Hisun AXIS 110 Owner's Manual
AXIS 110 &
FORGE 110
OWNER’S MANUAL
TM
Owner's Manual
Owner's Manual
INTRODUCTION
Congratulations on your purchase of the Axis 110 or Forge 110 ATV. This Owner’s / Operator’s
manual will provide you information regarding safe operation, operational instructions, maintenance
and care. Fully understanding this manual and following all of the instructions herein will provide the
knowledge needed to have a safe and enjoyable ATV operation.
For questions regarding operation and maintenance of this ATV Please call Hisun Motors
Corp USA at 972-446-0760 or visit us at www.hisunmotors.com
SAFETY – NOTICE TO PARENTS
This is a Category Y-10+ ATV. A Category Y-10+ ATV is a youth model ATV that is intended for use
by children age 10 or older. Never allow a child to operate this ATV who is under age 10 .
Continually supervise any child who is under age 16.
Children differ in skills, physical abilities, and judgment. Some children may not be able to operate
an ATV safely. Parents should supervise their child’s use of the ATV at all times. Parents should
permit continued use only if they determine that the child has the ability to operate the ATV safely.
Owner's Manual
THIS ATV IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE. An ATV handles
differently from other vehicles including motorcycles and cars. A collision or rollover can occur
quickly, even during routine maneuvers such as turning, driving on hills and over obstacles.
TRAINING COURSE
Adults and children should take an ATV training course before operating an ATV for the first time.
For a training course with an authorized instructor in your area contact your dealer or call SVIA
1-800-887-2887
IMPORTANT MANUAL INFORMATION
It is important this manual is read from cover to cover carefully by the ATV owner and all operators.
Parents should review the manual carefully with their children. Never allow anyone to operate the
ATV without first reading and understanding the Owner’s/Operator’s manual.
Owner's Manual
This Owner’s/ Operator’s manual should be a permanent part of the ATV and should remain with the
vehicle at all times. The manual should also remain with the vehicle if sold.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY OR DEATH.
Particularly important information is distinguished in this manual using the
following notations:
The Safety Alert Symbol means ATTENTION!
YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or
death to the machine operator, a bystander or a person inspecting or
repairing the machine.
A CAUTION indicates special precautions that must be taken to avoid
damage to the machine.
A NOTE provides key information to make procedures easier or clearer.
NOTE:
Owner's Manual
IMPORTANT NOTICE
Hisun Motors Corp USA is concerned about the environment and believes in conserving and
protecting all natural resources. For this reason, owners should recycle, trade in, or dispose as
appropriate, batteries, oil and tires.
This manual is based on the latest product information available at the time of publication. Hisun
Motors Corp USA has a policy of continually improving its products. Due to improvements, or other
changes, there may be some discrepancies. We reserve the right to make product changes at any
time, without notice and without incurring any obligation to make the same or similar changes to
vehicles previously built or sold.
Owner's Manual
Location of the Warning and
Specification Labels
1-1
Safety Information
2-1
Description and Vehicle
Identification
3-1
Identification number records
3-3
Vehicle identification number
3-3
Engine identification number
3-4
Control Functions
4-1
Gear position “F” & “R”
4-1
Parking brake “P”
4-1
Multi-function meter
4-2
Odometer patterns
4-3
Clock and Fuel Levels
4-3
Master Key Switch
4-4
Control Functions
4-5
Lights Horn and On/Off
4-6
Hand Controls Throttle/Brakes
4-7
Shifting
4-8
Fuel Cap and Shock Adj
4-9
Chain adjustment
4-11
Seat removal
4-12
Pre Operation Checks List
5-1
Before using this ATV, check
the following points
5-1
Brake system
5-3
Ensure full tank of fuel
5-4
Mixed fuel(alcohol-gasoline)
5-4
Engine oil
5-5
Tire
5-5
Tire wear limit
5-6
Start a cold engine
5-8
Operation
6-1
Starting a cold engine
6-1
Starting a hot engine
6-1
1
2
3
4
5
Owner's Manual
Jump Starting
6-3
Warming Up the Engine
6-4
Gear shift : neutral to reverse
6-5
Engine Break-in
6-6
0-10 hours
6-7
10-20 hours
6-7
Parking
6-6
Parking on a slope
6-8
Accessories and load
6-9
Your Vehicle
7-1
Driving Your Vehicle
7-1
Safety Gear
7-1
Learn how to operate the vehicle
7-2
Turning
7-3
Climbing uphill
7-4
Riding downhill
7-6
Obstacles
7-6
Periodic Maintenance and
Adjustment
Periodic maintenance chart for
the emission control system
8-1
General maintenance and
lubrication chart
8-2
EFI System
8-3
Throttle Valve
8-5
Idle control step motor
8-6
Fuel Injection Tap
8-6
Inlet temperature sensor
8-6
Inlet pressure sensor
8-6
Ignition signal
8-6
EFI system examination
8-7
Oil and oil filter
8-8
Oil checking
8-8
Oil changing (need or do not
need to change the oil filter)
8-9
Spark Plug
8-10
7
8
Owner's Manual
Spark Plug Check
8-11
Air Filter
8-11
Inspection
8-12
Installation
8-12
Spark Arrestor
8-13
Cleaning the Spark Arrestor
8-13
Adjust the throttle
8-14
Idle-speed adjustment
8-14
Valve clearance
8-15
Check the front brake pads
8-16
Check for the rear brake pads
8-16
Check brake fluid
8-17
Battery
8-18
Headlight Bulbs
8-20
Lubricate steering
8-23
Trouble Shooting
8-24
Cleaning and Storage
9-1
Cleaning
10-1
Specifications
10-1
10-2
Fault Codes for EFI System
11-1
12-1
YOUR WARRANTY RIGHTS
AND OBLIGATIONS
9
10
11
12
1-1 Location of the Warning and Safety Labels
LOCATION OF THE WARNING AND SPECIFICATION LABELS
FOR Utility model
Location of the Warning and Safety Labels 1-2
Read and understand all of the labels on
your ATV. They contain important
information for safe and proper operation
of your ATV.
Never remove any labels from your ATV. If
a label becomes difficult to read or comes
off, a replacement label is available from
your dealer.
1-3 Location of the Warning and Safety Labels
Location of the Warning and Safety Labels 1-4
1-5 Location of the Warning and Safety Labels
FOR Sport model
Location of the Warning and Safety Labels 1-6
Read and understand all of the labels on
your ATV. They contain important
information for safe and proper operation
of your ATV.
Never remove any labels from your ATV. If
a label becomes difficult to read or comes
off, a replacement label is available from
your dealer.
1-7 Location of the Warning and Safety Labels
Location of the Warning and Safety Labels 1-8
2-1 Safety Information
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles
differently from other vehicles including motorcycles and cars. A collision or rollover can occur
quickly, even during routine maneuvers such as turning, riding on hills or over obstacles.
Always take the proper precautions while operating this ATV.
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
Read this manual and all labels carefully and follow the operating procedures described.
Never operate an ATV without proper training or instruction. Take a Training Course.
Always follow the age recommendation:
A child under 16 years old should never operate an ATV without adult supervision
Never allow a child under age 10 to operate an ATV without adult supervision, and never
allow continued use of an ATV by a child if he or she does not have the abilities to
operate it safely.
Never operate an ATV without wearing an approved motorcycle helmet that fits properly.
You should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved
shirt or jacket, and long pants.
SAFETY INFORMATION
Safety Information 2-2
Never consume alcohol or drugs before or while operating this ATV.
Never operate at speeds too fast for your skills or the conditions. Always go at a speed that
is proper for the terrain, visibility and operating conditions, and your experience.
Never attempt wheelies, jumps, or other stunts.
Always inspect your ATV each time you use it to make sure it is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in this
manual.
Always keep both hands on the handlebars and both feet on the footboards of the ATV
during operation.
Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert
to changing terrain conditions when operating the ATV.
Never operate on excessively rough, slippery or loose terrain until you have learned and
practiced the skills necessary to control the ATV on such terrain. Always be especially
cautious on these kinds of terrain.
Always follow proper procedures for turning as described in this manual. Practice turning
at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on
2-3 Safety Information
smaller hills before attempting larger hills.
Always follow proper procedures for climbing hills as described in this manual. Check the
terrain carefully before you start up any hill. Never climb hills with excessively slippery or
loose surfaces. Shift your weight forward. Never open the throttle suddenly. Never go over
the top of a hill at high speed.
Always follow proper procedures for going down hills and for braking on hills as described
in this manual. Check the terrain carefully before you start down any hill. Shift your weight
backward. Never go down a hill at high speed. Avoid going down a hill at an angle that
would cause the vehicle to lean sharply to one side. Go straight down the hill where
possible.
Always follow proper procedures for crossing the side of a hill as described in this manual.
Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of
the ATV. Never attempt to turn the ATV around on any hill until you have mastered the
turning technique described in this manual on level ground. Avoid crossing the side of a
steep hill if possible.
Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid
stalling, use proper gear range and maintain a steady speed when climbing a hill. If you
Safety Information 2-4
stall or roll backwards, follow the special procedure for braking described in this manual.
Dismount on the uphill side or to a side if pointed straight uphill. Turn the ATV around and
remount, following the procedure described in this manual.
Always check for obstacles before operating in a new area. Never attempt to operate over
large obstacles, such as large rocks or fallen trees. Always follow proper procedures when
operating over obstacles as described in this manual.
Always be careful when skidding or sliding. Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces,
such as ice, go slowly and be very cautious in order to reduce the chance of skidding or
sliding out of control.
Never operate an ATV in fast flowing water or in water deeper than that recommended in
this manual. Remember that wet brakes may have reduced stopping ability. Test your
brakes after leaving water. If necessary, apply brakes several times to let friction dry out
the linings.
Always be sure there are no obstacles or people behind you when you operate in
reverse.
When it is safe to proceed in reverse, go slowly.
2-5 Safety Information
Always use the size and type tires specified in this manual.
Always maintain proper tire pressure as described in this manual.
Never modify an ATV through improper installation or use of accessories.
Never exceed the stated load capacity for an ATV. Cargo should be properly distributed
and securely attached. Reduce speed and follow instructions in this manual for carrying
cargo or pulling a trailer. Allow greater distance for braking.
WARNING
POTENTIAL HAZARD
Starting or running the engine in a closed area.
WHAT CAN HAPPEN
Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time.
HOW TO AVOID THE HAZARD
Always operate your ATV in an area with adequate ventilation.
Safety Information 2-6
WARNING
POTENTIAL HAZARD
Improper handling of gasoline.
WHAT CAN HAPPEN
Gasoline can catch fire and you could be burned.
HOW TO AVOID THE HAZARD
Always turn off the engine when refueling. Do not refuel right after the engine has been running and
is still very hot.
Do not spill gasoline on the engine or exhaust pipe/muffler when refueling.
Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of
ignition such as the pilot lights of water heaters and clothes dryers.
When transporting the ATV in another vehicle, be sure it is kept upright. Otherwise, fuel may leak
out of the fuel tank.
WHAT CAN HAPPEN
Gasoline is poisonous and can cause injuries.
HOW TO AVOID THE HAZARD
If you swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes,
see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline
spills on your clothing, change your clothes.
3-1 Description and Vehicle Identification
DESCRIPTION AND VEHICLE IDENTIFICATION
Ignition switch
Gear shift lever
Meter
Rear turning light
Tail light comp
Foot brake
Description and Vehicle Identification 3-2
Fuel tank cap
Right hand grip
Head light
Seat
Left hand grip
Front Rack
(Forge 110 only)
Rear Rack (Forge
110 only)
3-3 Description and Vehicle Identification
NOTE:
The ATV you have purchased may differ
slightly from the figures shown in this
manual.
Identification number records
Record the vehicle identification number
(VIN) and the engine identification number
in the spaces provided. These numbers
will be needed when calling for service
and/or ordering parts. The VIN number
is also needed for registering your ATV in
certain states.
1.VEHICLE IDENTIFICATION NUMBER:
Vehicle identification number
The vehicle identification number is
stamped into the frame.
Vehicle identification number 1
NOTE:
The vehicle identification number is used
to identify your machine.
Description and Vehicle Identification 3-4
Engine identification number
Engine identification number 1
NOTE:
The engine identification number also is
used to identify your machine.
4-1 Control Functions
Indicator and warning lights
1 Gear position “F” & “R”
2 Gear position Park “P”
3 Coolant temp warning light
4 Clearance lamp
5 High beam light
6 Hazard light
7 Neutral “N”
Gear position “F” & “R”
Moving the shift lever to gear “F” (forward),
indicator “F” will illuminate; Moving the shift
lever to gear “R” (reverse), indicator “R” will
illuminate.
Park “P”
When placing the ATV in neutral with the Park
brake set, the “P” (park), indicator will
illuminate.
Coolant temp warning light
Ensure the coolant temp warning light is off
before restarting the ATV. Never run the ATV
when the coolant temperature light is on.
Running the engine when the coolant
Control Functions 4-2
temperature light is on could cause damage
to the ATV
CAUTION:
Overloading the ATV may cause the engine to
overheat which will illuminate the coolant
temperature light.
Multi-function meter
Speed
② Speedometer
③ Odometer button
④ Trip Odometer
⑤ Left turn
⑥ Right turn
⑦ Clock
⑧ Clock button
Setting Trip Odometer
Depress the Odometer button to access
Trip A or Trip B.
To reset Trip A or B, depress the Odometer
button and hold for 3 seconds.
Setting Clock
Depressing the clock button will
Toggle between settings
4-3 Control Functions
1 Toggle Clock button to clock settings
2 hold button in for 3~5 seconds
3 Press “KM/MILE” button to set the hour
4 Press “TRIP/000” button to set the minute
5 Press time button for 3~5 seconds then
release to finish setting
Fuel level gauge
Fuel meter reflects the remaining volume of
gasoline. It will change from Green to Red
while running and from RED to GREEN when
filling.
1 Fuel
2 Fuel gauge
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