Hisense AS-09UR4SGNPQ Service Manual

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SERVICE MANUAL
AS-09UR4SGNPQ
Hisense Corporation
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Table of contents
1OPERATING RANGE …………………………………………………………………………….….1
2SPECIFICATION………………………………………………………………………………….… 2
2-1 Unit specifications ………………………………………………………………
2-2 Major component specifications ………………………………………………
2-3 Other component specifications ………………………………………………
3OUTLINES AND DIMENSIONS…………………………………………………………..…..…… 6
3-1 INDOOR ………………………………………………………………………
3-2 OUTDOOR ……………………………………………………………………..
4REFRIGERANT FLOW DIAGRAM ………………………………………………………..………8
4-1 Refrigerant flow diagram ……………………………………………………………………..
4-2 Evacuation procedures ……………………………………………………………………..
4-3 Evacuation direction ……………………………………………………………………..
5ELECTRICAL DATA ………………………………………………………………………………..11
5-1 Electric wiring diagrams ……………………………………………………………………..
5-2 Electric control ……………………………………………………………………..
5-3 Sensor parameter ……………………………………………………………………..
6CONTROL MODE 16 6-1 control mode …………………………………………………….....18
7TROUBLESHOOTING………………………………………………………………………….… 26
7-1 Error codes ………………………………………………………………………….
7-2 Service flow chart ……………………………………………………………………
8CHECKING COMPONENTS……………………………………………………………………. 32
8-1 Check refrigerant system ……………………………………………………………………
8-2 Check parts unit ……………………………………………………………………
9DISASSEMBLY INSTRUCTIONS ………………………………………………………………..38
9-1 Indoor ……………………………………………………………………
9-2 Outdoor ……………………………………………………………………
10PARTS LIST ………………………………………………………………………………….…45
10-1 Indoor ……………………………………………………………………
10-2 Outdoor ……………………………………………………………………
22.. SSPPEECCIIFFIICCAATTIIOONNSS
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2-3-5. OVERLOAD PROTECTION
AASS--0099UURR44SSGGN
NPQ
ELECTRIC
PERFORMANCE
Model INT01L-4639/CS-74 Reset temperature( )℃ 90±5℃ Trip temperature( )℃ 120±4℃
PARAMETER
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2-1. Unit specifications
Model AS-09UR4SGNPQ
Function Cooling Heating
Power supply a.c 220V~230V/50Hz
AASS--0099UURR44SSGGN
NPQ
Capacity
Electrical data
EER/COP 3.42 3.64 MAX.operating
pressure Net size
Package size
Net weight Indoor unit / Outdoor unit kg 9.5/34.0 Gross weight Indoor unit / Outdoor unit kg 11.5/38.5
Dehumidification l /h 1.0 Air flow m
Rated current A 3.6 4.5 MAX. current A 8.0 10.0 Rated input kW 0.76 0.88 MAX. input kW 1.50 1.85
High MP 4.15
Indoor unit Outdoor unit Indoor unit Outdoor unit
L×W×H L×W×H L×W×H L×W×H
BTU 9000 12000 Capacity kW 2.6 3.2
—-
3
/h 480 530
cm cm cm cm
75×19×25 80×26×57 84×27×31 95×37×65
Refrigerant piping
Special remarks
NOTE :Test conditions Cooling : Indoor: DB27/ WB19 Outdoor: DB35/ WB24 Heating: Indoor: DB20/ WB15 Outdoor: DB7℃/ WB 6℃
Liquid pipe mm 6.35 Gas pipe mm 9.52 Connection method Flared
Indoor unit dB 40 Sound level
(Hi)
(Hi)
regulator Refrigerant filling
capacity(R410A) Throttle mode CAPILLARY
Outdoor unit dB 52 Indoor unit rpm 800/1000/1250 Fan speed Outdoor unit rpm 540/620/800 Indoor unit 3 Fan speed Outdoor unit 1
kg 0.72
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AASS--0099UURR44SSGGN
2-2. Major component specifications
2-2-1.INDOOR FAN MOTOR
ELECTRIC PERFORMANCE PARAMETER
Motor model YYW16-4-532
Rated power source 220V 50Hz
Phases/Poles 1/4
Rated load output(W) 16
Rated speed(r/min) -­Ambient temperature( )
2-2-2 OUTDOOR FAN MOTOR
ELECTRIC
PERFORMANCE
Motor model YDK29-6I
Rated power source 220V 50Hz
Phases /Poles 1/6
Rated load output(W) 40 Ambient temperature( )
2-2-3. COMPRESSOR
ELECTRIC PERFORMANCE PARAMETER
Compressor model C-1RVN68HOE
Compressor type Rotary
Rated power 675W
Current (A) 4.75
Motor
Motor type DC brushless motor
-5℃~+43.
PARAMETER
-5℃~+43.
NPQ
Starting type DC Inverter
Winding resistance
Number of cylinder 1
Oil type FV50BX
Oil charge (cc) 350 Ambient temperature( )
0.71Ω(at 20 )
-5+43 .
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AASS--0099UURR44SSGGN
2-3. Other component specifications
2-3-1. INDUCTANCE
ELECTRIC PERFORMANCE PARAMETER
Inductance model -
Rated power source -
Loop winding rated current - Rated
current(A)
inductance
Ambient temperature( )℃ -
2-3-2. INDUCTANCE(1205797,C)
ELECTRIC PERFORMANCE PARAMETER
Inductance model R2050HSB
(mH)
Filter winding rated current -
Loop winding rated inductance - Rated
Filter winding rated inductance -
NPQ
Rated power source 220V 50Hz
Rated current(A) 20
Rated inductance(mH) 5.2 Ambient temperature( )
2-3-3. FILTER(1336846,A)
ELECTRIC PERFORMANCE PARAMETER
Filter model RTLB-12T047-02JF
Rated current(A) 12
Rated power source AC 220V 50Hz
Filter frequency range 150K—30MHHz Temperature range( )
2-3-4. STEPPER MOTOR
ELECTRIC PERFORMANCE PARAMETER
Stepper Motor model 24BYJ48-CP
-20+70 .
-25℃~+85.
Voltage(DC) 12V
Number of phase 4
Drive mode 1-2phase excitation unipolar drive
Resistance per phase Temperature range( )
300Ω±7%
-10+40 .
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2-3-5. OVERLOAD PROTECTION
AASS--0099UURR44SSGGN
NPQ
ELECTRIC
PERFORMANCE
Model INT01L-4639/CS-74 Reset temperature( )℃ 90±5℃ Trip temperature( )℃ 120±4℃
PARAMETER
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3-1. INDOOR
AASS--0099UURR44SSGGN
NPQ
750mm
190mm
250mm
65mm
94mm
50mm
23mm631mm
50mm
50mm
3-2.OUTDOOR
33.. OOUUTTLLIINNEESS AANNDD DDIIMMEENNSSIIOO
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AASS--0099UURR44SSGGN
NPQ
>10cm
>5cm
5
. 7 6 5
Outlet
>25cm
>40cm
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4-1. Refrigerant flow diagram
COMPRESSOR
CONDENSER
M
AASS--0099UURR44SSGGN
INDOOROUTDOOR
EVAPORATOR
NPQ
desiccator
CAPILLARY
CHECK VALVE ASS'Y
Remark COOLING CYCLE Remark HEATING CYCLE
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4-2. Evacuation procedures
EVACUATION PROCEDURES
Connect the refriger ant pipes (both the l iquid and gas pipes ) between the indoor and the outdoor units .
Remove the servi ce port cap of the stop valve on the side of the
outdoor unit gas pipe. (The stop valve will not work in its initial
state fresh out of the factory (totally closed with c ap on).
Connect the gage manifold v alve and the vacuum pump to the service port of the stop valve on the gas pipe si de of the outdoor unit.
Run the vacuum pum p for m ore than 15 m inutes and at this ti m e c onfirm that the pres sure gage indi cates -0.1 M pa (-76 cmHg).
Check the vacuum with the gage manifold valve, then c lose the gage manifold valve, and stop the vacuum pum p.
Leave i t as is for one or two m inutes .Make s ure the pointer of the gage manifol d v alve r em ains in the sam e pos ition.
M
AASS--0099UURR44SSGGN
NPQ
Stop valve
Close
Open
Hexagonal wre nch
Remove the gage manifold valve quickly from the service port of the stop valve.
After refri gerant pipes are connec ted and ev acuated, fully open al l stop val ves on gas and l iquid pipe s i des. Operating without fully opening lowers the performance and c auses troubl e.
Stop valve
Pi pe l ength 7m maxi mum No gas c harge is needed.
Tighten the cap to the service port to obtai n the initial s tatus.
Gage manifold valve
Connection
pipe
Pi pe l ength exc eeding 7m Charge the pr escribed amount of gas.
Liquid pipe
Hexagonal wrench
Gas pipe
Caps
Stop valve
Service port
Vacuum pump
Retighten the cap.
Leak tes t
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4-3. Evacuation direction
MAX. REFRIGERANT PIPING LENGTH
M
AASS--0099UURR44SSGGN
NPQ
Refrigerant Piping
Models
AS 09UR4SGNZA
-
MAX. HEIGHT DIFFERENCE
Indoor unit
Max. Height difference 7m
Max. Length: m A
Piping size (OD) : mm Length of connecting pipe : m
Gas
15 9 52
.
Refrigerant piping Max. Length A
Liquid Indoor unit
6.35
Outdoor unit
Outdoor unit
ADDITIONAL: REFRIGERANT CHARGE(R-410A: g)
Models
AS 09UR4SGNZA
-
Outdoor unit precharged (up to 7m)
670
Refrigerant piping length
10m
0
45
Canculation :Xg=15g/m*(A-7)m
15m7m
120
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5-1.Electrical wiring diagrams
1.INDOOR
AASS--0099UURR44SSGGN
NPQ
2.OUTDOOR
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AASS--0099UURR44SSGGN
NPQ
5-2. Electric control
1.Indoor control
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AASS--0099UURR44SSGGN
NPQ
2.Outdoor control
55.. EELLEECCTTRRIICCAALL DDAATTAA
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AASS--0099UURR44SSGGN
NPQ
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