Hisun HS100ATV, HS110ATV Owner's Manual
Owner's Manual
Owner's Manual
INTRODUCTION
Congratulations on your purchase of the HS100ATV/HS110ATV. This Owner’s / Operator’s
manual will provide you information regarding safe operation, operational instructions , maintenance
and care. Fully understanding this manual and following all of the instructions herein will provide the
knowledge needed to have a safe and enjoyable ATV operation.
For questions regarding this ATV, please call (972) 446-0760.
IMPORTANT SAFETY MESSAGES
● READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR ATV. MAKE
SURE YOU UNDERSTAND ALL INSTRUCTIONS.
● PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.
● NEVER OPERATE THE ATV WITHOUT PROPER TRAINING OR INSTRUCTION.
IMPORTANT MANUAL INFORMATION
Please read this manual carefully before operating ATV.Until you have mastered enough
driving and operation method, to operate, driving the vehicle.Regular inspection and
maintenance, as well as the correct operation, driving skills will ensure that your use of the
vehicle safety and reliability.
● Please read this manual carefully before operation, driving.So that you can thoroughly
familiar with your ATV, driving method, proper operation and product features, performance,
and limitations.Regular inspection and maintenance, as well as the correct operation,
driving skills will ensure that your use of the vehicle safety and reliability.
● Your ATV can in order to ensure the long term and the use of no problem, please follow this
manual describes the methods for maintenance and maintenance.
● This manual includes detailed dis-assembly and maintenance information.For some users
want to maintenance must have a qualified mechanical skills and have special tools
mentioned in this manual.
● Put this manual has been in your vehicle so that you can at any time for the inspection.
● This manual is a permanent part of the vehicle, after the vehicle was sold, must be equipped
with this manual.
● Without our prior written consent, the publication of any content is not allowed to copy.
Owner's Manual
IMPORTANT MANUAL INFORMATION
Please read this manual carefully before operating ATV.Until you have mastered enough
driving and operation method, to operate, driving the vehicle.Regular inspection and
maintenance, as well as the correct operation, driving skills will ensure that your use of the
vehicle safety and reliability.
● Please read this manual carefully before operation, driving.So that you can thoroughly
familiar with your ATV, driving method, proper operation and product features, performance,
and limitations.Regular inspection and maintenance, as well as the correct operation,
driving skills will ensure that your use of the vehicle safety and reliability.
● Your ATV can in order to ensure the long term and the use of no problem, please follow this
manual describes the methods for maintenance and maintenance.
● This manual includes detailed dis-assembly and maintenance information.For some users
want to maintenance must have a qualified mechanical skills and have special tools
mentioned in this manual.
● Put this manual has been in your vehicle so that you can at any time for the inspection.
● This manual is a permanent part of the vehicle, after the vehicle was sold, must be equipped
with this manual.
● Without our prior written consent, the publication of any content is not allowed to copy.
Owner's Manual
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY OR DEATH.
Particularly important information is distinguished in this manual using the
following notations:
The Safety Alert Symbol means ATTENTION!
YOUR SAFETY IS INVOLVED!
Failure to follow
WARNING instructions could result in severe injury or
death to the machine operator, a bystander or a person inspecting or
repairing the machine.
A CAUTION indicates special precautions that must be taken to avoid
damage to the machine.
A NOTE
provides key information to make procedures easier or clearer.
NOTE:
IMPORTANT NOTICE
This ATV only according to the technical requirements for design and production of road
transport.In any public streets, roads or high-speed road is illegal.
This ATV conforms to the ATV motor vehicle regulations and spark plug radio interference
noise regulations.
Please confirm your local driving relevant provisions of the laws and regulations before
drive this ATV.
Owner's Manual
IMPORTANT NOTICE
This ATV only according to the technical requirements for design and production of road
transport.In any public streets, roads or high-speed road is illegal.
This ATV conforms to the ATV motor vehicle regulations and spark plug radio interference
noise regulations.
Please confirm your local driving relevant provisions of the laws and regulations before
drive this ATV.
Owner's Manual
Location of the Warning and
Specification Labels 1-1
Safety Information 2-1
Description and
V
ehicle
Identification 3-1
Identification number records 3-3
Vehicle identification number 3-3
Engine identification number 3-4
Control Functions 4-1
Gear position “F” & “R” 4-2
Parking brake “P”
4-2
Multi-function meter 4-3
Odometer patterns 4-4
Clock patterns
4-4
Fuel level meter
4-5
Brake pedal 4-7
Shift lever 4-7
Fuel cap 4-8
Adjustment of front and rear
vibration damper 4-8
Use specified spanner
4-9
Chain adjustment 4-10
Seat removal
4-11
Pre Operation Checks List 5-1
Before using this ATV, check
the following points 5-1
Brake system
5-3
Ensure full tank of fuel
5-4
Mixed fuel(alcohol-gasoline) 5-4
Engine oil
5-5
Tire
5-5
Tire wear limit
5-6
Start a cold engine
5-8
Operation 6-1
Starting a cold engine 6-1
Starting a hot engine 6-1
1
2
3
4
5
Warm up
Ensure the gear shift bar is in
the position.
Gear shift : neutral to reverse
Engine manual reverse
0-10 hours
10-20 hours
Parking
Parking on a slope
Accessories and load
Y
our Vehicle 7-1
Driving Your Vehicle 7-1
Driving 7-1
Learn how to operate the vehicle
Brake
Climbing uphill
7
Owner's Manual
Warm up
6-3
Ensure the gear shift bar is in
the position.
6-4
Gear shift : neutral to reverse
6-4
Engine manual reverse
6-5
0-10 hours
6-5
10-20 hours
6-6
Parking
6-6
Parking on a slope
6-6
Accessories and load
6-8
Y
our Vehicle 7-1
Driving Your Vehicle 7-1
Driving 7-1
Learn how to operate the vehicle
7-1
Brake
7-3
Climbing uphill
7-3
Riding downhill
7-5
When approaching roadblocks 7-5
Periodic Maintenance and
Adjustment 8-1
Periodic Maintenance and Adjustment
8-1
Periodic maintenance chart for
the emission control system
8-2
General maintenance and
lubrication chart
8-3
EFI System 8-5
Throttle Valve
8-6
Idle control step motor
8-6
Fuel Injection Tap
8-6
Inlet temperature sensor
8-6
Inlet pressure sensor 8-6
Ignition signal
8-6
EFI system examination
8-7
Oil and oil filter 8-7
7
8
Owner's Manual
Oil checking
8-7
Oil changing (need or do not
need to change the oil filter) 8-8
Disassembling
8-10
Checking 8-11
Assembling
8-11
Inspection 8-12
Installation
8-12
Install the spark plug
8-13
Clean the spark plug brake
8-15
Adjust the throttle
8-17
Idle-speed adjustment
8-17
Valve clearance 8-18
Check the front brake pads
8-18
Check for the rear brake pads
8-19
Check brake fluid
8-20
Maintenance cables and
lubricate 8-21
Lubricate steering
8-22
Wheel hub removal
8-22
Wheel Hub Installation 8-22
Batter
y
8-23
Maintenance Battery
8-24
Displace fuses
8-25
Change headlight bulb
8-26
Reconnect the lights to the
harness
8-29
Replace the taillight bulb
8-29
ATV common fault inspection
and solution charts
8-33
Cleanin
g
and Storage 10-1
Cleaning 10-1
Stora
g
e 10-2
Specifications 11-1
9
10
Fault codes for the
Electronic In
j
ection System
YOUR WARRANTY RIGHTS
AND OBLIGATIONS
11
12
Owner's Manual
Fault codes for the
Electronic In
j
ection System
12-1
YOUR WARRANTY RIGHTS
AND OBLIGATIONS
13-1
11
12
1-1 Location of the Warning and Safety Labels
LOCATION OF THE WARNING AND SPECIFICATION LABELS
FOR Utility model
Read and understand all of the labels on
your ATV. They contain important
information for safe and proper operation
of your ATV.
Never remove any labels from your ATV. If
a label becomes difficult to read or comes
off, a replacement label is available from
your dealer.
Location of the Warning and Safety Labels 1-2
Read and understand all of the labels on
your ATV. They contain important
information for safe and proper operation
of your ATV.
Never remove any labels from your ATV. If
a label becomes difficult to read or comes
off, a replacement label is available from
your dealer.
1-3 Location of the Warning and Safety Labels
Location of the Warning and Safety Labels 1-4
1-5 Location of the Warning and Safety Labels
FOR Sport model
Read and understand all of the labels on
your ATV. They contain important
information for safe and proper operation
of your ATV.
Never remove any labels from your ATV. If
a label becomes difficult to read or comes
off, a replacement label is available from
your dealer.
Location of the Warning and Safety Labels 1-6
Read and understand all of the labels on
your ATV. They contain important
information for safe and proper operation
of your ATV.
Never remove any labels from your ATV. If
a label becomes difficult to read or comes
off, a replacement label is available from
your dealer.
1-7 Location of the Warning and Safety Labels
Location of the Warning and Safety Labels 1-8
2-1 Safety Information
This ATV is different from other vehicles,please carefully read the following safety
precautions and strictly abide by,otherwise,will cause deaths and injuries.
● Read the instructions carefully and paste on the vehicle all the warning labels.
safety
safety warning:
Improper operation may cause collision of ATV, out of control and excessive turning, and
cause personal injury or death.
Carefully read the following warning about driving risk and preventive measures, the following
safety warning about the safety of your child.Please let your child try to avoid when driving
ATV in the users manual specifically marked to security threats.Carefully read the user
manual in driving rules and operation section, to ensure the correct operation.
driver and driver’s age limit
The vehicle is limited to children riders recreational use under adult supervision, children
under the age of 10 operation is prohibited.
Check work ignore before operation.
SAFETY INFORMATION
Ignore the ATV's inspection before operation, will increase the probability of safety
accidents.The examination before operation, to ensure the safety of the operating
conditions.Please follow the user manual inspection and maintenance program and
schedule.
Safety Information 2-2
Ignore the ATV's inspection before operation, will increase the probability of safety
accidents.The examination before operation, to ensure the safety of the operating
conditions.Please follow the user manual inspection and maintenance program and
schedule.
2-3 Safety Information
●In the process of driving ATV, to remo
ve from the hand or feet away from the
foot pedal may reduce the ability to co
ntrol ATV, or out of balance fell off fro
m the ATV.If the driver's foot is not fir
mly on the pedals, may encounter the r
ear wheels.Prohibited in the process of
driving, left hand with your hands, and
keep your feet on the pedals.
●Pick up passengers
Pick up passengers will make of ATV d
rivers' balance and adverse effect on dr
iving ability of ATV, which will lead to a
ccidents or overturned vehicles.The ATV
ban on passengers.
● Driving on the sidewalk
Upon the pavement laying floor tile is
driving is strictly prohibited, such as
pavement, driveway, parking lot and the
pedestrian street.If there are any
unavoidable circumstance, please drive
slowly, and to avoid suddenly turn or stop.
Safety Information 2-4
● Driving on the sidewalk
Upon the pavement laying floor tile is
driving is strictly prohibited, such as
pavement, driveway, parking lot and the
pedestrian street.If there are any
unavoidable circumstance, please drive
slowly, and to avoid suddenly turn or stop.
●Driving on public roads
In a public street, public road or highwa
y driving ATV may cause collisions with
other vehicles.In a public street, public
road or highway driving ATV.In many
countries, in a public street, public road
or highway driving ATV is illegal.
2-5 Safety Information
●Safety clothing
When driving ATV, not wearing formal
helmet and eye protection will increase the
head and eye injury in the accident
probability.Please wear formal helmet,
wear eye protection (goggles or face
shield), gloves, wear boots, long sleeve
T-shirt or jacket and long pants
● Taking drugs or drunk driving
ATV driving after drinking alcohol or taking
drugs may lead to undesirable operation
decision and reaction time, balance and
perception.it is forbidden to drink and take
medicine before driving.
●Jumping and special effects
Try to balance the front wheel off the gro
und, leap, and other stunts can increase t
he risk of accidents and vehicles overturn
ed.Prohibit trying to balance the front whe
el off the ground, jumping and other stunt
s.Avoid driving performance
Safety Information 2-6
●Jumping and special effects
Try to balance the front wheel off the gro
und, leap, and other stunts can increase t
he risk of accidents and vehicles overturn
ed.Prohibit trying to balance the front whe
el off the ground, jumping and other stunt
s.Avoid driving performance
● Every time before driving, in accordance
with the requirements of the specification for
inspection, maintenance and adjustment,
ensure the vehicle in good condition.
● If road conditions are bad, keep slow
driving, and pay special attention to the
change of the traffic.
2-7 Safety Information
● Operation is prohibited on excessively
rough, slippery or loose terrain , unless you
have the ability to operate on the terrain.
● Never turn at high speeds. Practice turning
at slow speeds before attempting to turn at
faster speeds.
Operating on excessively steep hills could
cause an overturn. Never operate on hills
too steep for the ATV or for your abilities.
Never operate the ATV on hills steeper than
15 degrees.
Safety Information 2-8
Operating on excessively steep hills could
cause an overturn. Never operate on hills
too steep for the ATV or for your abilities.
Never operate the ATV on hills steeper than
15 degrees.
● When climbing, always follow proper pr
ocedures for climbing as described in the
owner's manual.
if out of power or cannot climb up, back
down with reverse gear. Lower speed wi
th engine brake. If necessary,lower speed
with brake.
● Always check the terrain carefully before
descending a hill. Try to lower speed.
2-9 Safety Information
● Check obstacles before operating on
unfamiliar terrain.
? ● Never operate through deep or
fast-flowing water. Wet brakes may have
reduced stopping ability. After leaving water,
test the brakes. Apply them lightly several
times while driving. The friction will help dry
out the pads.
Ensure no obstacles behind operator, when
in reverse. If it’s clear, drive slowly.
● Always use the size and type of tires
specified for your ATV.
● Always maintain proper tire pressure as
described in the owner's manual and on
safety labels.
● Overloading the ATV is forbidden. Object
should be put close to the front to balance
the weight. Ensure an object firmly tied up.
Lower speed and obey owner’s manual,
lengthen the brake distance.
Safety Information 2-10
Ensure no obstacles behind operator, when
in reverse. If it’s clear, drive slowly.
● Always use the size and type of tires
specified for your ATV.
● Always maintain proper tire pressure as
described in the owner's manual and on
safety labels.
● Overloading the ATV is forbidden. Object
should be put close to the front to balance
the weight. Ensure an object firmly tied up.
Lower speed and obey owner’s manual,
lengthen the brake distance.
3-1 Description and Vehicle Identification
DESCRIPTION AND VEHICLE IDENTIFICATION
Ignition switch
Range gear shift lever
Meter
Rear turning light
Tail light comp
Fuel tank cap
Steering bar part
Head light
Hood
Description and Vehicle Identification 3-2
Fuel tank cap
Steering bar part
Head light
Hood
Left handle bar
Front seat
3-3 Description and Vehicle Identification
NOTE:
The ATV you have purchased may differ
slightly from those shown in the figures of
this manual.
Identification number records
Record the vehicle identification number,
engine identification number and model
label information in the spaces provided for
assistance when ordering spare parts from
a dealer or for reference in case the
vehicle is stolen.
1.VEHICLE IDENTIFICATION NUMBER:
2. VEHICLE IDENTIFICATION NUMBER:
3. MODEL LABEL INFORMATION:
○
●
Vehicle identification number
The vehicle identification number is
stamped into the frame.
① Vehicle identification number
NOTE:
The vehicle identification number is used
to identify your machine.
Engine identification number
① Engine identification number
NOTE:
The engine identification number also is
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