Hitachi J300 User Manual

Page 1
HITACHI INVERTER
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INSTRUCTION MANUAL
Three phase input 200/400V class
J300 U : USA version
After reading this manual, keep it at hand for future reference.
NB506XC
Hitachi, Ltd.
Tokyo Japan
Page 2
SAFETY
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For the Best Results with J300 Series inverter, read this manual and all of the warning sign attached to the inverter carefully before installing and operating it, and follow the instructions exactly. Keep this manual handy for your quick reference.
Definitions and Symbols
A safety instruction (message) is given with a hazard alert symbol and a signal word; WARNING or CAUTION. Each signal word has the following meaning throughout this manual.
This symbol means hazardous high voltage. It used to call your attention to items or operations that could be dangerous to your and other persons operat­ing this equipment.
Read these message and follow these instructions carefully.
This is the “Safety Alert Symbol.” This symbol is used to call your attention to items or operations that could be dangerous to your or other persons operat­ing this equipment. Read these messages and follow these instructions carefully.
WARNING WARNING
Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.
CAUTION CAUTION
Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage of product.
The matters described under CAUTION may, if not avoided, lead to serious results depending on the situation. Important matters are described in
CAUTION (as well as WARNING), so be sure to observe them.
NOTE NOTE: Notes indicate an area or subject of special merit, emphasizing either
the product’s capabilities or common errors in operation or maintenance.
HAZARDOUS HIGH VOLTAGE
Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there might be exposed components with cases or protrusions at or above line potential. Extreme care should be taken to protect against shock. Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another person in case an emergency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on an electronic controllers or rotating electrical equipment.
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Page 3
PRECA UTIONS
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WARNING: This equipment should be installed, adjusted and serviced by qualified electrical maintenance personal familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury.
WARNING : The user is responsible for ensuring that all driven machinery, drive train mechanism not supplied by Hitachi, Ltd., and process line material are capable of safe operation at an applied frequency of 150% of the maximum selected frequency range to the AC motor. Failure to do so can result in destruction of equipment and injury to personnel should a single point failure occur.
WARNING : For protection, install a leak breaker type with a high frequency circuit capable of large currents to avoid an unnecessary operation. The ground fault protection circuit is not designed to protect personal injury.
WARNING : HAZARD OF ELECTRICAL SHOCK. DISCONNECT INCOMING POWER BEFORE WORKING ON THIS CONTROL.
AVERTISSEMENT : RISQUE DE CHOC ELECTRIQUE COUPER L'ALIMENTATION AVANT LE DEPANNAGE DE CETTE COMMANDE.
WARNING : SEPARATE MOTOR OVERCURRENT, OVERLOAD AND OVER- HEATING PROTECTION IS REQUIRED TO BE PROVIDED IN ACCORDANCE WITH THE SAFETY CODES REQUIRED BY JURISDICTIONAL AUTHORITIES.
AVERTISSEMENT : LE MOTEUR DOIT ETRE MUNI D'UNE PROTECTION DISTINCTE CONTRE LES SURINTENSITES, LA SURCHARGE ET LA SURCHAUFFE,CONFORMEMENT AU CODE CANADIEN DE L'ELECTRICITE< PREMIERE PARTIE.
CAUTION: These instructions should be read and clearly understood before working on J300 series equipment.
CAUTION: Proper grounds, disconnecting devices and other safety devices and their location are the responsibility of the user and are not provided by Hitachi, Ltd.
CAUTION: Be sure to connect a motor thermal switch or overload device to the J300 series controller to assure that the inverter will shut down in the event of an overload or an overheated motor.
CAUTION: DANGEROUS VOLTAGE EXISTS UNTIL CHARGE LIGHT IS OFF. ATTENTION: PRESENCE DE TENSIONS DANGEREUSES TANT QUE LE VOYANT
N'EST PAS ETEINT. CAUTION: Rotating shafts and above ground electrical potentials can be hazardous. There-
fore, it is strongly recommended that all electrical work conform to the National Electrical Codes and local regulations. Installation, alignment and maintenance should be performed only by qualified personnel. Factory recommended test procedures, included in the instruction manual, should be followed. Always disconnect electrical power before working on the unit.
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Page 4
NOTE : POLLUTION DEGREE 2
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The inverter must be used in environment of the degree 2. Typical constructions that reduce the possibility of conductive pollution are;
1) The use of an un-ventilated enclosure
2) The use of a filtered ventilated enclosure when the ventilation is fan forced that is, ventilation is accomplished by one or more blowers within the enclosure that provide a positive intake and exhaust.
NOTE : ENCLOSURE SIZE FOR 75 kW TO 110 kW
The inverter, 75kW to 110kW must be installed into an enclosure with dimmensions no less than 183cm (72 in) by 183cm (72 in) by 60cm (24 in).
NOTE : ENCLOSURE SIZE FOR 132 kW AND BIGGER
The inverters, 132kW and bigger, are complied as recognizedcomponents. Therse devices are intended for use in an overall ecclosure with an internal ambient of 40 degree C for variable torque rating or 50 degree C for constant torque rating maximum. End product temperature testing should be conducted to verify sufficient forced air ventilation is provided to maintain this ambient in room ambient of 10-40 degree C. Based upon component level testing , end product temperature testing may be conducted at any convenient room ambient in the rangeof 20-40 dwgree C, unless the room ambient in the intended application exceeds 40degree C, in which case testing should be conducted at the elevated ambient. Enclosure internal ambient temperature should be measured above the drive on to the upper left or right side. Temperature measurments on the drive itself should not be necessary.
NOTE : SET OF MOTOR CAPACITY AND POLES (A1, A2)
When data does not match a capacity of connected motor , it may cause unstaible motor operation. Set proper motor capacity (kW) and motor poles even under V/F control mode.
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Page 5
Revision History Table
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No. Revision Contents
The Date Operation
of Issue Manual No.
1 Page iii : Pollution degree Aug. 1997 NB506XA
Page 2-1 : Description of inverter model Page4-2 : Change of note Page 5-8, 5-9 : Addition of 750 to 1100H Page 5-10 : Terminal description Page 11-1,11-2,11-3 : addition of 750 to 1100H
2 Page iii : Enclosure size Feb. 1998 NB506XB
Page 4-1 : Enclosure size, page 7-5; note 3, Page 7-11: F8 boost value in VP1 to 3 Page 7-15: A0 note for boost value Page 12-13: additio of note 1 Page A25-A31: addition of line for set value
Page A-33: deletion of A-93 on clause 3 Page iii: note for 132 kW to 220 kW is added Feb. 1999 NB506XC Page 2-1: added 132 to 220kW Page 4-1; note for 132 kW to 220 kW is added page 4-2: note,note1 corrected 110kW->260kW page 5-8: added 1320 to 2200H in table Page 5-10: terminal layout corrected Page7-5: corrected monitor d3 39 to 99 Page7-18: A10, addition of 1320 to 2200H Page 11-1,2,3: added 1320 to 2200H
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Page 6
TABLE OF CONTENTS
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Page
1. SAFETY PRECAUTIONS .......................................................................................... 1-1
2. INSPECTION UPON UNPACKING ........................................................................ 2-1
3. APPEARANCE AND NAMES OF PARTS ............................................................. 3-1
4. INSTALLATION .......................................................................................................... 4- 1
5. WIRING ......................................................................................................................... 5-1
6. OPERATION ................................................................................................................. 6-1
7. OPERATION OF THE DIGITAL OPERATOR ...................................................... 7- 1
8. PROTECTION FUNCTIONS ..................................................................................... 8 -1
9. TROUBLESHOOTING ............................................................................................... 9-1
10. MAINTENANCE AND INSPECTION ..................................................................... 10-1
11. STANDARD SPECIFICATIONS .............................................................................. 11-1
12. FUNCTIONS WHEN USING THE OPTIONAL REMOTE OPERATOR .......... 12-1
13. SERVICE ....................................................................................................................... 13-1
APPENDIX 1 ....................................................................................................................... A- 1
APPENDIX 2 ....................................................................................................................... A-15
APPENDIX 3 ....................................................................................................................... A-19
APPENDIX 4 ....................................................................................................................... A-20
APPENDIX 5 ....................................................................................................................... A-21
APPENDIX 6 ....................................................................................................................... A-24
APPENDIX 7 ....................................................................................................................... A-25
APPENDIX 8 ....................................................................................................................... A-32
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Page 7
1. SAFETY PRECAUTIONS
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1. Installation
CAUTION
* Be sure to install the unit on flame resistant material such as metal.
Otherwise, there is a danger of fire.
* Be sure not to place anything inflammable in the vicinity.
Otherwise, there is a danger of fire.
* Be sure not to let the foreign matter enter such as cut wire refuse, spatter
from welding, iron refuse, wire, dust, etc.
Otherwise, there is a danger of fire.
* Be sure to install it in a place which can bear the weight according to
the specifications in the text (4. Installation).
Otherwise, it may fall and there is a danger of injury.
* Be sure to install the unit on a perpendicular wall which is not subject
to vibration.
Otherwise, it may fall and there is a danger of injury.
* Be sure not to install and operate an inverter which is damaged or parts
of which are missing.
Otherwise, there is a danger of injury.
* Be sure to install it in a room which is not exposed to direct sunlight
and is well ventilated. Avoid environments which tend to be high in
temperature, high in humidity or to have dew condensation, as well as
places with dust, corrosive gas, explosive gas, inflammable gas,
grinding-fluid mist, salt damage, etc.
Otherwise, there is a danger of fire.
* Be sure that the wall surface is a nonflammable material, such as steel
plate.
............ p. 4-1
........... p. 4-1
........... p. 4-1
........... p. 4-1
........... p. 4-1
........... p. 4-1
........... p. 4-1
........... p. 4-2
2. Wiring
WARNING
* Be sure to ground the unit.
Otherwise, there is a danger of electric shock and/or fire.
* Wiring work shall be carried out by electrical experts.
Otherwise, there is a danger of electric shock and/or fire.
* Implement wiring after checking that the power supply is off.
It might incur electric shock and/or fire.
* After installing the main body, carry out wiring.
Otherwise, there is a danger of electric shock and/or injury.
* Wait until DC bus voltage is discharged after power supply is turned
off.
Otherwise, there is a danger of electric shock.
1-1
............ p. 5-1
............ p. 5-1
............ p. 5-1
............ p. 5-1
............ p. 5-10
Page 8
CAUTION
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* Make sure that the input voltage is:
Three phase 200 to 220 V/50 Hz, 200 to 230 V/60 Hz
Three phase 380 to 415 V/50 Hz, 400 to 460 V/60 Hz
* Be sure not to input a single phase to a 3 phase type.
Otherwise, there is a danger of fire.
* Be sure not to connect AC power supply to the output terminals
[U (T1), V (T2), W (T3)].
Otherwise, there is a danger of injury and/or fire.
INPUT OUTPUT
Note)
(L1)
R S
Power supply
(L3) (T1) (T2) (T3)
(L2)
UVWT
............ p. 5-2
............ p. 5-2
............ p. 5-2
* Fasten the screws with the specified fastening torque. Check so that
there is no loosening of screws.
Otherwise, there is a danger of fire.
* Be sure to install an earth leakage breaker.
The ground fault protection is designed to detect current flowing to the
ground upon power on. This function is to protect the inverter, not
people. Install the earth leakage breaker to protect against the ground
fault on wires between the inverter and the motor. (Use a breaker that is
very sensitive to high frequency current so as not to cause malfunction.)
* Be sure to set the fuse(s) (the same phase as the main power supply)
in the operation circuit.
Otherwise, there is a danger of fire.
* As for motor leads, earth leakage breakers and electromagnetic
contactors, be sure to use the equivalent ones with the specified
capacity (rated).
Otherwise, there is a danger of fire.
* Connection to wiring terminal must be reliabily fixed with two means
of support.
............ p. 5-2
............ p. 5-2
............ p. 5-2
............ p. 5-2
............ p. 5-2
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CAUTION
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External or remote over load protection required, if multiple motors to
be connected.
For models J300-450LFU and -550LFU only , connect to branch
circuit protected at maximum 300% of output current rating.
Suitable for use on a circuit capable of delivering not more than 10,000
rms symmetrical amperes,*** volts maximum,
(where *** = input voltage)
Alarm connection may contain harzordous live voltage even when
inverter is disconnected. In case of removing front cover for
maintenance or inspection, confirm that incoming power for alarm
connection is surely disconnected.
CAUTION
............ p. 5-4
............ p. 5-11
Input phase failure protection
(1) J300-U version inverter are provided with the phase failure protection on the power supply.
(2) When a buzzer, lamp, noise filter or transformer is connected between the input power
terminals (L1, L2, L3) and input power fuses, input phase failure cannot be protected.
(L1) (L2) T(L3)
R S
L
Noise filter
Fuse
L
Power supply
(Bad example)
(Good example)
1-3
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3. Control and operation
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WARNING
* Be sure to turn on the input power supply after mounting the surface
cover. While being energized, be sure not to remove the cover.
Otherwise, there is a danger of electric shock.
* Be sure not to operate the switches with wet hands.
Otherwise, there is a danger of electric shock.
* While the inverter is energized, be sure not to touch the inverter
terminals even during stoppage.
Otherwise, there is a danger of electric shock.
* If the re-try mode is selected, it may suddenly restart during the trip
stop. Be sure not to approach the machine. (Be sure to design the
machine so that personnel safety will be secured even if it restarts.)
Otherwise, there is a danger of injury.
* Even if the power supply is cut for a short period of time, it may restart
operation after the power supply is recovered if the operation command
is given. If it may incur danger to personnel, be sure to make a circuit
so that it will not restart after power recovery.
Otherwise, there is a danger of injury.
* The Stop Key is effective only when the function is set. Be sure to
prepare the Key separately from the emergency stop.
Otherwise, there is a danger of injury.
............ p. 6-1
............ p. 6-1
............ p. 6-1
............ p. 6-1
............ p. 6-1
............ p. 6-1
* After the operation command is given, if the alarm reset is conducted, it
will restart suddenly. Be sure to set the alarm reset after checking the
operation command is off.
Otherwise, there is a danger of injury.
* Be sure not to touch the inside of the energized inverter or to put a bar
into it.
Otherwise, there is a danger of electric shock and/or fire.
* The STOP/RESET key works only when a function is set. Prepare an
emergency switch separately. The use of the STOP/RESET key as an
emergency switch may cause an injury.
............ p. 6-1
............ p. 6-1
............ p. 7-1
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Page 11
CAUTION
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* Radiating fin and discharging resistor will have high temperature.
Be sure not to touch them.
Otherwise, there is a danger of getting burned.
* Low to high speed operation of the inverter can be easily set. Be sure
to operate it after checking the tolerance of the motor and machine.
Otherwise, there is a danger of injury.
* If a motor is operated at a frequency higher than 60Hz, be sure to check
the speeds of the motor and the machine with each manufacturer, and
after getting their consent, operate them.
Otherwise, there is a danger of machine breakage.
* Check the following before and during the test run.
Otherwise, there is a danger of machine breakage.
• Was the short-cut bar between +1 and + connected?
• Was the direction of the motor correct?
• Was the inverter tripped during acceleration or deceleration?
• Were the rpm and frequency meter correct?
• Were there any abnormal motor vibrations or noise?
• When overcurrent tripping or overvoltage tripping occurs during the test run, increase the acceleration time or deceleration time.
............ p. 6-2
............ p. 6-2
............ p. 6-2
............ p. 6-3
4. Maintenance, inspection and part replacement
WARNING
* Be sure to turn off the power supply during maintenance and
inspection.
* After the power supply has been turned off, you must always wait 10
minutes so that DC bus capacitors can discharge then start maintenance and inspection after the CHARGE lamp on the printed-circuit board has gone out. (Immediately after the lamp has gone out, there will be a residual voltage of about 50 V DC in the DC bus intermediate circuit.) Perform the work after the CHARGE lamp has stopped flickering.
* Make sure that only qualified persons will perform maintenance,
inspection and part replacement. (Before starting the work, remove metallic objects from your person (wristwatch, bracelet, etc.) (Be sure to use tools protected with insulation.) Otherwise, there is a danger of electric shock and/or injury.
........... p. 10-1
........... p. 10-1
........... p. 10-1
1-5
Page 12
CAUTION
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* When removing connectors, never pull the wires. (Wires for cooling
fan and thermal relay) Otherwise, there is a danger of fire due to wire breakage and/or injury.
5. Appendix
WARNING
* When the inverter stops due to a trip with retry mode selected, the
motor restarts suddenly. Stand clear of the machine. Otherwise, you may be injured. (Design the machine in such a way that persons are protected against a restart of the machine.)
* If the retry mode is selected, do not approach the inverter unnecessarily.
It will be restarted suddenly after it trips/stops. (Design the inverter so that the safety can be assured even in such a restart.) Otherwise, bodily injury will result.
........... p. 10-1
........... p. A-15
........... p. A-16
1-6
Page 13
6. Others
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WARNING
* Never modify the unit.
Otherwise, there is a danger of electric shock and/or injury.
CAUTION
* Withstand voltage tests and insulation resistance tests (megger tests) are executed
before the units are shipped, so that there is no need to conduct these tests before operation.
When conducting megger tests as a part of daily inspection, be sure that these tests are only executed between the main circuit and the ground. Do not execute megger tests on the control circuit.
(L1) (L2) (L3) (RB) (+) (–) (T1) (T2)
R STRBPNUV
Megohm-meter
* Do not attach or remove wiring or connectors (including Digital operator and
(T3)
W
FW •••PLCP24FM
Megohm-meter
Remote operator) when power is applied. Also, do not check signals during operation. Otherwise, a trip may occur or a failure may be caused. To stop the operation, be sure to use an operation instruction (FW,REV.) Do not turn power off within three minutes after it is turned on, or vice versa.
* Do not stop operation by switching off the electromagnetic(Mgo) contactors on
the primary or secondary sides of the inverter.To stop the operation, be sure to use an operation instruction (FW,REV.) Do not turn power off within three minutes after it is turned on, or vice versa. (Bad example)
Earth
Power
leakage breaker
Mgo
(L1) (L2)
(L3) (T1) (T2) (T3)
R, S, T
U, V, W
ON,OFF
supply
INV
ON,OFF
FW
PV24
Turn ON and OFF (Good example)
When there has been an instantaneous power failure, and if an operation instruction has been given, then the unit may restart operation after the power failure has ended. If there is a possibility that such an occurrence may harm humans, then install an electromagnetic contactor (Mgo) on the power supply side, so that the circuit does not allow automatic restarting after the power supply recovers. If the optional remote operator is used and the retry function has been selected, this will also cause automatic restarting when an operation instruction has been input, so please be careful.
Motor
1-7
Page 14
CAUTION
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* Do not insert leading power factor capacitors or surge absorbers between the
output terminals of the inverter and the motor.
Earth leakage breaker
Power supply
* Be sure to ground the grounding terminal, . * When inspecting the unit, after turning the power supply off be sure to wait unitl
(L1)R,(L2)S,(L3)
T,
INV
(T1)U,(T2)V,(T3)
W,
Leading power factor capacitor
Surge absorber
Motor
the CHARGE lamp beside the control terminal is off before opening the cover.
(If the lamp is lit or still flickering, then the internal capacitor’s residual voltage is still dangerous.)
* MOTOR TERMINAL SURGE VOLTAGE SUPPRESSION FILTER
(FOR THE 400 V CLASS)
In a system using an inverter of the voltage control PWM system, a surge voltage caused by the cable constants such as the cable length (especially when the distance between the motor and inverter is 10 m or more) and cabling method may occur at the motor terminal.
A dedicated filter of the 400 V class for suppressing this surge voltage is available, Please order one.
* PROTECTION AGAINST NOISE INTERFERENCE FROM INVERTER
The inverter uses many semiconductor switching elements such as transistors and IGBTs. Thus, a radio set or measuring instrument located near the inverter is susceptible to noise interference.
To protect the instruments from erroneous operation due to noise interference, they should be installed well apart from the inverter. It is also effective to shield the whole inverter structure.
Addition of an EMI filter on the input side of the inverter also reduces the effect of noise from commercial power line on external devices.
Note that external dispersion of noise from the power line can be minimized by connecting an EMI filter on the primary side of inverter.
1-8
Page 15
CAUTION
p
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EMI filter Inverter
(T1)
U
R1
R2
S1
Power source
* EFFECTS OF DISTRIBUTOR LINES ON INVERTERS
T1
S2
T2
L1(L1) L2(L2) L3(L3)
(T2)
V
(T3)
W
Motor
U V
W
Terminal for grounding
Power source
EMI filter
Noise
Inverter
Remote
operator
Noise
Completely ground the shield made of metal screen, enclosed panel, etc. with as short a wire as
Piping (to be grounded) or shielded wire
In the cases below involving a general-purpose inverter, a large peak current flows on the power supply side, sometimes destroying the converter module. Where such situations are foreseen, or the paired equipment must be highly reliable, install an AC reactor between the power supply and the inverter.
(A) The unbalance factor of the power supply is 3% or higher. (B) The power supply capacity is at least 10 times greater than the inverter capacity
(and the power supply capacity, 500 kVA or more).
(C) Abrupt power supply changes are expected.
Motor
Ground the frame.
ossible.
Examples: (1) Several inverters are interconnected with a short bus. (2) A thyristor converter and an inverter are interconnected with a short bus. (3) An installed phase advance capacitor opens and closes.
In cases (A), (B) or (C), we recommend installing an AC reactor of 3% (in a voltage drop at rated current) with respect to the supply voltage on the power supply side.
* When occurring an EEPROM error ( ), be sure to confirm the setting
value again.
* When setting b contact to the reverse command ([REV] terminal), the inverter
state automatically. Do not set to b contact.
GENERAL CAUTION
In all the illustrations in this manual, covers and safety devices are occasionally removed to describe the details. When the product is operated, make sure that the covers and safety devices are placed as they were specified originally and operate it according to the instruction manual.
1-9
Page 16
2. INSPECTION UPON UNPACKING
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Before installation and wiring, be sure to check the following:
Make sure that there was no damage during transportation the unit.
After unpacking the unit, make sure that the package contains one inverter and one opera­tion manual
Make sure that the product is the one you ordered by checking the specifications label on the front of the cover.
Model abbreviation (The example is for the J300-055HFE2)
Input power supply, phase, and frequency
Production year
HITACHI
380-415V 3 Ph 50 Hz max:380-460V 3 Ph 400-460V 3 Ph 60 Hz Amps (CT) 13 A/(VT) 16 A
DATE
1995 J300U-055H251LMFG. NO.
Hitachi, Ltd.
INPUT
INVERTER
J300
(CT) 5.5kW(VT) 7.5kW
Made in Japan
055HFU
OUTPUT
NE15390
Contents of Specifications Label
If you discover any problems, contact your sales agent immediately.
Description of Inverter Model
J300 055 H F U
Version number U : USA version
Structure type F: with digital operator
Series name
(Semi-closed, open type) Input voltage
L : Three phase 200V class H : Three phase 400V class
Output voltage Rated output current Maximum applicable motor (4P kW) Production number and factory control symbol
Applicable motor capacity (4P.kW) 055: 5.5 kW 075: 7.5 kW 110: 11 kW 150: 15 kW 220: 22 kW 300: 30 kW 370: 37 kW 450: 45 kW
550: 55 kW 750: 75 kW 900: 90kW 1100: 110 kW 1320: 132 kW 1600: 160kW 2200: 220 kW
2-1
Page 17
3. APPEARANCE AND NAMES OF PARTS
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3.1 Names of Parts
Blind cover
Front cover
A set screw
Charge lamp (LED)
Control circuit terminals
Cover
Case
Digital operator
Main circuit terminals
Wiring holes
3-1
Page 18
4. INSTALLATION
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CAUTION
* Be sure to install the unit on flame resistant material such as metal.
Otherwise, there is a danger of fire.
* Be sure not to place anything inflammable in the vicinity.
Otherwise, there is a danger of fire.
* Be sure not to let the foreign matter enter such as cut wire refuse, spatter from welding,
iron refuse, wire, dust, etc. Otherwise, there is a danger of fire.
* Be sure to install it in a place which can bear the weight according to the specifications
in the text (4. Installation). Otherwise, it may fall and there is a danger of injury.
* Be sure to install the unit on a perpendicular wall which is not subject to vibration.
Otherwise, it may fall and there is a danger of injury.
* Be sure not to install and operate an inverter which is damaged or parts of which are
missing. Otherwise, there is a danger of injury.
* Be sure to install it in a room which is not exposed to direct sunlight and is well
ventilated. Avoid environments which tend to be high in temperature, high in humidity or to have dew condensation, as well as places with dust, corrosive gas, explosive gas, inflammable gas, grinding-fluid mist, salt damage, etc. Otherwise, there is a danger of fire.
NOTE : ENCLOSURE SIZE FOR 75 kW to 110kW
The inverters, 75kW to 110kW must be installed into an enclosure with dimmensions no less than 183cm (72 in) by 183cm (72 in) by 60cm (24 in).
NOTE : ENCLOSURE SIZE FOR 132 kW AND BIGGER
The inverters, 132kW and bigger, are complied as recognizedcomponents. Therse devices are intended for use in an overall ecclosure with an internal ambient of 40 degree C for variable torque rating or 50 degree C for constant torque rating maximum. End product temperature testing should be conducted to verify sufficient forced air ventilation is provided to maintain this ambient in room ambient of 10-40 degree C. Based upon component level testing , end product temperature testing may be conducted at any convenient room ambient in the rangeof 20-40 dwgree C, unless the room ambient in the intended application exceeds 40degree C, in which case testing should be conducted at the elevated ambient. Enclosure internal ambient temperature should be measured above the drive on to the upper left or right side. Temperature measurments on the drive itself should not be necessary.
4-1
Page 19
For cooling purposes, be sure that the inverter is installed vertically. In addition, be sure that it
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is separated from other components and walls. If foreign matter is introduced into the interior of the inverter, this may cause malfunctions, so make sure that no foreign matter can enter it.
10 cm or more
(30cm or more)
5 cm
or more
10 cm or more
(30cm or more)
5 cm
or more
(a) (b)
NOTE:
Install the inverter vertically. Do not install it on the floor or horizontally. ( ) is for 75 to 260kW
Be sure to check the ambient temperature.
Flow of air
Wall
CAUTION
Be sure that the wall surface is a nonflammable material, such as steel plate.
Place of installation Load characteristics Ambient temperature Applicable model
Within the enclosure
(NOTE 1)
Constant torque -10 to 50°C
Variable torque -10 to 40°C
All models
(NOTE 2)
NOTE 1: The inverter should be installed in a locked enclosure that meets the requirements in
IP4X. The higher the ambient temperature inside the inverter, the shorter its life will be. If
a heat generating unit is used near the inverter, try to keep it as far away as possible. Also, when installing the inverter in a box, be sure to carefully consider ventilation and the dimensions.
NOTE 2: Each of inverters 22 kW to 260 kW must be installed in a locked enclosure.
4-2
Page 20
Precaution for installation and wiring
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When executing the wiring work or another work, attach a cover on the vent hole (slit) on the top of the inverter to prevent wire chips, weld spatters, iron scraps, or dust from falling into the inverter.
15 cm or more
Vent hole
Cover (a nonflammable plate such as an iron plate)
4-3
Page 21
5. WIRING
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WARNING
* Be sure to ground the unit.
Otherwise, there is a danger of electric shock and/or fire.
* Wiring work shall be carried out by electrical experts.
Otherwise, there is a danger of electric shock and/or fire.
* Implement wiring after checking that the power supply is off.
It might incur electric shock and/or fire.
* After installing the main body, carry out wiring.
Otherwise, there is a danger of electric shock and/or injury.
5-1
Page 22
CAUTION
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* Make sure that the input voltage is: Three phase 200 to 220 V/50 Hz, 200 to 230 V/60 Hz
Three phase 380 to 415 V/50 Hz, 400 to 460 V/60 Hz
* Be sure not to input a single phase to a 3 phase type.
Otherwise, there is a danger of fire.
* Be sure not to connect AC power supply to the output terminals
[U (T1), V (T2), W (T3)]. Otherwise, there is a danger of injury and/or fire.
INPUT OUTPUT
Note)
(L1)
R S
(L3) (T1) (T2) (T3)
(L2)
UVWT
Power supply
* Fasten the screws with the specified fastening torque. Check so that there is no
loosening of screws. Otherwise, there is a danger of fire.
Be sure to install an earth leakage breaker.
* The ground fault protection is designed to detect current flowing to the ground upon
power on. This function is to protect the inverter,not people. Install the earth leakage breaker to protect against the ground fault on wires between the inverter and the motor. (Use a breaker that is very sensitive to high frequency current so as not to cause malfunction.)
* Be sure to set the fuse(s) (the same phase as the main power supply)
in the operation circuit. Otherwise, there is a danger of fire.
As for motor leads, earth leakage breakers and electromagnetic contactors, be sure to use the equivalent ones with the specified capacity (rated). Otherwise, there is a danger of fire.
5-2
Page 23
The terminal board will be exposed when the front cover or terminal cover (450L/HF,
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550L/HF) is removed. Wire the inverter in this state.
5.1 Wiring the Power Supply and Motor
G
(PE)
R
(L1)S(L2)T(L3)
Power supply
RB
(RB)
Dynamic
braking resistor
ELB
P
(+)N(-)U(T1)V(T2)W(T3)G(PE)
MOTOR
Braking Units
• The inverter will be damaged if the power supply is connected to the motor terminals U(T1), V(T2) and W(T3), so be sure not to make any mistakes.
• If multiple motors are to be connected, be sure to attach a thermal relay to each motor.
NOTE 1: When changing the power supply of the motor between the inverter and commer-
cial power, be sure to install mechanically interlocked switches Mg1 and Mg2.
Mg1
ELB
Power supply
Mg0
R (L1) S (L2) T (L3)
Inverter
(T1) U (T2) V
(T3) W
Motor
Mg2
NOTE 2: Install an earth leakage breaker at the input of the inverter. (Select an earth leak-
age breaker whose sensitive current level is raised in high frequency range.) When the cable length between the inverter and motor is long (more than 10 m), the thermal relay may malfunction due to higher harmonics. Therefore, install an AC reactor on the output side of the inverter or use a current sensor in place of the thermal relay.
5-3
Page 24
NOTE 3: Be sure that the specified grounding is carried out. Be sure to separate the unit’s
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grounding pole from those of other heavy electric machinery, and avoid using common grounding poles.
If multiple inverters are used, make sure that the grounding connections do not create a loop.
Improper grounding Proper grounding
Inverter
Inverter
Inverter
Inverter
Inverter
Inverter
Grounding bolt (at the site)
CAUTION
External or remote over load protection required, if multiple motors to be connected.
For models J300-450LFU and -550LFU only , connect to branch circuit protected at maximum 300% of output current rating.
Suitable for use on a circuit capable of delivering not more than 10,000 rms symmetrical amperes,*** volts maximum, (where *** = input voltage)
5-4
Page 25
5.2 Wiring of Control Circuit Terminals
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SINK TYPE wiring (Factory settings)
FM CM1PLCP24FW87654321HOOILCM21211AL2 AL1 AL0
RY
RY
Input intelligent terminal
Frequency meter
Frequency setting
(500 to 2 k)
Current input
DC 4 to 20 mA
For output Intelligent terminal 27 VDC 50 mA 50 mA max
Fault alarm
SOURCE TYPE wiring
FM CM1PLCP24FW87654321HOOILCM21211AL2 AL1 AL0
RY
RY
Input intelligent terminal
Frequency meter
Frequency setting
(500 to 2 k)
Current input
DC 4 to 20 mA
For output Intelligent terminal 27 VDC 50 mA 50 mA max
NOTE 1: When an output intelligent terminal is used, be sure to install a surge absorbing
diode in parallel with the relay (RY). Otherwise, the surge voltage created when the relay (RY) goes ON or OFF may damage the output intelligent terminal cir­cuit.
Fault alarm
NOTE 2: Use a twisted and shielded wire for the signal line, and cut the shielded covering
as shown in the diagram below. Make sure that the length of the signal line is 20 meters or less.
5-5
Page 26
Insulate
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No grounding necessary
Connect FG (frame ground) of the inverter.
NOTE 3: When the frequency setting signal is turned on and off with a contact, use a relay
which will not cause contact malfunctions, even with the extremely weak currents and voltages, such as crossbar twin contacts, etc.
NOTE 4: Use relays which do not have contact defects at 24 V DC, 3 mA for the other
terminals.
NOTE 5: Separate the main circuit wiring from the relay control circuit wiring. If they must
cross, be sure that they cross at a right angle.
Main circuit power line
(R, S, T, U, V, W, PP, P, RB, N, L1, L2, L3, T1, T2, T3, +, -, etc.)
Right angle
Signal input line
Separate by 10 cm or more.
(FM, CM1, PLC, P24, FW, 8, 7, 6, 5, 4, 3, 2, 1, H, O, OI, L, CM2, 12, 11, AL0, AL1, AL2)
NOTE 6: Do not short between the terminals H and L and between the terminals P24 and
CM1 of the control circuit.
NOTE 7: Insulate the common terminal L for frequency analog command input and the
common terminal (COMMON) of the peripheral equipment such as the sequencer before starting use.
5-6
Page 27
5.3 Connection to the Programmable Controller
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(1) When the internal interface power source is used
This is an example when the sink type transistor
output (open collector output) module of the sequencer is connected
Note:
Make sure of the short-circuit bar or wire between the terminals PLC and P24.
J300 series J300 series
S
1
P24 CM1
PLC
FW
+
24V DC
-
This is an example when the source type
transistor output (open collector output) module of the sequencer is connected
Note:
Make sure of the short-circuit bar or wire between the terminals CM1 and PLC.
COM
1
P24 CM1
PLC
FW
+
24V DC
-
2
8
9
COM
YTR48 type output module
8
2
1
Inverter Inverter
(by Hitachi)
(2) When the external interface power source is used
This is an example when the sink type transistor
output (open collector output) module of the sequencer is connected
Note: Remove the short-circuit bar or wire between
the terminals CM1 and PLC or P24 and PLC.
+
24V DC
S
1
­P24
CM1 PLC
FW
J300 series J300 series
+
24V DC
-
2
8
9 S
8
2
1
YTS48 type output module (by Hitachi)
This is an example when the source type
transistor output (open collector output) module of the sequencer is connected
Note:
Remove the short-circuit bar or wire between the terminals CM1 and PLC or P24 and PLC.
COM
+
24V DC
1
-
P24 CM1
PLC
FW
+
24V DC
-
2
8
9
COM
YTR48 type output module (by Hitachi)
8
2
1
Inverter Inverter
YTS48 type output module
2
8
9 S
(by Hitachi)
Note: Be sure to turn the inverter on after the controller and external power source are turned on.
(Otherwise, the data in the inverter may be changed.)
5-7
8
2
1
Page 28
5.4 Wiring Equipment, Options (EMI filter, etc.)
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(200V class)
Inverter model
J300-055LF
J300-075LF
J300-110LF
J300-150LF
J300-220LF
J300-300LF
J300-370LF
J300-450LF
J300-550LF
Constant torqe Variable torqe
Power
Motor
lines
output
R,S,T,U,V
(kW)
W,P,N
AWG 8
5.5
or more AWG 6
7.5
or more AWG 4
11
or more
AWG 3
15
22
30
37
45
55
or more
AWG 1/0 or more
AWG 3/0 or more
AWG 4/0 or more
300 or more
350 or more
Standard equipment
Power supply
ELB
Magnetic contactor
Wiring (AWG or Kcmil)
Power
AWG 8
AWG 4
AWG 3
lines External resistor
RB1,2,3, P,RB
10 or more
10 or more
Motor output (kW)
7.5
11
15
22
30
37
45
55
75
Power lines
R,S,T,U,V W,P,N
or more AWG 6
or more
or more
or more
AWG 1/0 or more
AWG 3/0 or more
AWG 4/0 or more
300 or more
350 or more
Applicable equipment
Signal lines
FM,CM1,PCL P24,AL0,AL1 FW,8,7,6,5,4,3 AL2 2,1,H,O,OL,L, CM2,12,11
AWG 18
AWG 16
Shielded
or more
wire
When the number of shielded wires to be used is 11 or more, the section of each shielded wire should be AWG 20
Signal lines
Earth leakage breaker (ELB)
EX50C(30A)
EX50C(30A)
EX50C(50A)
EX60B(60A)
RX100(75A)
RX100(100A)
RX100(100A)
RX225(150A)
RX225(175A)
Electro­magnetic contactor
H20
H20
H25
H35
H50
H65
H80
H100
H125
(400V class)
Inverter model
J300-055HF
J300-075HF
J300-110HF
J300-150HF
J300-220HF
J300-300HF
J300-370HF
J300-450HF
J300-550HF
J300-750HF
J300-900HF
J300-1100HF
J300-1320HF
J300-1600HF
J300-2200HF
Wiring
Constant torqe Variable torqe
Motor output (kW)
5.5
7.5
11
15
22
30
37
45
55
75
90
110
132
160
220
Power lines
R,S,T,U,V W,P,N
AWG 8 or more
AWG 8
or more
AWG 8 or more
AWG 6 or more
AWG 4 or more
AWG 4 or more
AWG 2 or more
AWG 1 or more
AWG 3/0 or more
300 or more
300 or more
350 or more
AWG 4 / 0
parallel
300
parallel
350
parallel
Motor output (kW)
7.5
11
15
22
30
37
45
55
75
90
110
132
160
220
260
Power lines
R,S,T,U,V W,P,N
AWG 8 or more
AWG 8 or more
AWG 8 or more
AWG 6 or more
AWG 4 or more
AWG 4 or more
AWG 2 or more
AWG 1 or more
AWG 3/0 or more
300 or more
300 or more
350 or more
AWG 4 / 0
parallel
300
parallel
parallel
350
Power lines External resistor
RB1,2,3, P,RB
10 or more
10 or more
Applicable equipment
Signal lines
FM,CM1,PCL P24,AL0,AL1 FW,8,7,6,5,4,3 AL2 2,1,H,O,OL,L, CM2,12,11
AWG 18
Shielded
or more
wire
When the number of shielded wires to be used is 11 or more, the section of each shielded wire should be AWG 20.
Signal lines
AWG 16
Earth leakage breaker (ELB)
EX50C(30A)
EX50C(30A)
EX50C(50A)
EX60B(60A)
RX100(75A)
RX100(100A)
RX100(100A)
RX225(150A)
RX225(175A)
RX225(225A)
RX225(250A)
RX400(350A)
RX400(400A)
RX600(600A)
RX600(600A)
Electro­magnetic contactor
H20
H20
H25
H35
H50
H65
H80
H100
H125
H150
H220
H250
H400
H600
H600
5-8
Page 29
R
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S
(L1)
(L2)T(L3)
Inverter
(T1)U(T2)V(T3)
IM
(+)
RB
W
Thermal relay
Motor
AC reactor for
P
improving the power factor (ALI- L) (ALI- H)
Radio noise filter (Zero phase reactor) (ZCL-A)
EMI filter for inverter (FFJ300- )
Regenerative resistor (RB - )
Radio noise filter (Zero phase reactor) (ZCL-A)
AC reactor for reducing vibration (ACL-L- ) (ACL-H- )
This part is used when the unbalance voltage ratio is 3% or more and power supply is 500 kVA or more, and there is a rapid change in the power supply. It also improves the power factor.
Using the inverter may cause noise on the peripheral equipment through the power lines. This part reduces noise.
This part reduces common noise generated between the power supply and the ground, as well as normal noise. Put it in the primary side of inverter.
This part is used for applications that needs to increase the brake torque of the inverter or to frequently turn on and off and to run high inertia load.
This part reduces noise generated at the output of the inverter. (It is possible to use for both input and output.)
Running motors with the inverter generates vibration greater than that with commercial power supply. This part installed between the inverter and motor reduces torque ripple. When the cable length between the inverter and motor is long, a countermeasure for a malfunction of the termal relay is taken.
FunctionPart description
NOTE 1:
The applicable equipment is for Hitachi standard four pole squirrel-cage motor
NOTE 2: Be sure to consider the capacity of the circuit breaker to be used. NOTE 3: Be sure to use bigger wires for power lines if the distance exceeds 20m. NOTE 4: Be sure to use an grounding wire same size of power line or similar.
(*) Use AWG 16 wire for the alarm signal wire.
Classify the detective current of the earth leakage breaker depending on the total distance between the inverter and the motor.
length 100 m and less 300 m and less 600 m and less
Detective current (mA)
30 100 200
NOTE 5:
NOTE 6:
When using CV wire and metal tube, the leakage current is around 30 mA/km. The leakage current becomes eight times because IV wires have a high dielectric constant. Therefore, use an one class larger earth leakage breaker according to the left table.
5-9
Page 30
5.5 Terminal
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(1) Main circuit terminal
Width
G (PE)
G (PE)
G (PE)
G (PE)
Main circuit
Terminal
symbol
R, S, T
(L1),(L2),(L3)
Terminal layout
R
(L1)
R
(L1)
S
(L2)
S
(L2)
RB
T
(L3)
(RB)
P
(+)N(Ð)U(T1)V(T1)W(T1)
T
(L3)P(+)N(Ð)U(T1)V(T1)W(T1)
Internal short circuit bar
R
(L1)
S
(L2)T(L3)PD(+1)P(+)N(Ð)U(T1)V(T1)W(T1)
Internal short circuit bar
R
(L1)
S
(L2)T(L3)PD(+1)P(+)N(Ð)U(T1)V(T1)W(T1)
Terminal description
Main power
Connect the power supply
Function
G (PE)
G (PE)
G (PE)
G (PE)
Braking
Type
055, 075LF
Screw
diameter
M5
055,075HF
011, 150LF
011, 150HF
220 to 370LF
450, 550LF
220 to 370HF
450, 550HF
750, 900HF
1100HF
M6 M8 23
M10
M6 M8 23
M10
M10 40
1320 to 2200HF M16 51
R
RB
(L1)S(L2)T(L3)PD(+1)P(+)N(-)U(T1)V(T2)W(T3)G(PE)
(RB)
resistor
DCL
Braking Units
Width
(mm)
13
17.5
35
17.5
35
MOTOR
U, V, W
(T1),(T2),(T3)
P, RB
(+),(RB)
P, N
(+),(-)
G
(PE)
PD
(+1)
Inverter output
External braking resistor
Dynamic braking unit
Ground
External choke coil
Ground at case
Connect the motor
Connect a braking resistor (option)
* Only the 055LF/HF and 075LF/HF are equipped RB terminals .
Connect a dynamic braking unit (option)
Ground (connect grounding to avoid electric shock)
Connect a choke coil (DCL) for harmonics current reduction
Ground (connect grounding to avoid electric shock)
Power supply
Remove the internal short circuit bar when DCL is connected.
Wait until DC bus voltage is discharged after power supply is turned off. Otherwise, there is a danger of electric shock.
ELB
Internal short circuit bar
PD
(+1)P(+)
DCL
WARNING
(2) Control circuit terminal The intelligent I/O terminals 1 to 8 and 11 and 12 are initialized as shown below at factory before shipment.
FM CM1 PLC P24 FW REV CF1 USP CH1 FRS JG AT RS H O OI L CM2 RUN FA1 AL2 AL1 AL0
↑↑ ↑↑↑↑↑↑ ↑↑
FMCM1PLCP24FW87654321HOOILCM21211AL2AL1AL0
5-10
Page 31
Control circuit
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Input monitor signal
Terminal symbol
FM CM1
PLC
P24
FW 8
7
6
5 4
3 2 1
Terminal description and function
Frequency monitor Common for monitor Common terminal for the external power
source of the sequencer (PLC)
Internal power source for the frequency monitor and intelligent input terminal
Forward operation Intelligent input terminal 8
Intelligent input terminal 7
Intelligent input terminal 6
Intelligent input terminal 5 Intelligent input terminal 4
Intelligent input terminal 3 Intelligent input terminal 2 Intelligent input terminal 1
Standard setting of intelligent terminal
Reverse operation
REV CF1 Multistage speed
(First stage)
USP Prevention function of
restart upon power on.
CH1 2 stage acc./dec. FRS Free run input signal
JG Jogging AT Current input selection
RS Reset
(NOTE 1)
Remarks
Dry contact Close: ON (run) Open: OFF (stop)
Min. ON time: 20 ms or more
Note: If the power is turned on when the input terminals 1 to 5 are kept on, all the data stored in the inverter is initialized. Therefore, never turn the power on in such a state.
Frequency command input
Output signal
Fault alarm output
NOTE1:
H O OI
L CM2 12
11
AL0
AL1
AL2
Power supply for frequency command
Voltage frequency command Current frequency command
Common for frequency command Common for intelligent output terminal Intelligent output signal 12
Intelligent output signal 11
Normal: AL0-AL1 close Abnormal, Power off:
AL1AL2
CAUTION
Alarm connection may contain hazardous live voltage even when inverter is disconnected. In case of removing flont cover for maintenance or inspection, confirm that incoming power for alarm connection is surely disconnected.
AL0-AL1 open
AL0
RUN FA1
Run signal Frequency arrival signal
Contact rating 250 VAC 2.5 A (Resistor load)
0.2 A (cos¿=0.4) 30 VDC 3.0 A (Resistor load)
0.7 A (cos¿=0.4)
10 VDC
0-5 VDC (nominal), 0-10 VDC (nominal)(Input impedance 30 k)
DC 4-20 mA (nominal) Input impedance 250
27 VDC 50 mA max
Min 100 VAC 10 mA 5 VDC 100 mA
Terminal RS can use only contact a (normally open). It cannot use contact b (normally closed).
5-11
Page 32
5.6 Control Circuit Terminals
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Terminal symbol Terminal name Description
FM Monitor terminal Analog: Output frequency, current, torque
Digital: Output frequency x frequency converted value
(Set in the remote operator monitor mode), max. pulse: 3.6 kHz CM1 Common terminal 1 Common terminal for the monitor terminal PLC P24
FW
REV Reverse run/stop
CF1 SW1
CF2 Multistage speed SW2
Internal interface common Input signal power source
Forward run/stop terminal
Common terminal for the external power source of the sequencer
Internal power source for the contact input terminal and frequency
monitor terminal, 24 VDC.
Common for the FW terminal and intelligent input terminals
OUTPUT frequency
Forward Reverse
SWF
ON
SWR
Frequency
(Hz)
First
speed
ON
Second
speed
Fourth (FS)
Third
speed
speed
CM1 PLC P24 FW 8 1
CM1
PLC P24 FW
•••••
SWR
SWF
(Source type)
876
Time
• When setting frequency, connect P24 and 6 or 7 and set with digital operator or .
CF3 SW3
(NOTE 1)
Switch SW1
ON ON ON ON
SW2 SWF
ONON
ON
JG Jogging Jogging run DB External DC braking DC braking input signal STN Initialization Initialization (shipment status at factory) input SET 2nd function The output frequency setting, base and maximum frequencies,
control method, motor constant, acceleration or deceleration time, manual torque boost setting, and electronic thermal setting are changed in batch.
CH1 Two-stage acceleration The acceleration or deceleration time or selection of two-stage
1 to 8
or deceleration accration or deceleration is changed by turning the contact ON.
FRS Free run stop The inverter stops and the motor stops free run
FRS functions when the contact is opened. (European version) EXT External trip External trip input signal (The contact is open.) USP Power-ON restart Restart prevention when the power is turned on in the RUN
prevention state (The contact is open.)
CS Commercial power source Switch signal from the commercial power source to inverter
switching drive (Note: When the terminal is used, a trip is also conceled.)
SFT Terminal software lock The data of all funcitons except for output frequency setting is
locked. See 12-9 [F-25]. AT Analog input command Analog input voltage-current switching (When the contact is ON,
current input signal to OI-L is acrive.) RS Reset Trip or alarm signal is reset. UP Remote control function, When the contact is turned ON, the operation is accelerated.
acceleration (Available only when the frequency command is sent
to the operator.) DWN Remote control function, When the contact is turned ON, the operation is decelerated.
deceleration (Available the frequency command is sent to the operator.)
SWF SW1 SW2
1 2
5-12
Page 33
Terminal symbol Terminal name Description
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H Frequency command power • Initialization of a voltage signal by an external command
terminal is between 0 and 10 VDC. (Switching from 0 to 5V is executed
by A48.) When inputting 4 - 20 mA, turn the input terminal at ON.
O Frequency command
terminal (voltage command)
OI Frequency command
terminal (current command)
L Frequency command
common terminal
CM2 Common terminal 2 Common terminal for intelligent output terminal
FA1 Frequency arrival signal When each operator is used, and arrival signal can be
RUN Signal during run The transistor output is turned ON during running.
OTQ Over-torque signal The transistor output is turned ON when the torque is more
11 • 12
H O OI L
VRO
(500 to 2 k)
When a current is inputted from between OI and L and the value is 4 mA, the output frequency may 0.6 Hz. If this occurs, set a value more than the frequency which is outputted by [A 4] start frequency setting.
(NOTE 2)
outputted at an optional frequency.
(Outputted even during DC injection braking)
than the set value. The set value can be changed by the remote operator. Use this function only under the sensor less vector control.
HOOIL HOOIL
+- +-
DC0 to 10 V
DC0 to 5V
Input impedance 30 k
DC4 to 20 mV
Input impedance 250 k
AL0
Normal: AL0-AL1 close Abnormal, Power off:
AL1 Fault alarm terminal
AL2 AL1 AL0
AL0-AL1 open
Contact rating
AL2
250 VAC 30 VDC
2.5 A (Resistor load)
0.2 A (Cosø=0.4)
3.0 A (Resistor load)
0.7 A (cosø=0.4)
Min 100Vac 10 mA 5 VDC 100 mA
NOTE 1: To set four or more multispeeds, use the CF3 terminal.
NOTE 2: When an inconvernience occurs in the above characteristics, adjust it using
and . The sum of both analog input signals is outputted When selecting one of analog input current and voltage, make sure that the other is not inputted.
5-13
Page 34
5.7 Terminal Connection Diagram
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Power supply
Three phase power supply
ELB
EF
Mg
BSS
BSS
AX
AX
Mg
Inverter
Mg
P24
(T1) U (T2) V
(T3) W
(+) P
Motor
P
RB RB
AL1
AL1
Dynamic braking resistor 055, 075LF: RB1,RB2 or RB3
AL0
055, 075HF: RB2, two each in series.
AL1
Fault alarm signal
AL2
(Normal: AL0-AL1 ON)
11
12
RY
RY
R (L1) S (L2)
T (L3) P24
24 VDC
PLC
FW 8 7
.
.
.
.
.
1 FM CM1
10 VDC
3
H
Frequency setter 500 to 2 k
Current input
4 to 2\0 mA
2
1
O
OI L
G
(PE)
NOTE 1: Common terminal for each terminal is different.
Terminal name
Command CM1FMCM1 (P24)
FW, 8 to 1
*
H, O, OI
L
11, 12
CM2
*: P24 is for source type wiring.
NOTE 2: The regenerative resistor has a temperature sensor.
When it works, turn off power supply to the inverter o set the deceleration time longer.
CM2
24 VDC
Follow the timing shown as below upon power on.
Grounding
Main circuit power supply
(NOTE 4)
0.6 or more seconds
Operation command
Output frequency
Number of revolutions of motor
NOTE 3: When the operation command is input first
and the main circuit power is turned ON, and direct start results and a trip occurs.
NOTE 4: Do not input the operation command
simultaneously when the main circuit is turned on.
5-14
Page 35
6. OPERATION
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6.1 Before Starting Operation
Prior to the test run, check the following.
WARNING
* Be sure to turn on the input power supply after mounting the surface cover. While
being energized, be sure not to remove the cover. Otherwise, there is a danger of electric shock.
* Be sure not to operate the switches with wet hands.
Otherwise, there is a danger of electric shock.
* While the inverter is energized, be sure not to touch the inverter terminals even during
stoppage. Otherwise, there is a danger of electric shock.
* If the re-try mode is selected, it may suddenly restart during the trip stop. Be sure not
to approach the machine. (Be sure to design the machine so that personnel safety will be secured even if it restarts.) Otherwise, there is a danger of injury.
* Even if the power supply is cut for a short period of time, it may restart operation after
the power supply is recovered if the operation command is given. If it may incur danger to personnel, be sure to make a circuit so that it will not restart after power recovery. Otherwise, there is a danger of injury.
* The Stop Key is effective only when the function is set. Be sure to prepare the Key
separately from the emergency stop. Otherwise, there is a danger of injury.
* After the operation command is given, if the alarm reset is conducted, it will restart
suddenly. Be sure to set the alarm reset after checking the operation command is off. Otherwise, there is a danger of injury.
* Be sure not to touch the inside of the energized inverter or to put a bar into it.
Otherwise, there is a danger of electric shock and/or fire.
6-1
Page 36
CAUTION
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* Radiating fin and discharging resistor will have high temperature. Be sure not to touch
them. Otherwise, there is a danger of getting burned.
* Low to high speed operation of the inverter can be easily set. Be sure to operate it
after checking the tolerance of the motor and machine. Otherwise, there is a danger of injury.
* If a motor is operated at a frequency higher than 60Hz, be sure to check the speeds of
the motor and the machine with each manufacturer, and after getting their consent, operate them. Otherwise, there is a danger of machine breakage.
Note:
(1) Make sure that the power lines (input power supply R(L1), S(L2) and T(L3), and output
terminals, U(T1), V(T2) and W(T3) are connected correctly.
(2) Make sure that there are no mistakes in the signal line connections.
(3) Make sure that the inverter case ( ) is grounded.
(4) Make sure that terminals other than those specified are not grounded.
(5) Make sure that the inverter is installed vertically on a wall, and a nonflammable material
such as a steel plate is used as a mounting surface.
(6) Make sure that there are no short-circuits caused by stray pieces of wire, solderless termi-
nals or other objects left from wiring work. Also, make sure that no tools have been left behind.
(7) Make sure that the output wires are not short-circuited or grounded.
(8) Make sure that there are no loose screws or terminals.
(9) Make sure that the maximum frequency setting matches the machine specifications.
Be sure to refer to page 10-2 when conducting insulation resistance and withstand voltage tests. Never test terminals other than those which are indicated.
6-2
Page 37
6.2 Test Run
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Check the following before and during the test run. Otherwise, there is a danger of machine breakage.
• Was the direction of the motor correct?
• Was the inverter tripped during acceleration or deceleration?
• Were the SPEED (rpm) and frequency meter correct?
• Were there any abnormal motor vibrations or noise?
When overcurrent tripping or overvoltage tripping occurs during the test run, increase the acceleration time or deceleration time.
Factory settings
CAUTION
Maximum frequency: 60 Hz Forward operation
An example of a general connection diagram is shown below.
Operating with digital operator:
When setting frequency, run and stop with digital operator. (The same way as remote operator (DOP) or copy with (DRW).)
Three phase power supply
L1 L2 L3
ELB
*
R(L1) S(L2) T(L3)
FW CM1 PLC P24 8
1 H O OI L
(PE)
Inverter
Digital
operator
G
(T1)U (T2)V
(T3)W
RB
(+) (-)
AL AL
AL
CM
Ground
Dynamic braking
P
resistor Daynamic
N
braking unit
0
Fault alarm signal
1
(Normal:
2
AL0-AL1: ON Abnormal: Power off:
11
AL0-AL1: OFF)
12
2
Frequency meter
Running from external command:
When setting frequency, run and stop from external command (FW,RV Terminal.) The following shows run from the operation box (OPE-4MJ2,OPE-8MJ2)
Three
L1
phase
L2
power
L3
supply
Forward
run/stop Reverse
run/stop
Frequency
setter
ELB
Operator OPE-4MJ2 OPE-8MJ2
Inverter
Digital
operator
G
(T1)U (T2)V
(T3)W
RB
(+) (-)
AL AL
AL
CM
Ground
Dynamic braking
P
resistor Daynamic
N
braking unit
0 1
Fault alarm
2
signal
11 12
2
Motor
R(L1) S(L2) T(L3)
*
PLC P24 FW 8 FM CM1
H
H
O
O OI
L
L
(PE)
*: For sink type wiring.
6-3
Page 38
Operating with digital operator: Runnign from external command:
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Procedure (1) Turn on ELB to supply power to the inverter. Make sure that the POWER LED on the digital
operator turns ON.
(2) Press the
FUNC
key once to display .
(3) Press 2 of the digital operator four times to display . (4) Press the
FUNC
key and then press the
2
(4) Press the
key to set . Press the establish the data.
FUNC
key to
key to set . Press the establish the data.
(5) Press the 1 key four times to display
.
(6) Press 1 of the digital operatort five times
to dispaly .
(7) Press the
so as to increase to frequency or the
FUNC
key and then the 1 key
2
(5) Press the 1 key four times to display
(6) Short the terminals FW and P24 (CM1*)
of the control terminal block.
(7) Apply a voltage between the terminals O
and L to start running.
key so as to decrease the frequency. (When the 1or 2 key is pressed con-
tinuously, the frequency is changed con­tinuously.)
When the
FUNC
key is pressed, is
displayed.
(8) Open the terminals FW and P24 (CM1*)
of the control terminal block to stop decel­eration.
*: Symbols are indicated for Sink type wiring.
Refer to page 5-5.
FUNC
key and then press the
FUNC
2
key to
.
(8) Check the output frequerncy and rotation
direction. When the 1or 2 key is pressed to display and then the
FUNC
key is pressed, the rotation direction can be checked. indicates forward rotation and
r
indicates reverse
rotation. When the rotation direction is checked, press the
FUNC
key. When the
rotation direction cannot be found, operate the equipment at a low frequency to check the rotation direction.
(9) Presst the
RUN
key. The equipment
starts running.
(10) Press the
STOP/RESET
key. The equipment
decelerates and stops.
6-4
Page 39
• The failure alarm signal is generated from the terminal AL0 and AL1 when a failure hap-
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pens. At this time the contents of the failure are displayed on the digital operator.
• Whether the alarm terminal output is to be turned on or off during normal run can be selected by the extension function .
The alarm output terminals at initial setting are as follows (1). The alarm output terminals are valiable as follows (2) by setting .
(1) Contact b
During normal operation
AL2 AL1 AL0
Contact Power Operation
b
(initial
setting)
Status
ON
Normal
ON
Abnormal Open Closed
OFF
Ñ
• Contact specification
250 VAC 2.5 A (Resistor load) 0.2 A (cos¿=0.4) 100 VAC 10 mA 30 VDC 3.0 A (Resistor load) 0.7 A (cos¿=0.4) 5 VDC 100 mA
Working voltage: Max. 50 V
At occurrence of an
alarm or power off
AL2 AL1 AL0 AL2 AL1 AL0
AL0-AL1 AL0-AL2
Closed Open
During normal operation
or at power off
Contact Power AL0-AL1 AL0-AL2
a
(2) Contact a
At occurrence of an alarm
Operation
Status
ON
Normal Open Closed
ON
Abnormal Closed Open
OFF
ÑOpen Closed
Open Closed
MinimumMaximum
AL2 AL1 AL0
• Saving the alarm signal When an alarm signal is outputted, the alarm signal data is stored even if the input power is
turned off and the contents can be checked by turning the power on once again. However, when the input power is turned off, the inverter control power is also turned off. As a result, when the power is turned on next, the alarm contact output is reset (deleted). There­fore, when saving the alarm contact output, let the external sequence receive and save it and then turn off the inverter input power.
• When the alarm contact output is set ON during normal run, a time delay occurs until the contact is closed when the power is turned on. Therefore, when using the alarm contact output, set a time delay of about 2 seconds when the power is turned on.
6-5
Page 40
Resetting (Any one of A, B and C is possible)
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CM1 PLC P24 1
A) Turn control terminal 1 on. (In the
initialization at factory before ship­ment, intelligent input terminal 1 is allocated to the reset RS terminal.)
When the internal interface power source P24-CM1 is used (Source type wiring)
B) Press
operator. (This is effective only when
STOP/RESET
on the digital
an alarm occurs.)
CM1 PLC P24 1
C) Open the power receiving breaker of
the inverter, and make sure that the Charge lamp on the control board goes out. (See page 3-1.) Then, close
When the internal interface power source
the power receiving breaker.
P24-CM1 is used (Sink type wiring)
NOTE: When the control circuit terminal RS is used, never short-circuit RS-P24 (CM1*)
for four seconds or more. Otherwise, a communication error R-ERROR COMM<2> may occur (Although the digital operator display is
, the inverter is normal). When the above error occurs, open the RS termi-
nal and press the operator key.
*: For sink type wiring
How to return to the initialization (state before shipment)
When returning the equipment to the initial state set at factory before shipment for some reason, see page 7-14.
6-6
Page 41
7. OPERATION OF THE DIGITAL OPERATOR
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The standard type digital operator is modified so as to be used easily by minimizing key opera­tions. Data can be set simply.
7.1 Names of Parts
Monitor (LED display)
This display shows frequency, motor current, motor revolution speed, and Trip history
FUNC (Function) key
This key is used for changing commands. When pressing key after setting data and parameter, they are automati­cally memorized.
FUNC.FUNC.
FUNC.
FUNC.FUNC.
RUNRUN
RUN
RUNRUN
RUN key
This key is used for starting. (When terminal run is selected, this key does not work.)
POWER Lamp
Power lamp of control circuit
Up key, Down key
These keys are used to
STOP/STOP/
RESETRESET
STOP/
RESET
RESETRESET
STOP/STOP/
change data and increase or decrease the frequency.
STOP/RESET key
This key is used for stopping the motor or resetting errors. (When either operator or terminal is se­lected, this key works. If the extension function is used, this function is void.)
WARNING
l The STOP/RESET key works only when a function is set. Prepare an emergency switch separately.
The use of the STOP/RESET key as an emergency switch may cause an injury.
7.2 Operation Procedure (Example that the frequency is set and the equipment starts running)
➤➤
Display after power is turned on
.
(Frequency monitor)
Press the key once.
Press the key once.
FUNC
FUNC
Press the
1
key five times.
When selecting the monitor mode, press and
1
2
Start run
Press
Press the key once and set the frequency by using the and keys.
RUN
FUNC
1
2
.
➤➤ ➤➤
The frequency which is set by the key is
stored.
FUNC
to display .
7-1
Page 42
7.3 Key Description
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Data display The key are used to select the code and change the data. When
2
1
Code display the 1 key is pressed once, the monitor mode is displayed
FUNC
.
UP/DOWN key first and then , , , •••• are one by one. If the
key is pressed once again when is displayed, the display is returned to .
If an optional code is selected when is displayed and the
FUNC
key is pressed, the extension function mode can be selected.
[Function key] . . . This key allows the selection of commands and memorizes parameters.
When this key is pressed once in the state of , , the data state is set. When the key is pressed once in the state of ,
the extension function code selection state is set.
.
FUNC
2
2
1
.
➤ ➤
FUNC
1
.
FUNC
Select the extension function code.
2
1
FUNC
A setting method which is the smame as that for to is
used for the subsequent screen transition.
1
RUN
STOP/RESET
[RUN key] . . . This key starts the run.
screen transition
screen transition
The set value of F4 determines a forward run or a reverse run.
[STOP/RESET key] . . . This key stops the run.
When a trip occurs, this key becomes the reset key.
7-2
Page 43
7.4 Explanation of Screen Display
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• When the inverter is turned on, the latest display appears. However, when the display unit for data of the commands F2 to F14 is turned off, the commands (F2 to F14) are displayed. (d10 and d11 excluded)
• Data during running in any function mode or extension function mode can be displayed. Even if data cannot be changed during running, data can be monitored.
• In each of the function modes , , , , and , data can be changed even during running. In other function modes and extension function
modes, data cannot be set during running.
to to
RUN
Or data display
Running start
,
Code which can change data during running
The display is left unchanged.
FUNC
.
Data can be changed even during running
7-3
Page 44
7.5 Transition of Each Code
g
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<Monitor mode>
Output frequency monitor
Motor revolution speed monitor
Output current monitor
Frequency converted value monitor
Trip monitor
Trip history monitor
<Function mode>
Output frequency setting
Running direction setting
Acceleration time setting
Deceleration time setting
Manual torque boost setting
Run command, frequency command
Analog meter adjustment
Motor receiving voltage
Extension function setting
When the key is pressed once
FUNC
to set the extension function, the screen is changed to the extension function code selection screen. When a code is selected from the codes to and the key is pressed, the screen is
FUNC
changed to the relevant extension function settig screen.
To extension function code setting
<Extension function mode>
Control method setting Motor capacity setting
Motor poles setting Speed control response
constant setting Start frequency adjustment
Maximum frequency limiter setting
Minimum frequency limiter setting
Jump frequency setting 1 Jump frequency setting 2 Jump frequency setting 3 Carrier frequency setting
Frequency command sampling frequency setting
Multispeed first speed setting Multispeed second speed setting
Multispeed third speed setting
Electronic thermal level adjustment
Electronic thermal characteristic selection
Motor pole number setting for motor speed monitor
External frequency setting start
External frequency setting end
Instantaneous restart selection
Dynamic braking usage ratio
Optional arrival frequency for acceleration
Optional arrival frequency for deceleration
Monitor signal selection Frequency converted
value setting Analog input selection
Frequency arrival signal output method
Restarting after FRS signal selection
Reduced voltage soft start setting
Running mode selection
Jogging frequency setting
Base frequency setting
Maximum frequency setting Maximum frequency selection
Frequency command/ output frequency adjust (OL terminal) Frequency command/ output frequency adjust (OIL terminal)
Selection of reset terminal performance
P gain setting of PID funciton
I gain setting of PID function
D gain setting of PID funciton
Selection of PID funciton
Setting method of PID reference value
Setting of PID reference value
Auto tuning setting Motor data selection Ro-To option selection Input terminal setting 1 Input terminal setting 2 Input terminal setting 3 Input termianl setting 4 Input terminal setting 5 Input terminal setting 6 Input terminal setting 7 Input terminal setting 8 Output terminal setting 11 Output terminal setting 12
Input terminal a and b contact setting
Output terminal a and b contact settin
7-4
Page 45
7.6 Digital Operator Initialization List
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(1) Monitor mode, function mode
• The standard set value of each code number is displayed.
• The extension functions shown on page 7-6 can be set by the extension function setting function.
isplay
order
1
2
Function name Type
Output frequency monitor
Motor revolution speed monitor
3
Output current monitor
4
Frequency converted value monitor
5
Trip Monitor
6
Trip history monitor
7
Output frequency setting
8
Running direction setting
9
Acceleration time setting 1
Monitor
Monitor
Monitor
Monitor
Monitor
Monitor
Set value
Set value
Set value
Code
display
d 0
d 1
d 2
d 3
d10
d11
F 2
F 4
F 6
Screen display
Settable
during
running
Not possible
Monitor/set value
0.00-9.99/10.0-99.9/100-400
0.00-9.99/10.0-99.9/100-600
0.0-999
0.00-9.99/10.0-99.9/100.-999. 100-999/ 10- 99
0.00-9.99/10.0-99.9/100-400
F/r (forward run/reverse run)
0.01-9.99/10.0-99.9/100-999
Initial
value
0.00
F
30.0
Settable for 2nd function
Set
value
10
Deceleration time setting 1
11
Manual torque boost setting
12
Runn command, frequency command setting
13
Analog meter adjustment
14
Motor receiving voltage
15
Extension function setting
Set value
Set value
Set value
Set value
Set value
Set value
F 7
F 8
F 9
F10
F11
F14
√ √
Not possible
Not possible
Not possible
0.01-9.99/10.0-99.9/100-999
00-99
00-15
00-250
200-230/380-480
A 0-A99/C 0-C21
NOTE 3
NOTE 1
NOTE 2
30.0
11
03
172
230/460
A 0
NOTE 1: In the standard configuration, four values from 0 to 3 can be selected. When an
optional PC board is mounted, 16 values from 0 to 15 can be selected. Refer to F-9.
NOTE 2: For the 200 V class, one of 200, 215, 220, and 230 can be selected. For the 400 V class, one of 380, 400, 415, 440, 460 and 480 can be selected. NOTE 3: Set torque boost in 70 to 90 when using VP1, VP2 or VP3 in V/F control mode.
√ √
7-5
Page 46
(2) Extension function mode
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Each function name and settable range to the extension function mode are shown below.
Set the extension function code to be changed by .
Display
order
1
Control method setting
2
Motor capacity setting
3
Motor poles setting
4
Speed control response constant setting
5
Start frequency adjustment
6
Maximum frequency limiter setting
7
Minimum frequency limiter setting
8
Jump frequency setting 1
9
Jump frequency setting 2
10
Jump frequency setting 3
11
Carrier frequency setting
12
Frequency command sampling frequency
13
Multispeed first speed setting
14
Multispeed second speed setting
15
Multispeed third speed setting
16
Electronic thermal level adjustment
17
Electronic thermal characteristic selection
18
Motor pole number setting for motor speed monitor
19
External frequency setting start
20
External frequency setting end
21
Instantaneous restart selection
22
Dynamic braking usage ratio
23
Optional arrival frequency for acceleration
24
Optional arrival frequency for deceleration
25
Monitor signal selection
26
Frequency converted value setting
27
Analog input selection
28
Frequency arrival signal output method
29
Restarting after FRS signal selection
30
Reduced voltage soft start setting
31
Running mode selection
32
Jogging freguency setting
33
Base frequency setting
34
Maximum frequency setting
35
Maximum frequency selection Frequency command/output frequency adjust (O-L terminal)
36
Frequency command/output frequency adjust (OI-L terminal)
37
Selection of reset terminal performance
38
P gain setting of PID funciton
39
I gain setting of PID funciton
40
D gain settingof PID function
41
Selection of PID funciton
42
Setting method of PID reference value
43
Setting of PID reference value
44
Auto tuning setitng
45
Motor data selection
46
Ro-To option selection
47
Input terminal setting 1
48
Input terminal setting 2
49
Input terminal setting 3
50
Input terminal setting 4
51
Input terminal setting 5
52
Input terminal setting 6
53
Input terminal setting 7
54
Input terminal setting 8
55
Output terminal setting 11
56
Output terminal setting 12
57
Input terminal a and b contact setting
58
Output terminal a and b contact setting
59
Externsion function name
Code
display
A 0 A 1 A 2 A 3 A 4 A 5 A 6 A 7 A 8
A 9 A10 A11 A12 A13 A14 A23 A24 A25 A26 A27 A34 A38 A39 A40 A44 A47 A48 A49 A54 A58 A59 A61
A62 A63 A64 A80 A81 A86 A90 A91 A92 A94 A95 A96 A97 A98 A99
C 0 C 1 C 2 C 3 C 4 C 5 C 6
C 7 C10 C11 C20 C21
Settable
running
Screen display
during
Ñ Ñ Ñ
0.00-9.99/10.0-99.9/100
Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ
Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ
0-3, 5-9, 11-16, 18-28
Ñ
0-3, 5-9, 11-16, 18-28
Ñ
0-3, 5-9, 11-16, 18-28
Ñ
0-3, 5-9, 11-16, 18-28
Ñ
0-3, 5-9, 11-16, 18-28
Ñ
0-3, 5-9, 11-16, 18-28
Ñ
0-3, 5-9, 11-16, 18-28
Ñ
0-3, 5-9, 11-16, 18-28
Ñ Ñ Ñ Ñ Ñ
Setting range Initial value
0-5
3.7 to 160 2/4/6/8
0.10-9.99 0-120 (400) 0-120 (400)
0-400 0-400 0-400
2.0-16.0 1-8
0-120 (400)
0-120 (400) 0-120 (400)
20-120
0-2
2 to 48 0-120 (400) 0-120 (400)
0-3
0.0-99.9/100 0-400 0-400
0-3
0.0-99.9 0-1 0-2 0-1 0-6 0-2
0-9.99
30-120 (400) 30-120 (400)
120/400
0-255 0-255
0, 1
0.1-0.5
0.0-15.0
0.0-100 0-4
0, 1
0.00-200 0-2 0-2 0-1
0-2 0-2
00-FF
00-07
0
4
2.00
0.50 0 0 0 0 0
(16.0)
8 0 0 0
100
1 4 0 0 0
(1.5)
0 0 0
1.0 1 0 1 6 0
1.00
60 60
120
Ñ Ñ
0
1.0
1.0
0.0 0 0
0.00 0 0 0
18 16
5
11
9
13
1 0 0 1
00 04
Settable
for
2nd
function
√ √ √ √
Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ
√ √
Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ
√ √
Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ
Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ
NOTE 1: The most applicable motor capacity of the inverter is set. NOTE 2: The initial setting of each inverter is adjusted when shipping from the works.
Remarks
NOTE 1
See 7-18
See 7-21
Frequencies below the start frequency cannot be set.
NOTE 2 NOTE 2
Set
value
7-6
Page 47
7.7 Explanation of Modes
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(1) Monitor mode contents
Monitor
mode
contents
The frequency outputted by the inverter is monitored. The display is as shown below.
Contents and display
Display when stopped
.
Output frequency monitor
Motor rotation speed monitor
A frequency between 0.01 Hz and 9.99 Hz is displayed in units of 0.01 Hz.
A frequency between 10.0 Hz
99.9 Hz is displayed in units
.
of 0.1 Hz. A frequency between 100 Hz and
400 Hz is displayed in units of
FUNC
FUNC
(1)
. .
(2)
(3)
to
to
.
to
1 Hz.
The rotational frequency converted value of the frequency outputted by the inverter is displayed. (Note that the value is not the real rotational frequency of the motor.) The converted value is displayed as shown below using "rotational frequency/100."
Display when stopped
.
The converted value is displayed
FUNC
FUNC
(1)
. .
(2)
(3)
to
to
.
to
in units of 0.01 (1 rpm). From 1 to 999 rpm
The converted value is displayed in units of 0.1 (10 rpm).
.
From 1000 to 9990 rpm The converted value is displayed
in units of 1 (100 rpm). From 10000 to 60000 rpm
NOTE: Motor pole number can be set by .
The current outputted by the inverter is monitored. The display is as shown below.
The output display accuracy is about ±10%. Inverter output current: I Monitor display current: I Rated current of the inverter: I
I
MC
- I
M
I
R
A current between 0.1 and 99.9 A is displayed in units of 0.1 A.
.
A current between 100 A and 999 A is displayed in units of 1 A.
Output current monitor
FUNC
FUNC
Display when
.
(2)
stopped
to
.
to
7-7
M MC
R
× 100 ±10%
Page 48
Contents and display
Monitor
mode
contents
FUNC
to
to
(2)
The product of the value of frequency converted value setting (A47) and that of output frequency (d0) is displayed on the monitor.
Frequency converted value monitor
0.0 to 9.99
FUNC
.
When a trip occurs, the cause of the trip is displayed in this code. As a general display, the contents of the latest trip are displayed. Whenever the key is pressed, the content of each is displayed.
Trip monitor
.
FUNC FUNC
STOP/RESET
FUNC
NOTE 1: When there is no trip, is displayed.
NOTE 2: The above example of the voltage between P(+) and N(-) indicates 390 to 399 V.
NOTE 3: When the key is pressed after a trip occurs,
is displayed.
FUNC
The causes of the last trip and the last trip but one are displayed. When the command is displayed and the key is pressed, the trip cause is displayed.
Trip history monitor
FUNC
FUNC
NOTE 1: When there is not a trip history, is displayed.
Trip cause Trip current
Voltage between trips
P and N (Note 2)
Cause of the last trip
FUNC
Cause of the last trip
but one
FUNC
NOTE 2: How to delete trip history data, see page 7-14.
..
.
(1)
10.00 to 99.99
to
to
(4)
100.00 to 999.99
(3)
1000.00 to 9999.99
to
(5)
10000.00 to 39960.00
..
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7-8
Page 49
Methods for setting the output frequency are as follows:
Initial set value
Connect the multispeed terminal for setting the frequency to CM1.
(The relationship between multispeeds 1 to 7 and the control circuit terminals is as shown below.)
NOTE 4: When setting to over 120 Hz, the changing over maximum frequency is necessary. Remote operator or copy unit must be used.
Set an optional output frequency using the or key.
Press the key once to store the set output frequency.
NOTE 2: is displayed.
Press the key once. (Check whether the output frequency, which is set,
is displayed.)
By repeating (1) to (4), the output frequency in the multispeed mode can be set.
Whenever any data is changed, be sure to press the key before starting
the next setting. Note that when the key is not pressed, the data will
not be set.
(When the value is switched to 400 by F-30, an output frequency of up to 400 Hz can be set.)
Control circuit terminal
Multispeed
Multispeed 1 Multispeed 2 Multispeed 3 Multispeed 4 Multispeed 5 Multispeed 6 Multispeed 7
ON OFF
OFF ON
ON ON ON OFF
OFF ON
ON ON
OFF OFF
OFF
ON
1 2 3 (*1)
7
CF1
6
5
CF2 CF3
CM1
By initialization, the multispeed can be set up to the third stage. When CF3 is set by terminal allocation (in this case, intelligent input terminal 5 is allocated), up to the 7th stage can be set (set by the extension function mode C4). Intelligent input terminal allocation: C0 to C7 Set value: 3 (CF3)
*1:
1
2
FUNC
1
NOTE 3:
FUNC
FUNC
.
1
2
.
.
.
FUNC
FUNC
2
1
Output frequency setting
1. Digital operator
2. Control circuit terminal (multistage speed command)
3. External analog input (0 to 10 V, 0 to 5 V, 4 to 20 mA)
4. Remote operator (new type, general purpose)
5. Optional PCB
Refer to this setting. Refer to this setting.
Refer to page 6-2. Refer to the explanation of each remote operator. Refer to each optional PCB operation.
(1) Setting from the digital operator
A frequency between 0.01 Hz and 9.99 Hz is set in units of 0.01 Hz.
A frequency between 10.0 Hz and 99.9 Hz is set in units of 0.1 Hz.
A frequency between 100 Hz and 400 Hz is set in units of 1 Hz.
(2) Setting from the control circuit terminal (multispeed setting)
When the or key is pressed continuously, the value is changed continuously.
The output frequency at the multispeed can be set as specified below. When the running mode is the process stepping mode, switch it to the multistage speed mode by the remote operator.
Example of terminal connection for sink type Refer to page 5-5.
(2) Function mode
Contents and display
Monitor
mode
contents
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7-9
Page 50
Monitor
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mode
contents
Contents and display
Set the motor direction.
Running direction
Set the motor direction when running by pressing the key.
RUN
NOTE: The setting during run is impossible.
FUNC
FUNC
Initial set value
Forward run
Reverse run
Switching can be done by pressing the key.
2
1
7-10
Page 51
Monitor
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mode
contents
Contents and display
Accelera­tion time 1 and 2
Decelera­tion time 1 and 2
Manual torque boost setting
These commands set and display Acc. time and Dec. time .
FUNC
1
Initial value
2
1
.
2
() )
FUNC
(
Setting range
0.01 to 9.99s
10.0 to 99.9s 100 to 999s
Period Every 0.01s Every 0.1s
Every 1s
.
Acceleration time 2 and deceleration time 2 are set when CH1 is connected with P24.
When a time of more than 1,000 seconds is set by the remote operator, is displayed on the digital operator.
Set torque boost
Motor torque can be adjusted to increase the output voltage when the starting torque is not sufficient in V/F control. Pay attention not to cause the motor to burnout and an inverter trip. Set boost value in 70 to 90 when using VP1, VP2 or VP3 in V/F control mode.
Setting is effective only when V/F control is selected.
Output
Setting method
FUNC
2
Initial value
2
1
FUNC
1
With the remote operator (DOP, DRW, HOP, or HRW), point A in the torque boost graph can be changed within the range of 0% to 50% with respect to the base frequency.
voltage
100%
About 11.8
A
10
0 5 25 50 Hz
660
12
30
(V-Boost F 20.0% is set with the remote operator.)
Output frequency
7-11
Page 52
Monitor
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mode
contents
Contents and display
Switching the run command and frequency command setting modes Set the run command and frequency command sending destinations. The standard specification
selection range is from 00 to 03.
Run command­ing method
Frequency command­ing method
Initial value
Set value
Run command to Digital operator
Digital operator Terminal block
Terminal block Digital operator
Option 1 Option 1 Digital operator Option 2 Option 2 Terminal block Option 1 Terminal block
Frequency command to
Digital operator Terminal block
Digital operator Terminal block
Option 1 Digital operator Option 1 Option 2 Digital operator Option 2 Option 1 Terminal block Option 2
Option 2 Option 1 Option 2
Terminal block Option 2 Option 1
Setting method
2
1
FUNC
Initial value
FUNC
NOTE1: The run command and frequency command sending destinations can be set to any
of the terminal, operator, option 1, and option 2. Select the relevant set value.
NOTE2: When option 1 or option 2 is selected for "Run command to" and "Frequency command
to," the digital operator and terminal block cannot issue commands. Set option 1 or option 2 (set values - ) only for operation or frequency commands
from the optional PC board.
7-12
Page 53
Contents and display
Monitor
mode
contents
➤ ➤
➤ ➤
1
2
1
2
FUNC
FUNC
Analog meter adjustment
FM
CM1
PLC
P24
Adjust the analog meter connected to the frequency monitor terminal. (Initial setting of the [FM] terminal: Analog frequency monitor) When operation starts, t/T output between FM and CM1 terminals is proportional to the output data. Adjust the meter so that it indicates the maximum point when the output is at the maximum.
Initial value
When adjusting the analog meter furthermore, repeat the same operation.
Maximum level of analog meter
Frequency monitor: Current monitor: Torque monitor:
(A63 maximum frequency setting) (200% of inverter rated current) (200% of rated torque)
NOTE 1:
NOTE 2:
This function is valid only when the analog monitor is used. (Freqency monitor, current monitor, torque monitor) The adjusted value when the input terminal STN (initialization) is used is the initial value.
Motor receiving voltage setting
FUNC
FUNC
1
2
400 V class
Initial value
Set the motor receiving voltage. When the key is pressed once, the current set value of the motor receiving voltage is displayed.
FUNC
Extension function setting
FUNC
FUNC
Select the item of each extension function. After setting, the display is returned to the code display. After data is changed, be sure to press the key to store it.
2
1
FUNC
2
1
Code selection
When the data is changed, the display blinks. (Set value storage wait state)
Code selection
When the key is pressed, the display stops blinking and the data is stored.
FUNC
FUNC
Sink type wiring Refer to page 5-3
t
T Output =
t (variation)
T
1
2
200 V class
Initial value
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7-13
Page 54
Returning to the initialization (State set at factory before shipment)
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When returning the equipment to the initial state set at factory before shipment for some reason, follow the following procedure.
1) Allocate STN (set value ) to one of the input intelligent terminals. (Use to in the extension function mode to set the intelligent terminals.)
(However, cannot be used since resetting RS is initially set.)
2) Short-circuit the STN terminal and P24 (CM1*), then turn power off and on. (When the power is turned off, do not turn it on again until the CHARGE lamp of the logic PCB goes off.)
3) Keep the STN terminal open for more than 6 seconds. (When keying, resetting, or turning power off is performed within 6 seconds, the equipment may not be initialized.)
4) Turn the power off after more than 6 seconds. (When the power is turned off within 6 seconds, the equipment may not be initialized.)
How to Delete Trip History Data ( , and )
To delete trip history data for some reason, follow the instructions shown below using the remote operator (DOP or HOP) or copy unit (DRW or HRW).
1. Using the remote operator (DOP-OA) or copy unit (DRW-OA)
(1) Display (2) Move the cursor to beneath the initial set values. Select CLR and store it.
INIT TCNT
(trip history count clear) or the function mode initial setting
F-38 INIT
1) Turn the power off once and then turn it on. or close the reset terminal RS-P24 (CM1*) for approx. a second. By this, trip history data is deleted.
2) When trip history is deleted, data of [F-38] is set to [CNT]. Trip counting restarts.
2. Using high-performance remote operator (HOP-OJ) or high-performance copy unit (HRW-OJ)
(1) Display [TCNT 0: CNT] (trip history count clear) or the function mode initial setting
[2-1 INIT].
(2) Enter a count clearing value [0: CLR] from the 10-key pad.
1) Turn the power off once and then turn it on. or close the reset terminal RS-P24 (CM1*) for approx. a second. By this, trip history data is deleted.
2) When trip history is deleted, data of [2-1 INIT] is set to [CNT]. Trip counting restarts.
.
NOTE: Symbols * are indicated for Sink type wiring.
7-14
Page 55
(3) Extension function mode contents
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Extension
function
code
Set the control method. Select one of the following control codes.
Contents and display
Control method setting
FUNC
FUNC
Initial value
2
2
2
2
2
V
V/f control (VC) Constant torque characteristics
1
f0
V
V/f control (VP1) Reduced torque characteristics,
1.5 power
1
NOTE : set torque boost in 70 to 90.
f0
V
V/f control (VP2) Reduced torque characteristics,
1.7 power
1
NOTE : set torque boost in 70 to 90
f0
V
V/f control (VP3) Reduced torque characteristics,
2.0 power
1
NOTE : set torque boost in 70 to 90
f0
V
Sensorless vector control (SLV)
1
f0
V
Vector control with sensor (V2) NOTE : Vector control INV only (Feedback board is nesessary)
f0
Set the motor capacity and number of motor poles according to the motor to be used. The maximum rating of the applicable 4-pole motor for each inverter
NOTE :
When the data does not match that of the mootor, satisfactory characteristics may not be obtained during the sensorless vector running. The full performances may not be demonstrated if the rating of a motor used is tow or less than the maximum applicable rating when the sensor-less vector function is used. The sensor-less vector opera­tion is disabled when two or more motors are running. Set this data properly according to the motor used if its rating is not the same as the maximum applicable rating in V/f operation.
Motor capacity, motor poles setting
is set initially.
FUNC
FUNC
Motor capacity
.
2
1
.
2
1
.
2
1
.
No. of motor poles
FUNC
FUNC
2
2
1
1
Initial value
2
1
7-15
Page 56
Extension
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function
code
Speed control response constant setting
Start frequency adjustment
Contents and display
Set the response speed (ASR system gain) between the inverter and motor. When increasing or decreasing the current motor response speed, adjust the ASR system gain. When the set value is decreased, the response speed is increased. When the set value is increased, the response speed is decreased.
1
A constant between 0.01 and 9.99 is set in units of 0.01.
A constant between 10.0
.
and 99.9 is set in units of 0.1.
A constant between 100
FUNC
FUNC
Initial value
.
.
.
2
1
.
2
1
and 655 is set in units of 1.
2
Set the frequency for starting output of the inverter. Set a frequency between 0.1 Hz and 9.99 Hz in units of 0.01 Hz.
Output voltage
V
Adjustment
range
FUNC
.
2
Initial value
.
2
1
FUNC
1
0
.
0.10 9.99
f
Maximum frequency
When the start frequency is increased, the acceleration or deceleration time is decreased.
7-16
Page 57
Extension
,,
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function
code
Contents and display
Set the limits of frequency setting within the start frequency adjustment range and maximum frequency setting range. When a value beyond the limits is inputted from the operator, it will not be stored. Even if a value beyond the limits is inputted as external analog input, the set value will not be changed.
Frequency upper, lower limiter
Maximum frequency limiter
FUNC
FUNC
Minimum frequency limiter
FUNC
FUNC
2
2
1
.
1
.
(400)
Initial value
(400)
Initial value
Setting example (When an upper limit of 45 Hz and a lower limit of 20 Hz are set)
Output frequency (60 Hz)
Upper limiter
Lower limiter
45
20
Settable range
0
Frequency command
(F-SET)
NOTE: Setting conditions
0 Hz or upper limit lower limit When 0 Hz is set, the limiters will not operate.
To avoid a resonance with the load, the frequencies at up to 3 points can be jumped. The setting order and the execution order may be changed.
The frequency equivalent to the jump frequency setting width (± 0.5 Hz) (Note 1) cannot be set as a jump frequency.
NOTE 1 : The jump frequency can be set by the remote operator. NOTE 2 : As to the frequencies which are set by the jump frequency setting function, the set
frequencies are jumped but the output frequencies pass.
Jump frequency setting 1
Jump frequency setting 2
Jump
In the case of jump frequency 1
frequency setting 3
ff
00
Set frequency (V) Output frequency (V)
In the case of jump frequency 2
1
In the case of jump frequency 3
FUNC
FUNC
2
Initial value
➤ ➤
.
7-17
Output
frequency
Deceleration
Setting example
Jump frequency 1: 10 Hz Jump frequency 2: 30 Hz Jump frequency 3: 45 Hz Jump frequency width: 0.5 Hz
f
45
Adjustment range
30 10
0
Acceleration
(V)
Speed command
frequency
Frequency which
jumps by 1.0 Hz
0.5 Hz
0.5 Hz
Page 58
Extension
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function
code
Carrier frequency setting
Frequency command sampling frequency setting
Contents and display
Set the switching frequency of the power module.
FUNC
(NOTE 1)
Initial value
.
2
FUNC
1
.
NOTE 1: The initial value of carrier frequency
varies with the inverter capacity.
Carrier frequency initial value
model type
055 to 150 L/HF
220 L/HF 300 to 370 L/HF 450 to 550 L/HF
750 to 1100HF
1320 to 2200HF
initial value
CT 16 kHz 12 kHz 10 kHz
6 kHz
3 kHz 2 kHz
VT 8 kHz 6 kHz 5 kHz 3 kHz
2 kHz 2 kHz
When VP1 to VP3 is selected,carrier frequency is automatically changed to VT.
Set the frequency commands (voltage frequency command (O-L terminal signal), current frequency command (OI-L terminal signal), and the number of samplings.
NOTE: How to set
FUNC
Initial value
2
FUNC
1
The number of samplings is set to 1.
:
The reaction time becomes shorter, but
¥
the output frequency becomes likely to
¥
vary.
¥ ¥
The number of samplings is set to 8.
:
The reaction time becomes longer, but the output frequency becomes stable.
Multispeed setting 1
Multispeed setting 2
Multispeed setting 3
Set the output frequency of each multispeed speed. When setting four or more speeds, refer to the item of output frequency setting.
Example of the connection method Refer to Page 5-5
(8)
(7)
CF1
(6)
CF2
In the case of multispeed setting 1
In the case of multispeed setting 2
In the case of multispeed setting 3
FUNC
FUNC
2
.
➤ ➤
(400)
1
Initial value
FM CM1 PLC P24
Example of Multispeed setting
Multispeed
Multispeed 1 Multispeed 2
Multispeed 3
NOTE: When using four or more multispeed commands,
use the multispeed terminal (CF3) as an input terminal.
FW
REV
Control circuit
terminal
(7) CF1 (6) CF2
ON OFF
OFF ON
ON ON
7-18
Page 59
Extension
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function
code
Contents and display
Set the electronic thermal level. Set the thermal level in accordance with the rated current of the motor in units of 1 (%).
Adjustment level =
Motor rated current
Inverter rated current
100
Electronic thermal level adjustment
Electronic thermal character­istic selection
Setting method
FUNC
2
Initial value
2
Time(s)
1
FUNC
1
20% 120%
0
Inverter rated current
20 100 150 200
Inverter current (A)
Select the electronic thermal characteristics. Set the thermal characteristics in accordance with the load to be used. For free setting of set value 2, the current and frequency can be set by each remote operator.
Set value Function
0 Constant torque characteristic
Initial value
Setting method
FUNC
1 Reduced torque characteristic
2
2
1
Initial value
2
1
(Can be set by the remote operator)
FUNC
Free setting
Constant torque
characteristic
100
80
60
Reduced torque
characteristic
Output current (%)
0
5 20 60 120
(Each characteristic at 60 Hz or more is 100%.)
Output frequency (Hz)
Set the pole number of motor to convert output frequency into motor rotation speed on monitor
.
2
Initial value
2
Settable numbers
2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 24, 32, 36, 48
1
FUNC
1
Motor poles setting for motor speed monitor
mode funciton
Setting method
FUNC
7-19
Page 60
Contents and display
Extension
function
code
➤ ➤
1
2
FUNC
FUNC
Instanta­neous restart selection
Set value
Function
0 Alarm output after tripped 1 Deceleration stop at the time
of restart
2
Frequency matching start at the time
of restart ( Note 1)
Initial value
Setting method
Set the inverter retry method when a power error occurs. Select the set value of the retry method to be used.
3
0 Hz start at the time of restart
NOTE 1:
NOTE 2:
When the base frequency is one of the following ones, frequency matching may restart at 0 Hz. When the base frequency is 60 Hz: Driven at 40 Hz or less When the base frequency is 50 Hz: Driven at 30 Hz or less For other precautions, refer to Chapter 1, "Instantaneous stop restart" of Appendix 2.
Since the retry mode is selected, the equipment restarts for trips of overcurrent, overvoltage, or undervoltage. For undervoltage, 16 retries (17th trip) are executed. For overcurrent or overvoltage, 3 retries (fourth trip) are executed. Do not use this function for a case that a fallen substance should be held by the machine brake when the motor is in the free-run mode.
Initial value
Restart selection
External frequency setting start
External Frequency setting end
Set the frequency for starting output for an external frequency command (0 to 10 V, 0 to 5 V, 4 to 20 mA) and the frequency for ending output. When 0 Hz is set, this function will be canceled.
➤ ➤
1
2
FUNC
Initial value
Setting method
FUNC
.
(400)
External frequency setting start
External frequency setting end
Same as A26
Output frequency (Hz)
Frequency command
0 10 V 05 V 4 20 mA
NOTE 1:
NOTE 2:
NOTE 3:
NOTE 4:
The standard setting is 0 Hz. In this case, the selected V/f pattern is used for running. When changing the V/f pattern after A 26 (start) and A 27 (end) are set, readjust A 26 (start) and A 27 (end). When A 26 (start) > A 27 (end) is set and the frequency command value is minimized (0 V or 4 mA), the output frequency may be lowered than the value which is set by A 26 by 0.1 to 0.3 Hz. The reason is that it is judged that there is some frequency due to noise on the signal line and it is a normal operation. The setting shown left is also possible with F31 of the remote operator.
60
30
50
Output frequency (Hz)
60
10 V 5V 20mA
0 8 V 04 V 4 16.8
2 1
7.2 Start setting command (20%)
Frequency command
End setting command (80%)
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7-20
Page 61
Contents and display
Extension
function
code
➤ ➤
1
2
FUNC
FUNC
Dynamic braking usage ratio
Initial value
Setting method
Set the usage ratio (%) for 100 seconds of BRD. When the BRD operation exceeds this setting, the operation will be stopped.
➤ ➤
1
2
.
.
t1 t2 t3
ON ON ON
BRD ON
T =
(t1 + t2 + t3)
100 seconds
100 seconds
100
Function contents
NOTE 1:
NOTE 2:
NOTE 3:
NOTE 4:
NOTE 5:
NOTE 6:
The internal BRD circuit is not mounted in an inverter other than the types 055L/HF, and 075L/HF.
When 0 % is set, the BRD will not be operated.
When T exceeds the set value, the BRD will be stopped.
When mounting an external BRD unit, set the usage ratio to and remove the external resistors.
The initial settings of 110-550L/HF are 0.0%.
Conditions when using the external resistor are shown in the table.
Model
055, 075HF
RB2, two each in series
(70 ohm or more)
Inverter requiring an external resistor
External
resistor
Usage ratio
Max. 10 (%)
NOTE 7: This function cannot be used for the inverter types 110 to 550L/HF which have no built-in BRD
(dynamic braking) circuit.
.
Arrival optional frequency at accelera­tion
Arrival optional frequency at decelera­tion
➤ ➤
1
2
FUNC
Initial value
Setting method
When frequency arrival signal output method 2 is selected, an output signal is outputted at an optional frequency. When frequency arrival signal output method 1 is selected, an output signal is outputted at an optional frequency or more. For acceleration and deceleration , the frequency is set in units of 0.1 Hz (in units of 1 Hz for 100 Hz or more).
.
➤ ➤
1
2
FUNC
Initial value
.
In the case of optional arrival frequency of acceleration
In the case of optional arrival frequency of deceleration
At the time of acceleration, an output signal is turned ON in a range from the set frequency
-0.5 Hz to the set frequency +1.5 Hz. At the time of deceleration, an output signal is turned ON in a range from the set frequency +0.5 Hz to the set frequency -1.5 Hz.
Output frequency
f
Output signal (FA1)
Running time
60 ms60 ms
0.5 Hz
-1.5 Hz
1.5 Hz
-0.5 Hz
t
0
FUNC
FUNC
ON
setting
setting
055, 075LF
RB1 to RB3
(17 ohm or more)
Max. 10 (%)
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7-21
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Extension
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function
code
Contents and display
Select the output monitors signal at the control circuit terminal FM from the table indicated below.
Monitor signal selection
Frequency converted value setting
Setting method
FUNC
Set value
Initial value
2
1
FUNC
0 Analog output frequency monitor 1 Analog current monitor 2
3
Analog torque monitor (Note)
Digital output frequency monitor
Function
Initial value
Output monitor signal
Frequency monitor Current monitor
Analog
Torque monitor
Output full-scale value Maximum frequency 200% of the rated current 200% of the rated torque
NOTE: Use the analog torque monitor function only in the
sensorless state. Under the V/f control, an appropriate value is outputted. The accuracy is ±20% (a rough value).
Set a converted value for frequency converted value monitoring. The product of this setting and the ouptut frequency (d0) is displayed as the value for the frequency converted value monitor (d3).
Setting method
FUNC
.
2
1
.
FUNC
Initial value
2
1
Analog input selection
.
Set the maximum voltage to be supplied between the terminals 0 and L.
HO01L HO01L
Setting method
FUNC
2
Initial value
1
FUNC
Initial value
VR0
(500 to 2kΩ)
Terminal connection example
Set value
0 Max. 5 V input 1 Max. 10 V input
+Ð DC0 TO 5V DC0 TO 10V
Input impedance
30 k
Function
7-22
Page 63
Extension
,,
,,
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function
code
Contents and display
When selecting the frequency arrival signal at the output terminal, select the arrival signal output method.
Frequency arrival signal output method
Setting method
2
FUNC
1
FUNC
Initial value
Set value
0
At the time of constant speed arrival
Function
1 Optionally set frequency or more 2
Only optionally set frequency Set optional frequencies of set value 1 and set value 2 by and .
NOTE 1: The frequency arrival signal
can be allocated only to one of the intelligent output terminals. It cannot be outputted to an individual output terminal for acceleration and deceleration.
NOTE 2: Selection of arrival signal output
method for relay option board (J-RY) can be done by remote oprator and F-48 funciton.
Initial value
Output frequency (Hz)
Arrival signal
Output frequency (Hz)
Arrival signal
Output frequency (Hz)
Arrival signal
0
0
0
0.5Hz
0.5Hz
0.5Hz
60 ms
setting
ON
60 ms
setting
ON
60 ms
At the time of constant
:
speed arrival
ON
Optionally set frequency
:
or more
1.5Hz
Only optionally set
:
0.5Hz
setting
frequency
ON
60 ms
1.5Hz
Time
Time
Time
1.5Hzsetting setting
1.5Hz
Select an operation after a free run stop.
2
Set value Function
0 1
f matching
0 start
Restarting after FRS signal selection
Set and with the and keys.
1
Setting method
Initial value
FUNC
2
1
7-23
Initial value
Page 64
Extension
,
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function
code
Contents and display
Adjust reduced voltage start.
Reduced voltage soft start setting
Running mode selection
Jogging frequency setting
FUNC
Initial value
2
FUNC
1
¥ ¥ ¥ ¥
NOTE: How to set
There is no reduced voltage. The rush
:
current at the start of the inverter is increased but the motor reaction time is decreased.
:
The effect of the reduced voltage is large. The rush current is reduced but the motor reaction time is increased.
Select the running mode. Set the running mode to be used.
Setting method
FUNC
2
1
FUNC
Initial value
Set value
0 1 Energy conservation running mode
Fuzzy most suitable acceleration
2
Initial value
NOTE: When the fuzzy most suitable acceleration and deceleration are selected and the load inertia (motor shaft
conversion) is more than about 20 times of that of the individual motor, an overvoltage trip may occur. If this occurs, reset the mode to the normal running mode. For other precautions, refer to "Precautions for fuzzy most suitable acceleration and deceleration" of Appendix 1.
Function
Normal running mode
and deceleration mode
Set the running command so as to be inputted to the terminal. (Set to or .)
Since jogging is a direct input operation and may be easily tripped, set the jogging frequency to 5 Hz or less.
Setting method
FUNC
.
2
1
.
FUNC
(REV)
(JG)
CM1 FW 8 3
Initial value
2
1
.
NOTE:
No frequency can be set between 0.01 Hz and 0.09 Hz.
SWFW
SWJG
Operation timing
SWJG
20 msec min
SWFW
Motor rotation
No jogging operation is performed when the set value is smaller than the start frequency .
Free run
The free run operation is performed immediately after SWFW is turned OFF.
7-24
Page 65
Contents and display
Extension
function
code
➤ ➤
➤ ➤
1
2
1
2
FUNC
FUNC
Base frequency setting
Maximum frequency setting
,,,
,,,

Set the base frequency and maximum frequency.
Setting method
Initial value
Setting example
V
100%
0
60 Hz
f
V
100%
0
60 Hz 120 Hz
f
When the frequency is set so that the base frequency is larger than the maximum frequency, the base frequency is forced to be made equal to the maximum frequency at the start of running.
Freely setting range
V
100%
(A62) base frequency and (A63) maximum frequency: 60 Hz
(A62) base frequency: 60 Hz (A63) maximum frequency: 120 Hz
NOTE 1:
NOTE 2:
When a frequency more than the base frequency 60 Hz is used, the motor is not a general purpose motor but a special motor. Therefore, the maximum applicable motor set value is different. When the kW display is the same, the inverter capacity may be increased.
Set the base frequency according to the specifications of the motor. When the base frequency is set to less than 50 Hz, the motor may be burned.
0
400 Hz
f
120 Hz60 Hz30 Hz
(400)
(NOTE 3)
Adjust the relationship between the external frequency command and the inverter output frequency.
Frequency command output frequency adjust
(O-L, OI-L)
: Voltage command (O-L) : Current command (OI-L)
This function is factory-set to the appropriate position. If this setting is changed unnecessarily, the correct relationship between the external frequency command and output frequency is no longer maintained. This will result in poor control performance. Adjust the setting of this function only when the output frequency does not conform to the external command.
Adjustment method
Voltage command: Current command:
Put voltage command (10V of 5V) to O-L terminal, and adjust unit output frequency comes to maximum. Put current command (4-20mH) to OI-L terminal, and adjust unit output frequency comes to maximum.
Maximum frequency selection
1
2
FUNC
Select 120 Hz or 400 Hz as the upper limit that can be set in the maximum frequency setting (A63).
Initial value
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7-25
Page 66
Extension
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function
code
Selection of reset terminal perfor­mance
Contents and display
Possible to select a performance of a release timing of alarm signal when giving reset signal from [RS] terminal
FUNC
Initial value
2
Set value
FUNC
1
Reset signal from [RS] terminal
Alarm output
Reset signal from [RS] terminal
Alarm output
Performance
These functions are used to set PID control operation gains. P (Proportional) gain, I (Integral) gain, D (Differential) gain
Set each gain.
Setting method
P
I 0.0 to 15.0 s
D
Gain adjusting range
0.0 to 5.0
0 to 100.0
.
FUNC
2
1
FUNC
Propor­tional gain setting
Integral gain setting
Differential gain setting
PID control selection
.
Initial value
2
1
.
This function is used to control the PID functions incorporated in the inverter. This function is also used to select a feed-back signal input and set a magnification of the integral gain setting value. For details of PID control, refer to "Appendix 8 PID Control Functions".
Setting method
FUNC
2
Initial value
1
FUNC
Setting
value
0 1 2 3 4
Feed-back signal
input terminal
Built-in PID function disabled.
Analog current (OI-L) Analog voltage (O-L) Analog current (OI-L)
Analog voltage (O-L)
I (Integral) gain
magnification
× 1
× 1 × 10 × 10
Note 1: Note 2:
Set "0" for the use of a PID optional board. Do not assign a feed-back signal input and an target frequency command to the same terminal. If assigned, the PID function will be disabled.
7-26
Page 67
Contents and display
Extension
function
code
This function is used to set a target value level of PID controlling within 0 to 200%. This function is valid when 0 is set for .
Target value setting method selection
This function is used to select a method to enter the target value for executing each PID function.
NOTE 1:
NOTE 2:
Set "1" when a PID optional board (J-PI) is used. The value entered to the OS terminal of J-PI is assumed as the target value.
The target value at set "1" is O-L, OI-L input signal, setting or multispeed setting.
Set value
Performance
Internal target value level setting
➤ ➤
1
FUNC
FUNC
2
Setting method
Initial value
0
1
The target value depends on the level set value.
The target value is set using the frequency setting method.
➤ ➤
1
FUNC
FUNC
2
Setting method
Initial value
If an analog voltage is entered as a feedback value, the feedback voltage (0 to 10V) corresponds to this target value level setting (0 to 200%). In other words, if, when 5V is entered as the target feedback value of a sensor, it is converted to an internal target value, set 100% as this internal target value.
Select whether to start auto tuning as well as a mode. When 1 or 2 is set, auto tuning is started during the first operation.
Auto tuning setting
➤ ➤
FUNC
2
Initial value
Motor data selection
1
Set value
0 1
2
Function Auto tuning is not performed. Normal measurement mode
(The motor runs.) R1, R2, or L measurement mode
(The motor does not run.)
Initial value
Select the motor constant used for sensorless vectror control (SLV).
Set value
0
1
2
Data used
Old Hitachi general-
purpose motor data
New Hitachi general
purpose motor data
(ÒThe MotorÓ)
Auto tuning data
Initial value
(For details of auto tuning, see Appendix 1.)
➤ ➤
1
FUNC
FUNC
2
Initial value
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7-27
Page 68
Extension
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function
code
Ro-T­option selection
Contents and display
Unusable
7-28
Page 69
Extension
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function
code
to
Input terminal setting 1 to 8
Contents and display
A terminal function is allocated to each of the input intelligent terminals 1 to 8. When using a function other than the standard set functions or changing the terminal order, set the function for each terminal. The minimum input signal acceptance time of the input intelligent terminals is about 20 ms.
Arrary of codes and intelligent terminals
Code Function name
Input terminal setting 1C 0 Input terminal setting 2
C 1 C 2
Input terminal setting 3 C 3 Input terminal setting 4 C 4 Input terminal setting 5 C 5 Input terminal setting 6 C 6 Input terminal setting 7 C 7 Input terminal setting 8
Setting method
Terminal
rating plate
Initial setting
118 216 35
411 59 613 71
80
PCB terminal array
FM CM1
PLC P24
FW 8 7 6 5 4
Input intelligent
terminal section 3 2 1
H
Press the key once for the terminal code to be set.
FUNC
The set values of the terminals which are set at present are displayed. Display the set value of the terminal to be used from the function list indicated below by pressing the key
2
and and then press the key.
FUNC
The display is returned to the code display and the terminal function is changed.
Enter the set value of the terminal name
FUNC
Setting example: The RS (reset) function is changed to the SFT (treminal software lock) function.
to be used bypressing the keys and .
1
2
FUNC
Input terminal function list
Set value
0 1
2 3 5 6 7 8
9
Abbrevia-
tion
REV CF1 CF2
CF3 JG DB STN SET CH1
Function name
Reverse Multispeed 1 Multispeed 2
Multispeed 3 Jogging External DC braking Initialization 2nd function 2-stage acceleration and deceleration
Set value
11 12
13 14 15 16
18 27 28
Abbrevia-
tion
FRS EXT
USP CS SFT
AT RS UP
DWN
Function name
Free run External trip
USP function Commercial power source switching Terminal software lock
Analog input voltage/current switching
Reset
Remote operation function, acceleration Remote operation function, deceleration
1
Precautions for terminal setting
Same terminals cannot be set between and . When moving a terminal name to another terminal, set another terminal which is not to be ued at the setting source before inputting the set value to the setting destination and then select the terminal name which is to be set at the setting destination.
7-29
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Extension
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function
code
Contents and display
A terminal function is allocated to each of the output intelligent terminals 11 and 12. When using a function other than the standard set functions or changing the terminal order, set the function for each terminal.
Output terminal setting 11 and 12
Arrary of codes and intelligent terminals
Code Function name
Output terminal setting 11C10 Output terminal setting 12
C11
Terminal
rating plate
11 0 12 1
Initial setting
PCB terminal array
CM2
12 11
Input terminal function list
Set value
0 1
2
Abbrevia-
tion
FA1 RUN OTQ
Function name
Frequency arrival signal Signal during running Overtorque signal (Note)
AL2 AL1 AL0
The setting method is the same as that of the input terminals
to .
NOTE: The torque of the overtorque signal can be set by the remote operator. The initial
values of motoring and regeneration are 100% torque. The overtorque signal can be used only under the sensorless vector control.
Setting method
Press the key once for the terminal code to be set.
FUNC
The set values of the terminals which are set at present are displayed. Display the set value of the terminal to be used from the function list indicated below by pressing the key
2
and and then press the key.
FUNC
The display is returned to the code display and the terminal function is changed.
1
Enter the set value of the terminal name
FUNC
to be used by pressing the keys and .
1
2
FUNC
Precautions for terminal setting
Same terminals cannot be set between and . When moving a terminal name to another terminal, set another terminal which is not to be ued at the setting source before inputting the set value to the setting destination and then select the terminal name which is to be set at the setting destination.
7-30
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Extension
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function
code
Input terminal a and b contact setting
Contents and display
The input intelligent terminals 4 to 1 can be changed individually to the a contact or b contact specification. Select the set value by pressing the keys and by combining the contacts
1
2
a and b with reference to the table indicated below.
Example: When the set value is A: Contact a: Input terminals 3, 1
Contact b: Input terminals 4, 2
Setting method
FUNC
Press the key 10 times.
Select the contact specification with reference to the table indicated below.
1
FUNC
Initial setting
Output terminal a and b contact setting
Initial value
Set the high order to 0.
Set value
FEdCbA9876543210
bbbbbbbbaaaaaaaa
4
bbbbaaaabbbbaaaa
3
bbaabbaabbaabbaa
2
Input terminal
babababababababa
1
a: Contact a specification
(Shorted when power is turned ON)
Contact b specification
b:
(Opened when power is turned ON)
Input terminal a and b contacts function list
The output ingent terminal 11 and 12 and alarm output terminal can be changed idividually to the a contact or b contact specification. Select the set value by pressing the keys and by
1
2
combining the contacts a and b with reference to the table indicated below.
Example: When the set value is : Alarm output: Contact b
Terminals 11 and 12: Contact b
Setting method
FUNC
Press the key 3 times.
1
FUNC
Initial setting
Initial value
Set the high order to 0.
Set value
11 12
Output
terminal
Alarm
(NOTE)
76543210 babababa
bbaabbaa bbbbaaaa
Output terminal code list
Output terminals 11 and 12
a: Contact a specification
b:
NOTE: For details of the Alarm terminal, see page 6-5.
7-31
(Shorted when power is turned ON)
Contact b specification (Opened when power is turned ON)
Page 72
8. PROTECTION FUNCTIONS
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The J300 series inverters are equipped with protection functions against overcurrent, overvoltage, and undervoltage which protect the inverter. If the protection functions are engaged, the output is shut down, motor runs free and holds that condition until it is reset.
Description
Over current protection
Overload protection (NOTE 1)
Braking resistor overload
Overvoltage protection
EEPROM error (NOTE 2)
Undervoltage protection
CT error Abnormality on built-in CT and the output of the inverter is cut off.
A currrent due to the alternating current CT between the power module and output terminal {U(T1), V(T2), W(T3)} is detected. When the motor is restricted or decelerated suddenly, a large current flows through the inverter and causes a fault. Therefore, when an abnormal current is detected by the alternating current CT and it exceeds a specified value, the output is cut off. (An abnormal current is also detected in the power module. Refer to , , , and .)
When a motor overload is detected by the electronic thermal function, the output of the inverter is cut off.
When the braking time exceeds the satting by braking duty factor, an overvoltage the output of the inverter is cut off.
When the converter voltage exceeds a certain level due to regenerative energy from the motor, this protection function engages, and the output of inverter is cut off.
When the memory built in has problems due to noise or excessive temperature rise, this protective function engages, and the output of inverter is cut off.
A decrease of the input voltage of an inverter results in improper function of the control circuit. It also generates motor heat and causes low torque. Output is cut off when the input voltage goes down to less than 150-160V/300-320V(200/400Vclass).
Contents
Display
Constant speed
Dec.
Acc.
CPU error
External trip
USP error
Ground fault protection
Input overvoltage
Instantaneous power failure (NOTE 4)
Malfunction or abnormality on built-in CPU and the output of the inverter is cut off.
An abnormality signal from external equipment cuts off the output of the inverter. (When external trip function is selected)
It indicates an error when power is turned on while the inverter is being run. (When USP function is selected)
The inverter is protected by detection of ground faults between the inverter output and the motor upon power on. There may be the possibility of power module failure.
When the input voltage is higher than the specified value, it is detected 100 seconds after power is turned on and the output is cut off. However, when a voltage higher than approx. 250 to 270 V (200V class), 500 to 530 V (400 V class) is inputted, it is higher than the rated value of the part in use, so that the part may not be protected and damaged.
When an instantaneous power failure for more than 15 ms occurs, the output is cut off. When the instantaneous power failure time is long, the fault signal is released. Note that when restart is selected, the equipment restarts when the running command remains.
8-1
Page 73
It is displayed when the reset signal is kept supplied or an error occurs between the digital operator and inverter. When one of the keys , , and is pressed, it is recovered. When it is not recovered, turn power on once again.
Display
Contents
__
1
2
FUNC
Description
Contents
Display
Optional connection error
An error occurs in the optional connection (connector, etc.).
Option 1 Option 2
Optional PCB error
An error message outputted from the optional PCB
Option 1 Option 2
Phase failure protection error
When a phase failure is detected on the receiving side {R(L1), S(L2), T(L3)} of the inverter, the output is cut off. (NOTE 3)
Power module protection
The detector which is built in the power module operates. When the output side of the inverter is shorted or the motor is restricted, a large current flows through the inverter and causes a fault. Therefore, when a current in the power module or an abnormal temperature of the main device is detected and it exceeds a specified value, the output is cut off.
Constant speed Deceleration Acceleration Stop
If a trip occurs, press the RESET key or short the reset terminal RS-CM1 assigned as a control circuit terminal after a delay of 10 seconds. A trip can be cleared by pressing the RESET key or shorting the reset terminal RS-CM1 assigned as a control circuit terminal. Resetting the power supply cannot clear a trip. (To reset the power supply is to turn power off and turn it on again after the CHARGE lamp at the upper right corner of the control PC board goes off.) Check again whether the set data is correct. Power OFF during motor deceleration may cause an input phase failure error. The instantaneous ride-thru period of 15ms may be shortend depending on the power supply voltage or load. When the J-FB is installed, an error is displayed for each factor as shown below.
Encoder line break: Overspeed: Positioning error: Thermistor line break: Motor overheat: Malfunction or banormality on built-in CPU of the option:
Other display
It is displayed when a data set value more than 3 digits in length (for example, 1000) is set.
__
It is displayed when power is turned off.
__
There is no trip history available.
__
This is not an abnormal operation because the instantaneous stop restart function is being performed. (When 1 to 3 is selected by the extension function .)
The autotuning operation terminates normally.
The autotuning operation terminates abnormally.
__
Waiting due to insufficient voltage. After recovery, the original display appears.
__
_
_
_
__
NOTE 1: NOTE 2:
NOTE 3: NOTE 4: NOTE 5:
NOTE 5
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8-2
Page 74
9. TROUBLESHOOTING
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9.1 Error Messages and Diagnosis
When the inverter goes wrong, it operates as indicated below. Find the cause and take contermeasures.
Error Messages and Diagnosis
Circuit breaker (MCB)
Electromagnetic contactor (Mg)
Symptom
Thermal relay (THRY)
Display on the
digital operator
(display on the
LCD of the
remote operator)
Failure alarm relay
Cause
(explanation
of message)
How to reset
Check Countermeasure
(NOTE 1)
E01
(OC. Drive)
E02
(OC. Decel)
E03
(OC. Accel)
Overcurrent detected by the AC CT while the motor was running at a constant speed (overcurrent during operation)
Overcurrent detected
by the AC CT during motor deceleration (overcurrent during deceleration)
Overcurrent detected
by the AC CT during motor acceleration (overcurrent during acceleration)
A
Check whether a load was changed rapidly.
Check whether there is a shorted output or ground fault.
A
Check whether the speed was decreased rapidly.
Check whether there is a shorted output or ground fault.
A
Check whether a load was changed rapidly.
Check whether there is a shorted output or ground fault.
Check whether the start frequency is too high.
Check whether the torque boost is too high.
Check whether the motor is locked.
Do not change loads rapidly.
Check whether the output lines or motor is shorted.
Set a longer deceleration time.
Check whether the output lines or motor is shorted.
Do not change loads rapidly.
Check whether the output lines or motor is shorted.
Lower the start frequency.
Lower the torque boost.
Check the motor or loads.
Overloaded inverter
E05
(Over. L)
NOTE 1: How to reset
A: Stop the inverter. Then, connect the <RS> and <CM1> control terminals or press the STOP/RESET key on
the operator. B: Opeate the circuit breaker and electromagnetic contactor (turn the power on again). C: Stop the inverter. Then, reset the thermal relay.
(operation under an overload)
A
Check for an overload. Check whether the
electronic thermal level is correct. (Check whether the level has been changed.)
9-1
Lower the load ratio. Set an appropriate level.
Page 75
Circuit breaker (MCB)
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Electromagnetic contactor (Mg)
Symptom
Thermal relay (THRY)
Display on the digital operator
(display on the
LCD of the
remote operator)
Failure alarm relay
Cause
(explanation
of message)
How to reset
Check Countermeasure
E06
(OL. BRD)
E07
(Over. V)
E08
(EEPROM)
E09
(Under. V)
The regenerative braking time is longer by the value set by BRD%ED.
Overvoltage in the DC smoothing circuit
EEPROM error
Defective power
supply (insufficient voltage)
A
Check the braking resistor use ratio set in A 38 .
A
Check whether the speed was decreased rapidly.
Check whether the motor was run from the load side.
Check whether there is a ground fault.
A
Check whether there is a large-noise source near the inverter.
Check whether the ambient temperature is too high.
A
Check whether the voltage is lowered.
Check whether the MCB or Mg has a poor contact.
Set a longer deceleration
time.
Set a larger operation
duty cycle.
Set A 38 to 0.0 .
Set a longer deceleration time.
Do not use consecutive regenerative loads.
Check whether the output lines or motor is shorted.
Move the noise source away.
Replace the cooling fan.
Check the power supply.
Replace the MCB or Mg.
E10
(CT)
E11
(CPU)
E12
(EXTERNAL)
E13
(USP)
CT error
CPU error
External trip
USP error
Check whether 10 or more instantaneous power outages within 100 ms occurred in 10 minutes.
A
Check whether the CT is defective.
A
Check whether there is a large-noise source near the inverter.
Check whether the inverter is defective.
A
Check whether there was a defective external unit when the external trip function was selected.
A
Check whether power was turned on while the inverter was running when the USP function was selected.
Check the power supply.
Repair the CT.
Move the noise source away.
Repair the inverter.
Eliminate the error from the external unit.
Eliminate the error from the external unit.
9-2
Page 76
Circuit breaker (MCB)
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Electromagnetic contactor (Mg)
Symptom
Thermal relay (THRY)
Display on the digital operator
(display on the
LCD of the
remote operator)
Failure alarm relay
Cause
(explanation
of message)
How to reset
Check Countermeasure
E14
(GND. Flt)
E15
(OV. SRC)
E16
(Inst. P-F)
E17
(NG. OP1)
E18
(NG. OP2)
E19
(OP1)
Ground fault on the
output side of the inverter
Excessive received
voltage
Defective power
supply (instantaneous power outage)
Incorrectly connected
option-1 PC board
Incorrectly connected
option-2 PC board
Defective option-1 PC
board
Check the wiring between the
A
inverter and motor and also check the motor for a ground fault. (Use a megger.)
Check whether an
A
excessive voltage was received during an operation other than deceleration.
Check whether the voltage
A
is lowered. Check whether the MCB or
Mg has a poor contact. Check the connectors and
A
other connections for abnormal conditions.
Check the connectors and
A
other connections for abnormal conditions.
Refer to the instruction
A
manual.
Correct the portions having a ground fault.
Lower the voltage to be
received.
Reduces fluctuations of
the received voltage.
Install an AC reactor on
the input side.
Restore the power supply to normal.
Replace the MCB or Mg.
Repair the defective connections.
Repair the defective connections.
Defective option-2 PC
E20
(OP2)
E24
(PH. Fail)
E31
(PM. Drive)
E32
(PM. Decel)
NOTE 1: The failures detectable in the power module are overcurrents, excessively hot main devices, and insufficient
voltages from the gate circuit power supply.
board Defective power
supply (missing phase)
(NOTE 1) Failure detected
by a detector in the power module while the motor was running at a constant speed, or excessive tem­perature rise in the inverter
(NOTE 1) Failure detected
by a detector in the power module during motor deceleration, or excessive temperature rise in the inverter
Refer to the instruction
A
manual. Check the power supply
A
connections for abnormal conditions.
Check whether the MCB or Mg has a poor contact.
Check whether a load was
A
changed rapidly. Check whether there is a
shorted output or ground fault.
Check whether the speed
A
was decreased rapidly. Check whether there is a
shorted output or ground fault.
Repair the abnormal portions.
Replace the MCB or Mg.
Do not change loads rapidly.
Check whether the output lines or motor is shorted.
Set a longer deceleration time.
Check whether the output lines or motor is shorted.
9-3
Page 77
Circuit breaker (MCB)
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Electromagnetic contactor (Mg)
Symptom
Thermal relay (THRY)
Display on the digital operator
(display on the
LCD of the
remote operator)
Failure alarm relay
Cause
(explanation
of message)
How to reset
Check Countermeasure
E33
(PM. Accel)
E34
(PM. ERR)
(NOTE 1)
Failure detected by a detector in the power module during motor acceleration, or excessive temperature rise in the inverter
(NOTE 1)
Failure detected by a detector in the power module while the motor was stopping, or excessive temperature rise in the inverter
Check whether the speed was
A
increased rapidly. Check whether a load was
changed rapidly. Check whether there is a shorted
output or ground fault. Check whether the start
frequency is too high. Check whether the torque
boost is too high. Check whether the motor is
locked. Check whether the
A
installation is vertical and the wall is a nonflammable wall such as an iron plate.
Check whether the cooling fan is running and the ambient temperature is too high.
Check the internal power supply.
Set a longer acceleration time.
Do not change loads rapidly.
Check whether the output lines or motor is shorted.
Lower the start frequency.
Lower the torque boost.
Check the motor or loads.
Check the installation.
Replace the cooling fan.
Repair the internal power supply.
E60
(OP1 0)
to
Defective J-FB PC
board
Check the main devices.
A
Refer to the manual supplied with the J-FB PC board.
Repair main devices.
E67
(OP1 7)
E70
(OP2 0)
to
Defective J-FB PC
board
A
Refer to the manual supplied with the J-FB PC board.
E77
(OP2 7)
NOTE 1: The failures detectable in the power module are overcurrents, excessively hot main devices, and insufficient
voltages from the gate circuit power supply.
9-4
Page 78
Circuit breaker (MCB)
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Electromagnetic contactor (Mg)
Symptom
Thermal relay (THRY)
Display on the digital operator
(display on the
LCD of the
remote operator)
Failure alarm relay
Cause
(explanation
of message)
How to reset
Check Countermeasure
Power outage
Check for an overload.
C
Check whether the thermal relay is set to an appropriate value.
Check whether there is a
B
short or ground fault in the power supply.
Check whether the MCB capacity is sufficient.
Check whether the inverter module or converter module is defective.
Check for a power outage.
B
Check whether the MCB or Mg has a poor contact.
Lower the load ratio. Set the thermal relay to an
appropriate value.
Remove the short or ground fault.
Increase the MCB capacity.
Repair the inverter module or converter module.
Restore the power supply to normal.
Replace the MCB or Mg.
9-5
Page 79
9.2 Trouble shooting
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Symptom Probable cause Countermeasure
The motor will not run.
The inverter outputs U(T1), V(T2) and W(T3) are not supplying voltage.
• Is power being supplied to terminals R(L1), S(L2) and T(L3)? If it is, the POWER lamp should be on.
• Is the display E ?
**
• Is the operation instruction RUN ON?
• Is terminal FW (or REV) connected to terminal CM1?
• Has the frequency setter been turned on by pushing key and then
2
key.
FUNC
1
• Are the printed-circuit board terminals H, O and L connected to the potentiometer?
• Are the terminals connected to the external and internal interface power source the terminal mode is selected?
• Has RS/FRS been left ON?
• Is the mode key setting correct?
• Check terminals R(L1), S(L2), T(L3), U(T1), V(T2), and W(T3).
• Turn on the power supply.
• Press and check the content.
2
1
Then press the reset key.
• Set to ON.
• Connect terminal CM1 to terminal FW (or REV) on the printed-circuit board. (When the terminal mode is selected.)
• Push down keys and set.
• When terminal mode is selected, connect the potentiometer to H, O, and L, and then set.
• In the case of the internal interface power source, short the terminals P24 and PLC or CM1 and PLC.
• In the case of the external interface power source, turn the PLC terminal on.
• Release reset.
• Contact FRS.
• Read the explanation of the function mode once again. (Page 7-12) F9 frequency/run commanding method
The direction of the motor is reversed.
Inverter outputs U(T1), V(T2) and W(T3) are supplying voltage.
The optional remote operator is used. (copy unit)
• Has the motor seized or is the load too great?
• Are the remote operator and equipment body switched coorrectly ?
• Is the setting of the DIP switch on the back of the remote operator correct ?
• Are the connections of output terminals U(T1), V(T2) and W(T3) correct?
• Is the phase sequence of the motor forward or reverse in respect to U(T1), V(T2) and W(T3)?
• Are the terminals on the printed-circuit board correct?
• Release seizure or lighten the load.
• Test the motor independently.
• Check the operation of the optional remote operator. (copy unit)
12 34
ON OFF
1: OFF 2: ON (Same as VWA, J100)
• Make the connections according to the phase sequence of the motor. (In general, forward should be in the sequence: U(T1), V(T2) and W(T3).)
• Short the FW terminal for forward rotation or the intelligent input terminal 8 (the intelligent input terminal 8 is allocated to run command REV by initialization at factory before shipment) for reverse rotation to the CM1 terminal (Sink type).
9-6
Page 80
Symptom Probable cause Countermeasure
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The rpm of the motor will not increase.
The rpm of the motor does not match the inverter.
The data is incorrect.
The data is returned to the initial setting.
The data has not changed.
After checking the wiring of
Replace the frequency setter. the frequency setter, the rpm still does not increase when the setter is turned.
Are terminals 7 and CM1, terminal 6
and CM1 ON (Sink type)?
Turn off terminal 7 and 6. (When the
frequency and multistage speed are fixed at a given frequency, the speed potentiometer will be invalid.)
Is the load too great? Decrease the load.
When the load is too great, the limiting
function will be activated, so that the rotational speed will be lower than the setting.
Is the maximum frequency setting
Check the speed-change ratio.
correct?
Are the number of motor poles,
the gear ratio, and pulley ratio correct?
The STN terminal is turned ON and the power is turned on. The input terminals 1 to 5 are turned
Turn the STN terminal OFF. Input the data again. Replace the logic PCB.
ON and then power is turned on.
Was the power turned off without
pushing the key after the data
FUNC
Input the data and push the key once.
FUNC
The data is not changed.
Data copied by the copy unit is not input.
Frequency setting can not be changed. Run and stop can not be done.
The data can not be changed.
2
was changed with keys.
1
The data is memorized upon power off. Is the time from power OFF to ON less than six seconds?
Is the power turned off for five seconds or more after the display changed from REMT to INV. (HRW-OJ)
The change of the terminal mode and digital operator mode were correct?
Is the input terminal SFT ON ? Is the software lock mode set at MD2 or MD3 ?
Note: If software lock is ON because of use with an explosion proof motor, do not release the software locks.
Take six seconds or more when turning power
OFF and ON after changing the data.
Copy again and turn the power off five seconds or more after copying.
Confirm the change in setting mode.
Turn the SFT terminal OFF. Turn the switch OFF.
9-7
Page 81
Symptom Probable cause Countermeasure
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Overload (Electronic thermal trip) (Low frequency zone)
The input voltage trips.
Is the torque boost too high ? Do the electronic thermal characteristics
match the set characteristics of the motor ?
Is the input voltage high ? Is the equipment stopped with the inverter DC voltage increased after sudden deceleration ?
Decrease the torque boost. Reset the electronic thermal characteristics and level.
Lower the input voltage. Set a deceleration time which is a little longer. Increase the AVR set value above the current input voltage and lower the V gain by the ratio.
9-8
Page 82
10. MAINTENANCE AND INSPECTION
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10.1 Maintenance and Inspection Precautions
WARNING
* Be sure to turn off the power supply during maintenance and inspection. * After the power supply has been turned off, you must always wait 10 minutes so that
DC bus capacitors can discharge then start maintenance and inspection after the CHARGE lamp on the printed-circuit board has gone out. (Immediately after the lamp has gone out, there will be a residual voltage of about 50 V DC in the DC bus intermediate circuit.) Perform the work after the CHARGE lamp has stopped flickering.
* Make sure that only qualified persons will perform maintenance, inspection and part
replacement. (Before starting the work, remove metallic objects from your person (wristwatch, bracelet, etc.) (Be sure to use tools protected with insulation.) Otherwise, there is a danger of electric shock and/or injury.
CAUTION
* When removing connectors, never pull the wires. (Wires for cooling fan and thermal
relay) Otherwise, there is a danger of fire due to wire breakage and/or injury.
• General precautions
Always keep the unit clean so that dust or other foreign matter does not enter the inverter. Take special care in regard to breaking lines and connection mistakes. Firmly connect terminals and connectors. Keep electronic equipment away from moisture and oil. Dust, steel filings and other foreign matter can damage insulation, causing unexpected accidents, so take special care.
10.2 Inspection Items
(1) Daily inspection (2) Periodic inspection (Approximately once a year) See 10-3. (3) Insulation resistance tests, withstand voltage tests
10-1
Page 83
Conduct these tests by short-circuiting the terminals as shown below, and by following the
Applied
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conditions described.
• In regard to insulation resistance tests, measure the terminals below and the grounding at 500 VDC, and make sure that 5 Megohms or greater is indicated.
• Do not perform the withstand voltage test. When it should be done, in regard to withstand voltage tests, supply the terminals below and the grounding with 1500 VAC (200 V class), 2000 VAC (400 V class) for one minute, and make sure that there are no abnormalities.
• Do not conduct insulation resistance tests and withstand voltage tests for terminals other than those indicated below.
• Increase or decrease the applied voltage for the withstand voltage test slowly and turn the equipment 0 V again.
Bad example
(L1) (L2) (L3) (RB) (+) (-) (T1) (T2) (T3)
R
Megohm-meter
P
RBST UVW
N
voltage
Good example
Time Time
0.1 sec. or more 0.1 sec. or more
NOTE 1: If the inverter is used under high temperature and heavy load conditions, its operat-
ing life will be significantly reduced.
NOTE 2: If the inverter has been stored for three years or more, apply the following condi-
tions.
1) Apply 80% of the rated voltage of the capacitor for 1 hour at normal tempera­ture.
2) Increase the voltage to 90% and apply it for 1 hour.
3) Apply the rated voltage for 5 hours.
NOTE 3: Precautions in handling printed-circuit boards.
When maintenance and inspection of printed-circuit boards is necessary, be sure to follow the precautions below.
• Prevent damage caused by static electricity. The IGBT of the inverter module,
the MCUs and ICs on a printed-circuit board can be destroyed by static electric­ity, so be sure to ground work benches, soldering irons, and yourself before working on a printed-circuit board.
10-2
Page 84
Daily Inspection and Periodic Inspection (1/3)
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10-3
Inspection location
Overall Ambient
Main circuit
Inspection item Inspection content Inspection method Criteria
environment
Devices overall Check for abnormal
Power supply voltage
Overall
Inspection cycle
Periodic
Daily
Check ambient temperature, humidity, dust, corrosive gases, oil mist, etc.
Visual and aural
vibrations and noise.
Check the input line voltage. Measure the voltage
(1) Insulation resistance test (between main circuit terminals and grounding terminal)
(2) Check installation for looseness.
(3) Check for evidence of overheating in the various components.
(4) Clean.
inspection.
between inverter terminals R(L1), S(L2) and T(L3).
(1) Increase tighting Making a check on the terque is needed for the increase tighten­ ing of the modules such as a power module, diode module. Do not execute increse tightening with no torque gauge prepared.
(2) Tighten. (3) Visual
inspection.
Ambient temperature between -10 to +50˚C; no icing.
Ambient humidity 20 to 90%; no dew condensation.
No abnormalities. 200 to 220 V, 50 Hz 200 to 230 V, 60 Hz 380 to 415 V, 50 Hz 400 to 460 V, 60 Hz
No abnormalities in (1) and (2).
Tightening torque (kgf.cm)
• M3: 8 - 10
• M4: 12 - 15
• M5: 20 - 25
• M6: 25 - 30
• M8: 100 - 135
• M10: 150 - 200 Tightening torque for IPM
and Diode modules (kgf.cm)
• M4: 10-15
• M5: 15-20
• M6: 20-25
Standard replacement period
__
__
Instruments
Thermometer
Hygrometer
Tester
500 V class Megohm meter
Page 85
Daily Inspection and Periodic Inspection (2/3)
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10-4
Inspection location
Main circuit
Inspection item Inspection content Inspection method Criteria
Terminal board No damage. Visual inspection No abnormalities.
Smoothing capacitor
Relays (1) Check for stuttering noise
Resistors (1) Check for large cracks
Cooling fan (1) Check for abnormal
(1) Check for leaking (2) Check for swelling
when operating
or changes in color
vibrations and noise
(2) Check for dust
Inspection cycle
Regularly
Periodic
Visual inspection of (1) and (2).
(1) Aural inspec­ tion.
(1) Visual inspection. (1) No abnormalities.
(1) Rotate manually with power off and increase tightening
(2) Visual inspection
No abnormalities in (1) and (2).
(1) No abnormalities.
(1) Smooth rotation
(2) No abnormality
Standard replacement period
___ ___
5 years (Note 1)
5 years
___
2 - 3 years
Instruments
___
___
___
___
Page 86
Daily Inspection and Periodic Inspection (3/3)
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10-5
Inspection location
Control circuit
Display Digital operation
Inspection item Inspection content Inspection method Criteria
Operation check (1) Check the balance of the
Compo­nent check, including printed­circuit boards
panel
Overall (1) No abnormal odor or
Capacitor No fluid leakage or
output voltage of individual phases when operating the inverter independently.
(2) Conduct a sequence protection operation test, and make sure that there are no errors in the protec­ tion and display circuits.
changes in color. (2) No significant corrosion.
deformation.
(1) No illegible display (2) No lack of character
Inspection cycle
Regularly
Periodic
Standard replacement period
(1) Measure the voltage between the phases of inverter output terminals U, V, and W.
(2) Simulate operation of the inverter protect­ ion circuit.
Visual inspection No abnormalities
Visual inspection 5 years
Visual inspection Normal operation
(1) Within 2% voltage difference between phases.
(2) Operate without any abnormalities.
No abnormalities
Display can be read out.
__
___
(Note 1)
7 years
Instruments
___
___
___
___
(3) No blown out LEDs
Note 1. The life of the capacitor is affected by the ambient temperature. Refer to the ambient temperature - capaciitor life curve shown in Appendix 5. Note 2. The inverter must be cleaned periodically. If dust accumulates on the fan and heat sink, it can cause overheating of the inverter.
Page 87
10.3 Measurement Method for I/O Voltage, Current, and Power
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General measuring instruments for I/O voltage, current, and power are indicated below. The voltage to be measured is the fundamental wave effective voltage and the power to be meas­ured is the total effective value.
R
(L1)
Power supply
S
(L2)
T
(L3)
Measurement item
Supply voltage E
1
Supply current I
1
Supply power W
1
I
R
E
R
I
S
E
S
T
I
E
T
Table 3 Parts to be measured
Parts to be measured
Between R and S, S and T, T and R (E
R, S, T (I
Between R and S, S and T (W
11
R
)(IS)(IT)
)(W12)
R
)(ES)(ET)
R
W
11
General
S
purpose
U
V
I
U
E
I
V
inverter
W
12
T
W
E
I
W
E
Measuring instrument Remarks
Moving-iron type voltmeter or rectifier type voltmeter
Moving-iron type ammeter
Electrodynamic type wattmeter
Fundamental wave effective value
Total effective value
Total effective value
U-V
V-W
W-V
U(T1)
W
01
V
Motor
(T2)
W
02
W
(T3)
Reference value
Supply power factor Pf
1
Output voltage E
0
Output current I
0
Output power W
0
Output power factor Pf
0
Calculate the supply power factor from the measured supply voltage, E supply current I
= × 100 (%)
Pf
1
Between U and V, V and W, W and U (E
U
)(EV)(EW)
U, V, W (I
Between U and V, V and W
01
)(W02)
(W
and supply power W1.
1
W
1
3 E
1I1
Rectifier type voltmeter
U
)(IV)(IW) Moving-iron type
ammeter
Electronic type wattmeter
Total effective value
Total effective value
Total effective value
,
1
Calculate the output power factor from the output voltage E, output current I, and output power W.
W
3 E
0
0I0
Pf0= × 100(%)
NOTE 1: Use a meter indicating a fundamental wave effective value for voltage, and meters
indicating total effective values for current and power.
NOTE 2: The inverter output waveform is a distorted wave, and low frequencys may cause
errors. However, the measuring instruments and methods indicated above provide comparatively accurate values.
NOTE 3: A tester (general purpose) may not be suited often to measurement of a distorted
wave.
10-6
Page 88
Measurement method for output voltage
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(L1)
R
(L2)
S
(L3)
T
Fundamental wave effective value: VAC=1.1×VDC
(T1)
U
(T2)
V
(T3)
W
Motor
Diode 600 V 0.1 A min. (200 V class)
1000 V 0.1 A min. (400 V class)
220 k 2W
VDC
300 V (200 V class) 600 V (400 V class) moving-coil type
10-7
Page 89
11. STANDARD SPECIFICATIONS
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11.1 Common Standarsd Specifications
Item
Input voltage
Model Name (Type)
Enclosure (NOTE 1)
Rated AC input power supply (V)
Rated output voltage (V) (NOTE 2)
Output frequency range (NOTE 3)
Frequency accuracy
Frequency setting resolution
Voltage/frequency characteristics
Acceleration/deceleration time
Starting torque (NOTE 4)
Description
200 V class 400 V class
1100
055LF075LF110LF150LF220LF300LF370LF450LF550LF055HF075HF110HF150
HF
Semienclosed
type (IP20)
Three-phase (3 wires), 200 to 220 or 200 to 230 V±10%, 50 or 60 Hz±5%
Three-phase, 200 to 230 V (Corresponding to the input voltage)
Open type (IP00)
Semienclosed
type (IP20)
Three-phase (3 wires), 380 to 415 or 400 to 460 V±10%, 50 or 60 Hz±5%
Three-phase, 380 to 460 V (Corresponding to the input voltage)
220
HF
300HF370
HF
750
550
450
HF
HF
HF
Open type (IP00)
900 HF
1320
HF
0.1 to 400 Hz
Digital command ±0.01% and analog command ±0.1% for the maximum frequency command
Digital setting: 0.01 Hz/60 Hz, Analog setting: Maximum frequency/1000 V/f variable, high start torque, standard starting torque (constant torque,
reduced torque)
0.01 to 3000 seconds, acceleration and deceleration individually set
150% or more (1 Hz)
HF
1600
HF
2200
HF
Brak­ing torque
Input signals
Dynamic braking (NOTE 5) Feedback to capacitor
Dynamic braking using external resistor or unit (BRD)
DC injection braking
Frequency
Digital operator
setting
External signals
Forward/ reverse run, stop
Digital operator
External signals FW (forward run command)/stop
Intelligent input terminal
About
20%
Braking resistor optional for 055 and 075L, use braking unit (BRD) for 220 to 550L.
About 10 to 20% About 20%
Braking resistor optional for 055 and 075H, use braking unit (BRD) for 220 to 2200H.
About 10 to 15%
Operated at the DC braking frequency or by external input
Set by and
1
2
2 W 500 to 2 k potentiometer, 0 to 5 VDC (nominal), 0 to 10 VDC (nominal) (input impedance 30 k), 4 to 20 mA (nominal) (input impedance 250 )
RUN / STOP (Only for forward run or reverse run, the function mode should be switched.)
REV (reverse run command), FRS (free run stop command), CF1 to CF3 (multistage speed setting), USP (USP function), JG (jogging command), CH1 (2-stage acceleration and deceleration), DB (external DB command), RS(reset input), STN (initialization), SFT (software lock), AT (current input selection), CS (commercial power source switching), SET (2nd setting selection), EXT (external trip), UP (remote control, acceleration), DOWN (remote control, deceleration)
Output
Intelligent output terminal FA1 (speed arrival signal), RUN (signal during run), OTQ (overtorque signal)
signals
Analog output frequency monitor (0 to 10 VDC full scale,1mA max.), digital
Frequency monitoring
frequency signal by remote operator, analog current monitor, analog torque monitor
11-1
Page 90
Item Description
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Input voltage
Model Name (Type)
200 V class
055LF075LF110LF150LF220LF300LF370LF450LF550LF055HF075HF110HF150
HF
400 V class
300HF370
220
HF
HF
450 HF
550
HF
750
HF
900
HF
1100
HF
1320
HF
1600
HF
Fault alarm contact (AL0-AL1) OFF when an inverter alarm occurs
AVR function, data batch setting, V/F characteristic switching, curve
Other characteristics
acceleration and deceleration, upper and lower limiters, 8-stage speed, start frequency fine adjustment, trip history monitor (up to three times stored), fuzzeleration and deceleration, autotuning, etc.
Protection functions
Overcurrent, overvoltage, undervoltage, electronic thermal, abnormal temperature, grounding current, overload restriction, etc.
Vibrations (NOTE 6)
5.9 m/S2 (0.6G) 10 - 55 Hz for 0550 to 075L /H
2.0 m/S2 (0.2G) 10 - 55 Hz for 220 to 550L and 220 to 1100H
General specifi-
Operation location Altitude of 1000 m or less, indoors (free of corrosive gas and dust)
cations
Paint color
Regel gray No. 1 (Munsell 9.1Y 7.4/0.6 semigloss, cooling fan of aluminum ground color)
Options Remote operator, copy unit, cable for digital operator, braking resistor, reactor
for improving power factor, noise filter for inverter, fitting for conduit tube connection, fitting for removing cooling fins
Estimated mass (kg) 7.5
7.5 13 13 21 37 37 51 51 7.57.513 13 21 3636 46 46
70
70
80
130
130
2200
HF
130
NOTE 1: NOTE 2: NOTE 3:
NOTE 4:
NOTE 5:
NOTE 6:
Protective structure is based upon JEM1030-1977. The output voltage will decrease if input voltage decreases. Confirm with the motor manufacturer the motors maximum rpm when using a motor
running at frequency higher than 50/60 Hz. When using the standard four-pole motor, select the high start torque (SLV) at the rated
voltage (200 V class: 200, 220, 230 V; 400 V calss:400, 415, 440, 460 V). (For details, contact the dealer you purchased the product.)
Torque will be reduced when the base frequency exceeds 50/60 Hz. The dynamic braking torque is about 70% for 055LF or about 60% for 075LF when one of the 200 V class RB1 to RB3 (17 or more) is used at the shorttime rating or about 60% for 055HF or about 50% for 075HF when the 400 V class RB2 × 2 series (70 or more) is used.
According to the test method shown is JIS C 0911 (1984).
11-2
Page 91
11.2 Individual Specification (USA version (J300- LFU, HFU))
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Item
Input voltage
Model Name (Type) Applicable
motor rating
Constant torque
(4P, max. kW/HP) (NOTE 1)
Variable torque (NOTE 2)
Continuous output (kVA)
Constant torque
Variable torque
200 V 230 V
380 V
400 V
460 V
200 V
230 V
380 V
Description
200 V class 400 V class
055LF075LF110LF150LF220LF300LF370LF450LF550LF055HF075HF110HF150
5.5/
7.5/
15/
5.5/
7.5/1011/1515/
7.5
7.5/1011/1515/2022/3030/4037/5045/6055/7575/
20
22/
30
30/
40
37/5045/
60
55/
75
100
7.5
7.5/ 10
11/
10
15
11/1515/
20
8.3 11 16 22 33 42 50 63 76 10 13 18 25 38 48 58 73 88
8.6
10.5
15 21 32 38 49 59 72
9.0 11 16 22 33 40 52 6276
9 12182537475671
11 14 21 29 43 54 65 82
10.412.7
86
99
9.6
18 25 38 466072
11.8
17 24 36 43 55 66 82
300HF370
220
HF
HF
22/3030/
20
40
22/3030/4037/5045/
HF 37/
50
60
450 HF
45/
60
55/
75
750
550
HF
HF
75/
55/
100
75
90/
75/
120
100
89 94
108124166
88
103
1100
900
HF
HF
110/
90/
150
120
110/
132/
150
200
103 137
108144
118
158
1320
1600
HF
HF
132/
160/
200
250
160/
220/
250
300
158 207
166 218
191 251
199 250
2200
HF
220/
300
260/ 350
250
263
303
286
Rated output current (A)
Carrier frequency (Hz)
Overload current capacity
General specifications
NOTE 1: NOTE 2: NOTE 3:
NOTE 4: NOTE 5:
Constant torque Variable torque
(NOTE 3) Constant torque
Variable torque (NOTE 3)
Constant torque Variable torque
(NOTE 3)
Ambient tempera­ture
CT (NOTE 4)
VT (NOTE 5)
Humidity
400 V
460 V
24 32 46 64 95
27 36 52 72
16
107
12
10.112.5
11.614.3
121145182 220
136 163 205 248 14.6
13 16 23 32 48 58 75 90
10 616 12
10
6
150%, for 1 minute 125%, for 1 minute
-10 to 50 degree C
-10 to 40 degree C 20 to 90% RH
18 25 37 45587086
21 29 43 52678099
18 26 36 54 65 84
16 16
12
12
10 6
10
110
101124
6
108
124
135
156180 240
118
143
156
3
2
209 263
166
191
241 303
208
240
302 380 435
315
2
2
The applicable motor is a Hitachi standard four-pole motor. When using another motor, make sure that the rated motor current does not exceed the rated inverter current. Applicable motor rating at variable torque is valid with the condition that output current does not exceed the rating at variable torque. When a V/F pattern (VP1, VP2, or VP3) for variable torque is selected ( for the digital operator or F04 for the remote operator), the setting data are automatically changed by the inverter. CT: Constant torque. VT: Variable torque.
11-3
301
347
380
Page 92
12. FUNCTIONS WHEN USING THE OPTIONAL REMOTE OPERATOR
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12.1 Connecting the remote operator
Be sure to turn the power supply off when connecting the connector.
High performance remote operator (HOP) High performance copy unit (HRW)
Digital operator
Remote operator (DOP) Copy unit (DRW)
(1) Insert the connector straight into the remote operator and inverter unit
printed-circuit board.
(2) Turn on the power supply.
(3) Make sure that the liquid crystal display of the remote operator is lit.
When the power supply of the inverter is turned on, FS000.0..... of the monitoring mode
will be displayed. If, however, any of the following is displayed when the inverter is turned off, they will be displayed when power is turned on again.
• Frequency setting, multi-speed setting or other frequency displays, motor rotational speed display, frequency conversion display, or output current display.
NOTE: When conflicting data is set, a warning WARN..... will be displayed. For 6 seconds
thereafter, do not perform the key operation, reset operation, running operation, power-OFF operation. (Otherwise, a communication error may occur in the operator.)
12-1
Page 93
NOTE: See the operation manual of the remote operator for instructions.
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In addition, see the following pages for details on its various functions. Set the dip-switches mounted on the backside of the remote operator and copy unit as below.
When turned ON, read out is inhibited.
If pushing down key with ON,
BPS
1234
1234
ON
OFF
"RD LOCK" is displayed.
Set as below (When setting status do not match model,
the correct function can not be attained.)
Switch
12
Model
J300 series
(Same as VWA, J100)
OFF ON
READ
Invalid
12-2
Page 94
12.2 Monitor mode
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Monitor mode list when the remote operator (DOP) and copy unit (DRW) are used
Monitor mode initial values and display contents Initial display contents, initialization, and change ranges are displayed in the table indicated below.
Display sequence
Monitor name Display content Initial value
Setting range
: Setting can be changed
Y
during operation : Setting can not be changed
N
during operation : Display only
Setting and change are possible?
Remarks
1
Frequency setting and output frequency
Multistage-speed setting and out­put frequency
Jogging frequency setting
Expansion multistage speed
Acceleration time
2
setting Deceleration time
3
setting Frequency setting
4
command Operation command
5
1 2
FS0000.0 0.0Hz
1 2
TM 0.0 0.0Hz
1S0000.0 0.0Hz
2S0000.0 0.0Hz
3S0000.0 0.0Hz
JG0000.0 0.0Hz
4S0000.0 0.0Hz
7S0000.0 0.0Hz
ACC1 0030.00S
DEC1 0030.00S
F-SET-SELECT REM
F/R-SELECT REM
0.0 Hz
0.0 Hz
0.0 Hz
1.0 Hz
0.0 Hz
30.0S
30.0S
TRM
TRM
0 to 120 (400)
0 to 9.9
0 to 120 (400)
0.01 to
3000.00
0.01 to
3000.00
TRM/REM
OP1/OP2
TRM/REM
OP1/OP2
(1) displays the setting.
Y
(2) displays the output.
• is displayed when run instruction is ON.
F: Forward run R: Reverse run
A trip occurs easily
Y
at 5 Hz or more.
• Valid when the mult­ istage speed terminal 3 is selected.
• The multistage speed are displayed when
Y
the input terminal is connected.
• For terminal setting, refer to F-34 "Input terminal setting".
Y
Y
REM: Setting from
N
the remote operator TRM: Setting from the
N
inverter terminal
Motor pole count
6
setting and revolu­tion speed monitor
Frequency converted
7
value setting and converted value
RPM 4P 0RPM
/Hz01.0 0.00
4P
1.0
2 to 48
0 to 99.9
Y
Y
monitor
Current monitor
8
Torque monitor
9
10
NOTE 1: The terminal output when the digital output frequency monitor is set at the FM terminal of the control
Manual torque boost adjustment
circuit is the "output frequency × frequency converted value". The upper limit of output is 3.6 kHz.
1 2
Im 0.0 A 0.0%
Torque 0%
V-Boost code <11>
11
0 to 99
Y
12-3
Synchronized speed display
The arithmetic value by the frequency converted value is displayed. (NOTE 1)
The (1) section depends on the INV rated current. The (2) section displays the rate to the rated output current.
Page 95
Display
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sequence
Monitor name Display content Remarks
Initial value
Setting range
Setting and change are possible?
11
12
13
14
15
Display sequence
16
17
Manual torque boost frequency adjustment
Output voltage gain adjustment
Jogging frequency adjustment
Analog meter adjustment
Terminal input status monitor
V-Boost F 10.0%
V-Gain 100%
Jogging 1.00 Hz
ADJ 172
TERM LLLLLLLLL
Terminal
FW 7 5 3 1
• • •
8 6 4 2
10.0%
100%
1.0 Hz
172
0 to 50.0
20 to 100
0 to 9.99
0 to 250
When the ter­minal is ON: H When the ter­minal is OFF: L
Y
Y
A trip occurs easily
Y
at 5 Hz or more.
Y
Monitor name Display content RemarksTrip cause, contents
Warning monitor Normal state
Alarm display Not occurred Trip monitor
WARN # WARN F1w>Fs
ERR1 #
ERR1 OVER. V
ERR1 31.0 Hz
ERR1 12.5 A
ERR1 787.0 Vdc
ERR1 RUN 0Y 10D
Frequency setting error
<Trip cause 1> Trip cause
Output frequency when tripped
Output current when tripped Voltage between P and N when
tripped Cumulative years and months
when tripped
When the equipment is normal, # is displayed. When a value which is larger than the upper or smaller than the lower limit is set, a warning is displayed.
The message is displayed on a priority basis when an alarm occurs.
Trip cause Overvoltage trip
18
19
Total alarm count
Trip history monitor Last trip contents
Contents of last trip but one
ERROR COUNT 0
ERROR COUNT 25
ERR2 #
ERR2 OC.Accel
ERR2 5.0 Hz
ERR2 20.1 A
ERR2 580.0 Vdc
ERR2 RUN 0Y 7D
ERR3 #
ERR3 EXTERNAL
ERR3 0.0 Hz
ERR3 0.0 A
ERR3 560.0 Vdc
ERR3 RUN 0Y 1D
Total trip count
<Trip cause 2> Trip cause
Output frequency when tripped
Output current when tripped Voltage between P and N when
tripped Cumulative years and months
when tripped
<Trip cause 3> Trip cause
Output frequency when tripped Output current when tripped
Voltage between P and N when tripped
Cumulative years and months when tripped
Not occurred
Not occurred Trip cause
Overcurrent trip for acceleration
Not occurred Trip cause
External trip
12-4
Page 96
12.3 Function mode
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Function mode list when the remote operator is used
• Function mode initial values and display contents Initial display contents, initialization, and change ranges are displayed in the table indicated below.
Display sequence
1 F-00 Base F-BASE 0060 Hz 60 Hz 30 to 120 (400) • When 120 Hz is switched to
2 F-01 Maximum F-MAX 0060 Hz 60 Hz 30 to 120 (400)
3 F-02 Start Fmin 0.50 Hz 0.5 Hz 0.1 to 9.9 • The equipment starts running
4 F-03 Motor input AVR AC 460 V 230/460 200,215,220,230 • The motor input voltage is set.
5 F-04 Control CONTROL VC V C VC, VP1, VP2, • VC, VP1, VP2, VP3:
6 F-05 Autotuning AUX AUTO NOR NOR NOR/AUT/NRT • At the first running after
NOTE 1: The motor constants R1, R2, L, M, J, Kp, Ti, and KPP vary with the capacity.
(Function mode 1) (Function mode 2)
Function Function Initialization display Initialization
No. name contents
frequency 400 Hz by F-30, a frequency setting more than 120 Hz can be set.
frequency setting
frequency at this set value. adjustment
Input voltage /380,400,415
voltage setting 440,460,480
AVR AVRDEC OFF OFF ON/OFF • ON or OFF of the AVR function function for deceleration for is set. When dynamic decelera- braking torque is necessary tion for deceleration, OFF is set.
method VP3, SLV, V2 V/F characteristics setting SLV:Sensorless vector control
Motor setting AUT/NRT is set, the
constant autotuning measurement
(NOTE 1) operation is executed.
Motor data AUX DATA NOR NOR NOR: Old Hitachi • The autotuning motor data selection general purpose before starting autotuning
TMO: New measurement is data
Motor AUX K 005.50 kW capacity
setting data.
Motor pole AUX P 4p 4p 2, 4, 6, 8 • The number of poles of the count motor to be used is set. setting
Motor AUX R1 1.004 constant R1 setting
Motor AUX R2 0.776 constant R2 setting
Motor AUX L 13.16 mH constant L setting
Rated capacity
of each inverter
Rated capacity
of each inverter
Rated capacity
of each inverter
Rated capacity
of each inverter
Setting, change
contents
Hitachi general equivalent to NOR. purpose AUT: Auto­tuning data
3.7 to 160 • Set a capacity smaller than the
0 to 65.535
0 to 65.535
0 to 655.35
Setting contents
V2:Sensor vector control
rated capacity as capacity
12-5
Page 97
Display
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sequence
6 F-05 Motor AUX M 123.60 mH
7 F-06 Accelera- ACC 1 0030.00 s 30.00 s 0.01 to 3000 • When the fuzzy most
8 F-07 Decelera- DEC 1 0030.00 s 30.00 s 0.01 to 3000S • When the fuzzy most
(Function mode 1) (Function mode 2)
Function Function Initialization display Initialization
No. name contents
Rated capacity
Motor M setting
constant constant
Motor AUX J 0.44 kgm2Rated capacity J setting constant
Motor AUX Kp 002.00 2.0 0 to 100.00 • Smaller: High response constant • Larger: Low response Kp setting
Motor AUX Ti 00100 ms 100 ms 0 to 10000 • Set this item after the constant feedback option PCB is Ti setting installed.
Motor AUX KPP 001.00 1.0 0 to 100.00 • Set this item after the constant feedback option PCB is KPP setting installed.
Accelera- tion time suitable acceleration and
tion time setting deceleration (F-10) are set,
2-stage ACC 2 0015.00 s 15.00 s 0.01 to 3000 • The acceleration time can acceleration be used when the input time setting terminal CH1 is shorted.
Curve ACC LINE L L L (Linear), • The curve pattern is set for pattern S (S curve), acceleration and selection U (U curve), deceleration respectively. for RU (reverse acceleration U curve)
Accelera- ACC GAIN 02 2 (common to 1 to 10 • When the constant is set tion and acceleration for one of acceleration and deceleration and deceleration, it is common curve deceleration) to both acceleration and constant deceleration. selection • See appendix 4.
Decelera- tion time suitable acceleration and
tion time setting deceleration (F-10) are set,
2-stage DEC 2 0015.00 s 15.00 s 0.01 to 3000S • The deceleration time can deceleration be used when the input time setting terminal CH1 is shorted.
Curve DEC LINE L L L (Linear), • The curve pattern is set for pattern S (S curve), acceleration and decelera­selection U (U curve), tion respectively. for RU (reverse deceleration U curve)
Accelera- DEC GAIN 02 2 (common to 1 to 10 • When the constant is set tion and acceleration for one of acceleration and deceleration and decelera- deceleration, it is common curve tion) to both acceleration and constant deceleration. selection • See appendix 4.
of each inverter phase.
of each inverter
Setting, change
contents
0 to 655.35 • Primary self inductance per
0 to 655.35 • Motor and machine inertia
Setting contents
the time displayed here is invalid, though it can be set.
• For input terminal selection, refer to F-34 input terminal.
the time displayed here is invalid, though it can be set.
• For input terminal selection, refer to F-34 input terminal.
12-6
Page 98
Display
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sequence
9 F-08 Accelera- Fsp F 0000.0 Hz 0 Hz 0 to 400.0 • The frequency at which the
10 F-09 Pattern PARAM REM REM REM/ • The parameter setting com-
11 F-10
12 F-11 Multistage SPD 1 0000.00 Hz 0 Hz 0 to 120.0 (400) • The input terminal CF1 is set
(Function mode 1) (Function mode 2)
Function Function Initialization display Initialization
No. name contents
Accelera- tion stop acceleration operation is
tion halt frequency stopped temporarily is set.
setting Accelera- Fsp TIME 00.0 s 0 s 0 to 60.0 • The time that the acceleration
tion stop is stopped temporarily at a time setting certain frequency during
command- OP1/OP2 manding source is selected. ing method (Option REM (each operator), selection connected) OP1 (option 1), OP2 (option
Running
mode
Running RUN MODE NOR NOR NOR/OEN/ NOR: Normal running mode GOD OEN: Energy conservation selection running
Restarting RUN FRS ZST ZST fST/ZST fST: Restart after frequency after FRS maching signal ZST: 0 Hz start selection
Multistage speed and used.
speed 1 speed
setting Multistage SPD 2 0000.00 Hz 0 Hz 0 to 120.0 (400) • The input terminal CF2 is set
speed and used. 2-speed setting
Multistage SPD 3 0000.00 Hz 0 Hz 0 to 120.0 (400) • The input terminals CF1 and speed CF2 are set and used. 3-speed setting
Multistage SPD 4 0000.00 Hz 0 Hz 0 to 120.0 (400) • The input terminals CF1 and speed CF3 are set and used. 4-speed setting
Multistage SPD 5 0000.00 Hz 0 Hz 0 to 120.0 (400) • The input terminals CF2 and speed CF3 are set and used. 5-speed setting
Multistage SPD 6 0000.00 Hz 0 Hz 0 to 120.0 (400) • The input terminals CF1, CF2, speed and CF3 are set and used. 6-speed setting
Multistage SPD 7 0000.00 Hz 0 Hz 0 to 120.0 (400) • The input terminal CF3 is set speed and used. 7-speed setting
Setting, change
contents
Setting contents
acceleration is set.
2)
GOD: Fuzzy most suitable
acceleration and deceleration running
12-7
Page 99
Display
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sequence
13 F-20 DC braking DCB SW O FF OFF ON/OFF • DC braking
14 F-21 Dynamic BRD-%ED 001.5% 1.5% 0 to 100.0 • The allowable usage ratio of
15 F-22 Allowable IPS TIME 1.0 s 1.0 s 0.3 to 25 s • When an instantaneous power
16 F-23 Electronic E-THM CHAR S UB SUB CRT/SUB/FRE • Electronic thermal
(Function mode 1) (Function mode 2)
Function Function Initialization display Initialization
No. name contents
DC selection ON: DC braking available
injection OFF: DC braking unavailable
braking DC braking DCB KIND LVL LVL LVL/EDG • DC braking method selection
type LVL: Level operation selection EDG: Edge operation
DC braking DCB F 0000.5 Hz 0.5 Hz 0 to 400.0 Hz • The frequency at which the frequency DC braking starts is set. selection
DC braking DCB V-STA 00 0 0 to 20 • The DC braking force at start force selec- is set. tion
(at start)
DC braking DCB V-STP 00 0 0 to 20 • The DC braking force at stop force selec- is set. tion
(at stop)
DC braking DCB T-STA 000.0 s 0 s 0 to 600.0 • The DC braking time at start time selec- is set. tion
(at start)
DC braking DCB T-STP 000.0 s 0 s 0 to 600.0 • The DC braking time at stop time selec- is set. tion
(at stop)
DC braking DCB STOP-T 0.00 s 0 s 0 to 5.00 The output frequency is output cut- lowered to the DC braking off time frequency and the free run
adjustment time during execution of DC
braking the braking resistor for 100 setting seconds is set. (NOTE 1)
The allowable power failure usage time setting recovered is set.
ratio of Reclosing IPS WAIT 001.0 s 1.0 s 0.3 to 100.0 s • The waiting time until the the braking resistor for 100 recovered
seconds is set.
Electronic thermal tic setting CRT: Constant
thermal
instantaneous
standby after instantaneous power failure
Instantaneous power failure restart FTP: Retry after frequency selection matching is stopped
Trip selection during stop failure occurs: at under voltage
characteristic selection SUB: Reduced torque charac-
Electronic E-THM LEVEL 100% 100% 20 to 120% thermal level setting
IPS POWR ALM ALM ALM/FTP/ ALM: Alarm output
IPS TRIP OFF OF F ON/OFF When an instantaneous power
Setting, change
contents
RST/ZST ZST: 0 Hz start retry
Setting contents
braking is set.
failure occurs, the allowable time until the power failure is
rerunning starts after an instantaneous power failure occurs and is recovered is set.
RST: Rerunning start retry
ON: Trip OFF: Non-trip
torque characteristic
teristic FRE: Free characteristic
characteris-
NOTE 1: Initial setting of usage ratio 1.5% 055-075L/HF 0% 110-550L/HF
12-8
Page 100
Display
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sequence
16 F-23 Electronic E-THM A1 8.5A Rated capacity of 0 to 600.0 A
17 F-24 Overload OLOAD LEVEL125% 125% 50 to 150% Under the sensorless vector
18 F-25 Software S-LOCK MD1 MD1 MD0/MD1 MD0, MD1: Terminal software
(Function mode 1) (Function mode 2)
Function Function Initialization display Initialization
No. name contents
Electronic thermal each inverter
thermal
(NOTE 2) free setting
Overload restriction control, an overload is detected
restriction level setting from both the overload restric-
characteristic
current (1) Electronic E-THM F1 0000 Hz Rated capacity of 0 to 400 Hz
thermal each inverter characteristic free setting frequency (1)
Electronic E-THM A2 8.5A Rated capacity of 0 to 600.0 A thermal each inverter charac teristic free setting current (2)
Electronic E-THM F2 5 Hz Rated capacity of 0 to 400 Hz thermal each inverter characteristic free setting frequency (2)
Electronic E-THM A3 13.0 A Rated capacity of 0 to 600.0 A thermal each inverter characteristic free setting current (3)
Electronic E-THM F3 73 Hz Rated capacity of 0 to 400 Hz thermal each inverter characteristic free setting frequency (3)
Overload OLOAD CONST01.0 1.0 0.3 to 31.0 When the setting is 31.0 in SLV restriction or V2 control mode, the constant overload restriction has no setting effect.
Valid OLOAD ACC ON O N ON: Valid for Even if the function is set to selection acceleration OFF, the overload restriction is for overload Keep the invalid only for the first restriction function ON acceleration when the forward acceleration for operation. and reverse run command is
lock MD2/MD3 lock (SFT) selection MD2, MD3: Software lock
Setting, change
contents
Setting contents
tion and torque limiter.
turned on.
(NOTE 1)
NOTE 1: When MD0 is set and the input terminal SFT is turned ON, the data of all functions is locked. When MD2 is
set (stored), the data of all the functions is locked. During locking, no data can be changed. MD1, MD3 can set only the output frequency.
NOTE 2: Electronic thermal characteristic free setting current and frequency depends on the inverter rating.
12-9
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