Hitachi 43-53-61-S-U-WX10B-12B Service Manual

JUNE 2001 HHEA-MANUFACTURING DIVISION
PA
No. 0147
53SWX10B 43UWX10B 53SWX12B 53UWX10B 61SWX10B 61UWX10B 61SWX12B
R/C: CLU-5711TSI
CLU-5713TSI
NN TT SS CC
CChhaassssiiss
SERVICE MANUAL
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TECHNICAL CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CIRCUIT PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CAUTIONS WHEN CONNECTING/DISCONNECTING THE HV CONNECTOR . . . . . .12
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
CUSTOMIZED PICTURE AND SOUND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . .15
REAR PANEL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
DISPLAY PICTURE FORMATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
SERVICE ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
DC VOLTAGE TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
PROTECTION CIRCUIT BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
CIRCUIT SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
PRINTED CIRCUIT BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
FINAL WIRING DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
EXPLODED VIEW PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
QUICK REFERENCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
CAUTION: These servicing instructions are for use by qualified service personnel only. To reduce the risk of
electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Before servicing this chassis, it is important that the service technician read the “IMPORTANT SAFETY INSTRUCTIONS” in this service manual.
SAFETY NOTICE
USE ISOLATION TRANSFORMER WHEN SERVICING
Components having special safety characteristics are identified by a on the schematics and on the parts list in this Service Data and its supplements and bulletins. Before servicing the chassis, it is important that the service technician read and follow the “Important Safety Instructions” in this Service Manual.
PROJECTION COLOR TELEVISION
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
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Components having special safety characteristics are identified by a on the schematics and on the parts list in this service manual and its supplements and bulletins. Before servicing this chassis, it is important that the service technician read and follow the “Important Safety Instructions” in this Service Manual.
For continued X-Radiation protection, replace picture tube with original type or Hitachi approved equivalent type.
This Service Manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health and Safety Code, Section 25249.5).
When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with solder. Also, when soldering do not inhale any smoke or fumes produced.
This television receiver provides display of television closed captioning in accordance with section 15.119 of the FCC rules.
FEDERAL COMMUNICATIONS COMMISSION NOTICE
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
¥ Reorient or relocate the receiving antenna. ¥ Increase the separation between the equipment and the receiver. ¥ Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. ¥ Consult the dealer or an experienced radio/television technician for help.
IMPORTANT SAFETY INSTRUCTIONS
USE ISOLATION TRANSFORMER WHEN SERVICING
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IMPORTANT SAFETY INSTRUCTION
1. Before returning an instrument to the customer, always make a safety check of the entire instrument, including but not limited to the following items. a. Be sure that no built-in protective devices are
defective and/or have been deleted during servicing. (1) Protective shields are provided on this chassis to protect both the technician and the customer. Correctly replace all missing protective shields, including any removed for servicing convenience. (2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including but not limited to, nonmetallic control knobs, insulating fishpaper, adjustment and compartment covers/shields, and isolation resistor/capacitor networks. Do not operate
this instrument or permit it to be operated without all protective devices correctly installed and functioning. Servicers who defeat safety features or fail to perform safety checks may be liable for any resulting damage.
b. Be sure that there are no cabinet openings through
which an adult or child might be able to insert their fingers and contact a hazardous voltage. Such openings include, but are not limited to (1) spacing between the picture tube and cabinet mask, (2) excessively wide cabinet ventilation slots, and (3) an improperly fitted and/or incorrectly secured cabinet back cover.
c. Antenna Cold Check — With the instrument AC plug
removed from any AC source, connect an electrical jumper across the two AC plug prongs. Place the instrument AC switch in the on position. Connect one lead of an ohmmeter to the AC plug prongs tied together and touch the other ohmmeter lead in turn to each tuner antenna input, exposed terminal screw and, if applicable, to the coaxial connector. If the measured resistance is less than 1.0 megohms or greater than 5.2 megohms, an abnormality exists that must be corrected before the instrument is returned to the customer. Repeat this test with the instrument AC switch in the off position.
d. Leakage Current Hot Check — With the instrument
completely reassembled, plug the AC line cord directly into a 120V AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards Institute (ANSI) C101.0 Leakage Current for Appliances and Underwriters Laboratories (UL) 1410, (50.7). With the instrument AC switch first in the on position and then in the off position, measure from a known earth ground (metal waterpipe, conduit, etc.) to all exposed metal parts of the instrument (antennas, handle bracket, metal cabinet, screw heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 0.5 milliamps. Reverse the instrument power cord plug in the outlet and repeat test.
ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE CUSTOMER OR BEFORE CONNECTING THE ANTENNA OR ACCESSORIES.
e. High Voltage — This receiver is provided with a hold
down circuit for clearly indicating that voltage has increased in excess of a predetermined value. Comply will all notes described in this Service Manual regarding this hold down circuit when servicing, so that this hold down circuit may correctly be operated.
f. Service Warning — With maximum contrast, operating
high voltage in this receiver is lower than 31.5 kV. In case any component having influence on high voltage is replaced, confirm that the high voltage with maximum contrast is lower than 31.5 kV. To measure H.V. use a high impedance H.V. meter. Connect (-) to chassis earth and (+) to the CRT anode button. (See the following connection diagram.)
Note: Turn power switch off without fail before the
connection to the anode button is made.
LEAKAGE CURRENT TESTER
(READING SHOULD NOT BE ABOVE 0.5mA)
EARTH GROUND
TEST ALL EXPOSED METAL SURFACES
DEVICE UNDER TEST
2-WIRE CORD
ALSO TEST WITH PLUG REVERSED (USING AC ADAPTER PLUS AS REQUIRED)
AC Leakage Test
Chassis ground
FBT
High Impedance H.V. meter
Deflection P.W.B.
(TH01)
High voltage connector
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g. X-radiation – TUBE: The primary source of X-
radiation in this receiver is the picture tube. The tube utilized for the above mentioned function in this chassis is specially constructed to limit X-radiation emissions. For continued X-radiation protection, the replacement tube must be the same type as the original, Hitachi approved type. When troubleshooting and making test measure­ments in a receiver with a problem of excessive high voltage, avoid being unnecessarily close to the pic­ture tube and the high voltage component. Do not operate the chassis longer than is necessary to locate the cause of excessive voltage.
h. X-radiation Shield –
1. This receiver is provided with X-ray shield plates for protection against X-radiation. Do not remove X-ray shield plates A, B, or C shown in Fig. 1 unnecessarily, when troubleshooting and/or making test measurements.
2. To prevent X-radiation, after replacement of picture tube and lens, confirm these components to be fixed correctly to bracket and cabinet, and not to be taken off easily.
Shield Plate A
Glass Lens for Shielding
Shield Plate B
Shield Plate C
Shield Plate D
Detailing X-radiation shield
Shield Plate C
Fig. 1. Installation of shield lens, shield cover and shield plates (oblique view).
IMPORTANT SAFETY INSTRUCTIONS
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2. Read and comply with all caution and safety-related notes on or inside the receiver cabinet, on the receiver chassis, or on the picture tube.
3. Design Alteration Warning – Do not alter or add to the mechanical or electrical design of this TV receiver. Design alterations and additions including but not limited to circuit modifications and the addition of items such as auxiliary audio and/or video output connectors, might alter the safety characteristics of this receiver and create a hazard to the user. Any design alterations or additions may void the manufacturer’s warranty and may make you, the servicer, responsible for personal injury or property damage resulting therefrom.
4. Picture Tube Implosion Protection Warning – The picture tube in this receiver employs integral implosion protection. For continued implosion protection, replace the picture tube only with one of the same type number. Do not remove, install, or otherwise handle the picture tube in any manner without first putting on shatterproof goggles equipped with side shields. People not so equipped must be kept safely away while picture tubes are handled. Keep the picture tube away from your body. Do not handle the picture tube by its neck.
5. Hot Chassis Warning a. Some TV receiver chassis are electrically connected directly to one conductor of the AC power cord and may be safely serviced without an isolation transformer only if the AC power plug is inserted so that the chassis is connected to the ground side of the AC power source. Confirm that the AC power plug is inserted correctly with an AC voltmeter by measuring between the chassis and a known earth ground. If a voltage reading in excess of
1.0V is obtained, remove and reinsert the AC power plug in the opposite polarity and again measure the voltage potential between the chassis and a known earth ground. b. Some TV receiver chassis normally have 85V AC (RMS) between chassis and earth ground regardless of the AC plug polarity. These chassis can be safely serviced only with an isolation transformer inserted in the power line between the receiver and the AC power source, for both personnel and test equipment protection. c. Some TV receiver chassis have a secondary ground system in addition to the main chassis ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulating material that must not be defeated or altered.
6. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a. near sharp edges, b. near thermally hot parts – be sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high voltage and e. antenna wiring. Always inspect in all areas for pinched, out-of­plate, or frayed wiring. Do not change spacing between components and the printed circuit board. Check AC power cord for damage.
7. Components, parts, and/or wiring that appear to have overheated or are otherwise damaged should be replaced with components, parts, or wiring that meet original specifications. Additionally, determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.
8. PRODUCT SAFETY NOTICE – Many TV electrical and mechanical parts have special safety-related characteristics some of which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified in Hitachi service data by shading on schematics and by a in the parts list. Use of substitute replacement that does not have the same safety characteristics as the recommended replace­ment part in Hitachi service data parts list might create shock, fire, and/or other hazards. Product safety is under review continuously and new instructions are issued whenever appropriate. For the latest information, always consult the appropriate current Hitachi service literature. A subscription to, or additional copies of service literature may be obtained at a nominal charge from Hitachi.
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IMPORTANT SAFETY INSTRUCTIONS
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CAUTION: Before servicing instruments covered by this service data and its supplements and addenda, read and follow the “Important Safety Instructions” on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Guidelines
1. Always unplug the instrument AC power cord from the AC power source before: a. Removing or reinstalling any component, circuit
board, module, or any other instrument assembly.
b. Disconnecting or reconnecting any instrument
electrical plug or other electrical connection.
c. Connecting a test substitute in parallel with an
electrolytic capacitor in the instrument.
CAUTION: A wrong part substitution or incorrect
polarity installation of electrolytic capacitors may result in an explosion hazard.
d. Discharging the picture tube anode.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc.) equipped with a suitable high voltage probe. Do not test high voltage by “drawing an arc.” The H.V. Distribution Box has an internal 400M resistor (bleeder resistor) connected from the high voltage to ground. After power is removed from the instrument the high voltage will discharge through the high voltage bleeder resistor. If the tubes have high voltage after power is removed, then the bleeder resistor is defective or the bleeder ground is disconnected.
3. Discharge the picture tube’s anode at any of the R, G, or B outputs on the H.V. Distribution Box only by (a) first connecting one end of an insulated clip lead to the degaussing or kine aquadag grounding system shield at the point where the picture tube socket ground lead is connected, and then (b) touch the other end of the insulated clip lead to the picture tube high voltage distribution box R, G, or B output, using an insulated handle to avoid personal contact with high voltage.
4. Do not spray chemicals on or near this instrument or any of its assemblies.
5. Unless specified otherwise in these service data, clean electrical contracts by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable nonabrasive applicator: 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%­99% strength). CAUTION: This is a flammable mixture. Unless
specified otherwise in these service data, lubrication of contacts is not required.
6. Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service data might be equipped.
7. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat­sinks are correctly installed.
8. Always connect the test instrument ground lead to the appropriate instrument chassis ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last.
9. Use with this instrument only the test fixtures specified in this service data. CAUTION: Do not connect the test fixture ground strap
to any heatsink in this instrument.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field­effect transistors and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or desolder ES devices.
4. Use only can anti-static type solder removal device. Some solder removal devices not classified as “anti­static” can generate electrical charges sufficient to damage ES device.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material.)
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
CAUTION: Be sure no power is applied to the chassis or
circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
SERVICING PRECAUTIONS
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General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range 500°F to 600°F.
2. Use an appropriate gauge of resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well-tinned.
4. Thoroughly clean the surfaces to be soldered. Use a small wire-bristle (0.5 inch or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following desoldering technique. a. Allow the soldering iron tip to reach normal
temperature (500°F to 600°F).
b. Heat the component lead until the solder melts.
Quickly draw away the melted solder with an anti­static, suction-type solder removal device or with solder braid. CAUTION: Work quickly to avoid overheating the
circuit board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach normal
temperature (500°F to 600°F).
b. First, hold the soldering iron tip and solder strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of
the component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the
circuit board printed foil or components.
d. Closely inspect the solder area and remove any
excess or splashed solder with a small wire-bristle brush.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction­type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to areas.)
“Small-signal” Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a “U” shape the end of each of three leads remaining on the circuit board.
3. Bend into a “U” shape the replacement transistor leads.
4. Connect to replacement transistor leads to the corresponding leads extending from the circuit board and crimp the “U” with long nose pliers to insure metal to metal contact, then solder each connection.
Power Output Transistor Devices Removal/Replacements
1. Heat and remove all solder from around the transistor leads.
2. Remove the heatsink mounting screw (if so equipped).
3. Carefully remove the transistor from the circuit board.
4. Insert new transistor in circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heatsink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicularly to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two “original leads”. If they are not shiny, reheat them and, if necessary, apply additional solder.
Use Solding Iron to Pry Leads
IC Removal/Replacement
Some Hitachi unitized chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
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Fuses and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of circuit board hollow stake.
2. Securely crimp leads of replacement component around stake 1/8 inch from top.
3. Solder the connections.
CAUTION: Maintain original spacing between the
replaced component and adjacent components and the circuit board, to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board, causing the foil to separate from, or “lift­off,” the board. The following guidelines and procedures should be followed whenever this condition is encountered.
In Critical Copper Pattern Areas High component/copper pattern density and/or special voltage/current characteristics make the spacing and integrity of copper pattern in some circuit board areas more critical than in others. The circuit foil in these areas is designated as Critical Copper Pattern. Because Critical Copper Pattern requires special soldering techniques to ensure the maintenance of reliability and safety standards, contact your Hitachi personnel.
At IC Connections To repair defective copper pattern at IC connections, use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections.)
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary.)
2. Carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small “U” in one end of a small-gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the cut-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area, and clip off any excess jumper wire.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both wire sides of the pattern break and locate the nearest component directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is
dressed so that it does not touch components or sharp edges.
Frequency Synthesis (FS) Tuning Systems
1. Always unplug the instrument AC power cord before disconnecting or reconnecting FS tuning system cables and before removing or inserting FS tuning system modules.
2. The FS tuner must never be disconnected from the FS tuning control module while power is applied to the instrument.
3. When troubleshooting intermittent problems that might be caused by defective cable connection(s) to the FS tuning system, remove the instrument AC power as soon as the defective connector is found and finish confirming the bad connection with a continuity test. This procedure will reduce the probability of electrical overstress of the FS system semi-conductor components.
CRIMP AND SOLDER
BARE JUMPER WIRE
Install Jumper Wire and Solder
DEFECTIVE COPPER REMOVED
Insulated Jumper Wire
At Other Connections Use the following technique to repair defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
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Leadless Chip Components (surface mount)
Chip components must be replaced with identical chips due to critical foil track spacing. There are no holes in the board to mount standard transistors or diodes. Some chip capacitor or resistor board solder pads may have holes through the board, however the hole diameter limits standard resistor replacement to 1/8 watt. Standard capacitors may also be limited for the same reason. It is recommended that identical chip components be used. . Chip resistors have a three digit numerical resistance code -1st and 2nd significant digits and a multiplier. Example: 162 = 1600 or 1.6Kresistor, 0 = 0 (jumper). Chip capacitors generally do not have the value indicated on the capacitor. The color of the component indicates the general range of the capacitance. Chip transistors are identified by a two letter code. The first letter indicates the type and the second letter, the grade of transistor. Chip diodes have a two letter identification code as per the code chart and are a dual diode pack with either common anode or common cathode. Check the parts list for correct diode number.
Component Removal
1. Use solder wick to remove solder from component end caps or terminals.
2. Without pulling up, carefully twist the component with tweezers to break the adhesive.
3. Do not reuse removed leadless or chip components since they are subject to stress fracture during removal .
Chip Component Installation
1. Put a small amount of solder on the board soldering pads.
2. Hold the chip component against the soldering pads with tweezers or with a miniature alligator clip and apply heat to the pad area with a 30 watt iron until solder flows. Do not apply heat for more than 3 seconds
How to Replace Flat-lC —Required Tools—
• Soldering iron • iron wire or small awl
• De-solder braids • Magnifier
1. Remove the solder from all of the pins of a Flat-lC by using a de-solder braid.
2. Put the iron wire under the pins of the Flat-lC and pull it in the direction indicated while heating the pins using a soldering iron. A small awl can be used instead of the iron wire.
3. Remove the solder from all of the pads of the Fiat-lC by using a de-solder braid.
4. Position the new Flat-lC in place (apply the pins of the Flat-lC to the soldering pads where the pins need to be soldered). Properly determine the positions of the soldering pads and pins by correctly aligning the polarity symbol.
6. Check with a magnifier for solder bridge between
the pins or for dry joint between pins and soldering pads. To remove a solder bridge, use a de-solder braid as shown in the figure below.
NOTE: These components are affixed with glue. Be careful not to break or damage any foil under the component or at the pins of the ICs when removing. Usually applying heat to the component for a short time while twisting with tweezers will break the component loose.
Chip Components
TYPE
GRADE
C
B
E
SOLDER CAPS
TRANSISTOR
CAPACITOR
1ST DIGIT
2ND DIGIT
MULTIPLIER = 1600 = 1.6K
ANODES
MH DIODE
RESISTOR
SOLDER CAPS
COMMON CATHODE
De-Solder
Braid
Soldering
Iron
Soldering
Iron
Soldering
Iron
Soldering
Iron
Soldering
Iron
Soldering
Iron
De-Solder
Braid
Flat-IC
Bridge Solder
De-Solder
Braid
Iron
Wire
Pull
Awl
Polarity Symbol
5. Solder all pins to the soldering pads using a fine tipped soldering iron.
10
High Voltage limiter circuit operation check.
1. Turn off TV and connect jig as shown in Figure 2. Adjust jig fully counter-clockwise for minimum resistance.
2. Set the AC input to 120V AC and turn on TV.
3. Confirm test pattern on CRT is a usable picture, then slowly adjust jig until the picture disappears and TV shuts down.
4. When the limiter circuit is operating properly, High Voltage will be less than 31.5 kV at 1.7mA when TV shuts down.
5. Turn off set immediately after checking circuit operation.
6. Unplug set for one minute to reset shutdown circuit. Remove jig and voltmeter.
TECHNICAL CAUTIONS
(TH01)
L902
L901
C901
R901
EF901
EF901
F901
PA
1
2
KKA1
WHITE side
GND side
TESTER
AC CORD POLARITY
This check is based on the UL standard. Use the jigs specified by the production technology section. The GND side (wider blade) of the AC power cord should be connected to K9Y1
11
Model: 61SWX10B 43UWX10B
61SWX12B 53UWX10B
53SWX10B 61UWX10B
53SWX12B
Cathode-Ray Tube:
61SWX10B R=P16LFT00RFA(LU)
61SWX12B G=P16LFT00HHA(LU)
53SWX10B B=P16LFT00BMB(EU)
53SWX12B
53UWX10B R=P16LSG03RJA
61UWX10B G=P16LSG03HKA
B=P16LSG03BMB
43UWX10B R=P16LTG00RFA
G=P16LTG00HHA
B=P16LTG00BMB
Power Input: 120 volts AC, 60 Hz
Power Consumption:
• Stand-By Power
43/53/61UWX10B . . . . . . . . . . . . . . . .2.7W
53/61SWX10B . . . . . . . . . . . . . . . . . . .2.8W
53/61SWX12B . . . . . . . . . . . . . . . . . . .2.8W
• Power Consumption (operating)
43/53/61UWX10B . . . . . . . . . . . . . . . .219W
53/61SWX10B . . . . . . . . . . . . . . . . . .234W
53/61SWX12B . . . . . . . . . . . . . . . . . .234W
• Power Consumption (maximum)
43/53/61UWX10B . . . . . . . . . . . . . . . .262W
53/61SWX10B . . . . . . . . . . . . . . . . . .295W
53/61SWX12B . . . . . . . . . . . . . . . . . .295W
Antenna Impedance: 75 Ohm Unbalanced
VHF / UHF / CATV
Receiving Channel: BAND CH
VHF 2~13
UHF 14~69
EXT. Mid (A-5)~(A-1), 4+
CATV Mid. A~I
CATV Super J~W
CATV Hyper (W+1)~(W+28)
Intermediate Frequency: Picture l-F Carrier 45.75 MHz
Sound l-F Carrier 41.25 MHz
Color Sub Carrier 42.17 MHz
Video Input: 1 Volt p-p, 75 Ohm
Video Output: 1 Volt p-p, 75 ohm
Audio Input: 470 mVrms, 47 k Ohm
Stereo Audio Output: 470 mVrms, 1 k Ohm
Audio Output Power:
Front: 12 watts per channel at 10% distortion,
8 ohm Impedance. Max output — 15 watts.
Anode Voltage: DP14G
30.2±0.2kv (1.20±0.2mA)
DP17 31.7kv±0.2kv (1.10±0.2mA)
Brightness: 43 53 61
(white screen) 320cd/m
2
260cd/m
2
190cd/m
2
Speakers: 2 Woofers - 5 inch (120 mm) round
2 Tweeters - 2 inch (50 mm) round
Dimension:
43 53 61
Height (in.) 39 54
1
/
32
61
7
/
32
Width (in.) 41
7
/32 50 17/
32
57
1
/
2
Depth (in.) 20
5
/
8
29 29
19
/
32
Weight (Ibs.) 153 245 350
Circuit Board Assemblies:
C.P.T. (B) P.W.B. Terminal A P.W.B.
C.P.T. (G) P.W.B. Terminal B P.W.B.
C.P.T. (R) P.W.B. VM P.W.B.
Audio Out P.W.B. Surround P.W.B.
2H P.W.B. Power Deflection P.W.B.
Power Supply P.W.B. Control P.W.B.
Signal P.W.B. Control Sub P.W.B.
Convergence P.W.B. Sensor Distribution P.W.B.
CIRCUIT PROTECTION
CAUTION: Below is an EXAMPLE only. See Replacement Parts List for details. The following symbol near the fuse
indicates fast operation fuse (to be replaced). Fuse ratings appear within the symbol.
Example:
SPECIFICATIONS
RISK OF FIRE - REPLACE FUSE AS MARKED
The rating of fuse F901 is 5A - 125V. Replace with the same type fuse for continued protection against fire.
F
5 A 125V
125V
5A
12
During Insertion
1. Please refer to direction for insertion as shown in Fig. B (L position). Insert connector until “CLICK” sound is heard.
2. Make sure the connector is pressed right in, so that it has a good contact with the spring.
3. Confirm the contact by pulling the connector slightly. (Don’t pull hard because it may damage the connector).
4. Cover the high voltage output by carefully pushing silicon cover onto it. (Don’t turn the connector).
(REMARK)
1. Make sure the silicon cover is
covering the high voltage output.
CAUTIONS WHEN CONNECTING / DISCONNECTING THE HV CONNECTOR
Perform the following when the HV connector (anode connector) is removed or inserted for CPT replacement, etc.
Deflection P.W.B.
Silicon cover
Wing
L Position
L Position
Wing
FBT
Anode connector
3. Remove the connector slowly by pulling it away from the case.
During Removal
1. Roll out silicon cover from FBT’s contact area slowly.
2. While turning the connector about 90 degrees following the arrow (0 position), push the connector slightly towards the case. (Fig. A)
Fig. A
Fig. B
Silicon Cover
less than 1mm
PUSH
PUSH
13
GENERAL INFORMATION
Antenna Input/OutputAudio/Video Inputs 1, 2, 4 and 5MONITOR OUTAUDIO TO HI-FI OutputS-VIDEO Inputs 1 and 2Component Input Y-P
BPR
P
B
P
R
AUDIO TO HI-FI
P
B
P
R
STOP
CONNECT ONLY 8 OHM SPEAKERS
DO NOT SHORT CIRCUIT THESE TERMINALS (Such damage is NOT COVERED by your television warranty)
R
L
REAR SPEAKER
SUB WOOFER
OPTICAL
INPUT
COAXIAL
INPUT
MONITOR
OUT
INPUT 1
AUDIO
(MONO)
L
R
AUDIO
L
R
S-VIDEOS-VIDEO
VIDEO
VIDEO
AUDIO
L
R
(MONO)
S-VIDEO
VIDEO
Y/VIDEO
R
L
AUDIO
L
R
L
R
Y/VIDEO
AUDIO
INPUT 2 INPUT 4 INPUT 5
(MONO) (MONO)
ANT A
TO CONVERTER
ANT B
P
B
P
R
AUDIO TO HI-FI
P
B
P
R
MONITOR
OUT
INPUT 1
AUDIO
(MONO)
L
R
AUDIO
L
R
S-VIDEOS-VIDEO
VIDEO
VIDEO
AUDIO
L
R
(MONO)
S-VIDEO
VIDEO
Y/VIDEO
R
L
AUDIO
L
R
L
R
Y/VIDEO
AUDIO
INPUT 2 INPUT 4 INPUT 5
(MONO) (MONO)
ANT A
TO CONVERTER
ANT B

Models: 61UWX10B, 53UWX10B,
43UWX10B
Models: 61SWX10B, 61SWX12B
53SWX10B, 53SWX12B
Models: 61SWX10B, 61SWX12B, 53SWX10B, 53SWX12B
INPUT 3
S-VIDEO
VIDEO
AUDIO
L/MONO
R
EXIT
INPUT
SELECT
MENU
MAGIC FOCUS
VOL- VOL+ CH- CH+
CURSOR
INPUT 3
S-VIDEO
VIDEO
AUDIO
L/MONO
R
EXIT
INPUT
SELECT
MENU
MAGIC
FOCUS
VOL- VOL+ CH- CH+
CURSOR
 
 
POWER
PUSH
POWER
PUSH
Models: 61UWX10B, 53UWX10B, 43UWX10B
14
USE THE REMOTE TO CONTROL YOUR TV
POWER
TV
VCR
CBL
AV2
AV1
AV3
STB
DVD
1
2
4
56
3
7
89
0
LAST CHSLEEP
ANT
HELP
PIX
EXIT
MENU
CHVOL
STATUS
MUTE
GUIDE/TVGUIDE/TVGUIDE/TV
INFO
VCR PLUS+
SVCS
GUIDE/TV
SCHD
PIP PIP CH
SWAP
FREEZE
PIP MODE
PIP ACCESS
PROG
TV/VCR
SLOW
SOURCE WIZARD
REC
SELECT
C.C.
ASPECT
VID 1
VID 2
VID 3
VID 4
VID 5
CLU-5711TSI
CLU-5711TSI
POWER
TV
VCR
CBL
TAPE
CD
AMP
STB
DVD
1
2
4
56
3
7
89
0
LAST CHSLEEP
ANT
HELP
MODE
EXIT
MENU
CHVOL
STATUS
MUTE
GUIDE/TVGUIDE/TVGUIDE/TV
INFO
VCR PLUS+
SVCS
GUIDE/TV
SCHD
PIP PIP CH
SWAP
FREEZE
PIP MODE
PIP ACCESS
PROG
TV/VCR
SLOW
SOURCE WIZARD
REC
SELECT
C.C.
ASPECT
VID 1
VID 2
VID 3
VID 4
VID 5
CLU-5713TSI
CLU-5713TSI
15
Press the front panel MAGIC FOCUS button momentarily for auto setup.
VIDEO
Select VIDEO to adjust picture settings and improve picture quality.
Use this function to change the contrast between black and white levels in the picture. This adjustment will only affect the picture when ADVANCED SETTINGS PERFECT PICTURE is OFF.
Use the THUMB STICK  or  to highlight the function to be adjusted. Press the THUMB STICK  or  to adjust the function. Press EXIT to quit menu.
NOTE: 1. It may be necessary to adjust TINT to obtain optimum picture quality when using the COMPONENT:
Y-PBPRInput jacks.
2. If you are using the COMPONENT VIDEO input jacks (Y-P
BPR
) and notice that the TINT and COLOR are
abnormal, check to make sure that COMPONENT SET-COLOR SYSTEM is set properly.
Use this function to adjust flesh tones so they appear natural. (See notes below.)
Use this function to adjust overall picture brightness.
Use this function to adjust the amount of fine detail in the picture.
When RESET is selected, press down on THUMB STICK to return video adjustments to factory preset conditions.
CONTRAST
Use this function to adjust the level of color in the picture.
COLOR
TINT
BRIGHTNESS
SHARPNESS
RESET
Menu To Menu Bar To Quit Exit
Menu To Menu Bar To Quit Exit
100% 50% 50%
50%
MENU
THUMB
STICK
THUMB
STICK
100%
CUSTOMIZE
SETUP
VIDEO
AUDIO
THEATER
SEL
Contrast
Contrast Brightness Color Tint Sharpness Reset Advanced
Settings
CUSTOMIZED PICTURE AND SOUND ADJUSTMENTS
MAGIC FOCUS
MAGIC FOCUS
MAGIC FOCUS
The Magic Focus button on the front panel will align the convergence when pressed.
16
Select AUDIO to adjust the TV to your preference and to improve the sound quality.
AUDIO
ExitExit
90%
50%
Bass
Treble Balance Reset Advanced Settings
50%
50%
THUMB
STICK
THUMB
STICK
MENU
CUSTOMIZE
SETUP
VIDEO
AUDIO
THEATER
SEL
CUSTOMIZE
SETUP
VIDEO
AUDIO
THEATER
SEL
Menu To Menu Bar To QuitMenu To Menu Bar To Quit
Bass
Treble Balance Reset Advanced Settings
This function controls the low frequency audio to all speakers.
Use THUMB STICK  or  to highlight the function to be adjusted. Press THUMB STICK  or  to adjust the function. Press EXIT to quit MENU.
NOTE: If BASS is selected you are adjusting BASS. The additional menu items TREBLE and BALANCE can be selected and
adjusted in the same manner.
This function controls the high frequency audio to all speakers.
This function will control the left to right balance of the TV internal speakers and the AUDIO TO HI FI output.
When RESET is selected, press CURSOR to return audio adjustments to factory preset conditions.
BASS
BALANCE
RESET
TREBLE
17
P
B
P
R
AUDIO TO HI-FI
P
B
P
R
MONITOR
OUT
INPUT 1
AUDIO
(MONO)
L
R
AUDIO
L
R
S-VIDEOS-VIDEO
VIDEO
VIDEO
AUDIO
L
R
(MONO)
S-VIDEO
VIDEO
Y/VIDEO
R
L
AUDIO
L
R
L
R
Y/VIDEO
AUDIO
INPUT 2 INPUT 4 INPUT 5
(MONO) (MONO)
ANT A
TO CONVERTER
ANT B
DVD Player
Stereo System Amplifier
Laserdisc player, VCR, camcorder, etc.
VCR #2
Cable TV Box
VCR #1
Outside antenna or cable TV coaxial cable
2-Way signal splitter
OUTPUT
Y P
B
P
R
L R
HDTV Set-Top Box
V L R
OUTPUT
S-VIDEO
ANT IN
OUTPUT
S-VIDEO
VL R
OUTPUT
YP
B/CBPR/CR
L R
LR
INPUT
V L R
INPUT
S-VIDEO
INPUT
OUTPUT
REAR PANEL CONNECTIONS
TYPICAL FULL-FEATURE SETUP
43/53/61UWX10B
NOTE: 1.
Connect only 1 component to each input jack.
2. Follow connections that pertain to your personal entertainment system.
3. Standard video signal (composit video) can be input to all video inputs. (Video 1 ~ VIdeo 5).
18
P
B
P
R
AUDIO TO HI-FI
P
B
P
R
STOP
CONNECT ONLY 8 OHM SPEAKERS
DO NOT SHORT CIRCUIT THESE TERMINALS (Such damage is NOT COVERED by your television warranty)
R
L
REAR SPEAKER
DVD Player
Stereo System Amplifier
Laserdisc player, VCR, camcorder, etc.
VCR #2
Cable TV Box
VCR #1
Outside antenna or cable TV coaxial cable
2-Way signal splitter
OUTPUT
Y P
B
P
R
L R
HDTV Set-Top Box
V L R
OUTPUT
S-VIDEO
ANT IN
OUTPUT
S-VIDEO
VL R
OUTPUT
YP
B/CBPR/CR
L R
LR
INPUT
Sub Woofer
INPUT
Surround Speakers
V L R
INPUT
S-VIDEO
OR
+
-
+
-
INPUT
OUTPUT
LR
OPTICAL
INPUT
COAXIAL
INPUT
MONITOR
OUT
INPUT 1
AUDIO
(MONO)
L
R
AUDIO
L
R
S-VIDEOS-VIDEO
VIDEO
VIDEO
AUDIO
L
R
(MONO)
S-VIDEO
VIDEO
Y/VIDEO
R
L
AUDIO
L
R
L
R
Y/VIDEO
AUDIO
INPUT 2 INPUT 4 INPUT 5
(MONO) (MONO)
ANT A
TO CONVERTER
ANT B
SUB WOOFER
TYPICAL FULL-FEATURE SETUP
53/61SWX10B AND 53/61SWX12B
NOTE: 1.
Connect only 1 component to each input jack.
2. Follow connections that pertain to your personal entertainment system.
3. Standard video signal (composit video) can be input to all video inputs. (Video 1 ~ VIdeo 5).
19
CONNECTING EXTERNAL VIDEO SOURCES
CONNECTING A COMPONENT SOURCE TO VIDEO 4 OR 5: Y-PBPR.
1. Connect the cable from the Y OUT of the Laserdisc/DVD player or HDTV set top box to the INPUT (Y) jack, as shown on the TV set below.
2. Connect the cable from the CB/PBOUT or B-Y OUT of the Laserdisc/DVD player or HDTV set top box to the INPUT (PB)jack.
3. Connect the cable from the CR/PROUT or R-Y OUT of the Laserdisc/DVD player or HDTV set top box to the INPUT (PR) jack.
4. Connect the cable from the AUDIO OUT R of the Laserdisc/DVD player or HDTV set top box to the INPUT (AUDIO/R) jack.
5. Connect the cable from the AUDIO OUT L of the Laserdisc/DVD player or HDTV set top box to the INPUT (AUDIO/L) jack.
6. Press the VID4~VID5 button, to view the program from the Laserdisc/DVD player or HDTV set top box. The VIDEO icon disappears automatically after approximately eight seconds.
7. Press the ANT button to return to the previous channel.
P
B
P
R
P
B
P
R
AUDIO TO HI-FI
STOP
CONNECT ONLY 8 OHM SPEAKERS
DO NOT SHORT CIRCUIT THESE TERMINALS (Such damage is NOT COVERED by your television warranty)
R
L
REAR SPEAKER
SUB WOOFER
OPTICAL
INPUT
COAXIAL
INPUT
R
L
Rear Panel of Television
OUTPUT
P
R/CR PB/CB
Y
L R
AUDIO
VIDEO
DVD Player
OR
Hitachi Model or
Similar Model
Back of DVD Player
OUTPUT
LR Y P
B
P
R
HDTV Set-Top Box
MONITOR
OUT
INPUT 1
AUDIO
(MONO)
L
R
AUDIO
L
R
S-VIDEOS-VIDEO
VIDEO
VIDEO
AUDIO
L
R
(MONO)
S-VIDEO
VIDEO
Y/VIDEO
AUDIO
L
R
L
R
Y/VIDEO
AUDIO
INPUT 2 INPUT 4 INPUT 5
(MONO) (MONO)
ANT A
TO CONVERTER
ANT B
OPTICAL
OUT
OPTICAL
OUT
NOTE: 1. You may use standard video signal for INPUT:4 and 5.
2. Completely insert the connection cord plugs when connecting to rear panel jacks. The picture and sound that is played back will be abnormal if the connection is loose.
3. See pages 17 and 18 for tips on REAR PANEL CONNECTIONS.
20
CONNECTING EXTERNAL VIDEO SOURCES
CONNECTING AN S-VIDEO SOURCE TO INPUT 1, 2 AND 3
1. Connect the cable from the S-VIDEO OUT of the VCR or the laserdisc player to the INPUT (S-VIDEO) jack, as shown on the TV set below.
2. Connect the cable from the AUDIO OUT R of the VCR or the laserdisc player to the INPUT (AUDIO/R) jack.
3. Connect the cable from the AUDIO OUT L of the VCR or the laserdisc player to the INPUT (AUDIO/L) jack.
4. Press the VID1~VID3 button to view the program from the VCR or laserdisc player. The VIDEO icon disappears automatically after approximately eight seconds.
5. Press the ANT button to return to the previous channel.
P
B
P
R
AUDIO TO HI-FI
P
B
P
R
MONITOR
OUT
INPUT 1
AUDIO
(MONO)
L
R
AUDIO
L
R
S-VIDEOS-VIDEO
VIDEO
VIDEO
AUDIO
L
R
(MONO)
S-VIDEO
VIDEO
Y/VIDEO
R
L
AUDIO
L
R
L
R
Y/VIDEO
AUDIO
INPUT 2 INPUT 4 INPUT 5
(MONO) (MONO)
ANT A
TO CONVERTER
ANT B
Hitachi Model or
Similar Model
Rear Panel of Television
VCR or Laserdisc Player
V L R
OUTPUT
S-VIDEO
NOTES: 1. Completely insert the connection cord plugs when connecting to rear panel jacks. The picture and sound that is
played back will be abnormal if the connection is loose.
2. A single VCR can be used for VCR #1 and VCR #2, but note that a VCR cannot record its own video or line output. Refer to your VCR operating guide for more information on line input-output connections.
Back of VCR
21
CONNECTING EXTERNAL VIDEO SOURCES
CONNECTING A STEREO SOURCE TO INPUT1~INPUT5
1. Connect the cable from the VIDEO OUT of the VCR or the laserdisc player to the INPUT (VIDEO) jack, as shown on the TV set below.
2. Connect the cable from the AUDIO OUT R of the VCR or the laserdisc player to the INPUT (AUDIO/R) jack.
3. Connect the cable from the AUDIO OUT L of the VCR or the laserdisc player to the INPUT (AUDIO/L) jack.
4. Press the VID1~VID5 button to view the program from the VCR or laserdisc player. The VIDEO icon disappears automatically after approximately eight seconds.
5. Press the VID1~VID5 button to return to the previous channel.
P
B
P
R
AUDIO TO HI-FI
P
B
P
R
MONITOR
OUT
INPUT 1
AUDIO
(MONO)
L
R
AUDIO
L
R
S-VIDEOS-VIDEO
VIDEO
VIDEO
AUDIO
L
R
(MONO)
S-VIDEO
VIDEO
Y/VIDEO
R
L
AUDIO
L
R
L
R
Y/VIDEO
AUDIO
INPUT 2 INPUT 4 INPUT 5
(MONO) (MONO)
ANT A
TO CONVERTER
ANT B
Hitachi Model or
Similar Model
Back of VCR
V L R
VCR
OUTPUT
NOTES: 1. Completely insert the connection cord plugs when connecting to rear panel jacks. The picture and sound that is
played back will be abnormal if the connection is loose.
2. A single VCR can be used for VCR #1 and VCR #2, but note that a VCR cannot record its own video or line output. Refer to your VCR operating guide for more information on line input-output connections.
22
FEATURE INFORMATION
As the digital era dawns, Hitachi has models that provide the best possible images today...and tomorrow. Our HDTV Ready model incorporates new Flex Converter technology to display a high quality 1080i (high definition scanning) or 540P (progressive scanning) image; this same circuitry enables it to accept a full 1080i HDTV signal from a digital set-top box now or in the future.
FLEX CONVERTER TECHNOLOGY
With current analog broadcasts, there is just one level of picture quality. In the new age of digital TV, there will be several levels. The highest, called HDTV, can be as high as 1080i.The next level, called HDTV, can be 720P. The standard level, SDTV, can be 480P or 480i. Hitachi has developed the Flex Converter, advanced circuitry that allows your UltraVision UWX and SWX series television to produce true 1080i HDTV resolution with an HDTV set-top box. It converts analog 480i signals to the higher-quality 540P signals with no scan lines or flicker. The FDX and UDX needs a set-top box to receive any Digital Signal.
COMPONENT VIDEO
Component Video inputs accept separate blue, red & B/W signals from a high resolution digital source as DVD or digital set­top box to provide a higher resolution picture.
3DYC (DIGITAL 3DYC COMB FILTER)
The Digital 3DYC Comb Filter analyzes three lines of information from a single video frame as well as lines from adjacent frames. This technology eliminates the flickering that a detailed pattern or scene would normally cause, for the cleanest, neatest picture possible.
PROGRESSIVE SCANNING
A standard TV uses Interlaced Scanning where each frame of video is broken into two fields, each providing alternating scan lines. This can leave noticeable scan lines and cause flickering. With Progressive Scanning, complete frames are displayed for a smoother picture with no scan lines and no flicker. This allows you to get the optimal picture quality from today s high resolution digital sources such as DVD or a digital set-top box.
23
SET UP
SETUP
SETUP
The PICTURE FORMATS function is very useful when setting up reception High Definition, Standard Definition and NTSC signals.
PICTURE FORMATS
Picture Formats Ant A 6 Aspect Style Normal
Full Fill
Smooth Wide V. Position 0 Comp Color Type HDTV
SDTV/DVD
Video Display 1080i
540P
Menu To Menu Bar To Quit Exit
THUMB
STICK
THUMB
STICK
Menu To Menu Bar To Quit Exit
Menu To Menu Bar To Quit Exit
THUMB
STICK
Press Select To Set
Press Select To Set
SETUP
SEL
SETUP
SEL
CUSTOMIZE
SETUP
VIDEO
AUDIO
THEATER
SEL
Picture Formats Ant A 6 Aspect Style Normal
Full
Fill
Smooth Wide V. Position 0 Comp Color Type HDTV
SDTV/DVD
Video Display 1080i
540P
Set Menu Language Plug & Play Set Antenna/Cable Set Channel Memory Edit Channel Memory View Channel List Set The Clock Magic Focus
Picture Formats
SELECT
Normal Choose this when receiving a 4:3 image and you want the on-screen
appearance of the video to be a centered picture with side panels (blank areas) on the right and left sides.
Full Choose this when you want the television to adjust the 4:3 image
horizontally so it fills your 16:9 screen. No side panels will be added, and the image is vertically unaltered. This setting is especially useful for viewing 16:9 formatted DVDs.
ASPECT STYLE
If you receive an image with a 4:3 aspect ratio, the image will be displayed at that ratio on your HDTV unless you specify otherwise. The Picture Format menu allows you to adjust the image through the following options:
4:3 ratio
16:9 ratio
24
SET UP
SETUP
V. POSITION
This function allows you to select when aspect style is either Full or Fill or Smooth Wide. Vertical position can be changed with this mode. For example, it will be useful for centering the picture when there is gray area at both top and bottom of the picture with HDTV signal. Adjustable range is -10 (video center is toward bottom of screen) to +10 (video center is toward top of screen).
Fill This function allows you to select when receiving either NTSC or
SDTV. Full screen picture is available in this mode when receiving letterbox signal. Both vertical edges will be hidden if you select Fill for ordinary 4:3 picture.
Smooth Wide This function allows you to select when receiving either NTSC or
SDTV signal. 4:3 picture is expanded horizontally as being close to both left and right sides. It keeps 4:3 ratio in the center of the picture, then expands as it is close to both left and right edge of the picture to show picture distortion minimized. This function allows you to watch picture without side panel for 4:3.
ASPECT STYLE
Some digital (ATSC format) stations may transmit 4:3 images in a way that will not allow expansion. You will be unable to adjust the picture format.
NOTES: 1. The aspect Style setting you select for an ANT input will automatically be set for the other ANT input. However, all three
video inputs have independent Aspect Style settings.
2. You will not be able to access the V. Position menu if Aspect Style-Normal is set.
3. You will only be able to access the Aspect Style menu when viewing a 4:3-480i or 480P. When viewing a 16:9-1080i or 720P input you will not be able to access this menu. FULL mode will be automatically selected
4. If COMPONENT COLOR TYPE is set improperly (does not match actual input signal), the color and tint of the main picture will be abnormal.
5. You must be tuned to VIDEO: 4 or 5 input and have a component hooked up to the Y-PBPRinput jacks to
access this component color type.
6. All component color type settings will affect only color component input you are currently viewing. If you are using both sets of component input jacks, be sure to set the component color type feature for both inputs.
7. Adjustable range of V. Position is -20 to +20 when receiving 480P picture.
8. When 1080i signal is input, Video Display menu will not be accessible.
COMPONENT COLOR TYPE This function allows you to automatically change tint and color coordinates for DTV programs.
HDTV - High Definition Television - Use for High Vision Signal Y-PBPRfrom HDTV Set-Top Box. SDTV /DVD - Standard Definition Television or DVD (Digital Versatile Disc Player) Y-CBCR.
VIDEO DISPLAY
The Video Display feature allows you to display 1080i or 540P signal modes. This feature selection is not available when 1080i signal is input.
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Depending on the input signal, the picture format aspect ration allows you to adjust the image through the following options.
PICTURE FORMATS
(1) NTSC/SDTV: 480i 4x3 (15.75kHz) 540P 16x9 (33.75kHz)
Screen Format: Normal, Full, Fill, Smooth
540P (Progressive) 1080i (Interlaced)
540P (Progressive) 1080i (Interlaced)
540P (Progressive) 1080i (Interlaced)
4x3
NTSC
Fill
540P/1080i
33.75kHz
Full
540P/1080i
33.75kHz
fH:15.75kHz
4x3 480i
fH:15.75kHz
Normal
540P/1080i
33.73kHz
540P (Progressive) 1080i (Interlaced)
Smooth
540P/1080i
33.75kHz
540P (Progressive) 1080i (Interlaced)
540P (Progressive) 1080i (Interlaced)
540P (Progressive) 1080i (Interlaced)
Fill
540P/1080i
33.75kHz
Full
540P/1080i
33.75kHz
16x9
480i
fH:15.75kHz
Normal
540P/1080i
33.73kHz
540P (Progressive) 1080i (Interlaced)
Smooth
540P/1080i
33.75kHz
(2) SDTV: 480i 16x9 (15.75kHz) 540P 16x9 (33.75kHz)
Screen Format: Normal, Full, Fill, Smooth
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(3) SDTV: 480P 4x3 (31.5kHz) 540P/1080i 16x9 (33.75kHz)
Screen Format: Normal, Full, Fill, Smooth
540P (Progressive) 1080i (Interlaced)
540P (Progressive) 1080i (Interlaced)
540P (Progressive) 1080i (Interlaced)
Fill
540P/1080i
33.75kHz
Full
540P/1080i
33.75kHz
4x3
480P
31.5kHz
Normal
540P/1080i
33.73kHz
540P (Progressive) 1080i (Interlaced)
Smooth
540P/1080i
33.75kHz
540P (Progressive) 1080i (Interlaced)
540P (Progressive) 1080i (Interlaced)
540P (Progressive) 1080i (Interlaced)
Fill
540P/1080i
33.75kHz
Full
540P/1080i
33.75kHz
16x9
480P
31.5kHz
Normal
540P/1080i
33.73kHz
540P (Progressive) 1080i (Interlaced)
Smooth
540P/1080i
33.75kHz
(4) SDTV: 480i 16x9 (15.75kHz) 540P 16x9 (33.75kHz)
Screen Format: Normal, Full, Fill, Smooth
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(5) HDTV: 720P 16x9 (45kHz) 540P/1080i 16x9 (33.75kHz)
Screen Format: Full Only
540P (Progressive) 1080i (Interlaced)
Full
540P/1080i
33.75kHz
16x9 720P
45kHz
1080i (Interlaced)
Full
1080i
33.75kHz
16x9
1080i
33.75kHz
Main
Picture
360 Lines
Main
Picture
Sub
Picture
540 Lines
Sub
Picture
(7) PIP Split Mode All Signal 540P 4x3 (33.75kHz)
(6) HDTV: 1080i 16x9 (33.75kHz) 1080i 16x9 (33.75kHz)
Screen Format: Full Only
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Main
Picture
180 Lines
SUB
Main
Picture
Sub
Picture
540 Lines
Main
Picture
SUB
540 Lines
180 Lines
Main
Picture
180 Lines
SUB
540 Lines
Main
Picture
Ant A
Sub
Picture
Ant A
NTSC
Picture
480i
540 Lines
Main
Picture
SUB
SUB
SUB
540 Lines
Moving Picture
Strobe
Strobe
Strobe
(8) PIP Single Mode
(9) PIP Surf/Strobe Mode
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SERVICE ADJUSTMENTS
1. ASSEMBLED P.W.B ADJUSTMENT..................................................................................................................30
1-1. Service Menu Access (NTSC, SDTV and HDTV) ..................................................................................30
1-2. Comb Filter Operation Check ................................................................................................................38
1-3. Video Settings Check..............................................................................................................................38
1-3-1. Perfect Picture Check ..................................................................................................................38
1-3-2. Auto Color Check..........................................................................................................................38
1-3-3. Noise Reduction Check ................................................................................................................38
1-3-4. Color Temperature Check ............................................................................................................38
1-3-5. Velocity Modulation Check ..........................................................................................................38
1-3-6. Black Level Expansion Check ......................................................................................................38
1-4. High Voltage Adjustment ........................................................................................................................39
2. FINAL ASSEMBLY ADJUSTMENT (Adjustment should be according to below order)..............................39
2-1. Cut Off Adjustment..................................................................................................................................39
2-2. DCU Phase Data Setting ......................................................................................................................39
2-3. Horizontal Position Adjustment (Coarse) ................................................................................................40
2-4. Raster Tilt (Deflection Yoke)....................................................................................................................40
2-5. Beam Alignment......................................................................................................................................40
2-6. Raster Position........................................................................................................................................41
2-7. Vertical Size ..........................................................................................................................................41
2-8. Horizontal Size ......................................................................................................................................41
2-9. Beam Form ............................................................................................................................................42
2-10. Lens Focus..............................................................................................................................................42
2-11. Static Focus ............................................................................................................................................44
2-12. Digital Convergence ..............................................................................................................................44
2-12-1. Magic Focus Character Set Up ..................................................................................................45
2-12-2. Magic Focus Pattern Set Up ......................................................................................................46
2-12-3. Convergence Jig Screen Specification ......................................................................................47
2-12-4. Raster Position Adjsutment ........................................................................................................48
2-12-5. Convergence Point Adjustment ..................................................................................................48
2-13. Blue Defocus ..........................................................................................................................................50
2-14. White Balance ........................................................................................................................................50
2-15. Sub Brightness........................................................................................................................................51
2-16. Sub-Picture Signal Amplitude Adjustment ..............................................................................................53
2-17. Horizontal Position ................................................................................................................................54
2-18. Scanning Area Check ............................................................................................................................54
2-19. Raster Distortion Check ........................................................................................................................55
3. ADJUSTMENT POINT ........................................................................................................................................57
3-1. CRT (R)(G)(B), Cabinet Locations..........................................................................................................58
3-2. Main Chassis (Signal P.W.B.) ................................................................................................................59
3-3. Main Chassis (Power/Deflection P.W.B.) ................................................................................................60
3-4. Power Supply P.W.B. ..............................................................................................................................61
3-5. CPT (R)(G)(B), Focus Pack, Control P.W.B. ..........................................................................................62
*IMPORTANT
For many of the above adjustments, it is necessary to have an HDTV (1080i or 720P) signal generator, SDTV (480P) signal generator, as well as the usual NTSC (480i) signal generator. Hitachi recognizes that few companies offer HDTV or SDTV signal generators and that the cost of these generators is sometimes prohibitive. For this reason, we suggest the use of a set-top-box for HDTV and SDTV adjustments. Usually, there is a switch on the set-top-box which enables it to output HDTV (1080i or 720P) or SDTV (480P) signals even with no input. In this case, the sync is automatically detected by the TV (at the Y-P
BPR
Inputs on the rear panel).
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1. ASSEMBLED P.W.B. ADJUSTMENT
1.1 Service Menu Access
Adjustment Procedure (1) Press and hold INPUT key on Control Panel and then press POWER key on control panel to access I2C
adjustment mode.
(2) Receive signal on main picture. (NTSC, SDTV or HDTV).
Some menu pages have I2C adjustments for SDTV and HDTV. The set will automatically allow you to set these items only when a SDTV or HDTV signal is input to the COMPONENT jacks on the back of the TV. See table below.
(3) Check the OSD according to table on pages 31~37, using THUMB STICK ,  on Remote Control.
*: Adjustable Data Others: Fixed Data (be careful not to change)
(4) Press EXIT key to exit I2C ADJUST mode.
NOTE: (1) If the TV I2C data is different from the I2C Parameter (pages 31~37) for fixed data, change the data.
(2) When exchanging microprocessor or EEPROM and TV is turned on for first time, it requires
initialization of Memory Initial of I2C adjustment menu.
(3) Use FACTORY RESET to set TV to out of factory shipping conditions: Do not use MEMORY
INITIALIZE.
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