For the Best Results with J300 Series inverter, read this manual and all of the warning sign attached to
the inverter carefully before installing and operating it, and follow the instructions exactly. Keep this
manual handy for your quick reference.
Definitions and Symbols
A safety instruction (message) is given with a hazard alert symbol and a signal word;
WARNING or CAUTION. Each signal word has the following meaning throughout this manual.
This symbol means hazardous high voltage. It used to call your attention to
items or operations that could be dangerous to your and other persons operating this equipment.
Read these message and follow these instructions carefully.
This is the “Safety Alert Symbol.” This symbol is used to call your attention
to items or operations that could be dangerous to your or other persons operating this equipment. Read these messages and follow these instructions
carefully.
WARNINGWARNING
Indicates a potentially hazardous situation which, if not avoided, can result in
serious injury or death.
CAUTIONCAUTION
Indicates a potentially hazardous situation which, if not avoided, can result in
minor to moderate injury, or serious damage of product.
The matters described under CAUTION may, if not avoided, lead to
serious results depending on the situation. Important matters are described in
CAUTION (as well as WARNING), so be sure to observe them.
NOTENOTE: Notes indicate an area or subject of special merit, emphasizing either
the product’s capabilities or common errors in operation or maintenance.
HAZARDOUS HIGH VOLTAGE
Motor control equipment and electronic controllers are connected to hazardous line voltages. When
servicing drives and electronic controllers, there might be exposed components with cases or protrusions
at or above line potential. Extreme care should be taken to protect against shock.
Stand on an insulating pad and make it a habit to use only one hand when checking components. Always
work with another person in case an emergency occurs. Disconnect power before checking controllers
or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever
working on an electronic controllers or rotating electrical equipment.
WARNING: This equipment should be installed, adjusted and serviced by qualified electrical
maintenance personal familiar with the construction and operation of the equipment
and the hazards involved. Failure to observe this precaution could result in bodily injury.
WARNING : The user is responsible for ensuring that all driven machinery, drive train
mechanism not supplied by Hitachi, Ltd., and process line material are capable of safe operation
at an applied frequency of 150% of the maximum selected frequency range to the AC motor.
Failure to do so can result in destruction of equipment and injury to personnel should a single
point failure occur.
WARNING : For protection, install a leak breaker type with a high frequency circuit capable
of large currents to avoid an unnecessary operation. The ground fault protection circuit is not
designed to protect personal injury.
WARNING : HAZARD OF ELECTRICAL SHOCK. DISCONNECT INCOMING
POWER BEFORE WORKING ON THIS CONTROL.
AVERTISSEMENT : RISQUE DE CHOC ELECTRIQUE COUPER L'ALIMENTATION
AVANT LE DEPANNAGE DE CETTE COMMANDE.
WARNING: SEPARATE MOTOR OVERCURRENT, OVERLOAD AND OVER-HEATING PROTECTION IS REQUIRED TO BE PROVIDED IN ACCORDANCEWITH THE SAFETY CODES REQUIRED BY JURISDICTIONAL AUTHORITIES.
AVERTISSEMENT : LE MOTEUR DOIT ETRE MUNI D'UNE PROTECTIONDISTINCTE CONTRE LES SURINTENSITES, LA SURCHARGE ET LASURCHAUFFE,CONFORMEMENT AU CODE CANADIEN DE L'ELECTRICITE<PREMIERE PARTIE.
CAUTION: These instructions should be read and clearly understood before working on J300
series equipment.
CAUTION: Proper grounds, disconnecting devices and other safety devices and their location
are the responsibility of the user and are not provided by Hitachi, Ltd.
CAUTION: Be sure to connect a motor thermal switch or overload device to the J300 series
controller to assure that the inverter will shut down in the event of an overload or an overheated
motor.
CAUTION: DANGEROUS VOLTAGE EXISTS UNTIL CHARGE LIGHT IS OFF.
ATTENTION: PRESENCE DE TENSIONS DANGEREUSES TANT QUE LE VOYANT
N'EST PAS ETEINT.
CAUTION: Rotating shafts and above ground electrical potentials can be hazardous. There-
fore, it is strongly recommended that all electrical work conform to the National Electrical Codes
and local regulations. Installation, alignment and maintenance should be performed only by
qualified personnel. Factory recommended test procedures, included in the instruction manual,
should be followed. Always disconnect electrical power before working on the unit.
The inverter must be used in environment of the degree 2.
Typical constructions that reduce the possibility of conductive pollution are;
1) The use of an un-ventilated enclosure
2) The use of a filtered ventilated enclosure when the ventilation is fan forced that is,
ventilation is accomplished by one or more blowers within the enclosure that provide a
positive intake and exhaust.
NOTE : ENCLOSURE SIZE FOR 75 kW TO 110 kW
The inverter, 75kW to 110kW must be installed into an enclosure with dimmensions no
less than 183cm (72 in) by 183cm (72 in) by 60cm (24 in).
NOTE : ENCLOSURE SIZE FOR 132 kW AND BIGGER
The inverters, 132kW and bigger, are complied as recognizedcomponents.
Therse devices are intended for use in an overall ecclosure with an internal ambient of
40 degree C for variable torque rating or 50 degree C for constant torque rating maximum.
End product temperature testing should be conducted to verify sufficient forced air ventilation
is provided to maintain this ambient in room ambient of 10-40 degree C.
Based upon component level testing , end product temperature testing may be conducted at
any convenient room ambient in the rangeof 20-40 dwgree C, unless the room ambient in the
intended application exceeds 40degree C, in which case testing should be conducted at the
elevated ambient.
Enclosure internal ambient temperature should be measured above the drive on to the upper
left or right side. Temperature measurments on the drive itself should not be necessary.
NOTE : SET OF MOTOR CAPACITY AND POLES (A1, A2)
When data does not match a capacity of connected motor , it may cause unstaible motor
operation. Set proper motor capacity (kW) and motor poles even under V/F control mode.
Page 2-1 : Description of inverter model
Page4-2 : Change of note
Page 5-8, 5-9 : Addition of 750 to 1100H
Page 5-10 : Terminal description
Page 11-1,11-2,11-3 : addition of 750 to 1100H
2Page iii : Enclosure sizeFeb. 1998NB506XB
Page 4-1 : Enclosure size, page 7-5; note 3,
Page 7-11: F8 boost value in VP1 to 3
Page 7-15: A0 note for boost value
Page 12-13: additio of note 1
Page A25-A31: addition of line for set value
Page A-33: deletion of A-93 on clause
3 Page iii: note for 132 kW to 220 kW is added Feb. 1999 NB506XC
Page 2-1: added 132 to 220kW
Page 4-1; note for 132 kW to 220 kW is added
page 4-2: note,note1 corrected 110kW->260kW
page 5-8: added 1320 to 2200H in table
Page 5-10: terminal layout corrected
Page7-5: corrected monitor d3 39 to 99
Page7-18: A10, addition of 1320 to 2200H
Page 11-1,2,3: added 1320 to 2200H
* Radiating fin and discharging resistor will have high temperature.
Be sure not to touch them.
Otherwise, there is a danger of getting burned.
* Low to high speed operation of the inverter can be easily set. Be sure
to operate it after checking the tolerance of the motor and machine.
Otherwise, there is a danger of injury.
* If a motor is operated at a frequency higher than 60Hz, be sure to check
the speeds of the motor and the machine with each manufacturer, and
after getting their consent, operate them.
Otherwise, there is a danger of machine breakage.
* Check the following before and during the test run.
Otherwise, there is a danger of machine breakage.
• Was the short-cut bar between +1 and + connected?
• Was the direction of the motor correct?
• Was the inverter tripped during acceleration or deceleration?
• Were the rpm and frequency meter correct?
• Were there any abnormal motor vibrations or noise?
• When overcurrent tripping or overvoltage tripping occurs during the
test run, increase the acceleration time or deceleration time.
............p. 6-2
............p. 6-2
............p. 6-2
............p. 6-3
4.Maintenance, inspection and part replacement
WARNING
* Be sure to turn off the power supply during maintenance and
inspection.
* After the power supply has been turned off, you must always wait 10
minutes so that DC bus capacitors can discharge then start maintenance
and inspection after the CHARGE lamp on the printed-circuit board has
gone out. (Immediately after the lamp has gone out, there will be a
residual voltage of about 50 V DC in the DC bus intermediate circuit.)
Perform the work after the CHARGE lamp has stopped flickering.
* Make sure that only qualified persons will perform maintenance,
inspection and part replacement. (Before starting the work, remove
metallic objects from your person (wristwatch, bracelet, etc.)
(Be sure to use tools protected with insulation.)
Otherwise, there is a danger of electric shock and/or injury.
* When removing connectors, never pull the wires. (Wires for cooling
fan and thermal relay)
Otherwise, there is a danger of fire due to wire breakage and/or injury.
5.Appendix
WARNING
* When the inverter stops due to a trip with retry mode selected, the
motor restarts suddenly. Stand clear of the machine. Otherwise, you
may be injured. (Design the machine in such a way that persons are
protected against a restart of the machine.)
* If the retry mode is selected, do not approach the inverter unnecessarily.
It will be restarted suddenly after it trips/stops. (Design the inverter so
that the safety can be assured even in such a restart.) Otherwise, bodily
injury will result.
Otherwise, there is a danger of electric shock and/or injury.
CAUTION
* Withstand voltage tests and insulation resistance tests (megger tests) are executed
before the units are shipped, so that there is no need to conduct these tests before
operation.
When conducting megger tests as a part of daily inspection, be sure that these tests are
only executed between the main circuit and the ground. Do not execute megger tests
on the control circuit.
(L1) (L2) (L3) (RB) (+)(–) (T1) (T2)
RSTRBPNUV
Megohm-meter
* Do not attach or remove wiring or connectors (including Digital operator and
(T3)
W
FW•••PLCP24FM
Megohm-meter
Remote operator) when power is applied. Also, do not check signals during
operation. Otherwise, a trip may occur or a failure may be caused. To stop the
operation, be sure to use an operation instruction (FW,REV.) Do not turn
power off within three minutes after it is turned on, or vice versa.
* Do not stop operation by switching off the electromagnetic(Mgo) contactors on
the primary or secondary sides of the inverter.To stop the operation, be sure to
use an operation instruction (FW,REV.) Do not turn power off within three
minutes after it is turned on, or vice versa. (Bad example)
Earth
Power
leakage
breaker
➤
➤
Mgo
(L1) (L2)
(L3)(T1) (T2) (T3)
R, S, T
U, V, W
➤
➤
ON,OFF
supply
INV
ON,OFF
FW
PV24
➤
Turn ON and OFF
(Good example)
When there has been an instantaneous power failure, and if an operation instruction
has been given, then the unit may restart operation after the power failure has ended. If
there is a possibility that such an occurrence may harm humans, then install an
electromagnetic contactor (Mgo) on the power supply side, so that the circuit does not
allow automatic restarting after the power supply recovers. If the optional remote
operator is used and the retry function has been selected, this will also cause automatic
restarting when an operation instruction has been input, so please be careful.
* Do not insert leading power factor capacitors or surge absorbers between the
output terminals of the inverter and the motor.
Earth
leakage
breaker
Power
supply
* Be sure to ground the grounding terminal, .
* When inspecting the unit, after turning the power supply off be sure to wait unitl
(L1)R,(L2)S,(L3)
T,
INV
(T1)U,(T2)V,(T3)
W,
Leading power factor capacitor
Surge absorber
Motor
the CHARGE lamp beside the control terminal is off before opening the cover.
(If the lamp is lit or still flickering, then the internal capacitor’s residual voltage is still
dangerous.)
* MOTOR TERMINAL SURGE VOLTAGE SUPPRESSION FILTER
(FOR THE 400 V CLASS)
In a system using an inverter of the voltage control PWM system, a surge voltage
caused by the cable constants such as the cable length (especially when the distance
between the motor and inverter is 10 m or more) and cabling method may occur at the
motor terminal.
A dedicated filter of the 400 V class for suppressing this surge voltage is available,
Please order one.
* PROTECTION AGAINST NOISE INTERFERENCE FROM INVERTER
The inverter uses many semiconductor switching elements such as transistors and
IGBTs. Thus, a radio set or measuring instrument located near the inverter is
susceptible to noise interference.
To protect the instruments from erroneous operation due to noise interference, they
should be installed well apart from the inverter. It is also effective to shield the whole
inverter structure.
Addition of an EMI filter on the input side of the inverter also reduces the effect of
noise from commercial power line on external devices.
Note that external dispersion of noise from the power line can be minimized by
connecting an EMI filter on the primary side of inverter.
Completely ground the shield made
of metal screen, enclosed panel, etc.
with as short a wire as
Piping
(to be grounded)
or shielded wire
In the cases below involving a general-purpose inverter, a large peak current flows on
the power supply side, sometimes destroying the converter module. Where such
situations are foreseen, or the paired equipment must be highly reliable, install an AC
reactor between the power supply and the inverter.
(A) The unbalance factor of the power supply is 3% or higher.
(B) The power supply capacity is at least 10 times greater than the inverter capacity
(and the power supply capacity, 500 kVA or more).
(C) Abrupt power supply changes are expected.
Motor
➤
Ground the
frame.
ossible.
Examples:
(1) Several inverters are interconnected with a short bus.
(2) A thyristor converter and an inverter are interconnected with a short bus.
(3) An installed phase advance capacitor opens and closes.
In cases (A), (B) or (C), we recommend installing an AC reactor of 3% (in a voltage
drop at rated current) with respect to the supply voltage on the power supply side.
* When occurring an EEPROM error ( ), be sure to confirm the setting
value again.
* When setting b contact to the reverse command ([REV] terminal), the inverter
state automatically. Do not set to b contact.
GENERAL CAUTION
In all the illustrations in this manual, covers and safety devices are occasionally
removed to describe the details. When the product is operated, make sure that the
covers and safety devices are placed as they were specified originally and operate it
according to the instruction manual.
* Be sure to install the unit on flame resistant material such as metal.
Otherwise, there is a danger of fire.
* Be sure not to place anything inflammable in the vicinity.
Otherwise, there is a danger of fire.
* Be sure not to let the foreign matter enter such as cut wire refuse, spatter from welding,
iron refuse, wire, dust, etc.
Otherwise, there is a danger of fire.
* Be sure to install it in a place which can bear the weight according to the specifications
in the text (4. Installation).
Otherwise, it may fall and there is a danger of injury.
* Be sure to install the unit on a perpendicular wall which is not subject to vibration.
Otherwise, it may fall and there is a danger of injury.
* Be sure not to install and operate an inverter which is damaged or parts of which are
missing.
Otherwise, there is a danger of injury.
* Be sure to install it in a room which is not exposed to direct sunlight and is well
ventilated. Avoid environments which tend to be high in temperature, high in
humidity or to have dew condensation, as well as places with dust, corrosive gas,
explosive gas, inflammable gas, grinding-fluid mist, salt damage, etc.
Otherwise, there is a danger of fire.
NOTE : ENCLOSURE SIZE FOR 75 kW to 110kW
The inverters, 75kW to 110kW must be installed into an enclosure with dimmensions no
less than 183cm (72 in) by 183cm (72 in) by 60cm (24 in).
NOTE : ENCLOSURE SIZE FOR 132 kW AND BIGGER
The inverters, 132kW and bigger, are complied as recognizedcomponents.
Therse devices are intended for use in an overall ecclosure with an internal ambient of
40 degree C for variable torque rating or 50 degree C for constant torque rating maximum.
End product temperature testing should be conducted to verify sufficient forced air ventilation
is provided to maintain this ambient in room ambient of 10-40 degree C.
Based upon component level testing , end product temperature testing may be conducted at
any convenient room ambient in the rangeof 20-40 dwgree C, unless the room ambient in the
intended application exceeds 40degree C, in which case testing should be conducted at the
elevated ambient.
Enclosure internal ambient temperature should be measured above the drive on to the upper
left or right side. Temperature measurments on the drive itself should not be necessary.
4-1
Page 19
For cooling purposes, be sure that the inverter is installed vertically. In addition, be sure that it
is separated from other components and walls. If foreign matter is introduced into the interior
of the inverter, this may cause malfunctions, so make sure that no foreign matter can enter it.
➤
10 cm or more
➤
(30cm or more)
5 cm
➤
or
more
➤
➤
10 cm or more
➤
(30cm or more)
5 cm
➤
or
more
➤
(a)(b)
NOTE:
Install the inverter vertically.
Do not install it on the floor or horizontally.
( ) is for 75 to 260kW
Be sure to check the ambient temperature.
Flow of air
➤
➤
Wall
CAUTION
Be sure that the wall surface is a nonflammable
material, such as steel plate.
Place of installationLoad characteristicsAmbient temperatureApplicable model
Within the enclosure
(NOTE 1)
Constant torque-10 to 50°C
Variable torque-10 to 40°C
All models
(NOTE 2)
NOTE 1: The inverter should be installed in a locked enclosure that meets the requirements in
IP4X.
The higher the ambient temperature inside the inverter, the shorter its life will be. If
a heat generating unit is used near the inverter, try to keep it as far away as possible.
Also, when installing the inverter in a box, be sure to carefully consider ventilation
and the dimensions.
NOTE 2: Each of inverters 22 kW to 260 kW must be installed in a locked enclosure.
When executing the wiring work or another work, attach a cover on the vent hole (slit) on the top of the
inverter to prevent wire chips, weld spatters, iron scraps, or dust from falling into the inverter.
➤
15 cm or more
Vent hole
➤
Cover (a nonflammable
plate such as an iron plate)
* Make sure that the input voltage is:
Three phase 200 to 220 V/50 Hz, 200 to 230 V/60 Hz
Three phase 380 to 415 V/50 Hz, 400 to 460 V/60 Hz
* Be sure not to input a single phase to a 3 phase type.
Otherwise, there is a danger of fire.
* Be sure not to connect AC power supply to the output terminals
[U (T1), V (T2), W (T3)].
Otherwise, there is a danger of injury and/or fire.
INPUTOUTPUT
Note)
(L1)
RS
(L3)(T1) (T2) (T3)
(L2)
UVWT
Power supply
* Fasten the screws with the specified fastening torque. Check so that there is no
loosening of screws.
Otherwise, there is a danger of fire.
Be sure to install an earth leakage breaker.
* The ground fault protection is designed to detect current flowing to the ground upon
power on. This function is to protect the inverter,not people. Install the earth leakage
breaker to protect against the ground fault on wires between the inverter and the motor.
(Use a breaker that is very sensitive to high frequency current so as not to cause
malfunction.)
* Be sure to set the fuse(s) (the same phase as the main power supply)
in the operation circuit.
Otherwise, there is a danger of fire.
As for motor leads, earth leakage breakers and electromagnetic contactors, be sure to
use the equivalent ones with the specified capacity (rated).
Otherwise, there is a danger of fire.
5-2
Page 23
The terminal board will be exposed when the front cover or terminal cover (450L/HF,
550L/HF) is removed. Wire the inverter in this state.
5.1Wiring the Power Supply and Motor
G
(PE)
R
(L1)S(L2)T(L3)
Power supply
RB
(RB)
Dynamic
braking
resistor
ELB
P
(+)N(-)U(T1)V(T2)W(T3)G(PE)
MOTOR
Braking Units
• The inverter will be damaged if the power supply is connected to the motor terminals
U(T1), V(T2) and W(T3), so be sure not to make any mistakes.
• If multiple motors are to be connected, be sure to attach a thermal relay to each motor.
NOTE 1: When changing the power supply of the motor between the inverter and commer-
cial power, be sure to install mechanically interlocked switches Mg1 and Mg2.
Mg1
ELB
Power
supply
Mg0
R (L1)
S (L2)
T (L3)
Inverter
(T1) U
(T2) V
(T3) W
Motor
Mg2
NOTE 2: Install an earth leakage breaker at the input of the inverter. (Select an earth leak-
age breaker whose sensitive current level is raised in high frequency range.)
When the cable length between the inverter and motor is long (more than 10 m),
the thermal relay may malfunction due to higher harmonics. Therefore, install an
AC reactor on the output side of the inverter or use a current sensor in place of the
thermal relay.
5-3
Page 24
NOTE 3: Be sure that the specified grounding is carried out. Be sure to separate the unit’s
For output
Intelligent terminal
27 VDC 50 mA
50 mA max
Fault alarm
SOURCE TYPE wiring
FM CM1PLCP24FW87654321HOOILCM21211AL2 AL1 AL0
RY
RY
Input intelligent terminal
Frequency meter
Frequency setting
(500 Ω to 2 kΩ)
Current input
DC 4 to 20 mA
For output
Intelligent terminal
27 VDC 50 mA
50 mA max
NOTE 1: When an output intelligent terminal is used, be sure to install a surge absorbing
diode in parallel with the relay (RY). Otherwise, the surge voltage created when
the relay (RY) goes ON or OFF may damage the output intelligent terminal circuit.
Fault alarm
NOTE 2: Use a twisted and shielded wire for the signal line, and cut the shielded covering
as shown in the diagram below. Make sure that the length of the signal line is 20
meters or less.
AC reactor for
reducing vibration
(ACL-L- )
(ACL-H- )
This part is used when the unbalance voltage ratio is 3%
or more and power supply is 500 kVA or more, and there
is a rapid change in the power supply.
It also improves the power factor.
Using the inverter may cause noise on the peripheral
equipment through the power lines.
This part reduces noise.
This part reduces common noise generated between
the power supply and the ground, as well as normal noise.
Put it in the primary side of inverter.
This part is used for applications that needs to increase
the brake torque of the inverter or to frequently turn on
and off and to run high inertia load.
This part reduces noise generated at the output of
the inverter.
(It is possible to use for both input and output.)
Running motors with the inverter generates vibration
greater than that with commercial power supply.
This part installed between the inverter and motor reduces
torque ripple.
When the cable length between the inverter and motor is
long, a countermeasure for a malfunction of the termal
relay is taken.
FunctionPart description
NOTE 1:
The applicable equipment is for Hitachi standard four pole squirrel-cage motor
NOTE 2: Be sure to consider the capacity of the circuit breaker to be used.
NOTE 3: Be sure to use bigger wires for power lines if the distance exceeds 20m.
NOTE 4: Be sure to use an grounding wire same size of power line or similar.
(*) Use AWG 16 wire for the alarm signal wire.
Classify the detective current of the earth leakage breaker depending on the total
distance between the inverter and the motor.
length
100 m and less
300 m and less
600 m and less
Detective current (mA)
30
100
200
NOTE 5:
NOTE 6:
When using CV wire and metal tube,
the leakage current is around 30 mA/km.
The leakage current becomes eight times
because IV wires have a high dielectric
constant. Therefore, use an one class
larger earth leakage breaker according
to the left table.
Note:
If the power is turned
on when the input
terminals 1 to 5 are
kept on, all the data
stored in the inverter
is initialized.
Therefore, never turn
the power on in such
a state.
Frequency
command
input
Output
signal
Fault alarm
output
NOTE1:
H
O
OI
L
CM2
12
11
AL0
AL1
AL2
Power supply for frequency command
Voltage frequency command
Current frequency command
Common for frequency command
Common for intelligent output terminal
Intelligent output signal 12
Intelligent output signal 11
Normal: AL0-AL1 close
Abnormal, Power off:
AL1AL2
CAUTION
Alarm connection may contain hazardous live voltage even when inverter is disconnected.
In case of removing flont cover for maintenance or inspection, confirm that incoming power
for alarm connection is surely disconnected.
Digital: Output frequency x frequency converted value
(Set in the remote operator monitor mode), max. pulse: 3.6 kHz
CM1Common terminal 1Common terminal for the monitor terminal
PLC
P24
FW
REVReverse run/stop
CF1SW1
CF2Multistage speedSW2
Internal interface common
Input signal power source
Forward run/stop terminal
Common terminal for the external power source of the sequencer
Internal power source for the contact input terminal and frequency
monitor terminal, 24 VDC.
Common for the FW terminal and intelligent input terminals
OUTPUT frequency
Forward
Reverse
SWF
ON
SWR
Frequency
(Hz)
First
speed
ON
Second
speed
Fourth (FS)
Third
speed
speed
CM1 PLC P24 FW 81
CM1
PLC P24 FW
•••••
SWR
SWF
(Source type)
876
Time
• When setting frequency,
connect P24 and 6 or 7
and set with digital
operator or .
CF3SW3
(NOTE 1)
Switch
SW1
ONONONON
SW2
SWF
ONON
ON
JGJoggingJogging run
DBExternal DC brakingDC braking input signal
STNInitializationInitialization (shipment status at factory) input
SET2nd functionThe output frequency setting, base and maximum frequencies,
control method, motor constant, acceleration or deceleration time,
manual torque boost setting, and electronic thermal setting are
changed in batch.
CH1Two-stage accelerationThe acceleration or deceleration time or selection of two-stage
1 to 8
or decelerationaccration or deceleration is changed by turning the contact ON.
FRSFree run stopThe inverter stops and the motor stops free run
FRS functions when the contact is opened. (European version)
EXTExternal tripExternal trip input signal (The contact is open.)
USPPower-ON restartRestart prevention when the power is turned on in the RUN
preventionstate (The contact is open.)
CSCommercial power sourceSwitch signal from the commercial power source to inverter
switchingdrive (Note: When the terminal is used, a trip is also conceled.)
SFTTerminal software lockThe data of all funcitons except for output frequency setting is
locked. See 12-9 [F-25].
ATAnalog input commandAnalog input voltage-current switching (When the contact is ON,
current input signal to OI-L is acrive.)
RSResetTrip or alarm signal is reset.
UPRemote control function,When the contact is turned ON, the operation is accelerated.
acceleration(Available only when the frequency command is sent
to the operator.)
DWNRemote control function,When the contact is turned ON, the operation is decelerated.
deceleration(Available the frequency command is sent to the operator.)
HFrequency command power• Initialization of a voltage signal by an external command
terminalis between 0 and 10 VDC. (Switching from 0 to 5V is executed
by A48.) When inputting 4 - 20 mA, turn the input terminal at
ON.
OFrequency command
terminal (voltage command)
OIFrequency command
terminal (current command)
LFrequency command
common terminal
CM2Common terminal 2Common terminal for intelligent output terminal
FA1Frequency arrival signalWhen each operator is used, and arrival signal can be
RUNSignal during runThe transistor output is turned ON during running.
OTQOver-torque signalThe transistor output is turned ON when the torque is more
11 • 12
H O OI L
VRO
(500 Ω to 2 kΩ)
When a current is inputted from between OI and L and the value is 4 mA,
the output frequency may 0.6 Hz. If this occurs, set a value more than the
frequency which is outputted by [A 4] start frequency setting.
(NOTE 2)
outputted at an optional frequency.
(Outputted even during DC injection braking)
than the set value.
The set value can be changed by the remote operator.
Use this function only under the sensor less vector control.
HOOILHOOIL
+-+-
DC0 to 10 V
DC0 to 5V
Input impedance 30 kΩ
DC4 to 20 mV
Input impedance 250 kΩ
AL0
Normal: AL0-AL1 close
Abnormal, Power off:
AL1Fault alarm terminal
AL2 AL1 AL0
AL0-AL1 open
Contact rating
AL2
250 VAC
30 VDC
2.5 A (Resistor load)
0.2 A (Cosø=0.4)
3.0 A (Resistor load)
0.7 A (cosø=0.4)
Min 100Vac
10 mA
5 VDC
100 mA
NOTE 1: To set four or more multispeeds, use the CF3 terminal.
NOTE 2: When an inconvernience occurs in the above characteristics, adjust it using
and . The sum of both analog input signals is outputted
When selecting one of analog input current and voltage, make sure that the other
is not inputted.
* Be sure to turn on the input power supply after mounting the surface cover. While
being energized, be sure not to remove the cover.
Otherwise, there is a danger of electric shock.
* Be sure not to operate the switches with wet hands.
Otherwise, there is a danger of electric shock.
* While the inverter is energized, be sure not to touch the inverter terminals even during
stoppage.
Otherwise, there is a danger of electric shock.
* If the re-try mode is selected, it may suddenly restart during the trip stop. Be sure not
to approach the machine. (Be sure to design the machine so that personnel safety will
be secured even if it restarts.)
Otherwise, there is a danger of injury.
* Even if the power supply is cut for a short period of time, it may restart operation after
the power supply is recovered if the operation command is given. If it may incur
danger to personnel, be sure to make a circuit so that it will not restart after power
recovery.
Otherwise, there is a danger of injury.
* The Stop Key is effective only when the function is set. Be sure to prepare the Key
separately from the emergency stop.
Otherwise, there is a danger of injury.
* After the operation command is given, if the alarm reset is conducted, it will restart
suddenly. Be sure to set the alarm reset after checking the operation command is off.
Otherwise, there is a danger of injury.
* Be sure not to touch the inside of the energized inverter or to put a bar into it.
Otherwise, there is a danger of electric shock and/or fire.
* Radiating fin and discharging resistor will have high temperature. Be sure not to touch
them.
Otherwise, there is a danger of getting burned.
* Low to high speed operation of the inverter can be easily set. Be sure to operate it
after checking the tolerance of the motor and machine.
Otherwise, there is a danger of injury.
* If a motor is operated at a frequency higher than 60Hz, be sure to check the speeds of
the motor and the machine with each manufacturer, and after getting their consent,
operate them.
Otherwise, there is a danger of machine breakage.
Note:
(1) Make sure that the power lines (input power supply R(L1), S(L2) and T(L3), and output
terminals, U(T1), V(T2) and W(T3) are connected correctly.
(2) Make sure that there are no mistakes in the signal line connections.
(3) Make sure that the inverter case () is grounded.
(4) Make sure that terminals other than those specified are not grounded.
(5) Make sure that the inverter is installed vertically on a wall, and a nonflammable material
such as a steel plate is used as a mounting surface.
(6) Make sure that there are no short-circuits caused by stray pieces of wire, solderless termi-
nals or other objects left from wiring work. Also, make sure that no tools have been left
behind.
(7) Make sure that the output wires are not short-circuited or grounded.
(8) Make sure that there are no loose screws or terminals.
(9) Make sure that the maximum frequency setting matches the machine specifications.
Be sure to refer to page 10-2 when conducting insulation resistance and withstand
voltage tests. Never test terminals other than those which are indicated.
pens. At this time the contents of the failure are displayed on the digital operator.
• Whether the alarm terminal output is to be turned on or off during normal run can be
selected by the extension function .
The alarm output terminals at initial setting are as follows (1).
The alarm output terminals are valiable as follows (2) by setting .
(1) Contact b
During normal operation
AL2 AL1 AL0
Contact Power Operation
b
(initial
setting)
Status
ON
Normal
ON
AbnormalOpenClosed
OFF
Ñ
• Contact specification
250 VAC 2.5 A (Resistor load) 0.2 A (cos¿=0.4)100 VAC 10 mA
30 VDC 3.0 A (Resistor load) 0.7 A (cos¿=0.4)5 VDC 100 mA
Working voltage: Max. 50 V
At occurrence of an
alarm or power off
AL2 AL1 AL0AL2 AL1 AL0
AL0-AL1AL0-AL2
ClosedOpen
During normal operation
or at power off
Contact PowerAL0-AL1AL0-AL2
a
(2) Contact a
At occurrence of an alarm
Operation
Status
ON
NormalOpenClosed
ON
AbnormalClosedOpen
OFF
ÑOpenClosed
OpenClosed
MinimumMaximum
AL2 AL1 AL0
• Saving the alarm signal
When an alarm signal is outputted, the alarm signal data is stored even if the input power is
turned off and the contents can be checked by turning the power on once again. However,
when the input power is turned off, the inverter control power is also turned off. As a
result, when the power is turned on next, the alarm contact output is reset (deleted). Therefore, when saving the alarm contact output, let the external sequence receive and save it
and then turn off the inverter input power.
• When the alarm contact output is set ON during normal run, a time delay occurs until the
contact is closed when the power is turned on. Therefore, when using the alarm contact
output, set a time delay of about 2 seconds when the power is turned on.
The standard type digital operator is modified so as to be used easily by minimizing key operations. Data can be set simply.
7.1Names of Parts
Monitor (LED display)
This display shows frequency, motor
current, motor revolution speed, and
Trip history
FUNC (Function) key
This key is used for changing
commands. When pressing
key after setting data and
parameter, they are automatically memorized.
FUNC.FUNC.
FUNC.
FUNC.FUNC.
RUNRUN
RUN
RUNRUN
RUN key
This key is used for starting. (When
terminal run is selected, this key does
not work.)
POWER Lamp
Power lamp of control
circuit
Up key, Down key
These keys are used to
STOP/STOP/
RESETRESET
STOP/
RESET
RESETRESET
STOP/STOP/
change data and increase
or decrease the frequency.
STOP/RESET key
This key is used for stopping the motor or
resetting errors.
(When either operator or terminal is selected, this key works. If the extension
function is used, this function is void.)
WARNING
lThe STOP/RESET key works only when a function is set. Prepare an emergency switch separately.
The use of the STOP/RESET key as an emergency switch may cause an injury.
7.2Operation Procedure
(Example that the frequency is set and the equipment starts running)
➤➤➤➤
Display after
power is turned
on
.
(Frequency
monitor)
Press the
key once.
Press the
key once.
FUNC
FUNC
Press the
1
key five times.
When selecting the monitor
mode, press and
1
2
Start
run
Press
Press the key once
and set the frequency by using
the and keys.
• When the inverter is turned on, the latest display appears. However, when the display
unit for data of the commands F2 to F14 is turned off, the commands (F2 to F14) are
displayed. (d10 and d11 excluded)
• Data during running in any function mode or extension function mode can be displayed.
Even if data cannot be changed during running, data can be monitored.
• In each of the function modes, , ,, and, data
can be changed even during running. In other function modes and extension function
to set the extension function, the
screen is changed to the extension
function code selection screen.
When a code is selected from the
codes to and the
key is pressed, the screen is
FUNC
changed to the relevant extension
function settig screen.
To extension function code setting
<Extension function mode>
➤
Control method setting
Motor capacity setting
Motor poles setting
Speed control response
constant setting
Start frequency adjustment
Maximum frequency
limiter setting
Minimum frequency
limiter setting
Jump frequency setting 1
Jump frequency setting 2
Jump frequency setting 3
Carrier frequency setting
Frequency command sampling
frequency setting
Multispeed first
speed setting
Multispeed second
speed setting
Multispeed third
speed setting
Electronic thermal level
adjustment
Electronic thermal
characteristic selection
Motor pole number setting
for motor speed monitor
External frequency setting
start
External frequency setting
end
Instantaneous restart
selection
Dynamic braking usage
ratio
Optional arrival frequency
for acceleration
Optional arrival frequency
for deceleration
Monitor signal selection
Frequency converted
value setting
Analog input selection
Frequency arrival signal
output method
Restarting after FRS
signal selection
Reduced voltage soft
start setting
Running mode
selection
Jogging frequency
setting
Base frequency
setting
Maximum frequency
setting
Maximum frequency
selection
Frequency command/
output frequency adjust
(O−L terminal)
Frequency command/
output frequency adjust
(OI−L terminal)
• The standard set value of each code number is displayed.
• The extension functions shown on page 7-6 can be set by the extension
function setting function.
isplay
order
1
2
Function nameType
Output frequency monitor
Motor revolution speed
monitor
3
Output current monitor
4
Frequency converted value
monitor
5
Trip Monitor
6
Trip history monitor
7
Output frequency setting
8
Running direction setting
9
Acceleration time setting 1
Monitor
Monitor
Monitor
Monitor
Monitor
Monitor
Set value
Set value
Set value
Code
display
d 0
d 1
d 2
d 3
d10
d11
F 2
F 4
F 6
Screen display
Settable
during
running
—
—
—
—
—
—
√
Not possible
√
Monitor/set value
0.00-9.99/10.0-99.9/100-400
0.00-9.99/10.0-99.9/100-600
0.0-999
0.00-9.99/10.0-99.9/100.-999.
100-999/ 10- 99
—
—
0.00-9.99/10.0-99.9/100-400
F/r (forward run/reverse run)
0.01-9.99/10.0-99.9/100-999
Initial
value
—
—
—
—
—
—
0.00
F
30.0
Settable
for 2nd
function
—
—
—
—
—
—
√
—
√
Set
value
10
Deceleration time setting 1
11
Manual torque boost setting
12
Runn command, frequency
command setting
13
Analog meter adjustment
14
Motor receiving voltage
15
Extension function setting
Set value
Set value
Set value
Set value
Set value
Set value
F 7
F 8
F 9
F10
F11
F14
√
√
Not possible
√
Not possible
Not possible
0.01-9.99/10.0-99.9/100-999
00-99
00-15
00-250
200-230/380-480
A 0-A99/C 0-C21
NOTE 3
NOTE 1
NOTE 2
30.0
11
03
172
230/460
A 0
NOTE 1: In the standard configuration, four values from 0 to 3 can be selected. When an
optional PC board is mounted, 16 values from 0 to 15 can be selected. Refer to
F-9.
NOTE 2: For the 200 V class, one of 200, 215, 220, and 230 can be selected.
For the 400 V class, one of 380, 400, 415, 440, 460 and 480 can be selected.
NOTE 3: Set torque boost in 70 to 90 when using VP1, VP2 or VP3 in V/F control mode.
NOTE 1: The most applicable motor capacity of the inverter is set.
NOTE 2: The initial setting of each inverter is adjusted when shipping from the works.
Remarks
NOTE 1
See 7-18
See 7-21
Frequencies below
the start frequency
cannot be set.
The frequency outputted by the inverter is monitored.
The display is as shown below.
Contents and display
Display when stopped
.
Output
frequency
monitor
Motor
rotation
speed
monitor
A frequency between 0.01 Hz
and 9.99 Hz is displayed in units
of 0.01 Hz.
A frequency between 10.0 Hz
99.9 Hz is displayed in units
.
of 0.1 Hz.
A frequency between 100 Hz and
400 Hz is displayed in units of
➤
FUNC
FUNC
(1)
..
➤
(2)
(3)
to
to
.
to
1 Hz.
The rotational frequency converted value of the frequency outputted by the inverter
is displayed.
(Note that the value is not the real rotational frequency of the motor.)
The converted value is displayed as shown below using "rotational frequency/100."
Display when stopped
.
The converted value is displayed
➤
FUNC
FUNC
(1)
..
➤
(2)
(3)
to
to
.
to
in units of 0.01 (1 rpm).
From 1 to 999 rpm
The converted value is displayed
in units of 0.1 (10 rpm).
.
From 1000 to 9990 rpm
The converted value is displayed
in units of 1 (100 rpm).
From 10000 to 60000 rpm
NOTE: Motor pole number can be set by.
The current outputted by the inverter is monitored. The display is as shown below.
The output display accuracy is about ±10%.
Inverter output current: I
Monitor display current: I
Rated current of the inverter: I
I
MC
- I
M
I
R
A current between 0.1 and 99.9 A
is displayed in units of 0.1 A.
.
A current between 100 A and 999 A
is displayed in units of 1 A.
Output
current
monitor
➤
FUNC
FUNC
Display
when
.
➤
(2)
stopped
to
.
to
7-7
M
MC
R
× 100 ≤ ±10%
Page 48
Contents and display
Monitor
mode
contents
FUNC
➤
to
to
➤
(2)
The product of the value of frequency converted value setting (A47) and that of output frequency
(d0) is displayed on the monitor.
Frequency
converted
value
monitor
0.0 to 9.99
FUNC
➤
.
When a trip occurs, the cause of the trip is displayed in this code. As a general display,
the contents of the latest trip are displayed. Whenever the key is pressed, the content
of each is displayed.
Trip
monitor
.
➤➤
FUNCFUNC
➤
STOP/RESET
FUNC
NOTE 1: When there is no trip, is displayed.
NOTE 2: The above example of the voltage between P(+) and N(-) indicates 390 to 399 V.
NOTE 3: When the key is pressed after a trip occurs,
is displayed.
FUNC
➤
The causes of the last trip and the last trip but one are displayed. When the command is displayed
and the key is pressed, the trip cause is displayed.
Trip
history
monitor
➤
FUNC
➤
FUNC
NOTE 1: When there is not a trip history, is displayed.
Trip causeTrip current
Voltage between trips
P and N
(Note 2)
Cause of the last trip
FUNC
Cause of the last trip
but one
FUNC
NOTE 2: How to delete trip history data, see page 7-14.
By initialization, the multispeed can be
set up to the third stage. When CF3 is set by
terminal allocation (in this case, intelligent
input terminal 5 is allocated), up to the 7th stage
can be set (set by the extension function mode
C4).
Intelligent input terminal allocation: C0 to C7
Set value: 3 (CF3)
*1:
1
2
FUNC
1
NOTE 3:
FUNC
FUNC
.
➤
➤
1
2
.
.
.
➤
➤
FUNC
FUNC
2
1
Output
frequency
setting
1. Digital operator
2. Control circuit terminal
(multistage speed command)
3. External analog input
(0 to 10 V, 0 to 5 V, 4 to 20 mA)
4. Remote operator
(new type, general purpose)
5. Optional PCB
Refer to this setting.
Refer to this setting.
Refer to page 6-2.
Refer to the explanation of each remote operator.
Refer to each optional PCB operation.
(1) Setting from the digital operator
A frequency between 0.01 Hz and 9.99 Hz is
set in units of 0.01 Hz.
A frequency between 10.0 Hz and 99.9 Hz is
set in units of 0.1 Hz.
A frequency between 100 Hz and 400 Hz is
set in units of 1 Hz.
(2) Setting from the control circuit terminal (multispeed setting)
When the or key is pressed continuously, the value is changed continuously.
The output frequency at the multispeed can be set as specified below. When the running
mode is the process stepping mode, switch it to the multistage speed mode by the remote operator.
Example of terminal connection
for sink type
Refer to page 5-5.
These commands set and display Acc. time and Dec. time .
➤
FUNC
1
Initial value
➤
2
➤
➤
1
.
➤
2
() )
FUNC
➤
(
Setting range
0.01 to 9.99s
10.0 to 99.9s
100 to 999s
Period
Every 0.01s
Every 0.1s
Every 1s
.
Acceleration time 2 and deceleration time 2 are set when CH1 is connected with P24.
•
•
When a time of more than 1,000 seconds is set by the remote operator,
is displayed on the digital operator.
Set torque boost
•
Motor torque can be adjusted to increase the output voltage when the starting torque
is not sufficient in V/F control. Pay attention not to cause the motor to burnout and
an inverter trip. Set boost value in 70 to 90 when using VP1, VP2 or VP3 in V/F control mode.
Setting is effective only when V/F control is selected.
•
Output
Setting method
FUNC
➤
2
➤
Initial value
➤
➤
2
➤
1
FUNC
➤
1
With the remote operator (DOP, DRW, HOP, or HRW),
point A in the torque boost graph can be changed within
the range of 0% to 50% with respect to the base frequency.
voltage
100%
About 11.8
A
➤
10
052550 Hz
660
12
30
(V-Boost F 20.0% is set
with the remote operator.)
Switching the run command and frequency command setting modes
Set the run command and frequency command sending destinations. The standard specification
Option 1
Digital operator
Option 1
Option 2
Digital operator
Option 2
Option 1
Terminal block
Option 2
Option 2
Option 1
Option 2
Terminal block
Option 2
Option 1
Setting method
➤
2
1
➤
FUNC
Initial value
➤
FUNC
➤
NOTE1: The run command and frequency command sending destinations can be set to any
of the terminal, operator, option 1, and option 2. Select the relevant set value.
NOTE2: When option 1 or option 2 is selected for "Run command to" and "Frequency command
to," the digital operator and terminal block cannot issue commands. Set option 1
or option 2 (set values - ) only for operation or frequency commands
from the optional PC board.
7-12
Page 53
Contents and display
Monitor
mode
contents
➤
➤
➤
➤
1
2
➤
1
2
FUNC
FUNC
➤
Analog
meter
adjustment
FM
CM1
PLC
P24
Adjust the analog meter connected to the frequency monitor
terminal. (Initial setting of the [FM] terminal: Analog frequency monitor)
When operation starts, t/T output between FM and CM1 terminals is
proportional to the output data. Adjust the meter so that it indicates
the maximum point when the output is at the maximum.
Initial value
When adjusting the analog meter furthermore, repeat the same operation.
Maximum level of analog meter
Frequency monitor:
Current monitor:
Torque monitor:
(A63 maximum frequency setting)
(200% of inverter rated current)
(200% of rated torque)
NOTE 1:
NOTE 2:
This function is valid only when the analog monitor is used.
(Freqency monitor, current monitor, torque monitor)
The adjusted value when the input terminal STN (initialization) is used is
the initial value.
Motor
receiving
voltage
setting
➤
FUNC
➤
FUNC
➤
1
➤
2
400 V class
Initial value
Set the motor receiving voltage. When the key is pressed once, the current set value
of the motor receiving voltage is displayed.
FUNC
Extension
function
setting
➤
FUNC
➤
FUNC
Select the item of each extension function. After setting, the display is returned to the code
display.
After data is changed, be sure to press the key to store it.
➤
➤
2
1
➤
FUNC
➤
➤
2
1
➤
Code selection
When the data is changed,
the display blinks.
(Set value storage wait state)
Code selection
When the key is pressed, the display stops
blinking and the data is stored.
When returning the equipment to the initial state set at factory before shipment for some reason,
follow the following procedure.
1) Allocate STN (set value ) to one of the input intelligent terminals. (Use to
in the extension function mode to set the intelligent terminals.)
(However, cannot be used since resetting RS is initially set.)
2) Short-circuit the STN terminal and P24 (CM1*), then turn power off and on. (When the power is
turned off, do not turn it on again until the CHARGE lamp of the logic PCB goes off.)
3) Keep the STN terminal open for more than 6 seconds. (When keying, resetting, or turning power
off is performed within 6 seconds, the equipment may not be initialized.)
4) Turn the power off after more than 6 seconds. (When the power is turned off within 6 seconds,
the equipment may not be initialized.)
How to Delete Trip History Data (, and )
To delete trip history data for some reason, follow the instructions shown below using the remote
operator (DOP or HOP) or copy unit (DRW or HRW).
1.Using the remote operator (DOP-OA) or copy unit (DRW-OA)
(1) Display
(2) Move the cursor to beneath the initial set values. Select CLR and store it.
INIT TCNT
(trip history count clear) or the function mode initial setting
F-38 INIT
1) Turn the power off once and then turn it on. or close the reset terminal RS-P24 (CM1*) for
approx. a second. By this, trip history data is deleted.
2) When trip history is deleted, data of [F-38] is set to [CNT]. Trip counting restarts.
2.Using high-performance remote operator (HOP-OJ) or high-performance copy unit
(HRW-OJ)
(1)Display [TCNT 0: CNT] (trip history count clear) or the function mode initial setting
[2-1 INIT].
(2)Enter a count clearing value [0: CLR] from the 10-key pad.
1) Turn the power off once and then turn it on. or close the reset terminal RS-P24 (CM1*) for
approx. a second. By this, trip history data is deleted.
2) When trip history is deleted, data of [2-1 INIT] is set to [CNT]. Trip counting restarts.
.
NOTE: Symbols * are indicated for Sink type wiring.
Set the control method. Select one of the following control codes.
Contents and display
Control
method
setting
FUNC
➤
FUNC
Initial value
➤
➤
2
➤
➤
2
➤
➤
2
➤
➤
2
➤
➤
2
➤
V
V/f control (VC)
Constant torque characteristics
1
f0
V
V/f control (VP1)
Reduced torque characteristics,
1.5 power
1
NOTE : set torque boost in 70 to 90.
f0
V
V/f control (VP2)
Reduced torque characteristics,
1.7 power
1
NOTE : set torque boost in 70 to 90
f0
V
V/f control (VP3)
Reduced torque characteristics,
2.0 power
1
NOTE : set torque boost in 70 to 90
f0
V
Sensorless vector control (SLV)
1
f0
V
Vector control with sensor (V2)
NOTE : Vector control INV only
(Feedback board is nesessary)
f0
Set the motor capacity and number of motor poles according to the motor to be used.
The maximum rating of the applicable 4-pole motor for each inverter
NOTE :
When the data does not match
that of the mootor, satisfactory
characteristics may not be
obtained during the sensorless
vector running.
The full performances may
not be demonstrated if the
rating of a motor used is tow or
less than the maximum
applicable rating when
the sensor-less vector function
is used.
The sensor-less vector operation is disabled when two or
more motors are running.
Set this data properly according
to the motor used if its rating is
not the same as the maximum
applicable rating in V/f
operation.
Set the response speed (ASR system gain) between the inverter and motor. When increasing
or decreasing the current motor response speed, adjust the ASR system gain. When the set value is
decreased, the response speed is increased. When the set value is increased, the response speed is
decreased.
1
A constant between 0.01
and 9.99 is set in units of 0.01.
A constant between 10.0
.
and 99.9 is set in units of 0.1.
A constant between 100
FUNC
➤
FUNC
Initial value
➤
.
➤
.
➤
.
2
1
➤
➤
.
2
1
➤
➤
and 655 is set in units of 1.
2
Set the frequency for starting output of the inverter.
Set a frequency between 0.1 Hz and 9.99 Hz in units of 0.01 Hz.
Output voltage
V
Adjustment
range
➤
➤
FUNC
.
➤
2
➤
Initial value
➤
.
➤
2
➤
1
FUNC
➤
1
0
.
0.10 9.99
f
Maximum
frequency
When the start frequency is increased,
the acceleration or deceleration time is
decreased.
Set the limits of frequency setting within the start frequency adjustment range and
maximum frequency setting range. When a value beyond the limits is inputted from the operator,
it will not be stored. Even if a value beyond the limits is inputted as external analog input, the set
value will not be changed.
Frequency
upper,
lower
limiter
Maximum
frequency limiter
FUNC
➤
FUNC
Minimum
frequency limiter
FUNC
➤
FUNC
2
➤
2
➤
➤
1
➤
.
➤
1
➤
.
(400)
Initial value
(400)
Initial value
Setting example
(When an upper limit of 45 Hz and a lower
limit of 20 Hz are set)
Output frequency
(60 Hz)
Upper limiter
Lower limiter
45
20
➤
Settable range
➤
0
Frequency command
(F-SET)
NOTE: Setting conditions
0 Hz or upper limit ≥ lower limit
When 0 Hz is set, the limiters will not operate.
To avoid a resonance with the load, the frequencies at up to 3 points can be jumped. The setting
order and the execution order may be changed.
The frequency equivalent to the jump frequency setting width (± 0.5 Hz) (Note 1) cannot be set as
a jump frequency.
NOTE 1 : The jump frequency can be set by the remote operator.
NOTE 2 : As to the frequencies which are set by the jump frequency setting function, the set
frequencies are jumped but the output frequencies pass.
Jump
frequency
setting 1
Jump
frequency
setting 2
Jump
In the case
of jump frequency 1
frequency
setting 3
ff
➤
➤
➤
➤
➤
➤
➤
➤
00
Set frequency (V)Output frequency (V)
In the case
of jump frequency 2
1
In the case
of jump frequency 3
FUNC
➤
FUNC
2
Initial value
➤
➤
➤
.
7-17
Output
frequency
Deceleration
Setting example
Jump frequency 1: 10 Hz
Jump frequency 2: 30 Hz
Jump frequency 3: 45 Hz
Jump frequency width: 0.5 Hz
When VP1 to VP3 is selected,carrier
frequency is automatically changed to
VT.
Set the frequency commands (voltage frequency command (O-L terminal signal), current frequency
command (OI-L terminal signal), and the number of samplings.
NOTE: How to set
FUNC
Initial value
➤
➤
2
➤
FUNC
➤
1
The number of samplings is set to 1.
:
The reaction time becomes shorter, but
¥
the output frequency becomes likely to
¥
vary.
¥
¥
The number of samplings is set to 8.
:
The reaction time becomes longer, but
the output frequency becomes stable.
Multispeed
setting 1
Multispeed
setting 2
Multispeed
setting 3
Set the output frequency of each multispeed speed. When setting four or more speeds, refer to the
item of output frequency setting.
Example of the connection method
Refer to Page 5-5
(8)
(7)
CF1
(6)
CF2
In the case
of multispeed
setting 1
In the case of multispeed setting 2
In the case of multispeed setting 3
FUNC
➤
FUNC
2
➤
.
➤
➤
(400)
1
Initial value
FM CM1 PLC P24
Example of Multispeed setting
Multispeed
Multispeed 1
Multispeed 2
Multispeed 3
NOTE: When using four or more multispeed commands,
use the multispeed terminal (CF3) as an input terminal.
Set the electronic thermal level. Set the thermal level in accordance with the rated current of the
motor in units of 1 (%).
Adjustment level =
Motor rated current
Inverter rated current
100
Electronic
thermal
level
adjustment
Electronic
thermal
characteristic
selection
Setting method
FUNC
➤
2
➤
Initial value
➤
➤
2
➤
Time(s)
1
FUNC
➤
1
➤
20%120%
➤
0
Inverter rated current
➤
20100150200
Inverter current (A)
Select the electronic thermal characteristics. Set the thermal characteristics in accordance with
the load to be used. For free setting of set value 2, the current and frequency can be set by each
remote operator.
Set valueFunction
0Constant torque characteristic
Initial value
Setting method
FUNC
➤
1Reduced torque characteristic
2
➤
2
1
➤
Initial value
➤
2
1
➤
(Can be set by the remote operator)
FUNC
Free setting
➤
Constant torque
➤
characteristic
100
80
60
➤
➤
Reduced torque
characteristic
Output current (%)
0
52060120
(Each characteristic
at 60 Hz or more is 100%.)
➤
Output frequency (Hz)
➤
Set the pole number of motor to convert output frequency into motor rotation speed on monitor
0Alarm output after tripped
1Deceleration stop at the time
of restart
2
Frequency matching start at the time
of restart ( Note 1)
Initial value
Setting method
Set the inverter retry method when a power error occurs.
Select the set value of the retry method to be used.
3
0 Hz start at the time of restart
NOTE 1:
NOTE 2:
When the base frequency is one of the following ones, frequency matching may restart at 0 Hz.
When the base frequency is 60 Hz: Driven at 40 Hz or less
When the base frequency is 50 Hz: Driven at 30 Hz or less
For other precautions, refer to Chapter 1, "Instantaneous stop restart" of Appendix 2.
Since the retry mode is selected, the equipment restarts for trips of overcurrent, overvoltage, or undervoltage.
For undervoltage, 16 retries (17th trip) are executed.
For overcurrent or overvoltage, 3 retries (fourth trip) are executed.
Do not use this function for a case that a fallen substance should be held by the machine brake when the motor
is in the free-run mode.
Initial value
Restart
selection
➤
➤
External
frequency
setting
start
External
Frequency
setting end
Set the frequency for starting output for an external frequency command (0 to 10 V, 0 to 5 V,
4 to 20 mA) and the frequency for ending output. When 0 Hz is set, this function will be canceled.
➤
➤
1
2
➤
FUNC
Initial value
Setting method
➤
FUNC
.
(400)
External frequency
setting start
External frequency
setting end
Same as A26
Output frequency (Hz)
Frequency
command
010 V
05 V
420 mA
NOTE 1:
NOTE 2:
NOTE 3:
NOTE 4:
The standard setting is 0 Hz.
In this case, the selected V/f
pattern is used for running.
When changing the V/f pattern
after A 26 (start) and A 27 (end)
are set, readjust A 26 (start) and
A 27 (end).
When A 26 (start) > A 27 (end)
is set and the frequency command
value is minimized (0 V or 4 mA),
the output frequency may be
lowered than the value which is
set by A 26 by 0.1 to 0.3 Hz.
The reason is that it is judged that
there is some frequency due to
noise on the signal line and it is a
normal operation.
The setting shown left is also
possible with F31 of the remote
operator.
Set the usage ratio (%) for 100 seconds of BRD.
When the BRD operation exceeds this setting,
the operation will be stopped.
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
1
2
.
.
t1t2t3
ONONON
BRD ON
T =
(t1 + t2 + t3)
100 seconds
100 seconds
100
Function contents
NOTE 1:
NOTE 2:
NOTE 3:
NOTE 4:
NOTE 5:
NOTE 6:
The internal BRD circuit is not mounted
in an inverter other than the types 055L/HF,
and 075L/HF.
When 0 % is set, the BRD will not be
operated.
When T exceeds the set value, the BRD
will be stopped.
When mounting an external BRD unit, set
the usage ratio to and remove the
external resistors.
The initial settings of 110-550L/HF
are 0.0%.
Conditions when using the external
resistor are shown in the table.
Model
055, 075HF
RB2, two each in series
(70 ohm or more)
Inverter requiring an external resistor
External
resistor
Usage ratio
Max. 10 (%)
NOTE 7:This function cannot be used for the inverter types 110 to 550L/HF which have no built-in BRD
(dynamic braking) circuit.
.
Arrival
optional
frequency
at acceleration
Arrival
optional
frequency
at deceleration
➤
➤
1
2
➤
FUNC
Initial value
Setting method
When frequency arrival signal output method 2 is selected, an output signal is outputted
at an optional frequency. When frequency arrival signal output method 1 is selected, an output
signal is outputted at an optional frequency or more. For acceleration and deceleration
, the frequency is set in units of 0.1 Hz (in units of 1 Hz for 100 Hz or more).
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
.
➤
➤
1
2
FUNC
Initial value
.
➤
➤
➤
In the case of optional
arrival frequency
of acceleration
In the case of optional
arrival frequency
of deceleration
At the time of acceleration, an output signal
is turned ON in a range from the set frequency
-0.5 Hz to the set frequency +1.5 Hz. At the
time of deceleration, an output signal is turned
ON in a range from the set frequency +0.5 Hz
to the set frequency -1.5 Hz.
Select the output monitors signal at the control circuit terminal FM from
the table indicated below.
Monitor
signal
selection
Frequency
converted
value
setting
Setting method
FUNC
Set value
➤
Initial value
2
➤
1
➤
FUNC
➤
0Analog output frequency monitor
1Analog current monitor
2
3
Analog torque monitor (Note)
Digital output frequency monitor
Function
Initial value
Output monitor signal
Frequency monitor
Current monitor
Analog
Torque monitor
Output full-scale value
Maximum frequency
200% of the rated current
200% of the rated torque
NOTE: Use the analog torque monitor function only in the
sensorless state. Under the V/f control, an appropriate
value is outputted. The accuracy is ±20%
(a rough value).
Set a converted value for frequency converted value monitoring. The product of this setting and the
ouptut frequency (d0) is displayed as the value for the frequency converted value monitor (d3).
Setting method
FUNC
➤
.
➤
2
1
➤
.
FUNC
➤
Initial value
➤
2
1
➤
Analog
input
selection
.
Set the maximum voltage to be supplied between the terminals 0 and L.
When selecting the frequency arrival signal at the output terminal, select the arrival signal output
method.
Frequency
arrival
signal
output
method
Setting method
➤
2
FUNC
➤
1
➤
FUNC
➤
Initial value
Set value
0
At the time of constant speed arrival
Function
1Optionally set frequency or more
2
Only optionally set frequency
Set optional frequencies of set value 1 and set
value 2 by and .
NOTE 1: The frequency arrival signal
can be allocated only to one
of the intelligent output terminals.
It cannot be outputted to
an individual output terminal
for acceleration and deceleration.
NOTE 2: Selection of arrival signal output
method for relay option board (J-RY)
can be done by remote oprator and
F-48 funciton.
current at the start of the inverter is
increased but the motor reaction time is
decreased.
:
The effect of the reduced voltage is
large.
The rush current is reduced but the
motor reaction time is increased.
Select the running mode. Set the running mode to be used.
Setting method
FUNC
➤
2
➤
1
➤
FUNC
Initial value
➤
Set value
0
1Energy conservation running mode
Fuzzy most suitable acceleration
2
Initial value
NOTE:When the fuzzy most suitable acceleration and deceleration are selected and the load inertia (motor shaft
conversion) is more than about 20 times of that of the individual motor, an overvoltage trip may occur.
If this occurs, reset the mode to the normal running mode. For other precautions, refer to "Precautions for
fuzzy most suitable acceleration and deceleration" of Appendix 1.
Function
Normal running mode
and deceleration mode
Set the running command so as to be inputted to the terminal.
(Set to or .)
Since jogging is a direct input operation and may be easily tripped, set the jogging frequency
to 5 Hz or less.
Setting method
FUNC
.
➤
2
➤
1
➤
.
FUNC
(REV)
(JG)
➤
CM1FW83
Initial value
➤
2
1
➤
.
NOTE:
No frequency can be set
between 0.01 Hz and 0.09 Hz.
SWFW
SWJG
Operation timing
SWJG
20 msec min
➤
➤
SWFW
Motor
rotation
No jogging operation is performed when the set value is smaller than the start frequency .
➤
Free run
The free run operation is performed immediately after
SWFW is turned OFF.
7-24
Page 65
Contents and display
Extension
function
code
➤
➤
➤
➤
1
2
➤
1
2
FUNC
FUNC
➤
Base
frequency
setting
Maximum
frequency
setting
,,,
,,,
Set the base frequency and maximum frequency.
Setting method
Initial value
Setting example
V
100%
0
60 Hz
f
V
100%
0
60 Hz120 Hz
f
When the frequency is set so that the base
frequency is larger than the maximum
frequency, the base frequency is forced
to be made equal to the maximum
frequency at the start of running.
Freely setting range
➤
➤
V
100%
(A62) base frequency
and (A63) maximum
frequency: 60 Hz
(A62) base frequency: 60 Hz
(A63) maximum frequency:
120 Hz
NOTE 1:
NOTE 2:
When a frequency more than the base frequency 60 Hz
is used, the motor is not a general purpose motor but
a special motor. Therefore, the maximum applicable
motor set value is different.
When the kW display is the same, the inverter
capacity may be increased.
Set the base frequency according to the specifications
of the motor. When the base frequency is set to less
than 50 Hz, the motor may be burned.
0
400 Hz
f
120 Hz60 Hz30 Hz
(400)
(NOTE 3)
Adjust the relationship between the external frequency command and the inverter output frequency.
Frequency
command
output
frequency
adjust
(O-L, OI-L)
: Voltage command (O-L)
: Current command (OI-L)
This function is factory-set to the appropriate position. If this setting is changed unnecessarily, the
correct relationship between the external frequency command and output frequency is no longer
maintained. This will result in poor control performance. Adjust the setting of this function only
when the output frequency does not conform to the external command.
Adjustment method
Voltage command:
Current command:
Put voltage command (10V of 5V) to O-L terminal, and adjust unit
output frequency comes to maximum.
Put current command (4-20mH) to OI-L terminal, and adjust unit
output frequency comes to maximum.
Maximum
frequency
selection
➤
➤
1
2
FUNC
Select 120 Hz or 400 Hz as the upper limit that can be set in the maximum frequency setting (A63).
Possible to select a performance of a release timing of alarm signal when giving reset signal
from [RS] terminal
FUNC
Initial value
➤
➤
2
➤
Set value
FUNC
➤
1
Reset signal
from [RS]
terminal
Alarm
output
Reset signal
from [RS]
terminal
Alarm
output
Performance
➤
➤
These functions are used to set PID control operation gains.
P (Proportional) gain, I (Integral)
gain, D (Differential) gain
Set each gain.
Setting method
P
I0.0 to 15.0 s
D
Gain adjusting range
0.0 to 5.0
0 to 100.0
.
➤
FUNC
2
1
➤
FUNC
Proportional gain
setting
Integral
gain
setting
Differential
gain setting
PID
control
selection
➤
.
➤
Initial value
➤
2
1
➤
.
This function is used to control the PID functions incorporated in the inverter.
This function is also used to select a feed-back signal input and set a magnification of the integral
gain setting value.
For details of PID control, refer to "Appendix 8 PID Control Functions".
Setting method
FUNC
➤
2
➤
➤
Initial value
1
FUNC
➤
Setting
value
0
1
2
3
4
Feed-back signal
input terminal
Built-in PID function disabled.
Analog current (OI-L)
Analog voltage (O-L)
Analog current (OI-L)
Analog voltage (O-L)
I (Integral) gain
magnification
× 1
× 1
× 10
× 10
Note 1:
Note 2:
Set "0" for the use of a PID optional board.
Do not assign a feed-back signal input and an target frequency command
to the same terminal. If assigned, the PID function will be disabled.
7-26
Page 67
Contents and display
Extension
function
code
This function is used to set a target value level of PID controlling within 0 to 200%.
This function is valid when 0 is set for .
Target
value
setting
method
selection
This function is used to select a method to enter the target value for executing each PID function.
NOTE 1:
NOTE 2:
Set "1" when a PID optional board (J-PI) is used.
The value entered to the OS terminal of J-PI is assumed as the target value.
The target value at set "1" is O-L, OI-L input signal, setting or multispeed
setting.
Set value
Performance
Internal
target
value level
setting
➤
➤
1
➤
FUNC
FUNC
➤
2
Setting method
Initial value
0
1
The target value depends
on the level set value.
The target value is set using
the frequency setting
method.
➤
➤
1
➤
FUNC
FUNC
➤
2
Setting method
Initial value
If an analog voltage is entered as a feedback
value, the feedback voltage (0 to 10V)
corresponds to this target value level
setting (0 to 200%). In other words, if,
when 5V is entered as the target feedback
value of a sensor, it is converted to an
internal target value, set 100% as this
internal target value.
Select whether to start auto tuning as well as a mode. When 1 or 2 is set, auto tuning is started
during the first operation.
Auto
tuning
setting
➤
➤
➤
FUNC
2
Initial value
Motor
data
selection
1
Set value
0
1
2
Function
Auto tuning is not performed.
Normal measurement mode
(The motor runs.)
R1, R2, or L measurement mode
(The motor does not run.)
Initial
value
Select the motor constant used for sensorless vectror control (SLV).
A terminal function is allocated to each of the input intelligent terminals 1 to 8. When using a
function other than the standard set functions or changing the terminal order, set the function
for each terminal. The minimum input signal acceptance time of the input intelligent terminals is
about 20 ms.
Input terminal setting 3
C 3Input terminal setting 4
C 4Input terminal setting 5
C 5Input terminal setting 6
C 6Input terminal setting 7
C 7Input terminal setting 8
Setting method
Terminal
rating plate
Initial setting
118
216
35
411
59
613
71
80
PCB terminal array
FM
CM1
PLC
P24
FW
8
7
6
5
4
Input intelligent
terminal section
3
2
1
H
Press the key once for the terminal code to be set.
FUNC
The set values of the terminals which are set at present are displayed. Display the set value
of the terminal to be used from the function list indicated below by pressing the key
2
and and then press the key.
FUNC
The display is returned to the code display and the terminal function is changed.
Enter the set value of the terminal name
FUNC
➤
Setting example: The RS (reset) function is changed to the SFT (treminal software lock) function.
to be used bypressing the keys and .
1
2
➤
FUNC
Input terminal function list
Set value
0
1
2
3
5
6
7
8
9
Abbrevia-
tion
REV
CF1
CF2
CF3
JG
DB
STN
SET
CH1
Function name
Reverse
Multispeed 1
Multispeed 2
Multispeed 3
Jogging
External DC braking
Initialization
2nd function
2-stage acceleration and deceleration
Set value
11
12
13
14
15
16
18
27
28
Abbrevia-
tion
FRS
EXT
USP
CS
SFT
AT
RS
UP
DWN
Function name
Free run
External trip
USP function
Commercial power source switching
Terminal software lock
Same terminals cannot be set between and .
When moving a terminal name to another terminal, set another terminal which is not to be
ued at the setting source before inputting the set value to the setting destination and then
select the terminal name which is to be set at the setting destination.
A terminal function is allocated to each of the output intelligent terminals 11 and 12. When using
a function other than the standard set functions or changing the terminal order, set the function for
each terminal.
Frequency arrival signal
Signal during running
Overtorque signal (Note)
AL2
AL1
AL0
The setting method is the same
as that of the input terminals
to .
NOTE: The torque of the overtorque signal can be set by the remote operator. The initial
values of motoring and regeneration are 100% torque. The overtorque signal can be
used only under the sensorless vector control.
Setting method
Press the key once for the terminal code to be set.
FUNC
The set values of the terminals which are set at present are displayed. Display the set value
of the terminal to be used from the function list indicated below by pressing the key
2
and and then press the key.
FUNC
The display is returned to the code display and the terminal function is changed.
1
Enter the set value of the terminal name
FUNC
to be used by pressing the keys and .
➤
1
2
➤
FUNC
Precautions for terminal setting
Same terminals cannot be set between and .
When moving a terminal name to another terminal, set another terminal which is not to be
ued at the setting source before inputting the set value to the setting destination and then
select the terminal name which is to be set at the setting destination.
The input intelligent terminals 4 to 1 can be changed individually to the a contact or b contact
specification. Select the set value by pressing the keys and by combining the contacts
1
2
a and b with reference to the table indicated below.
Example: When the set value is A:Contact a: Input terminals 3, 1
Contact b: Input terminals 4, 2
Setting method
FUNC
Press the key 10 times.
➤
Select the contact specification with
reference to the table indicated below.
1
FUNC
➤➤
Initial setting
➤
Output
terminal
a and b
contact
setting
Initial value
➤
➤
Set the high
order to 0.
Set value
FEdCbA9876543210
bbbbbbbbaaaaaaaa
4
bbbbaaaabbbbaaaa
3
bbaabbaabbaabbaa
2
Input terminal
babababababababa
1
a: Contact a specification
(Shorted when power
is turned ON)
Contact b specification
b:
(Opened when power
is turned ON)
Input terminal a and b contacts function list
The output ingent terminal 11 and 12 and alarm output terminal can be changed idividually to the
a contact or b contact specification. Select the set value by pressing the keys and by
1
2
combining the contacts a and b with reference to the table indicated below.
Example: When the set value is :Alarm output: Contact b
Terminals 11 and 12: Contact b
Setting method
FUNC
Press the key 3 times.
➤
1
FUNC
➤➤
Initial setting
Initial value
➤
➤
Set the high
order to 0.
Set value
11
12
Output
terminal
Alarm
(NOTE)
76543210
babababa
bbaabbaa
bbbbaaaa
Output terminal code list
➤
Output terminals 11 and 12
a: Contact a specification
b:
NOTE: For details of the Alarm terminal, see page 6-5.
7-31
(Shorted when power
is turned ON)
Contact b specification
(Opened when power
is turned ON)
The J300 series inverters are equipped with protection functions against overcurrent,
overvoltage, and undervoltage which protect the inverter. If the protection functions are
engaged, the output is shut down, motor runs free and holds that condition until it is reset.
Description
Over current
protection
Overload
protection
(NOTE 1)
Braking
resistor overload
Overvoltage
protection
EEPROM error
(NOTE 2)
Undervoltage
protection
CT errorAbnormality on built-in CT and the output of the inverter is cut off.
A currrent due to the alternating current CT between the power module
and output terminal {U(T1), V(T2), W(T3)} is detected.
When the motor is restricted or decelerated suddenly, a large current
flows through the inverter and causes a fault. Therefore, when an
abnormal current is detected by the alternating current CT and it exceeds
a specified value, the output is cut off. (An abnormal current is also
detected in the power module. Refer to , , , and .)
When a motor overload is detected by the electronic thermal function, the output
of the inverter is cut off.
When the braking time exceeds the satting by braking duty factor, an
overvoltage the output of the inverter is cut off.
When the converter voltage exceeds a certain level due to regenerative energy from
the motor, this protection function engages, and the output of inverter is cut off.
When the memory built in has problems due to noise or excessive temperature rise,
this protective function engages, and the output of inverter is cut off.
A decrease of the input voltage of an inverter results in improper function of the
control circuit. It also generates motor heat and causes low torque. Output is cut off
when the input voltage goes down to less than 150-160V/300-320V(200/400Vclass).
Contents
Display
Constant
speed
Dec.
Acc.
CPU error
External trip
USP error
Ground fault
protection
Input overvoltage
Instantaneous
power failure
(NOTE 4)
Malfunction or abnormality on built-in CPU and the output of the inverter is cut
off.
An abnormality signal from external equipment cuts off the output of the inverter.
(When external trip function is selected)
It indicates an error when power is turned on while the inverter is being run.
(When USP function is selected)
The inverter is protected by detection of ground faults between the inverter output
and the motor upon power on. There may be the possibility of power module failure.
When the input voltage is higher than the specified value, it is detected 100 seconds
after power is turned on and the output is cut off. However, when a voltage higher
than approx. 250 to 270 V (200V class),
500 to 530 V (400 V class) is inputted, it is higher than the rated value of the part
in use, so that the part may not be protected and damaged.
When an instantaneous power failure for more than 15 ms occurs, the output is cut
off. When the instantaneous power failure time is long, the fault signal is released.
Note that when restart is selected, the equipment restarts when the running
command remains.
8-1
Page 73
It is displayed when the reset signal is kept supplied or an error occurs between the digital operator
and inverter. When one of the keys , , and is pressed, it is recovered.
When it is not recovered, turn power on once again.
Display
Contents
__
1
2
FUNC
Description
Contents
Display
Optional
connection error
An error occurs in the optional connection (connector, etc.).
Option 1
Option 2
Optional
PCB error
An error message outputted from the optional PCB
Option 1
Option 2
Phase failure
protection error
When a phase failure is detected on the receiving side {R(L1), S(L2), T(L3)}
of the inverter, the output is cut off. (NOTE 3)
Power module
protection
The detector which is built in the power module operates.
When the output side of the inverter is shorted or the motor is
restricted, a large current flows through the inverter and causes a
fault. Therefore, when a current in the power module or an
abnormal temperature of the main device is detected and it
exceeds a specified value, the output is cut off.
Constant speed
Deceleration
Acceleration
Stop
If a trip occurs, press the RESET key or short the reset terminal RS-CM1 assigned as a control
circuit terminal after a delay of 10 seconds.
A trip can be cleared by pressing the RESET key or shorting the reset terminal RS-CM1 assigned
as a control circuit terminal. Resetting the power supply cannot clear a trip. (To reset the power supply is
to turn power off and turn it on again after the CHARGE lamp at the upper right corner of the control PC
board goes off.) Check again whether the set data is correct.
Power OFF during motor deceleration may cause an input phase failure error.
The instantaneous ride-thru period of 15ms may be shortend depending on the power supply voltage or load.
When the J-FB is installed, an error is displayed for each factor as shown below.
Encoder line break:
Overspeed:
Positioning error:
Thermistor line break:
Motor overheat:
Malfunction or banormality on built-in CPU of the option:
Other display
It is displayed when a data set value more than 3 digits in length (for example, 1000) is set.
__
It is displayed when power is turned off.
__
There is no trip history available.
__
This is not an abnormal operation because the instantaneous stop restart function is being performed.
(When 1 to 3 is selected by the extension function .)
The autotuning operation terminates normally.
The autotuning operation terminates abnormally.
__
Waiting due to insufficient voltage. After recovery, the original display appears.
When the inverter goes wrong, it operates as indicated below. Find the cause and take
contermeasures.
Error Messages and Diagnosis
Circuit breaker(MCB)
Electromagnetic contactor (Mg)
Symptom
Thermal relay(THRY)
Display on the
digital operator
(display on the
LCD of the
remote operator)
Failure alarm relay
Cause
(explanation
of message)
How to reset
CheckCountermeasure
(NOTE 1)
E01
(OC. Drive)
E02
(OC. Decel)
E03
(OC. Accel)
●
Overcurrent detected
by the AC CT while
the motor was running
at a constant speed
(overcurrent during
operation)
Overcurrent detected
●
by the AC CT during
motor deceleration
(overcurrent during
deceleration)
Overcurrent detected
●
by the AC CT during
motor acceleration
(overcurrent during
acceleration)
A
Check whether a load was
changed rapidly.
Check whether there is a
shorted output or ground
fault.
A
Check whether the speed
was decreased rapidly.
Check whether there is a
shorted output or ground
fault.
A
Check whether a load was
changed rapidly.
Check whether there is a
shorted output or ground
fault.
Check whether the start
frequency is too high.
Check whether the torque
boost is too high.
Check whether the motor is
locked.
Do not change loads
rapidly.
Check whether the output
lines or motor is shorted.
Set a longer deceleration
time.
Check whether the output
lines or motor is shorted.
Do not change loads
rapidly.
Check whether the output
lines or motor is shorted.
Lower the start frequency.
Lower the torque boost.
Check the motor or loads.
Overloaded inverter
E05
(Over. L)
NOTE 1: How to reset
A: Stop the inverter. Then, connect the <RS> and <CM1> control terminals or press the STOP/RESET key on
the operator.
B: Opeate the circuit breaker and electromagnetic contactor (turn the power on again).
C: Stop the inverter. Then, reset the thermal relay.
●
(operation under an
overload)
A
Check for an overload.
Check whether the
electronic thermal level is
correct. (Check whether the
level has been changed.)
The inverter
outputs
U(T1), V(T2)
and W(T3)
are not
supplying
voltage.
• Is power being supplied to terminals
R(L1), S(L2) and T(L3)?
If it is, the POWER lamp should be on.
• Is the display E ?
**
• Is the operation instruction RUN ON?
• Is terminal FW (or REV) connected to
terminal CM1?
• Has the frequency setter been turned on
by pushing key and then
2
key.
FUNC
1
• Are the printed-circuit board terminals
H, O and L connected to
the potentiometer?
• Are the terminals connected to the
external and internal interface power
source the terminal mode is selected?
• Has RS/FRS been left ON?
• Is the mode key setting correct?
• Check terminals R(L1), S(L2), T(L3), U(T1),
V(T2), and W(T3).
• Turn on the power supply.
• Press and check the content.
2
1
Then press the reset key.
• Set to ON.
• Connect terminal CM1 to terminal FW
(or REV) on the printed-circuit board.
(When the terminal mode is selected.)
• Push down keys and set.
• When terminal mode is selected, connect the
potentiometer to H, O, and L, and then set.
• In the case of the internal interface power
source, short the terminals P24 and PLC or
CM1 and PLC.
• In the case of the external interface power
source, turn the PLC terminal on.
• Release reset.
• Contact FRS.
• Read the explanation of the function mode
once again. (Page 7-12) F9 frequency/run
commanding method
The
direction
of the
motor is
reversed.
Inverter
outputs
U(T1), V(T2)
and W(T3)
are supplying
voltage.
The optional
remote
operator is
used.
(copy unit)
• Has the motor seized or is the load too
great?
• Are the remote operator and equipment
body switched coorrectly ?
• Is the setting of the DIP switch on the
back of the remote operator correct ?
• Are the connections of output terminals
U(T1), V(T2) and W(T3) correct?
• Is the phase sequence of the motor
forward or reverse in respect to U(T1),
V(T2) and W(T3)?
• Are the terminals on the printed-circuit
board correct?
• Release seizure or lighten the load.
• Test the motor independently.
• Check the operation of the optional remote
operator. (copy unit)
12 34
ON
OFF
1: OFF
2: ON (Same as VWA, J100)
• Make the connections according to the phase
sequence of the motor. (In general, forward
should be in the sequence: U(T1), V(T2)
and W(T3).)
• Short the FW terminal for forward rotation or
the intelligent input terminal 8 (the intelligent
input terminal 8 is allocated to run command
REV by initialization at factory before
shipment) for reverse rotation to the CM1
terminal (Sink type).
Overload
(Electronic
thermal
trip)
(Low
frequency
zone)
The input
voltage
trips.
Is the torque boost too high ?
Do the electronic thermal characteristics
match the set characteristics of the
motor ?
Is the input voltage high ?
Is the equipment stopped with the
inverter DC voltage increased after
sudden deceleration ?
Decrease the torque boost.
Reset the electronic thermal characteristics
and level.
Lower the input voltage.
Set a deceleration time which is a little longer.
Increase the AVR set value above the current
input voltage and lower the V gain by
the ratio.
* Be sure to turn off the power supply during maintenance and inspection.
* After the power supply has been turned off, you must always wait 10 minutes so that
DC bus capacitors can discharge then start maintenance and inspection after the
CHARGE lamp on the printed-circuit board has gone out. (Immediately after the lamp
has gone out, there will be a residual voltage of about 50 V DC in the DC bus
intermediate circuit.)
Perform the work after the CHARGE lamp has stopped flickering.
* Make sure that only qualified persons will perform maintenance, inspection and part
replacement. (Before starting the work, remove metallic objects from your person
(wristwatch, bracelet, etc.)
(Be sure to use tools protected with insulation.)
Otherwise, there is a danger of electric shock and/or injury.
CAUTION
* When removing connectors, never pull the wires. (Wires for cooling fan and thermal
relay)
Otherwise, there is a danger of fire due to wire breakage and/or injury.
• General precautions
Always keep the unit clean so that dust or other foreign matter does not enter the inverter.
Take special care in regard to breaking lines and connection mistakes. Firmly connect
terminals and connectors. Keep electronic equipment away from moisture and oil. Dust,
steel filings and other foreign matter can damage insulation, causing unexpected accidents,
so take special care.
10.2Inspection Items
(1) Daily inspection
(2) Periodic inspection (Approximately once a year)See 10-3.
(3) Insulation resistance tests, withstand voltage tests
10-1
Page 83
Conduct these tests by short-circuiting the terminals as shown below, and by following the
• In regard to insulation resistance tests, measure the terminals below and the grounding at
500 VDC, and make sure that 5 Megohms or greater is indicated.
• Do not perform the withstand voltage test. When it should be done,
in regard to withstand voltage tests, supply the terminals below and the grounding with
1500 VAC (200 V class), 2000 VAC (400 V class) for one minute, and make sure that
there are no abnormalities.
• Do not conduct insulation resistance tests and withstand voltage tests for terminals other
than those indicated below.
• Increase or decrease the applied voltage for the withstand voltage test slowly and turn the
equipment 0 V again.
Bad example
(L1) (L2) (L3) (RB)(+)(-)(T1)(T2)(T3)
R
Megohm-meter
P
RBSTUVW
N
voltage
Good example
TimeTime
0.1 sec. or more 0.1 sec. or more
NOTE 1: If the inverter is used under high temperature and heavy load conditions, its operat-
ing life will be significantly reduced.
NOTE 2: If the inverter has been stored for three years or more, apply the following condi-
tions.
1) Apply 80% of the rated voltage of the capacitor for 1 hour at normal temperature.
2) Increase the voltage to 90% and apply it for 1 hour.
3) Apply the rated voltage for 5 hours.
NOTE 3: Precautions in handling printed-circuit boards.
When maintenance and inspection of printed-circuit boards is necessary, be sure to
follow the precautions below.
• Prevent damage caused by static electricity. The IGBT of the inverter module,
the MCUs and ICs on a printed-circuit board can be destroyed by static electricity, so be sure to ground work benches, soldering irons, and yourself before
working on a printed-circuit board.
Check ambient temperature,
humidity, dust, corrosive
gases, oil mist, etc.
Visual and aural
vibrations and noise.
Check the input line voltage.Measure the voltage
(1) Insulation resistance test
(between main circuit
terminals and grounding
terminal)
(2) Check installation for
looseness.
(3) Check for evidence of
overheating in the various
components.
(4) Clean.
inspection.
between inverter
terminals R(L1),
S(L2) and T(L3).
(1) Increase tighting
Making a check
on the terque is
needed for the
increase tighten ing of the modules
such as a power
module, diode
module. Do not
execute increse
tightening with
no torque gauge
prepared.
(2) Tighten.
(3) Visual
inspection.
Ambient temperature
between -10 to +50˚C;
no icing.
Ambient humidity 20 to
90%; no dew condensation.
No abnormalities.
200 to 220 V, 50 Hz
200 to 230 V, 60 Hz
380 to 415 V, 50 Hz
400 to 460 V, 60 Hz
Component
check,
including
printedcircuit
boards
panel
Overall(1) No abnormal odor or
Capacitor No fluid leakage or
output voltage of
individual phases when
operating the inverter
independently.
(2) Conduct a sequence
protection operation test,
and make sure that there
are no errors in the protec tion and display circuits.
changes in color.
(2) No significant corrosion.
deformation.
(1) No illegible display
(2) No lack of character
Inspection cycle
Regularly
Periodic
Standard
replacement
period
(1) Measure the
voltage between
the phases of
inverter output
terminals U, V,
and W.
(2) Simulate
operation of the
inverter protect ion circuit.
Visual inspectionNo abnormalities
Visual inspection5 years
Visual inspectionNormal operation
(1) Within 2% voltage
difference between
phases.
(2) Operate without any
abnormalities.
No abnormalities
Display can be read out.
__
___
(Note 1)
7 years
Instruments
___
___
___
___
(3) No blown out LEDs
Note 1. The life of the capacitor is affected by the ambient temperature. Refer to the ambient temperature - capaciitor life curve shown in Appendix 5.
Note 2. The inverter must be cleaned periodically. If dust accumulates on the fan and heat sink, it can cause overheating of the inverter.
Page 87
10.3Measurement Method for I/O Voltage, Current, and Power
General measuring instruments for I/O voltage, current, and power are indicated below. The
voltage to be measured is the fundamental wave effective voltage and the power to be measured is the total effective value.
R
(L1)
Power
supply
S
(L2)
T
(L3)
Measurement
item
Supply voltage
E
1
Supply current
I
1
Supply power
W
1
I
R
E
R
I
S
E
S
T
I
E
T
Table 3 Parts to be measured
Parts to be
measured
Between R and S, S and
T, T and R (E
R, S, T (I
Between R and S, S and
T (W
11
R
)(IS)(IT)
)(W12)
R
)(ES)(ET)
R
W
11
General
S
purpose
U
V
I
U
E
I
V
inverter
W
12
T
W
E
I
W
E
Measuring instrument Remarks
Moving-iron type
voltmeter or rectifier
type voltmeter
Moving-iron type
ammeter
Electrodynamic type
wattmeter
Fundamental
wave effective
value
Total effective
value
Total effective
value
U-V
V-W
W-V
U(T1)
W
01
V
Motor
(T2)
W
02
W
(T3)
Reference
value
Supply power
factor
Pf
1
Output voltage
E
0
Output current
I
0
Output power
W
0
Output power
factor
Pf
0
Calculate the supply power factor from the measured supply voltage, E
supply current I
= × 100 (%)
Pf
1
Between U and V, V and
W, W and U
(E
U
)(EV)(EW)
U, V, W (I
Between U and V, V
and W
01
)(W02)
(W
and supply power W1.
1
W
1
3 E
1I1
Rectifier type
voltmeter
U
)(IV)(IW)Moving-iron type
ammeter
Electronic type
wattmeter
Total effective
value
Total effective
value
Total effective
value
,
1
Calculate the output power factor from the output voltage E, output current I,
and output power W.
W
3 E
0
0I0
Pf0= × 100(%)
NOTE 1: Use a meter indicating a fundamental wave effective value for voltage, and meters
indicating total effective values for current and power.
NOTE 2: The inverter output waveform is a distorted wave, and low frequencys may cause
errors. However, the measuring instruments and methods indicated above provide
comparatively accurate values.
NOTE 3: A tester (general purpose) may not be suited often to measurement of a distorted
Fault alarm contact (AL0-AL1)OFF when an inverter alarm occurs
AVR function, data batch setting, V/F characteristic switching, curve
Other characteristics
acceleration and deceleration, upper and lower limiters, 8-stage speed,
start frequency fine adjustment, trip history monitor (up to three times
stored), fuzzeleration and deceleration, autotuning, etc.
Protective structure is based upon JEM1030-1977.
The output voltage will decrease if input voltage decreases.
Confirm with the motor manufacturer the motors maximum rpm when using a motor
running at frequency higher than 50/60 Hz.
When using the standard four-pole motor, select the high start torque (SLV) at the rated
voltage (200 V class: 200, 220, 230 V; 400 V calss:400, 415, 440, 460 V).
(For details, contact the dealer you purchased the product.)
Torque will be reduced when the base frequency exceeds 50/60 Hz.
The dynamic braking torque is about 70% for 055LF or about 60% for 075LF when one
of the 200 V class RB1 to RB3 (17Ω or more) is used at the shorttime rating or about
60% for 055HF or about 50% for 075HF when the 400 V class RB2 × 2 series
(70 Ω or more) is used.
According to the test method shown is JIS C 0911 (1984).
11-2
Page 91
11.2 Individual Specification (USA version (J300-LFU, HFU))
The applicable motor is a Hitachi standard four-pole motor. When using another motor,
make sure that the rated motor current does not exceed the rated inverter current.
Applicable motor rating at variable torque is valid with the condition that output current
does not exceed the rating at variable torque.
When a V/F pattern (VP1, VP2, or VP3) for variable torque is selected (
for the digital operator or F04 for the remote operator), the setting data are automatically
changed by the inverter.
CT: Constant torque.
VT: Variable torque.
11-3
301
347
380
Page 92
12. FUNCTIONS WHEN USING THE OPTIONAL REMOTE OPERATOR
Be sure to turn the power supply off when connecting the connector.
High performance remote operator (HOP)
High performance copy unit (HRW)
Digital operator
Remote operator (DOP)
Copy unit (DRW)
(1)Insert the connector straight into the remote operator and inverter unit
printed-circuit board.
(2)Turn on the power supply.
(3)Make sure that the liquid crystal display of the remote operator is lit.
When the power supply of the inverter is turned on, FS000.0..... of the monitoring mode
will be displayed. If, however, any of the following is displayed when the inverter is
turned off, they will be displayed when power is turned on again.
• Frequency setting, multi-speed setting or other frequency displays, motor rotational
speed display, frequency conversion display, or output current display.
NOTE: When conflicting data is set, a warning WARN..... will be displayed. For 6 seconds
thereafter, do not perform the key operation, reset operation, running operation, power-OFF
operation. (Otherwise, a communication error may occur in the operator.)
12-1
Page 93
NOTE: See the operation manual of the remote operator for instructions.
In addition, see the following pages for details on its various functions. Set the dip-switches
mounted on the backside of the remote operator and copy unit as below.
When turned ON,
read out is inhibited.
If pushing down key with ON,
BPS
1234
1234
ON
OFF
"RD LOCK" is displayed.
Set as below (When setting status do not match model,
Monitor mode list when the remote operator (DOP) and copy unit (DRW) are used
•Monitor mode initial values and display contents
Initial display contents, initialization, and change ranges are displayed
in the table indicated below.
Display
sequence
Monitor nameDisplay contentInitial value
Setting
range
: Setting can be changed
Y
during operation
: Setting can not be changed
N
during operation
: Display only
Setting and
change are
possible?
Remarks
1
Frequency setting
and output
frequency
Multistage-speed
setting and output frequency
Jogging frequency
setting
Expansion
multistage speed
Acceleration time
2
setting
Deceleration time
3
setting
Frequency setting
4
command
Operation command
5
12
FS0000.0 0.0Hz
12
TM 0.0 0.0Hz
1S0000.0 0.0Hz
2S0000.0 0.0Hz
3S0000.0 0.0Hz
JG0000.0 0.0Hz
4S0000.0 0.0Hz
7S0000.0 0.0Hz
ACC1 0030.00S
DEC1 0030.00S
F-SET-SELECT REM
F/R-SELECT REM
0.0 Hz
0.0 Hz
0.0 Hz
1.0 Hz
0.0 Hz
30.0S
30.0S
TRM
TRM
0 to 120
(400)
0 to 9.9
0 to 120
(400)
0.01 to
3000.00
0.01 to
3000.00
TRM/REM
OP1/OP2
TRM/REM
OP1/OP2
(1) displays the setting.
Y
(2) displays the output.
• is displayed
when run
instruction is ON.
F: Forward run
R: Reverse run
A trip occurs easily
Y
at 5 Hz or more.
• Valid when the mult istage speed terminal
3 is selected.
• The multistage speed
are displayed when
Y
the input terminal is
connected.
• For terminal setting,
refer to F-34 "Input
terminal setting".
Y
Y
REM: Setting from
N
the remote operator
TRM: Setting from the
N
inverter terminal
Motor pole count
6
setting and revolution speed monitor
Frequency converted
7
value setting and
converted value
RPM 4P 0RPM
/Hz01.0 0.00
4P
1.0
2 to 48
0 to 99.9
Y
Y
monitor
Current monitor
8
Torque monitor
9
10
NOTE 1: The terminal output when the digital output frequency monitor is set at the FM terminal of the control
Manual torque
boost adjustment
circuit is the "output frequency × frequency converted value". The upper limit of output is 3.6 kHz.
12
Im 0.0 A 0.0%
Torque 0%
V-Boost code <11>
11
0 to 99
Y
12-3
Synchronized speed
display
The arithmetic value
by the frequency
converted value is
displayed. (NOTE 1)
The (1) section depends
on the INV rated
current.
The (2) section
displays the rate to the
rated output current.
Output current when tripped
Voltage between P and N when
tripped
Cumulative years and months
when tripped
When the equipment is
normal, # is displayed.
When a value which is
larger than the upper or
smaller than the lower
limit is set, a warning
is displayed.
The message is
displayed on a priority
basis when an alarm
occurs.
Trip cause
Overvoltage trip
18
19
Total alarm count
Trip history monitor
Last trip contents
Contents of last
trip but one
ERROR COUNT 0
ERROR COUNT 25
ERR2 #
ERR2 OC.Accel
ERR2 5.0 Hz
ERR2 20.1 A
ERR2 580.0 Vdc
ERR2 RUN 0Y 7D
ERR3 #
ERR3 EXTERNAL
ERR3 0.0 Hz
ERR3 0.0 A
ERR3 560.0 Vdc
ERR3 RUN 0Y 1D
Total trip count
<Trip cause 2>
Trip cause
Output frequency when tripped
Output current when tripped
Voltage between P and N when
tripped
Cumulative years and months
when tripped
<Trip cause 3>
Trip cause
Output frequency when tripped
Output current when tripped
Function mode list when the remote operator is used
• Function mode initial values and display contents
Initial display contents, initialization, and change ranges are displayed in the table
indicated below.
Display
sequence
1F-00BaseF-BASE0060 Hz60 Hz30 to 120 (400)• When 120 Hz is switched to
2F-01MaximumF-MAX0060 Hz60 Hz30 to 120 (400)
3F-02StartFmin0.50 Hz0.5 Hz0.1 to 9.9• The equipment starts running
4F-03Motor input AVR AC460 V230/460200,215,220,230• The motor input voltage is set.
frequency400 Hz by F-30, a frequency
settingmore than 120 Hz can be set.
frequency
setting
frequencyat this set value.
adjustment
Inputvoltage/380,400,415
voltagesetting440,460,480
AVRAVRDECOFFOFFON/OFF• ON or OFF of the AVR
functionfunction for deceleration
foris set. When dynamic
decelera-braking torque is necessary
tionfor deceleration, OFF is set.
methodVP3, SLV, V2V/F characteristics
settingSLV:Sensorless vector control
MotorsettingAUT/NRT is set, the
constantautotuning measurement
(NOTE 1)operation is executed.
Motor dataAUX DATANORNOR NOR: Old Hitachi• The autotuning motor data
selectiongeneral purposebefore starting autotuning
TMO: Newmeasurement is data
MotorAUX K005.50 kW
capacity
settingdata.
Motor poleAUX P4p4p2, 4, 6, 8• The number of poles of the
countmotor to be used is set.
setting
MotorAUX R11.004
constant
R1 setting
MotorAUX R20.776
constant
R2 setting
MotorAUX L13.16 mH
constant
L setting
Rated capacity
of each inverter
Rated capacity
of each inverter
Rated capacity
of each inverter
Rated capacity
of each inverter
Setting, change
contents
Hitachi generalequivalent to NOR.
purpose
AUT: Autotuning data
MotorAUX Kp002.002.00 to 100.00• Smaller: High response
constant• Larger: Low response
Kp setting
MotorAUX Ti00100 ms100 ms0 to 10000• Set this item after the
constantfeedback option PCB is
Ti settinginstalled.
MotorAUX KPP001.001.00 to 100.00• Set this item after the
constantfeedback option PCB is
KPP settinginstalled.
Accelera- tion timesuitable acceleration and
tion time settingdeceleration (F-10) are set,
2-stageACC 20015.00 s15.00 s0.01 to 3000• The acceleration time can
accelerationbe used when the input
time settingterminal CH1 is shorted.
CurveACC LINELLL (Linear),• The curve pattern is set for
patternS (S curve),acceleration and
selectionU (U curve),deceleration respectively.
forRU (reverse
acceleration U curve)
Accelera-ACC GAIN022 (common to1 to 10• When the constant is set
tion andaccelerationfor one of acceleration and
decelerationanddeceleration, it is common
curvedeceleration)to both acceleration and
constantdeceleration.
selection• See appendix 4.
Decelera- tion timesuitable acceleration and
tion time settingdeceleration (F-10) are set,
2-stageDEC 20015.00 s15.00 s0.01 to 3000S• The deceleration time can
decelerationbe used when the input
time settingterminal CH1 is shorted.
CurveDEC LINELLL (Linear),• The curve pattern is set for
patternS (S curve),acceleration and deceleraselectionU (U curve),tion respectively.
forRU (reverse
deceleration U curve)
Accelera-DEC GAIN022 (common to1 to 10• When the constant is set
tion andaccelerationfor one of acceleration and
decelerationand decelera-deceleration, it is common
curvetion)to both acceleration and
constantdeceleration.
selection• See appendix 4.
of each inverterphase.
of each inverter
Setting, change
contents
0 to 655.35• Primary self inductance per
0 to 655.35• Motor and machine inertia
Setting contents
the time displayed here is
invalid, though it can be
set.
• For input terminal
selection, refer to F-34
input terminal.
the time displayed here is
invalid, though it can be
set.
• For input terminal
selection, refer to F-34
input terminal.
Overload restrictioncontrol, an overload is detected
restriction level settingfrom both the overload restric-
characteristic
current (1)
ElectronicE-THM F1 0000 HzRated capacity of0 to 400 Hz
thermaleach inverter
characteristic
free setting
frequency (1)
ElectronicE-THM A28.5ARated capacity of0 to 600.0 A
thermaleach inverter
charac teristic
free setting
current (2)
ElectronicE-THM F25 HzRated capacity of0 to 400 Hz
thermaleach inverter
characteristic
free setting
frequency (2)
ElectronicE-THM A3 13.0 ARated capacity of0 to 600.0 A
thermaleach inverter
characteristic
free setting
current (3)
ElectronicE-THM F373 HzRated capacity of0 to 400 Hz
thermaleach inverter
characteristic
free setting
frequency (3)
OverloadOLOAD CONST01.01.00.3 to 31.0When the setting is 31.0 in SLV
restrictionor V2 control mode, the
constantoverload restriction has no
settingeffect.
ValidOLOAD ACCONO NON: Valid forEven if the function is set to
selectionaccelerationOFF, the overload restriction is
for overloadKeep theinvalid only for the first
restrictionfunction ONacceleration when the forward
accelerationfor operation.and reverse run command is