Hitachi CPX2102MS Schematic

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No. 0420
SERV IC E M A N UA L M A N UEL D 'E N TR ETIE N W A RTU N GSH A N D BU CH
CAUTION:
Before servicing this chassis, it is important that the service technician read the “Safety Precautions” and “Product Safety Notices” in this service manual.
ATTENTION:
Avant d’effectuer l’entretien du châassis, le technicien doit lire les «Précautions de sécurité» et les «Notices de sécurité du produit» présentés dans le présent manuel.
VORSICHT:
Vor Öffnen des Gehäuses hat der Service-Ingenieur die „Sicherheitshinweise“ und „Hinweise zur Produktsicherheit“ in diesem Wartungshandbuch zu lesen.
CPX2102MS
Data contained within this Service manual is subject to alteration for improvement.
Les données fournies dans le présent manuel d’entretien peuvent faire l’objet de modifications en vue de perfectionner le produit.
Die in diesem Wartungshandbuch enthaltenen Spezifikationen können sich zwecks Verbesserungen ändern.
NAMES»
SPECIFICATIONS AND PAR TS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
Monitor
December 1999
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SERVICE MANUAL
21 "F" CHASSIS
1. Precautions
--------------------------------- 3 1-1. Safety Precautions --------------------- 3 1-2. Servicing Precautions ----------------- 5 1-3. Precautions for Electrostatically
Sensitive Devices(ESDs) ---------------- 6
2. Specifications
------------------------------ 7
3. Description of Controls
----------------- 9
4. Exploded View
----------------------------- 10
5. Alignment and Adjustments
---------- 12 5-1. Preadjustment -------------------------- 12 5-2. Factory/Service Mode ---------------- 12 5-3. Other Adjustments --------------------- 16
6. Using Devices and Description
------20 6-1. Main Signal Processor(TDA8842) --20 6-2. Vertical Output(TDA8351) ----------- 24 6-3. Video Output Amplifier
(TDA6101Q) -------------------------------- 25 6-4. Audio Output Amplifier(KA2201) --- 26 6-5. Power(STR-F6656) -------------------- 27 6-6. Video Select switch(CD4053BE) --- 28 6-7. Audio Select switch(CD4066BP) --- 28
7. Technical Study(SMPS Operation)
-- 29
7-1. VIN terminal(pin 4)
: Start-up circuit ---------------------------- 29
7-2. OCP/F.B. terminal(pin 1)
: Oscillator and constant voltage control circuit -------------------------------- 31
7-3. OCP/F.B. terminal(pin 1)
OCP circuit ---------------------------------- 33 7-4. Drive circuit -------------------------------34 7-5. Latch circuit -------------------------------34 7-6. Thermal shutdown circuit -------------35 7-7. Overvoltage protection circuit ------- 35
8. Trouble Shooting
------------------------- 36 8-1. No Power -------------------------------- 36 8-2. No Raster -------------------------------- 37 8-3. No Sound -------------------------------- 38
9. Block Diagram
----------------------------- 39
10. Pcb Layout
-------------------------------- 40
11. Parts List
----------------------------------- 42
12. Circuit Diagram
--------------------------- 47
CONTENTS
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1. Precautions
Follow these safety, servicing and ESD precautions to prevent damage and protect against potential hazards, such as electrical shock and X-rays.
1-1. Safety Precautions
1. Be sure that all of the built-in protective devices are replaced. Restore any missing protective shields.
2. When reinstalling the chassis and its assemblies, be sure to restore all protective devices, including
nonmetallic control knobs and compartment covers.
3. Make sure that there are no cabinet openings through which people-particularly children-might insert fingers and contact dangerous voltages. Such opening include the spacing between the picture tube and the cabinet mask, excessively wide cabinet ventilation slots, and impro­perly fitted back covers. If the measured resistance is less than 1.0 megohm or greater than 5.2 megohms, an abnormality exists that must be corrected before the unit is returned to the customer.
4. Leakage Current Hot Check (Figure 1-1) Warning Do not use an isolation transformer during this test. Use a leakage current tester or a metering system that complies with International Electrotechnical Commission
65.(IEC 65)
3
ALSO TEST WITH PLUG REVERSED
POWER CORD
TEST ALL
EXPOSED METAL
SURFACES
EARTH
GROUND
READING SHOULD NOT
BE ABOVE
<0.7mA PEAK AC<2mA DC.
FIGURE 1-1 AC LEAKAGE TEST
DEVICE UNDER TEST
LEAKAGE
CURRENT
TESTER
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5. With the unit completely reassembled, plug the AC line cord directly to the power outlet. With the unit s AC switch first in the ON position and then OFF, measure the current between a known earth ground (metal water pipe, conduit, etc.) and all exposed metal parts, including
handle brackets, metal cabinets, screwheads and control shafts. The current measured should not exceed < 0.7 mA peak AC < 2mA DC. Reverse the power-plug in the AC outlet and repeat the test.
6. X-ray Limits The picture tube is especially designed to prohibit X-ray emissions. To ensure continued X-ray protection, replace the picture tube only with one that is the same type as the original. Carefully reinstall the picture tube shields and mounting hardware these also provide X-ray protection.
7. High Voltage Limits High voltage must be measured each time servicing is done on the +B, horizontal deflection or high voltage circuits.
8. High voltage is maintained within specified limits by close-tolerance, safety-related components and adjustments. If the high voltage exceeds the specified limits, check each of the special components.
9. Design Alteration Warning Never alter or add to the mechanical or electrical design of this unit. Example Do not add auxiliary audio or video connectors. Such alterations might create a safety hazard. Also, any design changes or additions will void the manufacturer s warranty.
10. Components, parts and wiring that appear to have overheated or that are otherwise
damaged should be replaced with parts that meet the original specifications. Always determine the cause of damage or overheating, and correct any potential hazards.
11. Observe the original lead dress, especially near the following areas
Antenna wiring, sharp edges, and especially the AC and high voltage power supplies. Always inspect for pinched, out-of-place, or frayed wiring. Do not change the spacing between components and the printed circuit board. Check the AC power cord for damage. Make sure that leads and components do not touch thermally hot parts.
12. Picture Tube Implosion Warning
The picture tube in this receiver employs
"
integral implosion"protection. To ensure continued implosion protection, make sure that the replacement picture tube is the same as the original.
13. Do not remove, install or handle the picture tube without first putting on shatterproof goggles equipped with side shields. Never handle the picture tube by its neck. Some
"
in-line"picture tubes are equipped with permanetly attached diflection yoke do not try to remove such "permanently attached
"
yokes from the picture tube.
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14. Product Safety Notice Some electrical and mechanical parts have special safety-related characteristics which might not be obvious from visual inspection. These safety features and the protection they give might be lost if the replacement component differs from the original-even if the replacement is rated for higher voltage, wattage, etc. Components that are critical for safety are indicated in the circuit diagram by shading( ) Use replacement components that have the same ratings, especially for flame resistance and dielectric strength specifications. A replacement part that does not have the same safety characteristics as the original might create shock, fire or other hazards.
1-2. Servicing Precautions
Warning 1 First read the "Safety Precaution"section of the manual.
If some unforeseen circumstance creates a conflict between the servicing and safety precautions, always follow the safety precaution.
Warning 2
An electrolytic capacitor installed with the wrong polarity might explode.
1. Servicing Precautions are printed on the cabinet. Follow them.
2. Always unplug the unit
s AC power cord from the AC power source before attempting
to
(a) Remove or reinstall any component or assembly, (b) Disconnect an electrical
plug or connector, (c) Connect a test component in parallel with an electrolytic capacitor.
3. Some components are raised above the printed circuit board for safety. An insulation tube or tape is sometimes used. The internal wiring is sometimes clamped
to prevent contact with thermally hot components. Reinstall all such elements to their original position.
4. After servicing, always check that the screws, components and wiring have been
correctly reinstalled. Make sure that the portion around the serviced part has not been damaged.
5. Check the insulation between the blades of the AC plug and accessible conductive parts
(examples metal panels,. input terminals).
6. Insulation Checking Procedure
Disconnect the power cord from the AC source and turn the power switch ON. Connect an insulation resistance meter (500V) to the blades of the AC plug. The insulation resistance between each blade of the AC plug and accessible conductive parts (see above) should be greater than 1 megohm.
7. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed.
5
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8. Always connect a test instrument s ground lead to the instrument chassis ground before connecting the positive lead always remove the instrument s ground lead list.
1-3. Precautions for Electrostatically Sensitive Devices (ESDs)
1. Some semiconductor ("solid state") devices are easily damaged by static electricity. Such some components are called Electrostatically Sensitive Devices (ESDs) examples include integrated circuits and some field-effect transistors. The following techniques will reduce the occurrence of component damage caused by static electricity.
2. Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by, touching a known earth ground. Alternatively, wear the discharging wrist-strap device. (Be sure to remove it prior to applying power­this is an electric shock precaution)
3. After removing an ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent accumulation of electrostatic charge.
4. Do not use freon-propelled chemicals. These can generate electrical charges that damage ESD
S.
5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDS.
6. Use only an anti-static solder removal device. Many solder removal devices are not rated as "anti-static" these can accumulate sufficient electrical charge to damage ESDS.
7. Do not remove a replacement ESD front its protective package until you are ready to install it. Most replacement ESDs are packaged with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive materials.
8. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
9. Minimize body motions when unpackaged replacement ESDs. Motion, such as brushing clothes together, or lifting a foot from a carpeted floor can generate, enough static electricity to damage an ESD.
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2. Specifications
MODEL : CT21AF
DESCRIPTION : 21 INCH CCTV WITH 2 CH CAMERA INPUT &
HORIZONTAL RESOLUTION 450 LINES
1) SPECIFICATIONS
COLOR SYSTEM : NTSC 3.58 / PAL-B POWER INPUT : AC 100-240V(50/60 Hz) POWER CONSUMPTION : 67W VIDEO IMPEDANCE : 75Ohm BNC SOUND OUTPUT : 1.0
0.2W 8 Ohm
SPEAKER SIZE : 70mm
40mm
VIDEO OUTPUT LEVEL : 1.0V
p-p 10% at 75 Ohm
VIDEO INPUT LEVEL : 1.0V
p-p 10% at 75 Ohm
AUDIO OUTPUT LEVEL : RCA JACK TYPE
300
50mVrms
AUDIO INPUT LEVEL : RCA JACK TYPE
300
50mVrms SOUND DISTORTION : Less Than 10% HUM : Less Than 10mVrms BUZZ : Less than 200mV
p-p
2) FEATURES
BLUE BACK AT NO SIGNAL PROTECTION CIRCUIT FOR X-RAY S-VHS INPUT VIDEO THROUGH-OUT
3) CONTROLS & SWITCHES
MAIN AC POWER S/W : PUSH LOCK FRONT PICTURE CONTROL : ROTARY FRONT (CONTRAST, BRIGHTNESS, TINT, COLOR, SHARPNESS) VOLUME CONTROL : ROTARY FRONT S-VHS/CAMERA SELECTION : TACT SWITCH FRONT VIDEO IMPEDANCE : SLIDE SWITCH BACK
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4) LIGHTINGS
INDICATOR : POWER ON (GREEN)
: VIDEO 1 (GREEN) : VIDEO 2 (GREEN) : Y/C (GREEN)
5) JACK & TERMINALS
4 BNC : VIDEO INPUT/OUTPUT 4 AUDIO RCA : AUDIO INPUT/OUTPUT S-VHS MINI DIN : S-VHS INPUT AC INLET : AC INPUT
6) ACCESSORIES
WARRANTY CARD OWNER’S MANUAL POWER CORD
7) CABINET SIZE
476(W) 432(H) 468(D)
8) PACKING
BOX OUT : 566(W) 555(H) 562(D) Q’TY SET PER 40 FOOT FCL : 336 SETS Q’TY SET PER 20 FOOT FCL : 160 SETS
9) REMARKS
WEIGHT : 26Kg
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9
3. Description of controls
WARNING : TO PREVENT FIRE OR SHOCK HAZARD, DO NOT EXPOSE THIS
CCTV TO RAIN OR MOISTURE
Front View Side View
Rear View
1. TINT
2. SHARPNESS
3. COLOR
4. BRIGHTNESS
5. CONTRAST
6. VOLUME
7. VIDEO 1
8. VIDEO 1 LED LAMP
9. VIDEO 2
10. VIDEO 2 LED LAMP
11. Y/C
12. Y/C LED LAMP
13. POWER BUTTON
14. POWER LED LAMP
15. POWER INLET
16. IMPEDANCE (SLIDE S/W)
17. IMPEDANCE (SLIDE S/W)
18. CHANNEL 1 IN(BNC)
19. CHANNEL 2 IN(BNC)
20. CHANNEL 1 OUT(BNC)
21. CHANNEL 2 OUT(BNC)
22. Y/C IN(DIN)
23. CHANNEL 1 AUDIO IN(RCA)
24. CHANNEL 2 AUDIO IN(RCA)
25. CHANNEL 1 AUDIO OUT(RCA)
26. CHANNEL 2 AUDIO OUT(RCA)
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10
4. EXPLODED VIEW
Page 11
NO ITEM
Q’TY
1 2 3 4 5 6 7
8 9
10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30 31
32 33
FRONT PANEL ASS’Y SPEAKER SYSTEM SCREW BTB 3
10 KNOB, BLOCK KNOB, POWER BRACKET, POWER SCREW PB 3 0.5 6
SCREW BTB 3 10 POWER S/W, MTR
CONTROL, MONITOR SCREW BTB 3 10 CPT ASS’Y BRACKET, LEFT BRACKET, RIGHT SCREW HTTBW 6 30 KNOB, VOLUME ASS’Y BOTTOM COVER RUBBER FOR LEG SCREW BTBW 3
12
SCREW BTB 4
12 MAIN, CCTV SCREW BTBW 3
12
SCREW BTB 4
12 BACK PANEL ASS’Y BACK BOARD SCREW BTB 3 10 SCREW BTBW 3 12 SCREW BTB 4 12 TOP COVER SCREW BTTB 4 8
BRACKET, REAR SCREW BTTS 3 8 SCREW PBTB 3
12
1 1 2 1 1 1 2
2 1
1 7 1 1 1 4 6 1 4 4
4 1 3 2 1 1 6 2 1 1 6
1 7 5
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5. Alignment and Adjustments
5-1. Preadjustment
5-1-1. Factory Mode
1. Do not attempt these adjustments in the VIDEO mode.
2. The Factory Mode adjustments are necessary when either the EEPROM(Q002) or the CPT is replaced.
3. Do not tamper with the "Adjustment" screen of the Factory Mode menu. The screen is intended
only for factory use.
5-1-2. When EEPROM (Q002) is replaced
1. When Q002 is replaced all adjustment data revert to their initial values. It is necessary to re­program this data.
2. After Q002 is replaced, warm up the CCTV SET for 10 seconds.
5-1-3. When CPT is replaced
1. Make the following adjustments after setting up purity and convergence: White Balance Vertical center Vertical size Horizontal size
5-2. Factory / Service Mode
5-2-1. Procedure for the "Adjustment" Mode
1. This mode uses the standard remote control. The Factory (Service) Mode is activated by pressing the "Factory" key on the remote control.
2. The Factory Mode will be displayed. The Factory Mode has four components: Screen adjustment, Position adjustment, White balance, and Volume Adjust.
3. Access the Adjustment Mode by pressing the VOLUME keys (Up or Down). The adjustment Parameters adjusted are listed in the accompanying table, and they are selected by pressing the PROGRAM keys (Up or Down).
4. The VOLUME keys increase or decrease the adjustment values, which are stored in the non­volatile memory as soon as the adjustment is cancelled.
5. Cancel the Adjustment Mode by pressing the OUT CONDITION key.
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13
5-2-2. Service Adjustment Parameter
Main Adjustment Parameter
FUNCTION
OSD
ABBREVIATION
RANGE INITIAL DATA
SCREEN VOLTAGE INCH OPTION HORIZONTAL SHIFT VERTICAL AMPLITUDE VERTICAL SHIFT VERTICAL SLOPE RED CUTOFF GREEN CUTOFF BLUE CUTOFF VOLUME OUTPUT
Screen ADJ
Inch
Hrs
Height
VRS
VS
R G B
Volume Adjust
---
21 0 ~ 63 Step 0 ~ 63 Step 0 ~ 63 Step 0 ~ 63 Step 0 ~ 63 Step 0 ~ 63 Step 0 ~ 63 Step 0 ~ 63 Step
---
21 inch
50 40 33 32 32 32 32 47
5-2-3. Factory Adjustment Parameter
FUNCTION OSD DESCRIPTION
INITIAL
DATA
IF Sensitivity
Modulation standard
Video mute switch
Search tuning mode
Video ident mode
AFC Window PLL demodulator
frequency adjust X-tal definition
Synchronisation
Phase 1 time constant
Video ident mode
Long blanking mode
Interlace
IFS
MOD
VSW
STM
VIM
AFW
LFA
XA
XB POC FOA
FOB
VID
LBM
DL
Off : Normal sensitivity On : Maximum gain reduced by 20dB
Off : Negative modulation On : Positive modulation
Off : Normal operation On : IF video signal switched off
Off : Normal operation On : Reduced dynamic sensitivity of
coincidence detector
Off : Ident coupled to CVBS
INT
On : Ident coupled to selected CVBS or Y/C Off : Nominal window
On : Enlarged window Off : Normal IF frequency
On : Frequency shift for L standard 0,0 : 3.6MHz, 3,6MHz, 0,1 : 3.6MHz, Open
1,0 : Open, 3,6MHz, 1,1 : 3.6MHz, 4.4MHz Off : Active
On : Not active 0,0 : Normal, 0,1 : Slow
1,0 : Slow/Fast, 1,1 : Fast Off : Phase 1 loop switched on and off
On : Not active Off : Adapted to standard (50 or 60Hz)
On : Fixed in accordance with 50Hz standard Off : Interlace
On : De-interlace
Off
Off
Off
Off
Off
Off
Off
1,1
Off
Normal
Off
Off
Off
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14
Forced field frequency
Vertical divider mode
Vertical overscan
Vertical scan disable
Helper output blanking
Enable vertical guard
Service blanking
Cathode drive level
Auto kine biasing
Automatic start up
RGB Blanking
Blue stretch
Black stretch
Enable fast blanking
Gain of luminance channel
Y-delay adjustment
Input source select
Fixed audio volume
Sound mute
Auto. volume leveling
Auto. Color limiting Chroma bandpass
centre frequency
FORF FORS
NCIN
OSO
VSD
HOB
EVG
SBL
CL 0
1 2
AKB
AST
RBL
BLS
BKS
IE1
GAI
YD 0123
IN
ABC
FAV
SM
AVL
ACL
CB
0,0 : Auto 60Hz, 0,1 : 60Hz forced 1,0 : Keep last detected freq., 1,1 : Auto 50Hz
Off : Normal On : Switched to large search window
Off : Switch-off undefined On : Switch-off in vertical overscan
Off : Vertical scan active On : Vertical scan disabled
Off : Not active On : Active
Off : Not active On : Active
Off : Not active On : Active
0 0 0 : 57V, 0 0 1 : 63V, 0 1 0 : 70V, 0 1 1 : 77V 1 0 0 : 84V, 1 0 1 : 91V, 1 1 0 : 99V, 1 1 1 : 107V
Off : Active On : Not active
Off : Automatic mode On : Switch on under control of u-processor
Off : Not active On : Active
Off : Not active On : Active
Off : Not active On : Active
Off : Not active On : Active
Off : Normal gain On : High gain
0 0 0 0 : 0ns, 0 0 1 0 : 40ns, 0 1 0 0 : 80ns 0 1 1 1 : 12ns, 1 0 0 0 : 160ns, 1 0 1 1 : 200ns 1 1 0 0 : 240ns, 1 1 1 0 : 280ns, 1 1 1 1 : 320ns
0 0 0 : Int CVBS + audio 0 0 1 : Ext CVBS + audio 0 1 0 : Y/C + Ext audio 0 1 1 : CVBS3 + Ext audio 1 0 0 : Y/C + Int audio 1 1 0 : Y/C + Ext audio
Off : Normal Volume control On : Audio level output fixed
Off : Not active On : Active
Off : Not active On : Active
Off : Not active On : Active
Off : Fsc On : On : 1.1
Fsc
1,0
Off
On
Off
Off
Off
Off
0 0 0
Off
Off
Off
Off
On
Off
Off
1 1 1 0
0 0 1
Off
On
On
On
Off
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15
Enable ext. comb filter
Bypass chroma delay line
Matrix selection
Color decoder mode
Vertical S correction
Stand by
Overvoltage protection detection
CMB
BPS
MAT
CM 012
SC
STB
PRD
Off : Disabled On : Enabled
Off : Active On : Bypassed
Off : Adapted to standard On : Forced to PAL matrix
0 0 0 : Automatic 0 0 1 : Forced X-tal pin 34 PAL/NTSC 0 1 0 : Forced X-tal pin 34 PAL 0 1 1 : Forced X-tal pin 34 NTSC 1 0 0 : Forced X-tal pin 35 PAL/NTSC 1 0 1 : Forced X-tal pin 35 PAL 1 1 0 : Forced X-tal pin 35 NTSC 1 1 1 : Forced SECAM
63 Steps Off : Stand by
On : Normal Off : Overvoltage detection
On : Overvoltage detection and stop horizontal drive(protection)
Off
Off
Off
0 0 0
10
On
On
Input function (Write)
Control 0 Control 1 Hue HUE Horizontal shift HSH E-W amplitude EW E-W parabola/width PW E-W corner parabola CP E-W trapezium TC Vertical slope VS Vertical amplitude VA S-Correction SC Vertical shift VSH White point Red WPR White point Green WPG White point Blue WPB Peaking PEAK Brightness BRI Saturation SAT Contrast CON AGC Take over point TOP Volume control VOL IF Frequency selection IFFR Vertical zoom VX Vertical scroll VSC Control 2 Control 3 Control 4 Control 5
00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18 19 1A 1B
INA FORF AVL/HBL VIM 0 0 0 0 NCIN VID HCO SBL 0 0 MAT 0 RBL IE1 AFW MOD SM IF A 0 0 OSO HOB YD3 0
INB FORS AKB GAI 0 0 0 0 STM LBM EVG PRD 0 0 0 0 COR IE2 IFS VSW FAV IFB 0 0 VSD BPS YD2 0
INC DL A5 A5 A5 A5 A5 A5 A5 A5 A5 A5 A5 A5 A5 A5 A5 A5 A5 A5 A5 IFC A5 A5 CB ACL YD1 0
BCO STB A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 A4 0 A4 A4 BLS CMB YD0 0
FOA POC A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 0 A3 A3 BKS AST DS 0
FOB CM2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 0 A2 A2 CS1 CL2 DSA 0
XA CM1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 0 A1 A1 CS0 CL1 FFI 0
XB CM0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 A0 0 A0 A0 BB CL0 EBS FCO
D7
D6
D5 D4 D3 D2 D1 D0
Sub addr. (hex)
Data bits
Page 16
16
5-2-4. Outcondition
The Outcondition Mode is used during factory inspection.
Function Reset
1. System Auto
5-3. Other Adjustments
5-3-1. General Alignment Instructions
1. Usually, a color CCTV needs only slight touch-up adjustment upon installation. Check the basic characteristics such as height, horizontal and vertical sync and focus.
2. Observe the picture for good black and white details. There should be no objectionable color, shading if color shading is present, perform the purity and convergence adjustments described below.
3. Use the specified test equipment or its equivalent.
4. Correct impedance matching is essential.
5. Avoid overload. Excessive signal from a sweep generator might overload the front-end of the CCTV SET. When inserting signal markers, do not allow the marker generator to distort test results.
6. Connect the CCTV SET only to an AC power source with voltage and frequency as
specified on the backcover nameplate.
7. Do not attempt to connect or disconnect any wires while the CCTV SET is turned on. Make sure that the power cord is disconnected before replacing any parts.
8. To protect against shock hazard, use an isolation transformer.
5-3-2. Automatic Degaussing
A degaussing coil is mounted around the picture tube, so that external degaussing after moving the CCTV SET should be unnecessary. But the receiver must be properly degaussed upon installation. The degaussing coil operates for about 1 second after the power is switched ON. If the set is moved or turned in a different direction, the power should be OFF for at least 10 minutes. If the chassis or parts of the cabinet become magnetized, poor color purity will result. If this happens, use an external degaussing coil. Slowly move the degaussing coil around the faceplate of the picture tube and the sides and front of the receiver. Slowly withdraw the coil to a distance of about 6 feet before turning power OFF. If color shading persists, perform the following Color Purity and Convergence adjustments.
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17
5-3-3. High V oltage Check
CAUTION There is no high voltage adjustment chassis. The B+power supply should be
+
135 volts (see table 1).
1. Connect a digital voltmeter to the second anode of the picture tube.
2. Turn on the CCTV SET. Set the Brightness and Contrast controls to minimum.
3. Adjust the Brightness and Contrast controls to both extremes.
Ensure that the high voltage does not exceed Maximum High voltage (see table 1) under any conditions.
Table 1 +B and Maximum High voltage
5-3-4. FOCUS Adjustment
1. Input a cross dot signal.
2. Adjust the tuning control for clearest picture.
3. Adjust the FOCUS control for well defined scanning lines in the center area of the screen.
5-3-5. Screen Adjustment
1. Tune to the ACTIVE channel.
2. Adjust the FACTORY key is pressed on Remote Controller, Factory Mode shows up.
3. Selected OSD color is red.
4. When the VOL+key is pressed, the screen turns to one horizontal line.
5. Adjust SCREEN VR of FBT to make 1 dot bar.
6. After adjustment, once VOL+key is pressed again, it turns to FACTORY Mode.
5-3-6. Purity Adjustment
1. Warm up the receiver for at least 30 minutes.
2. Plug in the CRT deflection yoke. Tighten the clamp screw.
3. Plug the convergence yoke into the CRT and set it as shown in Fig. B-1.
4. Input a black and white signal.
5. Fully demagnetize the receiver by using an external degaussing coil.
6. Turn the CONTRAST and BRIGHTNESS controls to maximum.
7. Loosen the clamp screw holding the yoke. Slide the yoke backward or forward to produce a
vertical green belt. (Fig. B-2)
8. Tighten the convergence yoke.
INCH
21
+
B (Volts)
135
Maximum High Voltage
27 KV
Page 18
9. Slowly move the deflection yoke forward. Adjust for the best overall green screen.
10. Temporarily tighten the deflection yoke.
11. Produce blue and red rasters by adjusting the-low-light controls.
Check for good purity in each field.
12. Tighten the deflection yoke.
5-3-7. Center Convergence Adjustment
1. Warm up the receiver for at least 30 minutes.
2. Adjust the two tabs of the 4-pole magnets Change the angle between them.
Superimpose the red and blue vertical lines in the center area of the screen.
3. Adjust the BRIGHTNESS and CONTRAST controls for a well-defined picture.
4. Adjust the two tabs of the 4-pole magnets, and change the angle between them.
Superimpose the red and the blue vertical lines in the center area of the screen.
5. Turn both tabs at the same time, keeping the angle constant, and superimpose the red and
blue horizontal lines in the center of the screen.
6. Adjust ing two-tabs of 6-pole magnets to superimpose the red and blue lines onto the green.
Adjusting the angle affects the vertical lines, and rotating both magnets affects the horizontal lines.
7. Repeat adjustments 2-6, if necessary.
8. Since the 4-pole and 6-pole magnets interact, the dot movement is complex(fig B-3).
18
FIG. B-1 CONVERGENCE MAGNET ASSEMBLY
6 Pole Magnet
4 Pole Magnet
2 Pole Magnet
2 Pole PURITY
4 Pole CONVERGENCE
6 Pole CONVERGENCE
YOKE CLAMP SCREW
Clamper Screw
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19
5-3-8. White Balance Adjustment
1.
On Factory Mode, select number 3.
2. Press FACTORY key again to return to Factory Mode screen and select 1. White Balance.
3. In case of Screen adjustment, the color of horizontal bar can be used as a standard one and
use other two colors to adjust W/B.(AC 100 equipment used)
FIG. B-2 CENTER CONVERGENCE ADJUSTMENT
FIG. B-3 CENTER CONVERGENCE ADJUSTMENT
Vertical Green Belt
ADJUST
BLUE
BLUE
BLUERED RED
RED
BLUE/RED
GREEN
4-POLE MAGINETS MOVEMENT 6-POLE MAGINETS MOVEMENT
NOTE The purpose of this procedure is to optimize the picture tube to obtain
good black and white picture at all brightness levels while at the same time achieving maximum usable brightness. Purity and convergence adjustment must be processed in advance. Press the OUTCONDITION key on the remote control unit.
Page 20
6. Using Devices and Description.
6-1. Main Signal Processor (TDA8842)
6-1-1. Feature
The following feature are available in all IC’S :
Multi-standard vision IF circuit with PLL demodulator Alignment-free multi-standard FM sound demodulator (4.5MHz to 6.5MHz) Flexible source selection with CVBS switch and Y(CVBS)/C input so that a comb filter can
be applied. Integrated chrominance trap circuit Integrated luminance delay line Asmmetrical Peaking in the luminance channel with a noise coring function Integrated chroma band pass filter with switchable center frequency RGB control circuit with "Continuous Cathode Calibration" and white point adjustment Possibility to insert a "Blue Back" option when no video signal is available Horizontal synchronization with two control loops and alignment - free horizontal oscillator Vertical count-down circuit Vertical driver optimized for DC-coupled vertical output stages I2C-bus control of various functions
20
Page 21
21
6-1-2. Pinning and Description
PIN DESCRIPTION
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Sound IF input External audio input IF VCO tuned circuit 1 IF VCO tuned circuit 2 IF-PLL loop filter IF video output Serial clock input Serial data input/output Bandgap decoupling Chrominance input External CVBS Main supply voltage 1 (+8V) Internal CVBS input Ground 1 Audio output SECAM PLL decoupling External CVBS input Black-current input Blue output Green output Red output Beam current limiter input Red input for insertion Green input for insertion Blue input for insertion RGB insertion input Luminance input Luminance output
PIN DESCRIPTION
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
(B-Y) signal output (R-Y) signal output (B-Y) signal input (R-Y) signal input Subcarrier reference output
3.58MHz X-tal
4.43NHz X-tal Loop filter phase detector 2ndsupply voltage 1 (+8V) CVBS-1 output Decoupling digital supply Horizontal output Flyback input/sandcastle output Phase-2 filter Phase-1 filter Ground 2 East-west drive output Vertical drive B output Vertical drive A output IF input 1 IF input 2 EHT/overvoltage protection input Vertical sawtooth capacitor Reference current input AGC decoupling capacitor Tuner AGC output Audio deemphasis Decoupling sound demodulator
Page 22
22
6-1-3. Block Diagram
I2C-bus controlled NTSC/PAL CCTV Processors TDA884X/5X-N1 series
Page 23
6-1-4. Function Description
1. Audio
Alignment free multi standard PLL audio demodulator (4.5 to 6.5 MHz) Volume control
2. Video
Integrated fixed luminance delay line Integrated chroma trap (auto calibrated) Integrated chroma bandpass filters with switchable center frequency (auto calibrated) Asymmetrical peaking circuit in the luminance channel with switchable noise coring function Black stretching of non standard CVBS or luminance signals, switchable via IIC-bus
3. RGB
RGB control (brightness, contrast, saturation) Improved black current stabilization (continuos cathode calibration) White point adjustment Blue stretch which offsets colors near white to blue Option to insert "blue back" when no video signal is available
4. Input/Output
Flexible video source select with CVBS input for the internal signal and two external video inputs (one switchable for CVBS or Y/C) The output signal of the video source select is externally available (also as CVBS when Y/C Y/C input is used) External audio input Linear RGB input with fast blanking
5. Synchronization and Deflection
Horizontal synchronization with two control loops and alignment free horizontal oscillator Slow start and slow stop of the horizontal drive output to enable low stress start-up and Switch-off from the line circuit at nominal line supply voltage. Vertical count-down circuit for stable behavior with provisions for non-standard signals Vertical geometry control Vertical drive optimized for DC coupled vertical output stages
23
Page 24
24
6-2. V ertical Output (TDA8351)
6-2-1. Feature
Highly efficient fully DC-coupled vertical output bridge circuit Vertical flyback switch Protection against:
Short-circuit of the output pins (7 and 4)
Short-circuit of the output pins to Vp Temperature (thermal) protection High EMC immunity because of common mode inputs
6-2-2. Pinning and Description
PIN DESCRIPTION
1
2
3
4
5
6
7
8
9
Input power stage (positive) Input power stage (negative) Operating supply voltage Output voltage B Ground Input flyback supply voltage Output voltage A Guard output voltage Input feedback voltage
6-2-3. Block Diagram
Page 25
25
6-3. Video Output Amplifier (TDA6101Q)
6-3-1. Feature
Bandwidth : 9MHz typical at 100Vp-p
Slewrate : 1700 V/us
Only one supply voltage
Protection against ESD
Black-current measurement output for automatic black current stabilization
Internal reference voltage
Thermal protection
Defined switch-off behaviour
6-3-2. Pinning and Description
PIN DESCRIPTION
1 2 3 4 5 6 7 8 9
Non-inverting voltage input Supply voltage low Inverting voltage input Ground Black current measurement output Supply voltage high Cathode transient voltage output Cathode DC voltage output Feedback voltage output
6-3-3. Block Diagram
Page 26
26
6-4. Audio Output Amplifier (KA2201)
6-4-1. Feature
Wide operating supply voltage : Vcc=3V~14V.
Medium output power.
Low quiescent circuit current.
Good ripple rejection
Minimum number of external parts required.
6-4-2. Pinning and Description
8 7
1 4
6 5
2 3
Pin Description
Pin Description
1 2 3 4 5 6 7 8
CB
NF
INPUT
GND
OUTPUT
Vcc
BOOTSTRAP
RIPPLE
Page 27
27
6-5. Power (STR-F6656)
6-5-1. Feature
Small SIP full mold package
Guaranteed avalanche energy :
Makes it possible to simplify surge absorbing circuit
Many protection functions :
Pulse-by-pulse overcurrent protection
Overvoltage protection with latch mode
Thermal protection with latch mode
6-5-2. Pinning and Description
PIN DESCRIPTION
1 2
3 4 5
Over current/Feedback terminal Source terminal
Drain terminal Power supply terminal Ground terminal
DESCRIPTION
Input of overcurrent detection signal and constant voltage control signal
MOS FET source MOS FET drain Input of power supply for control circuit Ground
6-5-3. Block Diagram
Page 28
28
6-6. Video Select switch (CD4053BE)
6-6-1. Feature
SIP-16 Pin
Triple 2-Channel
Wide range of digital and analog signal levels digital 3 to 20V, analog to 20Vp-p
Low ON resistance : 125Ω(typ.)
6-6-2. Pinning and Description
PIN DESCRIPTION
1 2 3 4 5 6 7 8
Y1 Input Y0 Input Z1 Input Z Output Z0 Input INH VEE Ground
PIN DESCRIPTION
9 10 11 12 13 14 15 16
Z Switch Y Switch X Switch X0 Input X1 Input X Output Y Output Vcc
X Switch
L H H
Y Switch
H L H
OUTPUT
INPUT X INPUT Y INPUT Z
6-6-3. Control
Z Switch
H H L
6-7. Audio Select switch (CD4066BP)
6-7-1. Feature
SIP-14 Pin Quiad Bilateral Switches Low ON resistance : 120Ω(typ.)
6-6-2. Pinning and Description
PIN DESCRIPTION
1 2 3 4 5 6 7
Y0 IN/OUT Terminal Z0 IN/OUT Terminal Z1 IN/OUT Terminal Y1 IN/OUT Terminal E1 Enable Input E2 Enable Input VSS GROUND
PIN DESCRIPTION
8
9 10 11 12 13 14
Y2 IN/OUT Terminal Z2 IN/OUT Terminal Z3 IN/OUT Terminal Y3 IN/OUT Terminal E3 Enable Input E0 Enable Input VDD
AUDIO 1
AUDIO2
IN PUT
Y1 Y0
CONTROL SWITCH
E1 HIGH E0 HIGH
6-7-3. Control
OUT PUT
Z1 Z0
Page 29
29
7. Technical Study (SMPS Operation)
7-1. VIN terminal(pin 4) : Start-up circuit
The start-up circuit starts and stops the operation of the control IC by detecting the voltage appearing at the VIN terminal (pin 4). The power supply (VIN terminal input) of the control IC uses a circuit as shown in Fig. 1. At start-up of the power supply, C2 is charged through the start-up resistor Rs. When the VIN terminal voltage reaches 16V (typical), the control circuit starts operation by the function of the start-up circuit. As shown is Fig.2, since the circuit current is suppressed to 100 Amax.(at VIN=141V, Tc=25 ) until the control circuit starts its operation, Rs can be of high resistance.
Taking into account the slight increase of the holding current (400
Amax.) of the latch circuit, the Rs value shall be determined in a manner that 500
A or higher current can flow even at the lowest AC input voltage. However, if the Rs value is too large, the current charging C2 after switching on the AC input is decreased to require longer time for reaching the operation start voltage. Therefore, the Rs value shall be examined together with the C2 value which will be discussed later. The V
IN terminal voltage decreases after the control
circuit starts operation. Therefore, if the C2 value is larger, the voltage drop ratio if the VIN terminal voltage is reduced. Consequently, even if the drive winding voltage is delayed in rising, the VIN terminal voltage does not drop to the shutdown voltage to maintain start-up function. If the capacitance of C2 is too large, time from switch-on of AC input to operation start by C2 charging becomes longer. In the typical power supply specifications, C2 may be 47 ~ 100
F for start-up.
Fig. 1 start-up circuit
Fig. 2 VIN terminal voltage circuit
current IIN
Page 30
30
After the control circuit starts its operation, power is supplied by smoothing and rectifying the voltage of the drive winding D which is provided in the transformer. An example of the waveform of the V
IN terminal
voltage is shown in Fig. 3. The drive winding voltage does not increase to the set voltage immediately after the control circuit starts its operation. Although the V
IN terminal voltage starts decreasing,
the drive winding voltage reaches the set value before the VIN terminal voltage drops to the shutdown voltage which is set at such a low voltage as 10V. Consequently, the control circuit can continue its operation. The turn number of the drive winding must be determined in a manner that the C2 voltage can be above the shutdown voltage [V
IN(OFF) 11V(MAX) ]
and below the OVP operating voltage [VIN(OVP)
20.5V(MIN) ].
However, in the actual power supply circuit, the VIN
terminal voltage may vary subject to the secon-
dary side output current, as shown in Fig. 4.
This is because peak charging of C2 is performed by surge voltage generated instantaneously at MOS FET due to small circuit current of the IC. In this case, by adding a resistor with several ohm to several tens ohm in series with the rectifier diode, this problem can be eased. As to the optimal resistance value of the additional resistor, as the variation ratio of the V
IN terminal
voltage is not same due to the construction of the transformer used, it must be determined in accor­dance with the transformer actually used. The variation ratio of the V
IN terminal voltage to the
output voltage becomes worse in proportion to the worsening of the primary-secondary coupling of the transformer and the coupling between the drive winding and output stabilizing winding(winding for a circuit regulating the constant voltage). In designing the transformer, the above should be taken into account.
Fig. 3 Waveform of VIN terminal
voltage at start-up
Fig. 4 Output current Iout - V
IN
terminal voltage
Fig. 5 Stabilized back-up power supply
circuit against output current Iout
Page 31
31
7-2. OCP/F.B. terminal (pin 1) :
Oscillator and constant voltage control circuit.
The Oscillator makes use of charging and discharging of C1 incorporated in the hybrid IC and generates pulse signals to determine the OFF-time of the MOS FET. The constant voltage control of a switch mode power supply is performed by fixing the OFF-time of the MOS FET (=50
sec.) and changing the ON-time in the PRC(Pulse Ratio Control) operation. Fig. 6 show how the oscillator works when the hybrid IC operates without control of constant voltage. When the MOS FET is on, the capacitor C1 is charged to the constant voltage (=6.5V). On the other hand, voltage drop (VR5) is caused in the OCP/FB terminal(pin 1) by the flow of drain current across R5. This voltage is the a sawtooth voltage like ID and almost the same voltage as applied to VR5 is applied to No. 1 terminal. When the No. 1 terminal voltage reaches the threshold voltage Vth(1)=0.73V, the Comp.1 operates and the comparator of the internal oscillator is reversed to turn off the MOS FET. When the MOS FET turn off, charging of C1 is released and C1 starts discharging by the internal resistor R1. C1 voltages decrease in accordance with the slope which is determined by the discharging time constants of C1 and R1. When C1 voltages decrease to around 3.7V, the oscillator output is reversed again and the MOS FET turns on. Then, C1 is quickly charged to around 6.5V. The MOS FET continues oscillation by repeating this operation. As described above, the time determined by the slope of VR5(ID) is the ON-time of the MOS FET. Also, the fixed time determined by C1 and R1 is the OFF-time of the MOS FET. The fixed time is adjusted at around 50
sec. by function trimming of R1.
Fig. 6 Oscillating operation of switch-mode power supply
Page 32
32
For the control of the output, the feedback current (FB current) flowing to a photocoupler flows across R4 and voltage drop VR4 thus caused is added to VR5. The VR5 voltage (peak value of ID) which is necessary for the inversion of the Comp.1 is controlled by VR4 (FB current) to change the height of ID peak value and VR4 controls the secondary side output (current mode control). R4 has a function of stabilizing the operation at light load. Normally bias by VR4 increases at light load. Without R4, R5 increases abnormally due to noise caused by surge current at MOS FET off, resulting in wrong operation of Comp.1. In order to prevent this trouble, the OCP/FB terminal (pin 1) is connected by R4 to the ground at low impedance(560 ), while the MOS FET is off. Then, the impedance of the OCP/FB terminal is reduced around by 1/2 (when R4=680 ) and the bias of R4 is reduced by around 1/2 at the moment of turning on. Thus, C5 absorbs noise caused at turn-on of the MOS FET. In the conventional M6540 series, the photocoupler varies the slope of charging time until reaching the threshold voltage Vth(1)=0.73V, but in F6500 series, DC bias control is used.
Fig. 7 Oscillating operation at constant voltage control
Page 33
33
7-3. OCP/F.B terminal (pin 1) OCP circuit
This is a pulse-by-pulse overcurrent protection circuit which detects the peak of the peak of the drain current of the MOS FET in every pulse and reverses the oscillator output. Fig. 7 shows the overcurrent detection circuit. The MOS FET drain current is detected by inputting the voltage drop of R5 connected between the source
terminal(pin 2) of the MOS FET and the GND terminal (pin 5) into the OCP/FB terminal. Fig. 8 shows the output characteristics of the secondary side at the time when the overcurrent
protection circuit operates due to the overload of the secondary side. When the output voltage drops in the overload condition, the drive winding voltage of the primary side also goes down proportionally, and the V
IN terminal voltage drops below the shutdown voltage
to stop the operation. In this case, as the circuit current also decreases simultaneously, the V
IN
terminal voltage increases again and the circuit operates intermittently by restoring the operation start voltage. However, if there are a lot of output windings, even if overloaded output voltage drops,
the primary winding voltage may not drop so much and the operation may not be intermittent. In STR-F6500 series, as the drain current of the MOS FET is detected for overcurrent protection,
the output power becomes high as the input voltage becomes high as shown in Fig. 8. In order to prevent this high power, it is effective to add as shown if Fig. 9 a circuit by applying bias
which is in proportion with input voltage. There are two advantages in providing this additional circuit.
(1) The drain current of the MOS FET can be suppressed to low level, when the input voltage
is high, therefore voltage stress to the MOS FET at start-up or overload can be reduced by reducing surge voltage produced by the transformer.
(2) Current stress to the secondary side rectifier diode can be reduced by limiting the output
power in a certain degree.
Fig. 8 Power supply output
overload characteristic
Fig. 9 Compensation circuit of overcurrent protection by input voltage
RA = 680
1Dpeak(MAX) - 1Dpeak(MIN)
VIN(DC)MAX - VIN (DC)MIN
1Dpeak(MAX)
0.73
RB =
VIN(DC)MIN - (6.8 + 0.73)
RA
(6.8 + 0.73)
Page 34
7-4. Drive circuit
This circuit charges and discharges the capacitance between the gate and the source of the power MOS FET by receiving pulses from the oscillator. As shown in Fig.10, the basic circuit configuration is totem-pole type connection of transistors and the maximum source
current is 0.2A and the maximum sink current is 0.3A. As this current can sink even when the V
IN voltage is
lower than the shutdown voltage, the drive circuit turns off the MOS FET without fail.
7-5. Latch circuit
The latch circuit is a circuit which keeps an output from the oscillator low and stops operation of the power supply when overvoltage protection(OVP) and thermal shutdown(TSD) circuits are in
operation. As the sustaining current of the latch circuit is 400
A maximum when the VIN terminal voltage is 8.5V, the power supply circuit sustains the OFF-state as long as the current of 400 A minimum flows to the VIN terminal from the start-up resistor.
In order to prevent a malfunction caused by noise, etc., delay time is provided by C2 incorporated in the hybrid IC and therefore, the latch circuit operates when the OVP or TSD circuit is in opera­tion or and external signal input is provided for 10
sec. or longer.
In addition, even after the latch circuit start operating, the constant voltage regulator(Reg) circuit is in operation and the circuit current is at a high level. As a result, the V
IN terminal voltage rapidly
decreases. When the VIN terminal voltage become lower than the shutdown voltage (10V typ), it starts increasing as the circuit current is below 400 A. When it reaches the operation start voltage (16V typ), the VIN terminal voltage decreases as the circuit current increases again.
When the latch circuit is on, the V
IN terminal
voltage increases and decreases within the range from 10V(typ) to 16V(typ) and is prevented from abnormally increasing. Fig. 11 shows and example of the VIN terminal voltage waveform when the latch circuit is in operation.
Cancellation of the latch circuit is done by decreasing the V
IN terminal voltage blow 6.5V.
Usually the power supply can be restarted by shutting down and an AC input to the power supply once.
34
Fig. 10 Drive circuit
Fig. 11 Example of V
IN terminal voltage
waveform at latch circuit on
Page 35
35
7-6. Thermal shutdown circuit
This circuit triggers the latch circuit when the frame temperature of the hybrid IC exceeds 140 (typ). The temperature is actually sensed by the control IC, but it also works against overheating of the
MOS FET as the MOS FET and the control IC are mounted on the same lead frame.
7-7. Overvoltage protection circuit
This circuit triggers the latch circuit when the VIN voltage exceeds 22.0V(typ). Although it basically functions as protection of the V
IN terminal against overvoltage, since the VIN
terminal is supplied from the drive winding of the transformer and the voltage is proportional to the output voltage, it also prevents overvoltage at the secondary output which is caused when the control circuit is open circuited or by some other event. In this case, the secondary output voltage at the time when the overvoltage protection is on can be obtained from the following equation.
Vout(OVP)
22.5V(typ)
Output voltage V out in normal operation
V
IN terminal voltage in normal operation
Page 36
36
8. Trouble Shooting
8-1. No Power
Check the voltage
between + and - of C805
Check the pin 1, 3
of Q807
Check the voltage
between + and - of C822
Check the pin 3 of Q805
1) Check F801 IF F801 is broken, replace it after checking this : D801, D802, D803, D804
2) Check Q801
Check Q501, Q901, Q902, Q903 Check Q404, Q401
NO
Check Q805, D825, T801 Check Q001 Pin 34
NO
Check Q807, D825
NO
NO
YES
YES
YES
Page 37
37
Appear Raster
(with Vertical
retrace line)
Check the
voltage between
+ and - C281
Check T461
D281
Check Q901, Q902, Q903
Check Q501
Increase screen voltage by turn right screen volume
Readjust screen voltage
NO
NO
NO
YES
8-2. No Raster
Heater Voltage is OK but No Raster.
Check the voltage
at pin 19, 20, 21, 26
of Q501
YES
Page 38
38
8-3. No Sound(Picture OK)
Do the volume control in max before check this routine.
Check the signal waveform
to the pin 2 of Q501
QS02 Check PV05 Check
NO
Check Q501
NO
YES
Check the signal waveform
to the pin 15 of Q501
Check Voltage
at Q601 Pin 6
YES
Check Q604
Q603 Q601
W661
Page 39
39
9. Block Diagram
Page 40
10. PCB LAYOUT (21" "F" CHASSIS)
40
Control PCB
Page 41
41
Page 42
PWR S/W
SDDF3PATP011
AC CORD
123
P002 5267-03
M116
2P HARNESS
1
RT09 10K
QA01
CD4066BP
(ACTIVE HIGH)
432
C805 330uF 400V
RT15
750
RT13
750
RT14
750
C809 100pF
C810 1000p 1.6KV
3P HARNESS
MS01
10P HARNESS
VCC
D805
EU1Z
D806 EU1Z
5
L803
BFS3565
MTZ 9.1B
1
2 2
M005
1
2 2
10
9
8
7
6
5
4
3
2
1
14
13
12
11
10
9
8
DA06
C850 3300p
4kV
4
3
10
1
33
9
8
7
6
5
4
3
2
1
MTZJ 9.1B
OPTION RESISTOR
1.R701:VIDEO 2CH
2.R703: VIDEO 1CH
P004
3.R702:TACT SWITCH
5267-02
4.R704:ROTARY VR
R003
R004
P005
47K
CA03 104
Q802 H11A817C
1
2
10K
Q007 KRC112
PIN 4(LOW) : VIDEO 2 SELECT PIN 4(HIGH) :VIDEO 1 SELECT
PIN 6(LOW) : S-VHS SELECT PIN 6(HIGH) : VIDEO SELECT
12 13
11 10
(ACTIVE LOW)
L806
BFS3565
5267-03
P003 5267-10
5V5V
DA07
8v
CD4053BE
X0 X1
2
Y0
1
Y1
5
Z0
3
Z1
6
INH A B
9
C
T801
KPW-1150
R817 1K
R701
4.7K
(VIDEO 2)
R702
4.7K
(TACT)
Q008 KRC112
C054 104p
C053 104p
C052 104p
C051 104p
C050 104p
SVHS CONTROL
A/V CONTROL
QA03
14
X
15
Y
4
Z
16
VCC
7
VEE
8
GND
C
Y
C820
680pF 2KV
L825
KRFG028
D820
C821
RU3AV1
200V 100u
C825
470pF 500V
D825
C827 1000uF 25V
RGP15J
R815 15K
2
C826 104M
3
200V
GND
1
R703
10
OPT.(VIDEO)
2
OPT.(CONTROL)
3
R704 10
VIDEO SEL.
4
R705
CARS
5
4.7K
S-VHS
R001
6
4.7K
LED(SVHS)
7
LED(VIDEO 1)
8
LED(VIDEO 2)
9
V-CHK0
10
V-CHK1
11
R002
12
10K
TACT SW
13
TINT
14
SHARP
15
COLOR
16
BRIGHT
17
CONTRAST
18
TEST PATTERN
19
QUAD OPTION
20
Q001
KMP87CP38N-3UH6
VIDEO 2
11
2 2
3 3
44
5 5
VIDEO 1
CA04 104
C822 47uF 200V
1
Q803 SE135N
66
7
7
P507
M507
5267-07
7P HARNESS
2
2
P502
1
1
5267-02
P503 5267-03
Y
1
1
2
2
C
3
3
P505
5267-05
1
1
2
2
3
3
4
4
5
5
M505 5P HARNESS
+135V
+12V 1 +5V
M503 3P HARNESS
X-TAL OUT
X-TAL IN
M502 2P HARNESS
ST-BY
MUTE
V-CHK
RESET
TEST
OSD OSC
OSD OSC
BLUE
GREEN
REDGND
R552 10K
CV07 16V 100uF
KIA7808
1
KIA78L05
D116 SLG114B
DT01~DT03 : SLG114B
S006
VIDEO 2
RT06
DT01
3.9K
S007
S-VHS
RT04
DT02
2.2K
S005
VIDEO 1
S003
VOL UP
S002
VOL DOWN
S001
PICTURE
RB06
TINT
10KB
RBO5
SHARPNESS
10KB
RB04 10KB
COLOR
RB03
BRIGHT
10KB
RB02
CONTRAST
10KB
VOLUME
RB01 10KB
LA02
AUDIO
BEAD
IN 2
CA08 100pF
OUT 2
PA01
S-445-09
BNC DC-2700K
BNC DC-2700K
S103
SLIDE(2C-2P)
PV11
BNC DC-2700K
PV10
BNC DC-2700K
S102
SLIDE(2C-2P)
PV15
TCS7648-01-201
4P LARGE
S801
P881
L901
KSB-2186
LA01
AUDIO
BEAD
IN 1
CA07 100pF
OUT 1
VIDEO 2 IN
PV13
VIDEO 2 OUT
PV12
LV04 KRF9229
RV06
75
VIDEO 1
IN
VIDEO 1
OUT
LV03 KRF9229
RV02 75
LA01
S-VHS
10uH
IN
CV09
LA01
100pF
10uH
CV08 100pF
RV03
75
P805
P801
2P LARGE
F801A
3.15A 250V
R891
1M 1/2
C801
0.47uF 275V
L801
DMF-2854
L802
DMF-2854
C802
0.47uF 275V
D803 IN5398
P802
R810
2P PLUG
7 270V
2200pF 2KV
DT03
RT03
2.2K
RT02
RT05
1.3K
6.8K
RT07
RT08
10K
RT01
1.1K
CA01 1uF
RA01 220K
CA02 1uF
RA02 220K
CV10 10uF
50V
DA08
MTZJ 9.1B
CV01
50V 10uF
DA09
MTZJ 9.1B
22uF 25V SRA
CV06 1000pF
RV04 75
C806 47uF
R805 39K 1/2R
R804 39K 1/2R
C804 2200pF 2KV
D804
IN5398
D801
IN5398
D802
IN5398
C803
10K
DA01 MTZJ 9.1B
1
2
3
4
DA02 MTZJ 9.1B
5
6
GND
7
Y
DA05 MTZJ 9.1B
C LV02 56uH
DA04 MTZJ 9.1B
R808
2.7K
C808 820pF
Q801
STR-F6656
1
R806
1K
R807
0.24 1R
R801 1 5W
R809
4.7K
L080 10uH
VCC
42
C080
C081
100uF 10V
0.01uF
41
SDA
40
R015
R019
100
4.7K
SCL
39
R016
R018
100
4.7K
38
R017 470
37
R050 4.7K
36
IR
35
C002
1000pF
34
33
C005
15pF CH
32
X001
8.0M
31
C004 15pF CH
30
C007
12pF
29
L001 24uH
28
C006 10pF
VD
27
C015
0.022uF
HD
26
FB
25
C014 100pF
24
C013 330pF
23
2221
C012 330pF
C011 330pF
RA03
RA04
47K
10K
QA04 KRC112
QA03 KRC112
C016 470pF
L550 10uH
C557 104M
R553 10K
C558 104M
C559 104M
Q807
3
2
Q805
31
2
C552 100uF 16V
DV01 MTZJ 9.1BCV05
R013
10K
R052
4.7K
R022
10K
UGL-349KNT
1 2 3 4 5
C828 1000uF 16V
C829 470uF 16V
C003 104M
Q004 C111M
R060 100
R061 100
R062 100
VCC(8V)
Z501
COMBFILTER
D004 MTZJ
9.1B
1
3
Q003
2
KIA7042
R023
10K
Q006
C3198Y
R025 10K
Q205
C3198Y
D001
1N4148
D002
1N4148
D003
1N4148
+8v
Q002
AT24C04
R012
100
5
R011 100
L081 10uH
C010 223M
D887 MTZJ 9.1B
4
6
3
2
7
8
1
C090 104M
1
EXIT SOUND IN
2
L601
C601
4.7uH
L002
1uH
R036
10K
R026
10K
R215
2.2K
VIDEO 2
VIDEO 1
C109 104M
C
Y
10uF
3
4
5
6
R202 220
SCL
7
R203
220
SDA
8
C301
BAND GAP
2.2uF
C302 223M
L501 10uH
C506 224M
R650
10K
C201 104M
R221
10K
C223 100pF
9
C504
2.2uF
C
10
SVHS
C505
2.2uF
Y
11
C501
C502
223M
100uF 16V
VCC
12
CVBS IN1
13
DV07
C204 1uF
MTZJ 9.1B
MTZJ 9.1B
DV02
GND
14
C602
0.47uF
AUDIO OUT
15
C503
104M
16
CVBS IN2
17
C017 100pF
BLACK CURRENT
18
18
B
19
R204 100
G
20 37
R205
100
R
21
R206 100
BEAM
22
CURRENT GUARD
R-IN
23
C208 223M
G-IN
24
C206 223M
B-IN
25
C205 223M
F/B
26
R225
1K
27
C018 100pF
Q501
TDA8842
SOUND DECC
V-DRIVE
SAND CASTLE
DIGIDEC
CVBS OUT
PLL FILTER
C603 104M
56
55
54
R201
10K
IF AGC
53
R301
39K
TOOTH
52
C303 104M
V SAW
51
EHT
50
49
48
A
47
B
46
45
GND
44
PHI-1
43
PHI-2
42
41
H-OUT
40
39
38
VCC
COLOR
36
4.43 35
3.58 34
33
32
31
30
2928
C413 1000pF
C304 1000pF
C305 1000pF
C414
4.7uF
R409
C417 472M
C419
103M
R410 18K
R413 100
C508
0.22uF
C514 104M
C513 332M
Q441
C3198Y
R403 91K
R405 1K
R401 10K
15K
C418 1uF
R414
470
C416
D401
104M
MTZJ 7.5B
R400
C512 100uF 16V
X Y
R442
1K
3k
R511
1
R441
C441
9.1K 1uF
C511 103M
R512 100K
X501
X502
4.43M
3.58M
C515
C516
240pF
220pF
D442
MTZJ 12B
R443
8.2K
C442 104M
M501
HARNESS 10P
IK
1
B
2
G
3
R
4
5
12V
6
7
8
HEAT
9
180V
C840 470uF
16V
R840
120
1/2R
R303 1 1/2R
L826 18uH
(KRF9200)
D441
1N4937
+13V
C401 390pF
1010
1
2
3
4
5
6
7
8
9
D840 MTZJ 12B
C903
56pF
R903
1.2K
D901
MTZJ7.5B
IK
B
G
R
L911 18uH
12V
C902
51pF
HEAT
C910 250V 10uF
180V
R902
1.3K
L910 18uH
C918
16V 220uF
C901
20pF
R901
1.3K
R950
2.4K
D903
MTZJ3.3B
C851
100uF 16V
R474 100K
C473
47uF 35V
470uF 35V
18V VER
R404
C403
39 1/2R
100uF 16V
Q401
C3228Y
R406
R402 1K
100
C412 222M
185V VIDEO
HEATER
45V VER
C312
1
C906 104M
1
C904 104M
1
R920
1K
R908
C905
4.7K
104M
Q604
KRA110M
R477
2.7K 1R
H-SIZE
R475 50KB
R473 10K
Q412
A1275Y
R476
100
D472 1N4148
+135V
607RA-180K
(RF9200)
C309 470pF 500V
D381 1N4937
T401 KLN2019
R411 1 1/2R
R407
27
Q231
A1266Y
Q902
(R)
TDA6111Q
2
3
4 5 6
C913 470pF
R911 2K
Q901
TDA6111Q
R912 2K
Q903
TDA6111Q
C930 1000pF
R913 2K
R620 51K
C620 10uF
Q301
TDA8351
321
C306 100u
35V
R304 1/2R
1
R472
1.2 1/2R
Q411 KTD2059Y
2.2uF 250V
R991
2R 1.0
Q404 KTD2499 HOR OUT
R234 110K
C232 104M
R235 560
500V
(G)
C914 470pF 500V
(B)
5 67879
M
AUDIO INPUT
654
C390
0.01uF
C307
C392
22uF
200V
100V
104M
L411
HW-VN
L413 KLN3041
L412 KLN3041
C492 10uF 50V NP
C281
C311
470pF 500V
D382
1N4937
C405
7500pF 1.6K
M
C406
0.1uF 630V
D232 1N4148
C908 223M
2 3 4 5 678 9
C909 223M
2 3 4
C907 223M
R602
R603
2.4K
910
R302
2.4K
C391 104M
R479
330 1/2R
R478 1K 1/2R
D471 1N4148
R281 1/2R 1
L901
C310 100V 10uF
R381
0.33 1/2R
C922 250V 104M
C923 250V 104M
C915 470pF 500V
C921 250V 104
VR
Q603 KTC3198Y
C612
16V 100uF
39 1/2R
7
R305
470pF 500V
7
0.62uF 200V
1N4937
D411 RU4DS
D412 RU4DS
8
9
R916 68K
R923 1K 1/2W
1K 1/2W
R915
68K
R914
68K
C919
250V 10uF
R611 330
2
4
3
Q601
KIA6278P
6
5
C617
16V 1000uF
98
R306 10K
KLN2061
C408
C409
0.18uF 200V
C407
0.18uF 200V
D281
C282
R992 2R 1.8
R382
0.33 1/2W
R233
8.2K 1/2R
D231 MTZJ 8.2B
V901
ORION : A51QCD90X
LG : A51QAE020X
V901A
R922
1K 1/2W
R921
SG02
R615 1R 10
L401
1
3
2
9
7
10
7
6
R232
4.7K
PCS629-03D
SG01
1.5KV
1.5KV
SG03
1.5KV
D902
1N4004
C611
1
100pF
8
C618 25V 1000uF
C308 104M
R307
220 1R
R408
1K 1/2R
C410 500V 2200pF
T461
MCG-20A36
3000
12
11
C207
0.047uF 200V
R230 16K
R231
4.7K
D230 1N4148
SG04
1.5KV
R906
2.2M 1/2W
LG : 153-210Z ORION : ODY-S2108
L491 6800uH
C491 1uF 200V
R412
560 1/2R
H
F
S
8
4
5
M
R229 1K 1/2R
C917 2200pF 2KV
C920
4.7uF 250V
P601 5267-02
YFW500-624
H.V
FOCUS
SCREEN
W661
SPK-1203
V901L
23
P401
4P
22
21
20
-47-
CAUTION :
SINES THESE PARTS MARKED BY ARE CRITICAL FOR SAFETY USE ONES
DESCRIBED ON PARTS LIST ONLY
1.The unit of all resistors is the "OHM" unless otherwise listed.
**NOTES**
K=1,000 M=1,000,000 1/2S:SOLID 1/2W
1/2R:Metal or Metal Oxide 1/2W 5W:Cement Resistor
2.All capacitors are the 50V Ceramic ones of which the unit
is " pF" unless otherwise listed.
M
= PLASTIC CONDENSER
3.The voltage and waveform is measured between the indicated point
and the chassis ground with the DVM AND THE OSCILLSCOPE.
The input signal is a color bar one
with all picture controls at standard.
4. All diodes are the 1N4148 unless otherwise listed
PK : PEAKING COIL
CCTV SCHEMATIC DIAGRAM
MODEL NO. CHASSIS NO. PMFM02
CPX2102MS
Page 43
THE UPDATED PARTS LIST
FOR THIS MODEL IS
AVAILABLE ON ESTA
Page 44
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