Page 1
Cutter
CM 4SB2
HANDLING INSTRUCTIONS
(Diamond wheel is not supplied.)
Read through carefully and understand these instructions before use.
Page 2
1
1
3
1
4
5
2
3
4
3
5
A
B
E
2
6
4
2
C
8
7
09
D
D
17mm
43
6mm
F
Page 3
2
1
2
3
4
5
6
7
8
9
0
A
B
C
D
E
F
Page 4
3
Page 5
4
䡬
䡬
1
2
䡬
䡬
䡬
䡬
Page 6
5
䡬
䡬
䡬
䡬
䡬
䡬
䡬
Page 7
6
Page 8
1
1
3
1
4
5
2
3
4
3
5
A
B
E
2
6
4
2
C
8
7
09
D
D
17mm
43
6mm
F
Page 9
2 3
1 Lever
2 Base
3 Tighten
4 Loosen
5 Cutting depth adjustment link
6 Bolt (left hand screw)
7 Washer (A)
8 Diamond wheel
9 Spindle
0 Washer (B)
A Box wrench
B Wrench
C Cutting line
D Guide line on the base
E Wear limit
F No. of carbon brush
GENERAL SAFETY RULES
WARNING!
Read all instructions
Failure to follow all instructions listed below may
result in electric shock, fire and/or serious injury.
The term “power tool” in all of the warnings listed below refers to your mains operated (corded) power tool
or battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) Work area
a) Keep work area clean and well lit.
Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust.
Power tools create sparks which may ignite the
dust of fumes.
c) Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators.
There is an increased risk of electric shock if
your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk
of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication.
A moment of inattention while operating power
tools may result in serious personal injury.
b) Use safety equipment. Always wear eye
protection.
Safety equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in
the off position before plugging in.
Carrying power tools with your finger on the
switch or plugging in power tools that have the
switch on invites accidents.
Page 10
d) Remove any adjusting key or wrench before turn-
ing the power tool on.
A wrench or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and bal-
ance at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts.
Loose clothes, jewellery or long hair can be caught
in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these
are connected and properly used.
Use of these devices can reduce dust related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not
turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source be-
fore making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d) Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tools operation.
If damaged, have the power tool repaired before
use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions
and the work to be performed.
Use of the power tool for operations different from
intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified re-
pair person using only identical replacement parts.
This will ensure that the safety of the power tool
is maintained.
PRECAUTION
Keep children and infirm persons away.
When not in use, tools should be stored out of reach of
children and infirm persons.
SAFETY INSTRUCTIONS FOR CUTTER
1. Do not use a grinding wheel.
2. Do not use a diamond saw blade not in compliance
with the regulations of the manufacturer.
3. Do not use a damaged, deformed or cracked cutting
wheel.
4. Do not operate the cutter without a fixed guard.
5. Do not start the cutter when the cutting wheel is in
contact with a worker.
6. After the cutter is powered off and before the cutting
wheel has stopped completely, do not put down the
cutter or make the diamond saw blade to stop with
a forced external force.
7. Before replacing the cutting wheel, adjusting the
cutting depth or the water pipe, or repairing the
cutter, unplug the power plug from the power
supply and make the diamond saw blade still.
8. If the cutter is designed with a residual current
operated protective device, inspect the operation
reliability of the residual current operated protective
device before operating the cutter.
9. When operating the cutter at a place where the
diamond saw blade may cut the concealed wire or
its own cord, hold the insulating holding surface of
the power tool. The contact between the diamond
saw blade and any live wires may make the exposed
metal parts of a power tool electrified and the
operator suffers electric shock.
10. Be extremely careful when “blind cutting” is done
in a wall or another dead zone. The diamond saw
blade may cut the gas pipe, the water pipe, the cord
or other objects that may hereby cause a bounce.
WARNING
a) Always keep your hands from the cutting area and
the diamond saw blade. If you hold the cutter with
both hands, you will not be cut by the diamond saw
blade.
b) Do not touch the space below a workpiece. The fixed
guard cannot protect the diamond saw blade below
the workpeice.
c) Always use a diamond saw blade with well matched
size and axis shape (diamond-shaped or round). Poor
matching between the diamond saw blade and the
clamping part of the cutter may result in an eccentric
operation and further loss of control.
d) Do not use any washers or bolts that are damaged
or have incorrect sizes. This may result in loss of
control.
WARNING
This symbol is given in marking plate as the
warning "Always wear eye protection".
Page 11
4
PRECAUTIONS ON USING CUTTER
1. Do NOT use any cutting tool other than a diamond wheel.
Use the diamond wheel specified in this manual.
2. Don’t use it for cutting of metallic materials.
Diamond wheel may be broken or its service life
may be remarkably reduced when it is used for
cutting of metallic materials. Be sure not to use
the wheel for cutting of metals.
3. Do not start the cutter while the diamond wheel
is in contact with the material.
4. Keep the motor interior free of water.
5. Wear protective glasses to protect your eyes
while cutting.
6. Prior to use, be sure to check the diamond wheel
in such details as crack, broken part, bent part,
and the like. Don’t use a diamond wheel if any of
the above detect is found on the wheel. Also
confirm that no abnormality exists by actual test
running.
SPECIFICATIONS
Voltage (by areas)* (220V, 230V)
Power Input 1320 W
No-Load Speed 11500/min.
Max. cutting depth 34mm (wheel dia. 110mm)
Diamond wheel 110mm external dia. 1.0mm thickness 20mm internal dia.
Weight (without cord) 2.8kg
*Be sure to check the nameplate on product as it is subject to change by areas.
7. Proceed with cutting operation when full speed
has been reached.
8. Do NOT apply excessive force.
9. When cutting concrete, tile, or stone, the maximum cutting depth should be held to within
20mm.
10. Never touch diamond wheel while operating.
11. Never lay down the cutter while the diamond
wheel is revolving.
Also do not stop the cutter with the diamond
wheel forcibly depressed against the material.
12. Exercise care to position the cutter at a safe,
stable spot when cutting.
13. Take good care of the power tool and keep it
clean.
31.5mm (wheel dia. 105mm)
STANDARD ACCESSORIES
(1) Box Wrench ................................................................ 1
(2) Wrench ........................................................................ 1
1
2
Standard accessories are subject to change without
notice.
OPTIONAL ACCESSORIES ( sold separately)
䡬 Diamond Wheel
A Type
Diameter
(mm)
Blade
A (Dry) 106 20 1.2
type
Optional accessories are subject to change without notice.
Hole
diameter
(mm)
Thickness
(mm)
Page 12
5
APPLICATIONS
䡬 Cutting and scribing of concrete.
䡬 Cutting and scribing various types of stones.
䡬 Cutting and scribing various types of tiles.
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized conforms to the power requirements specified on the
product nameplate.
2. Power switch
Ensure that the power switch is in the OFF position.
If the plug is connected to a receptacle while the
power switch is in the ON position, the power tool
will start operating immediately, which could cause
a serious accident.
3. Extension cord
When the work area is removed from the power
source, use an extension cord of sufficient thickness
and rated capacity. The extension cord should be
kept as short as practicable.
4. Mounting the diamond wheel
For details, refer to the item
mounting the diamond wheel”.
5. Confirm that the cutting depth adjusting lever is
securely clamped.
6. Cutting depth adjustment (Fig. 1)
Lowering the lever will loosen and raising it will
tighten. Loosening the lever and moving the base
will allow adjustment of the cutting depth.
CAUTIONS
䡬 Leaving the lever loosened may result in injury.
Securely tighten the lever after adjusting the cutting
depth.
䡬 When the cutting depth exceeds 20mm, concrete,
and so on must be cut in two steps. Never try to
cut in one step; otherwise, the motor is liable to
be overloaded and damage may result. Also, cutting efficiency will be lowered in such an instance.
“Mounting and dis-
MOUNTING AND DISMOUNTING THE
DIAMOND WHEEL
CAUTIONS
䡬 Be sure to disconnect the attachment plug from the
power receptacle to avoid serious trouble.
1. Mounting the diamond wheel
(1) Thoroughly remove dust accumulated on the spindle
and washers.
(2) As shown in Fig. 2, the concave portions of washers
(A) and (B) must be on the diamond wheel side.
(3) Thoroughly clamp the bolt.
2. Dismounting the diamond wheel
Use the provided wrench and box wrench to
remove the bolt. (Fig. 3)
CAUTIONS
䡬 A diamond wheel for mounting on this equipment
must have 20mm internal diameter. No other sized
diamond wheel should be used.
CUTTING PROCEDURES
1. Set the machine body (base) on the material to be
cut; use the side on the base to align the diamond
wheel with the cutting line. (Fig. 4)
2. Turn the switch ON with the diamond wheel initially
kept off the material to be cut.
The power switch is turned ON when the trigger
is pulled by one’s finger, and is turned OFF when
the trigger is released. If the stopper is depressed
after the trigger is pulled, the power switch becomes locked, even though the trigger is released,
proving particularly convenient for continuous
operation. When the power switch is to be turned
OFF, the stopper can be released by pulling the
trigger, and the power switch is turned OFF upon
releasing the trigger.
CAUTIONS
䡬 Do NOT use the diamond wheel for cutting along
curves or at angles; otherwise, it may be damaged,
resulting in extremely shortened service life.
䡬 Before starting to cut, confirm that the diamond
wheel has attained full-speed revolution.
䡬 Should the diamond wheel stop or make an abnor-
mal noise while operating, promptly turn OFF the
switch.
䡬 Always take care in preventing the power cord from
coming near to the revolving diamond wheel.
䡬 When finished with a job, pull out the plug from
the power receptacle.
MAINTENANCE AND INSPECTION
1. Inspecting the diamond wheel
Since use of a dull diamond wheel will cause
motor malfunctioning and degraded efficiently,
replace with a new one without delay when
abrasion is noted.
2. Inspecting the mounting screws
Regularly inspect all mounting screws and ensure
that they are properly tightened. Should any of the
screws be loose, retighten them immediately. Failure to do so could result in serious hazard.
3. Maintenance of the motor
The motor unit winding is the very “heart” of the
power tool. Exercise due care to ensure the winding
does not become damaged and/or wet with oil or
water.
4. Inspecting the carbon brushes (Fig. 5)
The motor employs carbon brushes which are
consumable parts. Since an excessively worn carbon brush can result in motor trouble, replace the
carbon brush with a new one having the same
carbon brush No. shown in the figure when it
becomes worn to or near the “wear limit”. In
addition, always keep carbon brushes clean and
ensure that they slide freely within the brush holders.
5. Replacing carbon brushes
Loosen the set screw and remove the tail cover.
Remove the brush caps and carbon brushes. After
replacing the carbon brushes, do not forget to
tighten the brush caps securely and to install the
tail cover.
Page 13
6
6. Replacing supply cord
If the replacement of the supply cord is necessary, this has to be done by Hitachi Authorized
Service Center in order to avoid a safety hazard.
If the supply cord of this power tool is damaged,
it must be replaced by a specially prepared cord
available through the service organization.
7. Service parts list
CAUTION
Repair, modification and inspection of Hitachi Power
Tools must be carried out by a Hitachi Authorized
Service Center.
This Parts List will be helpful if presented with the
tool to the Hitachi Authorized Service Center when
requesting repair or other maintenance.
In the operation and maintenance of power tools,
the safety regulations and standards prescribed in
each country must be observed.
MODIFICATIONS
Hitachi Power Tools are constantly being improved
and modified to incorporate the latest technological
advancements.
Accordingly, some parts may be changed without
prior notice.
NOTE
Due to HITACHI’s continuing program of research and
development, the specifications herein are subject to
change without prior notice.
Page 14
7
Q’TY
Part Name
No.
Item
Q’TY
Part Name
No.
Item
CM4SB2
2
(W/SP. WASHER) M5 × 25
SEAL LOCK SCREW
43 SPECIAL NUT M7 1
44 PINION 1
45 BALL BEARING 629VVMC2EPS2L 1
46 WASHER (A) 1
47 ARMATURE 1
48
49 ROLL PIN D6 × 36 1
50 BASE 1
51 WASHER M6 1
52 LINK LEVER 1
53 RETAINING RING FOR D8 SHAFT 1
54 SPECIAL BOLT 1
55 BOLT (LEFT HAND) M7 × 15 1
56 WASHER (A) 1
501 WRENCH 1
502 BOX WRENCH 10MM 1
4
5
M3.5 × 6
MACHINE SCREW (W/WASHER)
1 FAN GUIDE 1
2 HEX. HD. TAPPING SCREW D5 × 65 2
3 BRUSH TERMINAL 2
4STATOR ASS'Y 1
5 TERMINAL 2
6 PACKING SEAL 1
7 DUST SEAL 1
8 BALL BEARING 608VVMC2EPS2L 1
9 RUBBER COVER (B) 1
10 HANDLE COVER 1
11 SWITCH RUBBER COVER 1
12
D4 × 20
TAPPING SCREW (W/FLANGE)
13 SWITCH 1
14 HOUSING ASS'Y 1
15
3
M5 × 25
MACHINE SCRW (W/WASHERS)
16 NAME PLATE 1
17 SEAL 1
18 HEX. SOCKET SET SCREW M5 × 82
19
20 TAIL COVER 1
21 RUBBER RING 1
22 BEARING BUSHING 1
2
D4 × 16
TAPPING SCREW (W/FLANGE)
23 NOISE SUPPRESSOR 1
24 TERMINAL 2
25 TERMINAL 1
26
27 CORD CLIP 1
28 CORD ARMOR 1
29 CORD 1
30 BRUSH HOLDER 2
31 CARBON BRUSH 2
32 BRUSH CAP 2
33 WASHER (B) 1
34 O-RING (1AP-20) 1
35 BEARING CAP 1
36 DISTANCE PIECE 1
37 BALL BEARING 6002VVCMPS2S 1
38 BEARING HOLDER 1
39 SPINDLE AND GEAR SET 1
40 BALL BEARING 606VVMC3PS2S 1
41 HITACHI LABEL 1
42 GEAR COVER 1
Page 15
8
Page 16
Hitachi Koki Co., Ltd.
Code No. C99148625 G
Printed in China
212
Loading...