The Model D 10YB has been developed based on the current Model D 10YA (10 mm) to meet the market demand
for an angle drill with a forward/reverse changeover switch, a small-diameter housing, and a small head.
The key features of the Model D 10YB are as follows.
(1) Easy-to-grip small-diameter housing
(2) Forward/reverse changeover switch
(3) Small head
(4) Powerful 500 W motor
(5) Fast drilling speed
With the introduction of the Model D 10YB, we aim to make the angle drill series more competitive and to expand
the market share.
3. APPLICA TIONS
Drilling in metal, wood and plastics
4. SELLING POINTS
Smallest head in this class
(83 mm (3-1/4"))
Powerful 500 W motor* (class leader)
* Subject to change by area.
Lightweight 1.5 kg (3.3 lbs.)
Forward/reverse changeover switch
Slide switch located in a convenient position
--- 1 ---
Easy-to-grip small-diameter housing
4-1. Selling Point Descriptions
4-1-1. Easy-to-grip small-diameter housing
As in the case of disc grinders, a small-diameter housing makes it easy to grip and improves operability.
The slide switch located on the lower portion of the housing can be operated while gripping the tool.
4-1-2. Forward/reverse changeover switch
The Model D 10YB is equipped with a forward/reverse changeover switch. This switch expands the application
range to such tasks as loosening screws and locked drill bits.
4-1-3. Smallest head in this class
The Model D 10YB has the smallest head (head height (h) 83 mm, center height (L) 22.5 mm) in this class for
efficient drilling in confined spaces.
Maker • Model
Item
h (Head height) mm
L (Center height) mm
D 10YB D 10YA
83 (3-1/4")
22.5 (7/8")
Hitachi
96 (3-3/4")
23 (15/16")
B
C
88 (3-1/2")87 (3-3/8")
23 (15/16")25 (1")
h
L
4-1-4. Powerful 500 W motor
Thanks to the powerful 500 W motor, the maximum drilling capacity in wood is increased to 22 mm dia.
The Model D 10YB can be used for a wider range of drilling work.
* Power input is subject to change by areas.
** Weight excludes cord.
96 (3-3/4")
23 (15/16")
88 (3-1/2")
23 (15/16")
87 (3-3/8")
25 (1")
--- 4 ---
6-2. Drilling Speed Comparisons
The figures below show the drilling speed of the Model D 10YB compared with the competitors' existing models.
(1) Drilling in steel
6.5 mm dia.
30
25
20
15
10
5
10 mm dia.
Drilling speed (mm/min.)
0
D 10YB
Hitachi
D 10YA
Hitachi
B
C
(2) Drilling in wood
2,500
2,000
1,500
1,000
500
Drilling speed (mm/min.)
0
D 10YB
Hitachi
Model name
D 10YA
Hitachi
15 mm dia.
22 mm dia. *
* Note that 22 mm dia.
drilling is more than the
maximum capacity of
the Model D 10YA and
C.
B
C
Model name
--- 5 ---
7. PRECAUTIONS IN SALES PROMOTION
In the interest of promoting the safest and most efficient use of the Model D 10YB Angle Drill by all of our
customers, it is very important that at the time of sale the salesperson carefully ensures that the buyer seriously
recognizes the importance of the contents of the Handling Instructions, and fully understands the meaning of the
precautions listed on the Name Plate attached to each tool.
7-1. Handling Instructions
Although every effort is made in each step of design, manufacture and inspection to provide protection against
safety hazards, the dangers inherent in the use of any electric power tool cannot be completely eliminated.
Accordingly, general precautions and suggestions for the use of electric power tools, and specific precautions
and suggestions for the use of the Angle Drills are listed in the Handling Instructions to enhance the safe, efficient
use of the tool by the customer. Salespersons must be thoroughly familiar with the contents of the Handling
Instructions to be able to offer appropriate guidance to the customer during sales promotion.
7-2. Caution on Name Plate
Each Model D 10YB unit is provided with a Caution Plate (illustrated below) which lists basic safety precautions
for its use. Carefully ensure that the customer fully understands and follows these precautions before using the
tool.
(1) For Australia, New Zealand and China
(2) For the U.S.A. and Canada
--- 6 ---
8. PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY
The [Bold] numbers in the descriptions below correspond to the item numbers in the parts list and exploded
assembly diagram.
8.1 Disassembly
(1) Replacement of the drill chuck
(a) Insert the Chuck Handle 10TLRD [26] into the Drill Chuck 10TLRD [25] until the Drill Chuck 10TLRD [25] is
secured to the Chuck Cover [21] (See Fig. 1). To avoid damage to the Chuck Cover [21], put a cloth between
the Chuck Cover [21] and the Chuck Handle 10TLRD [26].
(b) Insert a flat-blade screwdriver into the Drill Chuck 10TLRD [25] and remove the Flat Hd. Screw (Left Hand)
M5 x 15 [27].
(c) The Drill Chuck 10TLRD [25] is secured to the Spindle [19] with screws. Insert the Chuck Handle 10TLRD
[26] into the Drill Chuck 10TLRD [25] and strongly tap it with a wooden hammer counterclockwise viewing
from the Drill Chuck 10TLRD [25] side. Then the Drill Chuck 10TLRD [25] can be removed.
Put a cloth to avoid damage to the chuck cover.
Chuck Handle 10TLRD [26]
Flat Hd. Screw (Left Hand) M5 x 15 [27]
Fig. 1
(Note) When the drill chuck cannot be removed by tapping:
Remove the four Tapping Screws D5 x 40 [1] and the pinion ass'y (assembly of the First Gear [5], Ball Bearing
[3] and the Second Pinion [4]).
Remove the four Seal Lock Hex. Socket Hd. Bolts M3 x 12 [22] and tap the Gear Cover [2] strongly with a
wooden hammer to remove the Chuck Cover [21], Spindle [19] and others together (See Fig. 2). At this time,
be sure to tap on the two screw holes, not the center of the Gear Cover [2]. Otherwise, the Gear Cover [2] may
be deformed.
Secure the J-309 tool in a vise. Insert the pin of the J-309 tool into the hole at the rear of the Gear [20] and
Drill Chuck 10TLRD [25]
loosen the Drill Chuck 10TLRD [25]. When it is difficult to loosen the Drill Chuck 10TLRD [25] with a hex. bar
wrench, use another tool such as a pipe to lengthen the handle and increase leverage (See Fig. 3).
--- 7 ---
Gear Cover [2]
Tap on these two holes
from the bottom.
J-309 tool
Fig. 2
(2) Disassembly of the spindle section
(a) Remove the four Seal Lock Hex. Socket Hd. Botls M3 x 12 [22] and remove the Chuck Cover [21].
(b) Remove the four Tapping Screws D5 x 40 [1] from the Gear Cover [2] and remove the Gear Cover [2] from the
Inner Cover [8]. At this time, the pinion ass'y (assembly of the Ball Bearing [3], Second Pinion [4] and First
Gear [5]) can be removed. If the pinion ass'y remains in the Inner Cover [8], tap the end surface of the Inner
Fig. 3
Secured to the vise.
Hex. bar wrench
Drill Chuck 10TLRD [25]
Gear [20]
Secure two pins of the
J-309 tool into the holes
at the rear of the gear.
Pin (J-309)
Cover [8], and the pinion ass'y can be removed.
(c) Tap the flush surfaces of the Gear Cover [2] and the Inner Cover [8] with a wooden hammer. Then the pinion
ass'y (assembly of the Ball Bearing [3], Second Pinion [4] and First Gear [5]) can be removed from the Gear
Cover [2] with the First Gear [5] and the Ball Bearing [3] press-fitted.
(d) Use the J-310 tool for disassembly of the Spindle [19] because the Spindle [19] is press-fitted to the Ball
Bearing [18] which is secured to the Gear Cover [2] with the two Flat Fillister Hd. Screws M4 x 10 [17].
Set up the J-310 tool as shown in Fig. 4 and then pull out the Spindle [19] by turning the sleeve clockwise with
a wrench.
(e) Place the Gear [20] on a cylindrical jig and press down on the Spindle [19] to remove the Gear [20] from the
Spindle [19] (See Fig. 5).
(f) Remove the Flat Fillister Hd. Screw M4 x 10 [17] from the Ball Bearing [18] and tap the Gear Cover [2] with a
wooden hammer. Then, the Ball Bearing [18] can be removed.
Sleeve (J-136)
Holder plate (J-310)
Sleeve nut (J-310)
22 mm wrench
Left-hand screw
Spindle [19]
Flat Fillister Hd. Screw M4 x 10 [17]
Gear Cover [2]
--- 8 ---
Gear [20]
Ball Bearing [18]
Fig. 4
(3) Disassembly of the second pinion
(a) Place the end surface of the First Gear [5] on a cylindrical jig and press down on the Second Pinion [4] with a
hand press. Then the Second Pinion [4] can be removed (See Fig. 6).
Press down
Press down
Second Pinion [4]
Spindle [19]
Gear [20]
First Gear [5]
Cylindrical jig
Cylindrical jig
18 mm dia.
15 mm dia.
Fig. 5
Fig. 6
(4) Disassembly of the power source section
(a) Loosen the two Tapping Screws (W/Flange) D4 x 16 [41], remove the Tail Cover [40] from the Housing Ass'y
[32] and then remove the Spring [47].
(b) Disconnect the terminal of the neutral conductor internal wire (transparent) for the noise suppressor coming
from the Controller Circuit Holder [34] from the Housing Ass'y [32] (only the products with noise suppressor).
(c) The Connector 50091 [49] which clamps the internal wire (black) coming from the Controller Circuit Holder
[34] and the internal wire coming from the Stator Ass'y [13] is secured at the protrusion of the Controller
Circuit Holder [34]. Remove the Connector 50091 [49] by lifting the tip portion with a small screwdriver
(See Fig. 7).
Connector 50091 [49]
(connecting the stator ass'y and the controller circuit holder)
Protrusion of the controller circuit holder
Fig. 7
Remove the connector by lifting the tip portion
with a small screwdriver.
(d) Remove the Brush Holder [28] from the Housing Ass'y [32]. Pull out the terminals of the internal wires (blue
and brown) from the Reversing Switch [48] from the Brush Holder [28].
(e) Remove the Reversing Switch [48] by slightly pushing the protrusion of the Controller Circuit Holder [34] which
holds the Reversing Switch [48]. Be careful not to apply excessive force to the protrusion to prevent damages
to the protrusion.
(f) Disconnect the two internal wires of the Stator Ass'y [13] from the Reversing Switch [48] terminals.
(g) Loosen the two Tapping Screws (W/Flange) D4 x 16 [36] on the Cord Clip [35] and the machine screw M3.5
on the Switch [46]. Remove the Cord [42] from the Controller Circuit Holder [34].
--- 9 ---
(h) Remove the Switch [46] by slightly pushing the two protrusions of the Controller Circuit Holder [34].
Be careful not to apply excessive force to the protrusions to prevent damages to the protrusions.
(i) Loosen the two Tapping Screws (W/Flange) D4 x 20 [37] and remove the Controller Circuit Holder [34] from
the Housing Ass'y [32].
(5) Disassembly of the armature and the stator
(a) Remove the four Tapping Screws D5 x 40 [1] from the Gear Cover [2] and insert a screwdriver between the
Inner Cover [8] and the Housing Ass'y [32]. Pry the assembly of the Gear Cover [2], Inner Cover [8] and
Armature [10] off with the screwdriver. At this time, be sure to remove the Carbon Brushes [29].
(b) Remove the Fan Guide [11]. Remove the two Hex. Hd. Tapping Screws D4 x 70 [12] from the Stator Ass'y
[13] and tap the end surface of the Housing Ass'y [32] slightly with a wooden hammer. Then, the Stator Ass'y
[13] can be removed. Before removing the Stator Ass'y [13], disconnect the internal wires and remove theBrush Holders [28] from the Housing Ass'y [32].
8.2 Reassembly
Reassembly can be accomplished by following the disassembly procedures in reverse. However, special
attention should be given to the following items.
8.2.1 Reassembly of the spindle section
(1) First, mount the Chuck Cover [21], Felt Packing (A) [23], Felt Packing [24] and the Drill Chuck 10TLRD [25]
and then tighten the Spindle [19] and the Drill Chuck 10TLRD [25] at the proper tightening torque using the
J-309 tool. Next, tighten the Flat Hd. Screw (Left Hand) M5 x 15 [27] (See Fig. 8).
(2) Secure the Ball Bearing [18] to the Gear Cover [2] with the Flat Fillister Hd. Screw M4 x 10 [17]. Hold the
head of the Gear Cover [2] and press down on the end surface of the Drill Chuck 10TLRD [25] with a hand
press to press-fit the spindle section into the above assembly.
End surface of drill chuck
Flat. Hd. Screw (Left Hand) M5 x 15 [27]
Drill Chuck 10TLRD [25]
Chuck Cover [21]
Felt Packing [24]
Felt Packing (A) [23]
Gear [20]
Spindle [19]
J-309
Secure with a vise.
Fig. 8
--- 10 ---
8.2.2 Reassembly of the power source section
(1) Before inserting the Stator Ass'y [13] into the Housing Ass'y [32], be sure to mount the Slide Bar [45].
(2) Insert the Stator Ass'y [13] into the Housing Ass'y [32] in the direction shown in Fig. 9, paying attention to the
direction of the internal wires of the Stator Ass'y [13]. Connect the four internal wires of the Stator Ass'y [13]
to the parts specified in Fig. 9.
Connect to the terminal No. 3
of the reversing switch.
Connect to the terminal No. 3 of the switch
and secure with the machine screw M3.5.
Clamp with the internal wire (black)
of the controller circuit holder.
Connect to the terminal No. 1
of the reversing switch.
Fig. 9
(3) Secure the Connector 50091[49] that clamps the internal wires (black) of the Stator Ass'y [13] and the
Controller Circuit Holder [34] under the protrusion of the Controller Circuit Holder [34] by pushing it in as
shown in Fig. 10.
(4) Be sure to push the internal wire (brown) coming from the Reversing Switch [48] in the gap shown in Fig. 10.
Otherwise, the internal wire may be caught by the Spring [47] and the switch may be out of work.
Connector [49]
(connecting the stator ass'y and the controller circuit holder)
Push the internal wire in this gap.
Push in the connector under the protrusion.
Protrusion of the controller circuit holder
Fig. 10
--- 11 ---
8-3. Wiring Diagram and Internal Wire Arrangement
(1) For models with noise suppressor and choke coils
Blue
Choke coil
Armature
Choke coil
Brown
Red: from the control circuit
Control circuit
Reversing
switch
5
2
Black or blue
or white
CR unit *
BlackBlack
1
Control circuit
Stator
3
coil
Connector
Black
Wiring diagram
Black or blue or white:
from the control circuit
Black
Black or
blue or
white
Red
ON-OFF switch
3
Noise suppressor
Pillar terminal
* Only 230 V product for Europe
Black or blue or white:
from the stator
1
Cord
Cord
Brown: from the reversing switch
Black: from the
Black: from the stator
control circuit
Black: from the statorNoise suppressor
Black or blue or white:
from the stator
Choke coil
Blue: from the
reversing switch
Lead wire arrangement
Black:
from the stator
--- 12 ---
Reversing
switch
(2) For models without noise suppressor and choke coils (except for U.S.A. and Canada)
Brown
Control circuit
Cord
Blue
Reversing
switch
5
2
Red: from the
control circuit
Black
1
3
Black
or blue
Black
Stator
coil
Control circuitArmature
Stator
coil
Connector
Black
Wiring diagram
Black or blue:
from the control circuit
Black
ON-OFF switch
3
Black
or blue
Connector
Red
Black or blue:
from the stator
1
Cord
Brown:
from the reversing switch
Black:
from the stator
Blue:
from the reversing switch
Black:
from the control circuit
Black:
from the stator
Black:
from the stator
Black or blue:
from the stator
Reversing switch
Internal wire arrangement
--- 13 ---
(3) For U.S.A. and Canada
Blue
Armature
Brown
Control circuit
Cord
Reversing
switch
5
2
Red: from the
control circuit
Black
1
3
White
Black
Stator
coil
Control circuit
Stator
coil
Connector
BlackBlack
Wiring diagram
White :
from the control circuit
ON-OFF switch
3
White
Red
Pillar terminal
White: from the stator
1
Cord
Black:
from the stator
Blue: from the
reversing switch
Brown:
from the reversing switch
Black:
from the control circuit
Black:
from the stator
Internal wire arrangement
Black:
from the stator
White: from the stator
Reversing
switch
--- 14 ---
8-4. Lubrication
(1) Grease to be used: Motor Grease No. 29
(Code No. 930035)
(Code No. 930038)
•••
100 g tube
•••
2.5 kg can
(2) Apply Motor Grease No. 29 to the following portions.
Inside of the Gear Cover [2] (Apply 5 g of this grease to a new gear cover.)
Needle bearing in the Chuck Cover [21]
Tooth portion of the Gear [20]
Pinion portion of the Second Pinion [4]
Tooth portion of the First Gear [5]
Pinion portion of the Armature [10]
8-5. Tightening Torque
(1) Hex. Hd. Tapping Screw D4 x 70 [12]
(2) Tapping Screw (W/Flange) D4 x 16 [36]
(3) Tapping Screw (W/Flange) D4 x 20 [37]
(4) Tapping Screw (W/Flange) D4 x 16 (Black) [41]
(5) Tapping Screw D5 x 40 (Black) [1]
(6) Flat Fillister Hd. Screw M4 x 10 [17]
(7) Machine Screw M3.5 (for securing the Switch [46])
(8) Seal Lock Hex. Socket Hd. Bolt M3 x 12 [22]
(9) Flat Hd. Screw (Left Hand) M5 x 15 [27]
(10) Drill Chuck 10TLRD [25]
••••••••••••••••••••••••••••••••••••••••••••
••••••••••••••••••••••••••••
••••••••••••••••••••••••
••••••••••••••••••••••••
••••••••••••
••••••••••••••••••••••••••••••
•••••••••••••••••••••••••••••
•••••••
••••••••••••••••
•••••••••••••••••••••••
2.0 0.5 N•m (20 5 kgf•cm)
2.0 0.5 N•m (20 5 kgf•cm)
2.0 0.5 N•m (20 5 kgf•cm)
2.0 0.5 N•m (20 5 kgf•cm)
2.9 0.5 N•m (30 5 kgf•cm)
1.5 0.3 N•m (15 3 kgf•cm)
0.59 0.15 N•m (6 1.5 kgf•cm)
2.45 0.49 N•m (25 5 kgf•cm)
3.4 0.7 N•m (35 7 kgf•cm)
24.5 to 29.4 N•m (250 to 300 kgf•cm)
8-6. Insulation Tests
On completion of disassembly after repair, measure the insulation resistance and conduct a dielectric
strength test.
Insulation resistance: 7 MΩ or more with DC 500 V Megohm Tester
Dielectric strength:AC 4,000 V/1 minute, with no abnormalities
•••
220 V --- 240 V
(and 110 V for U.K. products)
AC 2,500 V/1 minute, with no abnormalities
•••
110 V --- 115 V
(except U.K. products)
8-7. No-load Current Value
After no-load operation for 30 minutes, the no-load current values should be as follows (dial setting "5"):
*42500-423ZCORD1(CORD ARMOR D8.8) FOR SIN,UAE
*42500-436ZCORD1(CORD ARMOR D8.8) FOR HKG,GBR (230V)
*42500-439ZCORD1(CORD ARMOR D8.8) FOR NZL,AUS
*42500-237ZCORD1(CORD ARMOR D8.8) FOR GBR (110V)
*42500-447ZCORD1(CORD ARMOR D8.8) FOR SUI
*42500-240ZCORD1(CORD ARMOR D8.8) FOR USA