

English

NAIL SELECTION

WARNING

●

Be sure to use only the genuine HITACHI nails for the NR65AK2 / NR65AK2 (S). The use of any other nails

can result in tool malfunction and/or nail breakdown, leading to serious injuries.

Only nails shown in the Table below can be driven with this Nailer.

Min. Max.

Paper-collated strip nails Full-head nails

.280"

(7.1 mm)

.280"

(7.1 mm)

(8d) .131 × 1-1/2" (3.3 × 38 mm) (10d) .148 × 1-1/2" (3.8 × 38 mm) (10d) .148 × 2-1/2" (3.8 × 64 mm) (16d) .162 × 2-1/2" (4.1 × 64 mm)

1-1/2" (38 mm)

(3.3 mm)

ACCESSORIES

WARNING

●

Accessories other than those shown below

can lead to malfunction and resulting injuries.

STANDARD ACCESSORIES

Eye protection ........................................................1

OPTIONAL ACCESSORIES

○

Pneumatic Tool Lubricant .8 oz. (25 cc) oil feeder (Code No. 877153) 4 oz. (120 cc) oil feeder (Code No. 874042) 1 quart (1 ltr) can (Code No. 876212)

NOTE: Accessories are subject to change without any

obligation on the part of HITACHI.

... sold separately

2-1/2" (64 mm)

.13 1"

.16 2"

(4.1 mm)

APPLICATIONS

DANGER

●

Pre-punched holed metal connector to wood

stud installation only.

●

Never drive nails into metal or concrete.

○

Metal hardware with pre-punched holes to wood stud

installation only.

Straps, Joist hangers, framing anchors

BEFORE OPERATION

Read section titled “SAFETY” (pages 4 – 8).

Make sure of the followings before operation.

WORKING ENVIRONMENT

WARNING

●

No ﬂ ammable gas, liquid or other ﬂ ammable

objects at worksite.

●

Clear the area of children or unauthorized

personnel.

AIR SUPPLY

DANGER

●

NEVER use oxygen or other

bottled gases. Explosion may occur.

Nailer Side

English

Regulator

Compressor Side

Filter

Lubricator

WARNING

●

Never connect Nailer to pressure

which potentially exceeds 200 psi (13.7 bar 14 kgf/cm

●

Never use non relieving coupler on Nailer.

1. Power source

○

Use only clean, dry, regulated compressed air as a

power source for this Nailer.

○

Air compressors used to supply compressed air to

this Nailer must comply with the requirements of the latest version of ANSI Standard B 19.3 “Safety Standard For Compressors For Process Industries.”

○

Moisture or oil in the air compressor may accelerate

wear and corrosion in the Nailer.

Drain daily.

2. Filter-Regulator-Lubricator

○

Use a regulator with a pressure range of 0 – 120 psi

(0 – 8.3 bar 0 – 8.5 kgf/cm

○

Filter-regulator-lubricator units supply an optimum

condition for the Nailer and extend the Nailer life.

These units should always be used.

Filter ............ The ﬁ lter removes moisture and dirt

mixed in compressed air. Drain daily unless ﬁ tted with an automatic drain. Keep the ﬁ lter clean by regular maintenance.

Regulator ......The regulator controls the operating

pressure for safe operation of the Nailer. Inspect the regulator before operation to be sure it operates properly.

Lubricator .... The lubricator supplies an oil mist to the

Nailer. Inspect the lubricator before operation to be sure the supply of lubricant is adequate. Use Hitachi pneumatic tool lubricant.

3. Air hose Air hose must have a minimum working pressure

rating of 150 psi (10.4 bar 10.6 kgf/cm

) or 150% of the maximum pressure produced in the system, whichever is higher.

4. Air consumption Using the Air consumption table and the Air

compressor size formula, ﬁ nd a correct compressor size.

Air consumption table

Operating pressure

Air consumption

psi (bar) (kgf/cm

/cycle

ft (Itr/cycle)

90 (6.2) (6.3)

.056 (1.6)

100

(6.9)

(7)

.063 (1.8)

(5.5)

)

(5.6)

.05

(1.4)

Air compressor size formula Amount of air required =number of Nailers

× average nails driven each minute per Nailer × air consumption at given air pressure × safety factor (always 1.2) Example: 2 Nailers operating at 100 psi driving 30

nails per minute Amount of air required =2 × 30 × .063 (1.8) × 1.2 =4.5 CFM (ft

/min) (180 ltr/min)

After making the calculations as shown above, you

should ﬁ nd a compressor providing 4.5 CFM of air that is required.

LUBRICATION

It is important that the Nailer be properly lubricated. Without proper lubrication, the Nailer will not work properly and parts will wear prematurely.

○

Use Hitachi pneumatic tool lubricant.

Do not use detergent oil or additives. These lubricants

will harm the O-rings and other rubber parts. This will cause the Nailer to malfunction.

English

○

Filter-regulator-lubricator units should always be

used.

Keep the lubricator ﬁ lled with Hitachi pneumatic tool

lubricant.

○

If a lubricator is not available, supply 5 – 10 drops of

Hitachi pneumatic tool lubricant into the air plug on the Nailer twice a day.

COLD WEATHER CARE

○

Do not store the Nailer in a cold weather environment.

Keep the Nailer in a warm area until beginning the

work.

○

If the Nailer is already cold, bring it in a warm area

and allow the Nailer to warm up before use.

Reduce the air pressure to 70 psi (4.9 bar

Remove all nails from the Nailer.

Connect the air hose and free-ﬁ re (blank-ﬁ re) the

5 kgf/cm

Nailer.

The lowered air pressure will be enough to free-

ﬁ re the Nailer.

Slow speed operation tends to warm up the

moving part.

CAUTION

●

Do not free-ﬁ re the Nailer at high pressure.

TESTING THE NAILER

DANGER

●

Operators and others in work

area MUST wear safety glasses with side shields which conforms to ANSI Z87.1 speciﬁ cations.

This tool is not designed for contact trip operation (bounce ﬁ re), and not available for contact trip valve units. And this tool has a new push lever (safety) mechanism, this is a diﬀ erent push lever mechanism from another nailers. The position of the push lever when the nail feeder is pulled back is shown as below.

At Non-Firing

Push Lever

Nose

When nails are loaded and the trigger is depressed, the push lever comes down and when the push lever touches the workpiece, a nails is driven.

At Firing

Push Lever

Nose

Workpiece

Push Lever

This tool is equipped with a lockout feature that prevents the tool from being activated when there are 5 or less nails in the magazine. Before actually beginning the nailing work, test the Nailer by using the checklist below. Conduct the tests in the following order. If abnormal operation occurs, stop using the Nailer and contact a Hitachi authorized service center immediately.

WARNING

●

Never use Nailer unless push lever is

operating properly.

●

Do not push tool forward when positioning

the ﬁ rst nail in metal hole. If pushing forward, nail head will be damaged and broken, or will cause jamming.

This tool has a Sequential Trip Mechanism (Single Shot) for use when precision nail placement is necessary. You must ﬁ rst depress the nail point where you want

to drive a nail and then pull the trigger.

After the nail is driven, completely release the trigger

and lift the tool oﬀ the work surface.

(1) DISCONNECT AIR HOSE FROM NAILER. REMOVE ALL NAILS FROM NAILER.

□

ALL SCREWS MUST BE TIGHTENED.

If any screws are loose, tighten them.

□

THE PUSH LEVER AND TRIGGER MUST MOVE

SMOOTHLY WITH PULLING BACK THE NAIL FEEDER.

Do not connect air hose

Nail Feeder

Push Lever

(2) Adjust the air pressure to 70 psi (4.9 bar 5 kgf/cm

). Connect the air hose. Do not load any nails in the Nailer.

□

THE NAILER MUST NOT LEAK AIR.

Hold the Nailer downward and pull the trigger with

pulling back the nail feeder.

□

THE NAILER MUST NOT DRIVE.

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(4) Without touching the trigger, ﬁ rst depress the push

lever against the workpiece.

Pull the trigger with pulling back the nail feeder.

□

THE NAILER MUST DRIVE.

(5) With the Nailer oﬀ the workpiece, pull the trigger. Depress the push lever against the workpiece.

□

THE NAILER MUST NOT DRIVE.

(6) If no abnormal operation is observed, you may load

nails in the Nailer.

Drive nails into the workpiece that is the same type to

be used in the actual application.

Pull Trigger

Nail Feeder

(3) With ﬁ nger oﬀ the trigger, depress the push lever

against the workpiece.

□

THE NAILER MUST NOT DRIVE.

Do not pull Trigger

Depress Push Lever

□

THE NAILER MUST DRIVE PROPERLY.

ADJUSTING AIR PRESSURE

WARNING

●

Do not exceed

120 psi (8.3 bar

8.5 kgf/cm

Adjust the air pressure at recommended operating pressure 80 – 120 psi (5.4 – 8.3 bar 5.5 – 8.5 kgf/cm according to the length of nails and the hardness of workpiece. The correct air pressure is the lowest pressure which will do the job. Using the Nailer at a higher than required air pressure unnecessarily over stresses the Nailer.

)

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LOADING NAILS

WARNING

●

When loading nails into Nailer,

1) do not depress trigger;

2) do not depress push lever; and

3) keep your face, hands feet and other body parts, as well as those of other persons away from the nose muzzle to avoid possible injury during usage and carrying.

●

Do not insert diﬀ erent length sized nail

strips at same time. If do so, it could result in damaging nail strips and jamming.

●

When nails are loaded in the magazine, the nail

gate can not be changed to the other position.

(2) Insert nail strips from rear of magazine.

(3) Slide the nail strip forward in the magazine. The nail strip should pass over the nail stopper, which

means it is in proper position.

●

Always point ﬁ rst nail protruded from the

nose away yourself and others.

Keep your face, hands, feet, other body parts

as well as those of other person away from the nose muzzle to avoid possible injury during usage and carrying.

Nail point

(1) Adjust the proper position of the nail gate of the

magazine end for the nail length.

There are 2-positions, lower position for 1-1/2"

(38 mm) length and upper position for 2-1/2" (64 mm) length.

Nail Gate

Nail Stopper

Nail Strip

(4) Pull the nail feeder back with depressing the feeder

plate knob to push the nail strip.

Nail Feeder

Feeder Plate Knob

NOTE: Use nail strip of more than 5 nails.

Feeder Plate Knob

The Nailer is now ready to operate.

English

Removing the nails:

Depress the feeder plate knob slightly and slowly

slide the nail feeder forward.

Remove the nails from the Nailer.

NAILER OPERATION

Read section titled “SAFETY” (pages 4 – 8).

DANGER

●

Operators and others in work

area MUST wear safety glasses with side shields which conforms to ANSI Z87.1 speciﬁ cations.

WARNING

●

Do not drive nails at an angle of less than

50 degrees, since the nails can ricochet and hurt yourself or someone else.

●

Always point ﬁ rst nail protruded from the

nose away from yourself and others.

●

Do not push tool forward when positioning

the ﬁ rst nail in hole.

●

Do not drive nails into thin boards or near

corners and edges of workpiece. Nails can be driven through or away from workpiece and hit someone.

●

Never drive nails from both sides of a wall

at the same time. Nails can be driven into and through the wall and hit a person on the opposite side.

●

Never use Nailer which is defective or

operating abnormally.

●

Do not use Nailer as hammer.

●

Disconnect air hose from Nailer when:

1) it is not in use;

2) leaving work area;

3) moving it to another location; and

4) handing it to another person;

This tool has a Sequential Trip Mechanism (Single Shot) for use where precision nail placement. You must ﬁ rst depress the nail point where you want

to drive a nail and then pull the trigger.

After the nail is driven, completely release the trigger

and lift the tool oﬀ the work surface.

●

NEVER point tool at yourself or others in

work area.

●

Keep ﬁ ngers AWAY from trigger when not

driving nails to avoid accidental ﬁ ring.

●

Choice of triggering method is important.

Please read and understand “Methods of

Operation” below.

●

Never place your hands or feet closer than 8

inches (200 mm) from ﬁ ring head when using.

●

Do not drive nails on top of other nails or

with Nailer at too steep of an angle; nails can ricochet and hurt someone.

●

Use only genuine HITACHI hardened nails for

this NR65AK2.

●

Be sure to position and insert the ﬁ rst

nail point through the hole in the metal connectors.

This tool is not designed for contact trip operation (bounce ﬁ re), and not available for contact trip valve units.

And this tool has a push lever (safety) mechanism, this is a diﬀ erent push lever mechanism from another nailers. The push lever is positioned on top at non ﬁ ring and on bottom at ﬁ ring.

This tool is equipped with a lockout feature that prevents the tool from being activated when there are 5 or less nails in the magazine.

METHODS OF OPERATION

There is a method of operation to drive nails with this Nailer.

It is intermittent operation (Trigger ﬁ re) only. (1) Be sure to position and insert the ﬁ rst nail point

through the hole in the metal connector with ﬁ nger oﬀ the trigger.

Be sure to position the nail with triangle mark (

noe muzzle.

) at

English

mark

Metal Hole

Keep the tool vertically when driving.

To avoid the slipping nails, do not push the tool

forward when positioning the ﬁ rst nail in metal hole.

Keep the tool vertically and pull backward.

WARNING

●

Keep your ﬁ nger oﬀ the trigger except during

nailing operation, because serious injury could result if the push lever accidentally contacts you or others in work area.

●

Keep hands and body away from the

discharge area. The nail may bounce from the recoil of driving a nail, possibly causing injury.

NOTE

●

THIS is a SEQUENTIAL TRIP MECHANISM, and

should be used in accordance with all warnings and instructions.

●

Always handle nails and package carefully. If nails

are dropped, collating paper may be broken.

●

After nailing:

1) disconnect air hose from the Nailer;

2) remove all nails from the Nailer;

3) supply 5 – 10 drops of Hitachi pneumatic tool lubricant into the air plug on the Nailer; and

4) open the petcock on the air compressor tank to drain any moisture.

(2) Pull the trigger to drive a nail with keeping your face

and hands away from the nose muzzle.

(3) Remove ﬁ nger from the trigger. Remove the nailer from workpiece and reposition into

the next pre-punched metal hole.

Repeat same process.

(4) When charge the nail length, remove the all nails in

the magazine.

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MAINTENANCE

NOTE: The information contained in this Manual is designed to assist you in the safe maintenance of the Nailer.

Some illustrations in this Manual may show details or attachments that diﬀ er from those on your own Nailer.

MAINTENANCE AND INSPECTION

Read section titled “SAFETY” (pages 4 – 8).

WARNING

●

Disconnect air hose and remove all nails

from Nailer when:

1) doing maintenance and inspection; and

2) clearing a jam.

1. Inspecting the magazine

DISCONNECT AIR HOSE.

Clean the magazine. Remove plastic tips or

wooden tips which may have accumulated in the magazine. Lubricate it with Hitachi pneumatic tool lubricant.

Disconnect air hose

MagazineNail Feeder

CAUTION

●

Check that the nail feeder slides smoothly by

pulling it with ﬁ nger.

If not smooth, nails can be driven at an irregular

angle and hurt someone.

2. Storing

○

When not in use for an extended period, apply a

thin coat of the lubricant to the steel parts to avoid rust.

○

Do not store the Nailer in a cold weather

environment.

Keep the Nailer in a warm area.

○

When not in use, the Nailer should be stored in a

warm and dry place.

Keep out of reach children.

3. WARNING LABEL Change the WARNING LABEL if missing or

damaged.

A new WARNING LABEL is available from a Hitachi

authorized service center.

Warning Label

4. Maintenance chart (See page 18)

5. Operator troubleshooting (See page 19)

6. Service parts list

CAUTION

●

Repair, modiﬁ cation and inspection of Hitachi

Power Tools must be carried out by a Hitachi Authorized Service Center.

This Parts List will be helpful if presented with

the tool to the Hitachi Authorized Service Center when requesting repair or other maintenance. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

MODIFICATIONS

Hitachi Power Tools are constantly being improved and modiﬁ ed to incorporate the latest technological advancements. Accordingly, some parts may be changed without prior notice.

English

SERVICE AND REPAIRS

WARNING

●

Only service personnel trained by Hitachi,

distributor or employer shall repair the Nailer.

●

Use only parts supplied or recommended by

Hitachi for repair.

All quality Nailers will eventually require servicing or replacement of parts because of wear from normal use.

NOTE: Speciﬁ cations are subject to change without any

obligation on the part of HITACHI.

Maintenance chart

ACTION WHY HOW

Drain air line ﬁ lter daily. Prevent accumulation of moisture

Keep lubricator ﬁ lled. Keep the Nailer lubricated. Fill with Hitachi pneumatic tool

Clean ﬁ lter element — then blow air through ﬁ lter in direction opposite to normal ﬂ ow.

Clean magazine and feeder mechanism.

Keep push lever working properly. Promote operator safety and eﬃ cient

Lubricate the Nailer after nailing. Extend the Nailer life. Supply 5 – 10 drops of lubricant into

Drain air compressor. Keep the Nailer operated properly. Open petcock on air compressor

and dirt.

Prevent clogging of ﬁ lter with dirt. Follow manufacturer’s instructions.

Prevent a jam. Blow clean daily.

Nailer operation.

Open manual petcock.

lubricant.

Blow clean daily.

the Nailer.

tank.

+ 42 hidden pages

Hitachi nr 65ak2 Instruction And Safety Manual

Specifications and Main Features

Frequently Asked Questions

User Manual