Hisun HS1P65MM Operator's Manual
Introduction HS164-4
INTRODUCTION
Congratulations on your purchase of the HS164-4. This Owner’s / Operator’s manual will
provide you information regarding safe operation, operational instructions, maintenance and
care. Fully understanding this manual and following all of the instructions herein will provide
the knowledge needed to have safe and enjoyable vehicle operation.
If you have any questions regarding the operation or maintenance of your UTV, please
Finland.
call Monkija Trail Park Oy at 0086-23-61020546 or go to Pajalantie 6a 37550, Lempaala,
IMPORTANT SAFETY MESSAGES
● READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
● PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
● NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTIO N.
● THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER
16 YEARS OF AGE.
1-1
Introduction HS164-4
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY
OR DEATH.
notations:
The Safety Alert Symbol means ATTENTION!
the machine operator, bystander or a person inspecting or repairing the
machine.
to the machine.
NOTE: A NOTE provides key information to make procedures easier
Particularly important information is distinguished in this manual by the following
YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to
A CAUTION indicates special precautions that must be taken to avoid damage
clearer.
1-2
Introduction HS164-4
IMPORTANT NOTICE
This vehicle is designed and manufactured for ON - ROAD use only.
This vehicle complies with all applicable ON - ROAD noise level and spark arrester laws and regulations
in effect at the time of manufacture.
Please check your local riding laws and regulations before operating this vehicle.
When the temperature is below -4°F (-20°C), park the vehicle in a place where the temperature is higher
than -4°F (-20°C). Start the vehicle after the vehicle has warmed up. Please see page 7-3 on the warming
up process.
Follow the proper parking procedures when the temperature is higher than 100°F (38°C): turn off the
engine; make sure the radiator fan is on for 3 minutes before turning off the power switch.
Starting the vehicle for the first time will take longer because the fuel will need reach the fuel injectors. To
start the vehicle the first time, hold the ignition key on at 5-second intervals. Allow the starter to rest 15
seconds between each start attempt.
1-3
Table of Contents
Subject
Introduction
Warnings Cautio ns an d
Notes
Important Notice
Table of Contents
Location Of Parts
Illustrated Contents
Safe Operation
Safety Instructions
Operation
Children safety instructions
Driving on a slope
Driving in harsh conditions
Driving at high speed
Instructions for carrier
Parking
Transportation
Maintenance
Warning and Caution Labels
Servicing of Vehicle
Specification table
Traveling speeds
Vehicle limitations
Pre-Operation
Operating the Engine
Engine and other check
lamps
Stopping the engine
Operating new vehicle
Seat belt
Head light switch
Emergency light switch
Turn Signal light switch
Brake Pedal
Gear shift lever
Accelerator pedal
Stopping
Fuel Gauge
Coolant temperature gauge
Speedometer
Winch Mount Plate
Transporting vehicle
Service intervals
Periodic Service
Hood
Operator’s Seat
The Cargo Bed
Shock Adjustment
Jack-up point
Coolant Level
radiator screen
Introduction HS164-4
Page
1-1
1-2
1-3
1-4
1-5
1-6
2-1
2-2
2-2
2-2
2-2
2-3
2-3
2-3
2-3
2-3
2-4
3-1
4-1
5-1
5-2
5-3
6-1
7-1
7-2
7-3
8-1
8-1
8-2
8-2
8-2
8-3
8-3
8-4
8-5
8-5
8-5
8-6
9-1
9-1
9-1
10-1
10-1
10-1
10-2
10-2
10-3
10-4
10-5
Subject
brake fluid level
brake pedal
parking brake
Greasing
engine start
Wheel bolt
Evacuator valve
Battery condition
Battery charging
Direction for storage
Adjusting toe-in
Adjusting procedures
Cleaning Muffl er
Changing engine oil
Replacing engine oil
filter
Checking brake pedal
Every 300 Hours
Changing brake fluid
Anti-freeze
Every 4 years
Vehicle storage
Removing the
vehicle from storage
Hitch Bar
Troubleshooting
Engine
Diagnostic Trouble
Code table
Battery Troubleshooting
Machine
Troubleshooting
Options
Emissions Warranty
Page
10-5
10-6
10-6
10-7
10-8
10-9
10-10
10-10
10-11
10-11
10-12
10-12
10-12
10-13
10-14
10-14
10-16
10-16
10-17
10-19
10-18
10-21
11-1
12-1
12-1
12-2
12-4
12-5
13-1
14
1-4
LOCATION OF PARTS
Introduction HS164-4
① Roll-over protective structure.
② Front hood
③ Headlights
④ Turn signal lights
⑤ Front bumper
1-5
Introduction HS164-4
ILLUSTRATED CONTENTS
① Parking brake lever
② Steering wheel
③ Range gear shift lever
④ Accelerate pedal
⑤ Brake pedal
⑥ Fuel gauge
⑦ High beam / Low beam
⑧ Winch in /out
⑨ Turn signal lights
⑩ DC-socket
11
Emergency light switch
○
12
Reserve
○
1-6
① Seat belts
② Seat
Introduction HS164-4
1-7
Safe Operation
All operators, including experienced vehicle
drivers or passengers, should carefully read and
fully understand this Users Manual, and operate
strictly as the manual states in order to achieve
the best performance and avoid accidents.
Others who will use you vehicle should be trained
how to operate the vehicle and be required to
read this manual before operation.
1. Safety Instructions:
1. Understand this vehicle by reading this
manual and understanding all the
components of the vehicle. Only start and
operate the vehicle after finishing reading
this manual.
2. Pay close attention to the warning and caution
labels on the vehicle.
3. Understand completely and learn to use the
safety devices (roll-over protective structure,
seat belts), and never change original safety
devices. If safety devices are damaged,
consult your local dealer for replacement.
Always use seat belts.
4. Do not wear loosen articles of clothing during
operation, as these can be drawn into moving
parts on the vehicle and could cause a severe
injury to occur.
5. Only a qualified driver should operate this
vehicle. Never operate after drinking, using
drugs or controlled products, or while fatigued.
6. Always perform the pre-operation checks as
following:
1) Check seat belt for wear or damage, if
necessary, replace it.
2) Check brakes, throttle, brake pedal and other
mechanical parts for proper operation. If you
discover any irregularities, replace related
parts as necessary. Periodically check the
fittings and fasteners.
3) Check engine oil level and engine coolant
level.
4) Check that the vehicle is equipped to handle
the surroundings.
5) Check and keep vehicle clean. Sludge,
grease and debris can cause a fire and
severe injury.
7. Passenger quantity and loading:
1) Only the driver and one passenger inside cab.
It is suggested that children under age of 5
not be allowed as a passenger.
2) Single-row vehicle’s loading limit is
505lbs(229KG). Reduce the loading weight
according to road conditions. Never exceed
the weight limits for operation.
Never allow unauthorized persons to repair
this vehicle. This may affect vehicle
performance and cause injury.
8. This vehicle is designed and manufactured for
off-road use only, so never drive on paved
roadways.
You should always wear protective equipment,
such as helmet, boots, eye protection, ear
2-1
Safe Operation
2. Operation
1. Start the engine only in an open ventilated
area. Carbon monoxide is colorless, odorless
and is emitted from the engine and can
cause death in areas with poor ventilation.
2. Never start the vehicle or operate the gear
selector unless seated in the driver’s seat.
3. Never start the engine until the select lever is
placed in “N” position and the brake is in the
brake position.
4. The driver and passenger shall always wear
their seatbelt while the vehicle is being
operated.
5. Operators of the vehicle should not wear
earphones.
6. Do not accelerate quickly when starting the
engine, especially driving on rough terrain as
3. Children safety instructions
Always watch children when they are around the
vehicle. Children like to imitate adults and this
could lead to an accident.
Do not leave children alone beside the vehicle.
Keep children from the operating area of the
vehicle.
Turn off the engine and remove the key when
children are in the operating area. Never carry
children in the cargo bed. This is very dangerous
to children. Children under age of 5 are not be
allowed in this vehicle.
Never allow children to touch or climb on the
vehicle, even if they are under adult supervision.
Always check for people or obstacles behind the
vehicle before shifting the vehicle into reverse.
Avoid a collision with an obstacle or person.
this can cause injury or death. Press the
accelerator pedal slowly.
7. Drive at slow speeds before braking.
8. Never drive over terrain such as a ditch, a
hole, dams, excessive mud, or the vehicle
can get stuck because of the vehicles
weight.
9. Always pay close attention to your
surroundings, and check for streets, trail
intersections or other obstacles.
10. Always use signals in advance of turns.
11. Do not allow entrance or exit of the vehicle
while it is moving.
12. Keep the floorboard free of debris that can
obstruct the ability to use the brake pedal.
13. Position your hands on the steering wheel.
Always keep your hands and feet inside
passenger area of the vehicle. Never try to
stand while operating the vehicle.
14. Do not tow passengers, or attempt to jump
the vehicle.
Park the vehicle on a firm, flat area. If parking on
a slope, you should use hand lever parking
brake, remove the key.
4. Driving on a slope
Be cautious when riding on a slope, as this is the
main reason for loss of control, and overturn,
leading to severe injury or even death.
1. Drive in a straight line on a slope at a low-
speed.
2. Reduce weight when ride on a slope or
rough terrain.
3. Avoid the sudden application of the brakes
when you go uphill or downhill. Be more
careful when vehicle turns on a slope.
4. If you start to lose momentum or need to park
when climbing, use the hand lever brakes to
come to a stop. Release the brake and begin
to coast down the hill.
2-2
Safe Operation
5. If do not believe you can operate the vehicle
safely in reverse do not attempt to ascend
the slope any further.
6. Riding in mud, a ditch, and on slopes will
increase the risk of an overturn. Be more
cautious when operating. Drive gradually
and slowly when climbing. Avoid sudden
changes of vehicle speed or direction.
5. Driving in harsh conditions
1. Vehicle can be operated during the day or
under good light conditions.
2. Under all conditions, both operator and
passengers should wear helmet and
protective equipment.
3. The driver should slow down according to
1. Never carry a passenger in the cargo area.
2. Evenly distribute the cargo to maintain
proper stability. Avoid overloading the carrier.
Cargo should be securely attached.
3. Reduce loaded weight when driving on poor
road conditions or steep inclines.
4. Do not put your hands you body under the
cargo bed when it is raised. Once lowered,
lock the cargo bed in place before operating
the vehicle. Never driving before securing
and locking the cargo bed.
8. Parking
1. Set the gear shift to the “N” position and pull
the braking brake to the top position to park
the vehicle, before the driver exits the
road conditions, terrain, visibility conditions.
4. Be cautious when driving over a ditch, stone
roads or hidden obstacles.
5. Avoid operating in any unknown depth of
water.（water depth should not exceed axle
height）
6. Driving at high speed
1. Check for front/rear wheels conditions.
2. Slow down when turning. Turning at high
speed may result in overturn or even death.
3. Turn on your headlights at high speeds.
4. Drive only when the vehicle speed can be
controlled.
5. When driving at high speeds, sudden turning
of the steering wheel will reduce vehicle
stability. Never sharply turn the steering
wheel at high speeds.
7. Instructions for carrier
vehicle.
2. Avoid stopping the vehicle on a slope. If
stopping on a slope make sure the vehicle is
stationary before exiting.
9. Transportation
1. Avoid dragging the vehicle behind another
vehicle. Use a trailer or truck to transport the
vehicle.
2. When loading or unloading, pay attention to
your surroundings and others in the area.
2-3
Safe Operation
10.Maintenance
Stop the vehicle and park it on level ground. Pull
the parking brake and remove all cargo. Place
shift lever in the “N” position, stop the engine and
remove the key.
1. When working next to the engine, exhaust or
radiator, work only after it has cooled down.
2. Wait for the engine to stop running and cool
down before checking the coolant level.
Otherwise, you could be burned by hot fluid
or steam.
3. No smoking when adding electrolyte or
refueling. Fuel tank and battery should be
kept away from sparks. Battery produces
hydrogen and oxygen during charging and
this could accelerate the risk of explosion.
7. Do not open radiator cap before coolant has
cooled down. When the coolant is cold, open
slowly and let the coolant pressure reduced,
and then open radiator cap. Check for the
coolant level in the coolant reservoir. If
necessary, add coolant.
8. Tires should be mounted on rims with special
equipment, only by professionals.
9. Keeping specified tire pressure to ensure
driving safety.
10. Elevate the vehicle and place a suitable
stand under the frame when removing the
wheels. Be sure to re-tighten the wheel nuts
to the specified torque.
4. Read and follow the instructions before
replacing the battery.
5. During maintenance, first aid kits and fire
extinguishers should be placed at your
fingertips.
6. During maintenance, you should disconnect
the battery cables.
① Battery
2-4
Warning Labels
Warning and caution labels
（1） （2） （3）
（4） （5） （6）
（7）
（9） （10） （11）
（8）
（12）
3-1
Vehicle Identification Number
SERVICING OF VEHICLE
Your dealer is interested in your new
vehicle and has the desire to help you get
the most value from it. After reading this
manual thoroughly, you will find you can do
some of the regular maintenance by
yourself.
However, when in need of parts or major
service, be sure to see your dealer.
For service, contact the dealership from
which you purchased your vehicle or your
local dealer.
When in need of parts, be prepared to give
your dealer both the vehicle and engine
serial numbers.
Locate the serial numbers now and record
them in the space provided.
Type Serial No.
Vehicle
Engine
Product Identification
Number
Date of Purchase
Name of Dealer
① Engine serial number
4-1
SPECIFICATION TABLE
Model Specification
Specifications
Make
Type
compression ratio 9.7±0.1:1
Bore × stroke mm
Displacement(s) cc
Engine
Rated net power kW (HP) 10.8（14.48）
Maximum power speed
rpm
Maximum torque (Nm) 17.5
Maximum torque speed (rpm) 5800
Low idle speed
(rpm) 1500±150
Spark plug
Fuel Capacity L
Transmission
Wheels
Differential lock
HS1P65MM
1 cylinder, 4-cycle, gasoline, SOHC, liquid
cooled
65.5×68.0
229cc
7000
DR8EA
13.5
CVT
4
Electric control: switch
Gear selection
Brakes
Steering
Suspension
Dimensions
Front/Rear
Parking brake
Front
Rear
Length mm(in.)
Width mm (in.)
Height mm (in.)
Wheelbase mm (in.)
Front tyre track mm(in.)
Rear tyre track mm (in.)
Forward overhang mm (in.)
Rear overhang mm (in.)
Hi-Lo range forward, Neutral, Reverse
Wet disk brake
Rear wheel, hand lever
Electronic power
Independent, Dual A-arm type
Independent, Dual A-arm type
2410 (94.9)
1235 (48.6)
1620 (63.8)
1706 (67.2)
985 (38.8)
970 (38.2)
344 (13.5)
360 (14.2)
5-1
Specifications
Model Specification
Ground Clearance mm (in.)
Turning diameter m (in.)
Max. rolling weight (Towing Capacity) kg (lbs.)
Payload capacity kg (lbs.)
Weight kg (lbs.)
Width mm (in.)
Length mm (in.)
Cargo bed
Depth mm (in.)
Cargo bed capacity kg (lbs.) 50 (110.2)
Front
Tire
Rear
Max speed (km/h) T3a:40 T3b:60
190 (7.5)
7 (275.6)
200 (440)
50 (110.2)
353 (778.2)
730 (28.7)
1020 (40.2)
250 (9.8)
180/85-10 or 175/85-10
255/60-10
NOTE:
The values in “Ground clearance” and “Weight” are those of the machine equipped with the tires
in the table above.
The company reserves the right to change the specifications without notice.
5-2
Specifications
VEHICLE LIMITATIONS
The Vehicle has been thoroughly tested for proper performance with implements sold or approved by
manufacturer. Use with implements which are not sold or approved and which exceed the maximum
specifications listed below, or which are otherwise unfit for use, vehicle may result in vehicle
malfunction or failures with a possibility of the vehicle damage, property damage and injury to the
operator or others. Any malfunctions or failures of the vehicle resulting from use with improper
implements are not covered by the warranty.
Max. Cargo loading weigh
Cargo Bed Capacity=50kg(110 lb)
Cargo Load Capacity=200kg(440 lb)
*(operator+one passenger+opt+acc )weight
1. Above mentioned specifications are based on level ground condition.
Max. rolling weight
200kg (440 lb.)
Max. tongue weight
29 kg (64 lb.)
5-3
Pre-Operation
DAILY CHECK
To better prevent troubles, it is important to
know condition of the vehicle well. Check it
before starting.
CAUTION：
To avoid personal injury：
Be sure to check and service the vehicle on
a level surface with the engine off, the
parking brake “ON” and implements
lowered to the ground if equipped.
Check items
- Visually inspect the exterior of the vehicle
-Check engine oil level
-Check transmission oil level
-Check brake fluid level
-Check coolant level
-Clean radiator screen
(When used in a dusty place)
The vehicle comes with the following key:
[1] Master key
-Check brake and pedal
-Check parking brake
-Check indicators, gauges and meters
-Check lights
-Check seat belts and roll-over protective
structures.
-Check front and rear joint boots.
-Check tire inflation pressure.
-Check backup beeper (if equipped).
-Refuel
(See "PRE-OPERATION CHECK" in
"PERIODIC SERVICE" section.)
-Check of danger, warning and caution labels
(See "DANGER, WARNING AND CAUTION
LABELS＂in＂SAFE OPERATION＂section.)
6-1
Operating the Engine
CAUTION：
To avoid personal injury：
Read "SAFE OPERATION" in front of
this manual.
Read the danger, warning and caution
labels located on the vehicle.
To avoid the danger of exhaust fume
poisoning, do not operate the engine in
closed buildings without proper
ventilation.
Start engine only from operator’s seat.
Never start engine while standing on
ground.
Make it a rule to set gear shift lever to
“NEUTRAL” position before starting
the engine.
IMPORTANT:
Do not use starting fluid or ether.
To protect the battery and the starter,
make sure that the starter is not
STARTING THE ENGINE
1. Make sure the parking brake is set.
① Parking brake lever ② Pull to “PARK”
③ Release
NOTE：
The parking brake warning lamp (P) comes on
while parking brake is applied and goes off
when it is released.
continuously turned for more than 5
seconds.
7-1
Operating the Engine
2.
Set gear shift lever to the “NEUTRAL”
position.
① Gear shift lever.
(L) Low Range
(H) High Range
(N) “Neutral” position
(R) “REVERSE”
3. Push the accelerator pedal down slowly.
4. Insert the key into the key switch and
turn it to:
OFF (Stop the Engine)
ON (Engine runs or headlights on)
START (Start the Engine)
◆ Engine and other Check Lamps:
The parking brake warning lamp (1 parking
① Speed control pedal
② INCREASE
③ “DECREASE
brake) comes on while parking brake is
applied and goes off when it is released.
IMPORTANT :
Relying on the engine warning lights is
never enough. Never fail to conduct daily
checks carefully by referring to Pre
Operation Check “ in “PERIODIC
SERVICE” section.
7-2
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