SILAGE BALER MACHINE
USER AND MAINTENANCE MANUAL
HSR_SB1150_00TR
HİSARLAR SB1150
SILAGE BALER MACHINE
USER AND MAINTENANCE MANUAL
0 TABLE OF CONTENTS
Preface................................................................................................................. 10
1.1 Technical Changes..................................................................................... 10
1.2 Part Delivery Process.............................................................................. 11
GENERAL INFORMATION............................................................................................. 11
1.3 Safety Rules................................................................................................. 12
1.3.1 Safety Rules Applied by Users........................................................................................ 12
1.3.2 Operating of the Machine for Non-Design Purposes................................. 12
1.3.3 Equipped and Trained Operator................................................................................ 12
1.3.4 Safety Accessories............................................................................................................. 12
1.3.5 Fire Probability....................................................................................................................... 13
1.3.6 Selection of the Area Machine to be Used......................................................... 13
1.3.7 Regular Maintenance and Cleaning of the Machine..................................... 13
1.3.8 Use of Original Spare Parts and Accessories.................................................. 13
1.3.9 User Manual..............................................................................................................................13
1.3.10 Usage Rights.......................................................................................................................... 13
SAFETY INFORMATION................................................................................................ 13
1.4 Symbols........................................................................................................ 14
1.5 Design Purpose of the Machine............................................................. 16
1.6 Warranty Liability...................................................................................... 17
WARRANTY INFORMATION........................................................................................
17
1.7 Out of Warranty Conditions................................................................... 18
1.8 Warranty Expiring Conditions............................................................... 19
1.9 Warranty Procedure................................................................................ 19
1.10 Machine Delivery Form.......................................................................... 20
TECHNICAL INFORMATION..................................................................................................... 22
2.1 Model Information.................................................................................... 22
2.2 Dimensions................................................................................................ 23
2.3 Machine Direction................................................................................... 24
2.4 Storage Conditions................................................................................. 25
2.5 Machine Identification Label.................................................................. 25
2.6 Safety Labels.............................................................................................. 26
TABLE OF CONTENTS..................................................................................................
30
3.1 Working Principle of the Machine......................................................... 31
MACHINE INFORMATION............................................................................................
31
3.2 Loading Tank............................................................................................... 32
Closing Side Covers....................................................................................................................... 32
Adjusting Balance Legs............................................................................................................... 33
Conveyor Belt and Tension Unit............................................................................................ 33
3.3 Transmitter Unit....................................................................................... 34
3.4 Netting Unit................................................................................................ 34
Switch Group...................................................................................................................................... 35
Lighting Lamp.................................................................................................................... 35
Magnetic Brake................................................................................................................ 35
Manual Operating Switch (Green)....................................................................... 35
Manual Stop Switch (Red)........................................................................................ 35
Emergency STOP Switch.......................................................................................... 35
3.5 Bale Room................................................................................................... 37
3.6 Stretching Unit......................................................................................... 37
3.7 Control Panel............................................................................................. 38
Main Switch ....................................................................................................................... 38
Emergency STOP Switch......................................................................................... 38
Manual Stop Switch (Red)....................................................................................... 38
Screen Connection Port........................................................................................... 38
Automatic-Manual Mode Transition Switch(Amber)............................ 38
Manual Operating Switch (Green)...................................................................... 38
Panel Key.............................................................................................................................. 38
3.8 Balance Legs............................................................................................... 39
3.9 Weight Arrow and Its Hook................................................................... 39
0 TABLE OF CONTENTS
3.10 Hydraulic Control Valves...................................................................... 40
3.11 Operator Screen...................................................................................... 41
3.11 Operator Screen...................................................................................... 42
3.11.1 Main Screen......................................................................................................................... 43
3.11.2 Main Screen........................................................................................................................ 44
3.11.3 Manual Operating Screen......................................................................................... 45
3.11.4 Setting Screen.................................................................................................................. 51
3.11.5 Tracking Screen............................................................................................................... 53
3.11.6 Alarm Screen.................................................................................................................... 53
3.11.7 Alarm List............................................................................................................................. 54
4.1 Operating of New Machines................................................................... 57
4.2 Pulling the Machine off to the Highway.............................................. 58
4.3 Towing the Machine................................................................................. 59
4.3.1 Dismantling Bunker Channel....................................................................................... 59
4.3.2 Closing Bunker Side Covers........................................................................................ 60
4.3.3 Pulling the Bunker to the Towing Position........................................................ 60
4.3.4 Weight Arrow and Its Hook......................................................................................... 61
4.3.5 Closing Balance Legs....................................................................................................... 62
4.3.6 Disconnection of Main Power Connection....................................................... 62
4.3.7 Pulling the Hydraulic Valves to the Towing Position.................................. 63
4.3.8 Connecting the Tractor Signalling Cable........................................................... 64
4.3.9 Signalization Control........................................................................................................ 65
4.3.10 Last Controls Before Towing................................................................................... 66
4.3.11 Getting the Machine Ready to Re-Work.......................................................... 66
4.4. Operating the Machine.......................................................................... 67
4.4.1 Consumables......................................................................................................................... 67
Net Technical Specifications.................................................................................. 67
Stretch Film Specifications..................................................................................... 67
Hydraulic Oil Technical Specifications.............................................................. 67
Automatic Lubrication................................................................................................. 67
4.4.2 Placing the Net..................................................................................................................... 68
Net Feeding Mile.............................................................................................................. 69
Passing the Net through the Cylinders........................................................... 70
4.4.3 Putting the Stretch Film............................................................................................... 71
4.4.4 Operating in Auto Mode................................................................................................ 72
MAINTENANCE INFORMATION.................................................................................
75
5.1 Operator Adjustment, Control and Maintenance........................... 75
5.1.1 Electrical System Check................................................................................................. 76
Cable Check........................................................................................................................ 76
Sensors Check................................................................................................................. 76
Control Panel Check..................................................................................................... 76
Operator Screen Check.............................................................................................. 76
5.1.2 Tire Check.................................................................................................................................. 77
Tire Rotation....................................................................................................................... 77
Tire Pressures................................................................................................................... 77
5.1.3 Chain Check............................................................................................................................. 78
Bale Room Chains........................................................................................................... 78
Transportation Conveyor Chain.................................................................. 78
Loader Conveyor Chain....................................................................................... 79
5.1.4 Hydraulic Oil Tank................................................................................................................ 80
Oil Level Check................................................................................................................... 80
Hydraulic Hose Check.................................................................................................. 80
5.1.5 Belt Adjustments................................................................................................................ 81
Packing Belt Tension.................................................................................................... 81
Bale Room Belt Adjustments.................................................................................. 82
Bale Room Tension Spring Adjustments........................................................ 83
5.1.6 Automatic Lubrication..................................................................................................... 83
0 TABLE OF CONTENTS
Automatic Lubricating Screen............................................................................... 84
Technical Specifications............................................................................................. 85
Addition of Oil.................................................................................................................... 85
5.1.7 Manual Lubrication............................................................................................................ 86
5.2 Periodical Maintenance Table............................................................... 88
5.2.1 First Maintenance............................................................................................................. 88
5.2.2 Daily Maintenance............................................................................................................ 88
5.2.3 Two Days Maintenance................................................................................................. 89
5.2.4 Seasonal/Annual Maintenance................................................................................. 90
5.3 Authorized Services................................................................................. 90
1 GENERAL INFORMATION
TABLE OF CONTENTS.................................................................................................. 10
Preface................................................................................................................. 11
1.1 Technical Changes.................................................................................. 11
GENERAL INFORMATION............................................................................................
11
1.2 Part Delivery Process............................................................................. 12
1.3 Safety Rules................................................................................................ 13
1.3.1 Safety Rules Applied by Users.................................................................................... 13
1.3.2 Operating of the Machine for Non-Design Purpose................................... 13
1.3.3 Equipped and Trained Operator................................................................................ 13
1.3.4 Safety Accessories............................................................................................................ 13
SAFETY INFORMATION...............................................................................................
13
1.3.5 Fire Probability..................................................................................................................... 14
1.3.6 Selection of the Area for Use of Machine.......................................................... 14
1.3.7 Regular Maintenance and Cleaning of the Machine.................................... 14
1.3.8 Use of Original Spare Parts and Accessories................................................. 14
1.3.9 User Manual............................................................................................................................ 14
1.3.10 Usage Rights........................................................................................................................ 14
1.4 Symbols........................................................................................................ 15
1.5 Design Purpose of Machine.................................................................... 17
WARRANTY INFORMATION........................................................................................
18
1.6 Warranty Liability...................................................................................... 18
1.7 Out of Warranty Conditions................................................................... 19
1.8 Warranty Expiring Conditions............................................................... 20
1.9 Warranty Procedure................................................................................. 20
1.10 Machine Delivery Form.......................................................................... 21
10
Preface
1.1 Teknik Değişiklikler
HİSARLAR CUSTOMER SERVICES
Hisar District 1047th Str. No:2 26550 Tepebaşı
Eskişehir / TÜRKİYE
Tel: +90 222 411 24 30
Faks: +90 222 411 22 47
444 77 57
GENERAL INFORMATION
This user manual is designed to help you use your machine safely and efficiently. The manual
must be read carefully before the machine is first used.
This manual contains information about the machine's efficiency, first intervention in case
of a possible failure and authorized services. For this reason, it should be kept in a place
that is easily accessible during use of the machine.
If the machine is to be sold, the user manual must be delivered to the new owner of the
machine in order to benefit from this information.
Information, warnings and rules given in the manual are assembled assuming that the user
has sufficient professional experience and education. In addition to the information contained in it, it is essential to comply with the the local and national professional chambers’
regulations on general occupational health and safety issues.
This manual has been prepared for use in all models of HİSARLAR silage baler machines.
For this reason, there may be differences between the information given in the context and
your machine.
In addition to the subjects contained in the content, you can contact the HİSARLAR
Customer Service or authorized services of HİSARLAR for detailed information.
All information and technical data contained in this manual are
applicable at the time of printing. HİSARLAR works with the principle
of continuous growth and development; and it reserves the right to
change product specifications without notice any time.
For correct and safe use of the machine, changing parts of the
document should be added to the manual.
Silage Baler Packing Machine User Manual
11
HSR_SB1150_00TR
GENEL BİLGİLER
WARNING
» Part Delivery
Mechanical shocks and Vibrations
Moisture
Static Electricity
factors may cause damage to electronic parts.
1.2 Parça Gönderim İşlemi
INFORMATION
» Packing of the Parts
The use of protective and safe materials in the packaging of parts
prevents the parts from being damaged during transportation.
HİSARLAR CUSTOMER SERVICES
Hisar District 1047th Str. No:2 26550 Tepebaşı
Eskişehir / TÜRKİYE
Tel: +90 222 411 24 30
Faks: +90 222 411 22 47
444 77 57
Some parts may continue to function if damaged; this damage may not
be noticed during repair. However, parts may stop working properly
shortly after they are returned.
Electronic parts must be packed in anti-static sheaths and placed in
cartons after the necessary protective support has been added. Contact of electronic parts with static electricity storing polystyrene, foamed
plastic or plastic film should be avoided.
For detailed information on transporting or packing of parts,
you can call HİSARLAR Customer Service.
If any part of the machine is sent to the factory for repair or
fixation, you must use the address below.
12
1.3.Safety Rules
1.3.1.Safety Rules Applied by Users
1.3.3.Equipped and Trained Operator
1.3.2.Operating of the Machine for Non-Design Purposes
1.3.4.Safety Accessories
SAFETY INFORMATION
HİSARLAR machines are designed in a way that will not harm the
operator or third parties during use, and taking into account
international safety guidelines.
However, even the safest machines can cause dangerous situations
when necessary precautions are not taken and applied incorrectly.
Warning signs should be inspected at regular intervals and should
be renewed if damaged.
In addition to user training; signs including easy to understand
service, maintenance and safety instructions must be kept in the
working area. Understanding the general safety rules in the machine's operating environment is under your responsibility as a user.
The user manual should always be kept close to the machine and in
an easily accessible location. Do not place any objects such as
clothes, covers, tool boxes, etc. on the machine.
Do not touch the damaged insulation material or wet cabling. If you
notice such a situation, notify HİSARLAR authorized service.
Use of the machine under the heading "Non-Design Purpose of the
Machine" may result in life-threatening situations or material
damage which can not be fixed.
Use of the machine outside the raw materials and operating values
specified in the sales contract; life-threatening situations, or material damage that can not be fixed.
Unconscious use can cause the machine to shorten its life and
reduce its efficiency.
The information, warnings and guidelines in the user manual are
designed assuming that the user has enoughprofessional
experience and education. So make sure that those who use the
machine have enough knowledge and equipment.
Never let anyone who is younger than 18 years old and / or not
received enough technical training enter the working area of the
machine.
Depending on which materials are baled, the machine may generate
loud noise and dust during operation.
For dangerous situations that can occur in the work area, make
sure that all employees who are near the machine or who are in
charge of maintenance and repair of the machine use;
• Ear Protectors
• Safety goggles
• Protective cap
• Protective gloves
• Appropriate work clothes for the job description.
Warning signs should be
inspected at regular intervals
and should be renewed if
damaged.
Use your device within the
operating values determined
by the technical team.
Unconscious use can cause
the machine to shorten its
life and reduce its efficiency.
Silage Baler Packing Machine User Manual
13
HSR_SB1150_00TR
1.3.5.Fire Probability
1.3.6.Selection of the Area Machine to be Used
1.3.7 Makinenin Düzenli Bakım ve Temizliği
1.3.8.Use of Original Spare Parts and Accessories
1.3.9 Kullanım Kılavuzu
1.3.10 Kullanım Hakları
Please keep the equipment in accordance with the fire regulations in
your area, in the work area and in easily accessible places. Inform
users of fire fighting and prevention issues or provide them with the
necessary training.
Make sure that the floor where you will place the machine is flat,
horizontal and stationary. Operating the machine on uneven
grounds may cause vibration of some parts and loosening of some
connections.
Ensure that inspection, maintenance and repair work performed on
the machine are recorded in the form of written text. Keeping a
report book with operating values will provide ease of use when the
device is under the control of a different user or when it is transferred to someone else.
Regular cleaning on the machine, however, ensures that the machine operates well and safely. Clean the machine and its immediate
surroundings regularly.
Unless otherwise stated, machine maintenance and cleaning work is
done when the machine is completely still and can not be operated
by someone else.
This manual is prepared to help you for safe and efficient use of your
machine. Before using the machine for the first time, it must be read
carefully.
Because it contains information about the first intervention in the
event of possible malfunctions and authorized services, it must be in
place where it can be easily reached during use.
In case the machine is sold or pass into other hands; the user
manual must be delivered to the new owner of the machine in order
him to use this information.
© 2017 HİSARLAR A.Ş. All Rights Reserved.
All rights reserved.
Any part of this guide can not be copied, transmitted or published
electronically, mechanically or by
photocopy or by any other ways without the prior written consent
of HİSARLAR MACHINE Industry and Trade Inc.
To ensure that machine warranty and user safety are not put at
risk; only use genuine HİSARLAR spare parts and accessories. In
case of any malfunction, you can contact authorized services of
HİSARLAR.
For possible problems, service and spare parts information, you can
contact the HİSARLAR Customer Service or its authorized services.
Check the pressure values
of the fire tubes at specific
time intervals.
Check the report book held
for the device at specific
time intervals.
Check the report book held
for the device at specific
time intervals.
14
1.4 Semboller
DANGER
» Danger Text
Used to describe situations that may cause serious damage and
loss of lives if not followed
WARNING
» Warning Text
It is used to describe situations where damage may occur if attention
is not paid.
OPTION
» Optional Feature
This symbol is used for features not found in all machines (model
differences, models specific to a particular country, optional
equipment).
INFORMATION
» Informational Text
Used to tell important additional information related to the subject.
» Environmental Safety Text
Used to describe situations that may cause harm to the environment
in case of failure to comply with the stated rules.
ENVIRONMENTAL SAFETY
MECHANICAL MAINTENANCE AND REPAIR
» Mechanical Maintenance and Repair
It is used to describe that the described maintenance and repair
work must be carried out by a mechanical technician.
SAFETY INFORMATION
The use of warning signs in
the manual in accordance
with warnings, signs and
texts increases the work
safety.
Silage Baler Packing Machine User Manual
15
HSR_SB1150_00TR
ELECTRICAL MAINTENANCE AND REPAIR
» Electrical Maintenance and Repair
It is used to describe that the described maintenance and repair
work must be carried out by an electrician
OPERATOR
» Do It Yourself
It is used to describe that the described maintenance, repair and
control work must be performed by the operator.
AUTHORIZED SERVICE
» Call the Service
It is used to describe that the HİSARLAR authorized service should
be called for the described maintenance, repair and control work.
CHECK WITH TOOLKIT
» Do with Toolkit
Used to describe that the described maintenance and control tasks
must be performed using standard toolkits.
ROTATING PART
» Rotating Part
Used to describe when moving and rotating parts can cause operator
damage.
HOT SURFACE
» Hot Surface
Some parts may heat up when your machine is operating. It is used to
describe the risk of burning in case of contact with these parts.
1.4.Symbols
SAFETY INFORMATION
16
1.4.Symbols
YÜKSEK SES
» Loud Noise
Used to describe situations when it is necessary to use ear protectors
for the noise generated during operation.
PROTECTIVE GOGGLES
» Wear Protective Goggles
Used to describe situations protective goggles should be used
against the broken or flying pieces coming from the material being
operated during the work.
PROTECTIVE GLOVES
» Wear protective gloves
Used to describe situations where protective gloves should be used
against accidents that may occur during operation.
1.5.Design Purpose of the Machine
SAFETY INFORMATION
The Silage Baler Wrapper Machine is designed to compress all kinds of minced soft organic
material in the best possible way, bring it to a bale form, and wrap it with stretch film and
pack in a way that it does not get air.
For the use of different materials, you need to obtain information from the HİSARLAR
Customer Service and confirm the accuracy of the material. Use of the machine for
non-design purposes may result in serious propert damage and / or serious injuries that
may result in death.
Silage Baler Packing Machine User Manual
17
HSR_SB1150_00TR
1.6.Warranty Liability
WARNING
» Warning Text
The Silage Baler Packing Machine, you purchased is warranted for
the conditions stated in this document on condition that the
principles specified in the user manual are followed.
Failures arising from machine use against the terms described in the
machine manual are not covered by the warranty.
All of the terms and conditions set forth in this document are
binding on other persons who take over the Machine as if they
were the first owner of the Machine. The person who takes over
the machine shall be deemed to have accepted this term.
SAFETY INFORMATION
In this section, the warranty conditions to be applied in HİSARLAR product machines
purchased, used or utilized for commercial and professional purposes except for the
consumers specified in the Law no. 6502.
1. Warranty period starts from the machine's delivery date and lasts for two years or when
40,000 bales are finished (whichever comes first).
2. Including all parts of the machine, whole machine is within the guarantee of our firm.
3. In the warranty period of the machine, repair will be carried out without any charge for
the cost of the workmanship, the part price changed or any other name in case of malfunction due to material and workmanship or assembly errors.
4. Failures arising from machine use against the terms described in the machine manual
are not covered by the warranty.
5. Warranty period starts when the customer signs the "Machine Delivery Form" indicating stating that the Machine is complete, free of defects and that all of its functions are
working upon delivery of the customer and ends on conditions specified in Article 1.
6. Warranty is not covered by any loss or damage (including loss of profits, loss of workforce, loss due to not realizing or retardation of the expected business savings etc. and losses
under any other name) that the customer is directly or consequently suffered or affected
adversely.
18
1.7 Garanti Dışı Durumlar
WARRANTY INFORMATION
1. Any consumable material (filters, oils, liquids, light bulbs and all other consumable materials similar thereto).
2. Additional maintenance and lubrication and periodic operations required from
the user.
3. Wear and tear due to normal usage (wear, tear and aging of all belts, light bulbs
and lighting, signaling equipment, tire parts and all similar equipment and parts).
4. Any maintenance and repair work resulted from accidents or misuse (including
not using the machine in accordance with the rules and / or User Manual, bad
road conditions, bad field conditions, negligence, accidents, external factors, and
failures arising from repair and / or modifications and / or alterations, additions
made by the purchaser which affect machine’s reliability and performance and
features specified in User Manual , defects that may occur due to insufficiency of
machine’s oil and other fluids and/or due to being different from those recommended, failure to use consumables recommended for the machine, etc.)
5. Using the machine in different ways and for different purposes other than the
purpose of the machine specified under the heading of "Machine Design Purpose"
6. Failures that arise as a result of the use of parts instead of the original and
equivalent spare parts in the maintenance and repair of the machine are not
covered by the warranty. If the machine owner does not perform periodical
maintenance and repair of the machine during the warranty period and as a result
the work is done it erroneously, the party performing the work and the customer
are responsible.
7. HİSARLAR is not liable for any defective material, warranty application, and / or
damage to other machine components of spare parts used, and material and legal
consequences due to the damage of these parts to the other components of the
machines resulting from the use of spare parts instead of original or equivalent
spare parts obtained from HİSARLAR.
8. In the cases listed above, the buyer can not demand the cancellation of the sales
agreement or the removal of the damage in any way.
Silage Baler Packing Machine User Manual
19
HSR_SB1150_00TR
1.8.Expiration of Warranty
1.9.Warranty Procedure
WARNING
» Garanti İşlemleri
The fact that the service personnel starts the warranty period on
machines that are under warranty period does not mean that the
repair work of the machine will be done under warranty.
As a result of the inspection made by the service staff, the decision
of whether or not the declared fault is covered by warranty is made
by the After-Sales Services department of HİSARLAR.
WARRANTY INFORMATION
1. Use of machine contrary to the instructions in the user manual,
2. Repair, modification or dismantling of the machine at service stations not
authorized by HİSARLAR.
3. Exceeding the load-capacity limit specified on the machine identification label.
4. Not performing periodic maintenance of the machine within the specified time
intervals.
5. Damage and / or alteration on descriptive numbers, letters, plates, labels, such
as the machine serial number indicated on the machine identification label.
6. The use of spare parts other than original and / or equivalent spare parts in the
machine other than supplied by HİSARLAR or damage to the other vehicle components as a result of the use of such spare parts.
7. Operating machine for non-design purposes.
8. Not using the consumables recommended by the producer of the machine.
If your machine is experiencing a fault while the warranty is in progress, stop
the machine so that the fault does not grow any further. Communicate with the
authorized service of the HİSARLAR that provide service in your area and report
the fault.
The service staff will review your machine on site and fill out the "Warranty
Service Form" and will issue a copy of the form to you and start the warrantyprocedures.
20
1.10.Machine Delivery Form
WARRANTY INFORMATION
The Machine Delivery Form is a form signed by the customer in 3 copies after the
delivery of the machine to the customer. One of the form copies is delivered to the
customer. The second copy remains in the relevant seller. The third is kept at the
after-sales service department of HİSARLAR. The date on which the customer
signed the form is the date when the warranty period commenced.
SERVICE FORM
………..…..…. /……….…..…. /20………..….
Customer Name:
Product Name:
Product Range:
Serial Number:
Address:
Phone:
E-mail:
Sales Dealer:
Invoice Date:
Service Demand Date:
Service Date:
Service Type:
Malfunction
Maintenance
Commissioning
Service Technician:
Starting (Km): Finish (Km):
Starting (H): Finish (H):
CUSTOMER COMPLAINT /WORK COMPLAINT
OPERATIONS CARRIED OUT
PART NO/PART
NAME
Number of pieces/
Unit
anty
E/H
PRICE
PARTS TOTAL:
ROAD COST:
……………….……..km X
……………....……..TL/km
WORKMANSHIP
PRICE
…………….……..hour X
……………..……..TL/
hour
OTHER COSTS:
GENERAL TOTAL
DETECTIONS/ FINDINGS
Report written by / Signature Customer or
Official/
Signature
Approved by
/Signature
Company Official/
Detection
Warr
Signature
*I APPROVE the service operations to be done by you related to the machine The operations to be performed and the
spare parts to be used and other payments to be made outside the scope of the guarantee are to be PAID by me/us.
Silage Baler Packing Machine User Manual
2 TEKNİK BİLGİLER
TEKNİK BİLGİLER ................................................................ 26
2.1 Model Bilgileri ............................................................... 26
2.2 Ölçüler ......................................................................... 27
2.3 Makine Yönü ................................................................. 28
2.4 Saklama Koşulları .......................................................... 29
2.5 Makine Tanıtım Etiketi ................................................... 29
2.8 Güvenlik Etiketleri ......................................................... 30
22
2.1 Model Bilgileri
TECHNICAL INFORMATION
This User's Manual covers all of the following models. However, some parts, accessories and features used for customer demand and different power capacity values
may not be available in your machine.
* The product varies depending on the moisture and mince length.
SB
1150
General
Length(Road
Position)
mm 7505
Length (Work
Position)
mm 10685
Width (Road
Position)
mm 2498
Width(Work
Position)
mm 2590
Height (Road
Position)
mm 3941
Height (Work
Position)
mm 3538
Number of Axles Single
Weight (Including
Consumables)
kg 8855
Energy Source Electric Volt 380
Bale Room Engine
Power
kW 18,5
Capacity
Hourly (Bale/hour) Piece 40 - 50
Energy Demand (kWh/
Ton)
2,58
Total Power
Requirement
kWh 30
Bale Dimensions
Height mm 1210
Diameter mm 1070
Weight * kg 900 - 1150
Silage Baler Packing Machine User Manual
23
HSR_SB1150_00TR
2.2.Dimensions
2498
7505
6780
3258
3260
6714
7505
791
TECHNICAL INFORMATION
24
2.3.Machine Direction
In this manual, the terms FRONT, REAR, RIGHT and LEFT are used. These terms are explained
below and are always used in the same sense.
FRONT: When the machine is viewed straight ahead, the surface where the stretching unit is seen.
REAR: It is the surface where the bunker is seen when the machine is viewed straight ahead.
RIGHT: When you look at the machine from the front, your LEFT arm is on the RIGHT side of the machine.
LEFT: When you look at the machine from the front, your RIGHT arm is the LEFT side of the machine.
ARKA
RIGHT
LEFT
TECHNICAL INFORMATION
FRONT
Silage Baler Packing Machine User Manual
25
HSR_SB1150_00TR
Machines not to be used for a long time should be stored in a clean, dry,
vibration-free place and be covered. Before operating your machine for
longer than 6 months of storage, please contact HİSARLAR Customer
Service for insulation testing. Insulation materials may be damaged
depending on storage conditions.
Having said that, make sure that the lubrication oils, hydraulic oils and
other consumable materials are available before restarting the machine
for longer than 1 month storage periods.
The machine identification label is located on the left side of the machine,
riveted on the body.
Always use your machine serial number in all your processes so that you
can make spare parts, technical support and other after-sales operations
in a correct and easy manner.
Never deform the label and take the label off where the machine serial
number is located. On the machine identification label;
• Model Name
• Model Year
• Chassis No
• Weight
information are located.
2.4.Storage Conditions
2.5. Machine Identification Label
TECHNICAL INFORMATION
This product is produced by Hisarlar Mak. San.
Tic. A.Ş. Address: Eskişehir-Bursa Highwa y 20.
:
:
:
:
M
ODEL NAME
M
ODEL YEAR
CH
ASSISNUMBER
W
eight
km. Çukurhisar/Eskişehir Tel: 0 222 411 24 30
SB 1150
2018
8855 kg
26
2.6. Safety Labels
1
16
5
9
2
17
6 10
3
18
7
11
4
19 20
8
12 13 14 15
TECHNICAL INFORMATION
1000 6586
1001 1197
1001 1243
1001 1244
1001 1247
1001 1248
5m
1001 4176
1001 4175
1001 3980
1001 1282
1001 1281
1001 1280
1001 1251
1001 7212
1001 1250
1001 6459
1001 4220 1001 4221
BUNKER
Silage Baler Packing Machine User Manual
27
HSR_SB1150_00TR
21
24
27
37
30
34 35 36
22
25
28
31
23
26
29
3332
TECHNICAL INFORMATION
This product is produced by Hisarlar Mak. San.
Tic. A.Ş. Address: Eskişehir-Bursa Highway 20.
:
:
:
:
M
ODEL NAME
M
ODEL YEAR
CH
ASSISNUMBER
W
eight
CHECK THE CHAIN
TENSIONER 2-3
HOURS AFTER FIRST
OPERATING!
1001 4178
USE NO.46
HYDRAULIC
OIL!
1001 7207
RIGHT
REAR
1001 7206
USE
SUPER GRES EP00!
1001 4195
LEFT
REAR
1001 7202
LEFT
FRONT
RIGHT
FRONT
DON’T PUT YOUR
HAND INTO THE
OPERATING
MACHINE!
DON’T PUT YOUR
HAND INTO THE
OPERATING
MACHINE!
!
DON’T REPAIR
WHILE THE MACHINE
WORKS!
1001 6461
CLEAN AND
LUBRICATE DUST AND
FORAGE RESIDUES!
1001 4177
WEIGHT
ARROW
28
THIS PAGE IS INTENTIONALLY LEFT BLANK.
TECHNICAL INFORMATION
Silage Baler Packing Machine User Manual
3 MACHINE INFORMATION
TABLE OF CONTENTS .................................................................................... 32
3.1 Working Principle of the Machine........................................................ 33
MACHINE INFORMATION.............................................................................. 33
3.2 Loading Tank .................................................................................................. 34
Closing Side Covers............................................................................................................ 34
Adjusting Balance Legs..................................................................................................... 35
Conveyor Belt and Tension Unit ................................................................................... 35
3.3 Transmitter Unit ......................................................................................... 36
3.4 Netting Unit................................................................................................ 36
Switch Assembly ................................................................................................................... 37
Lighting Lamp .......................................................................................................................... 37
Magnetic Brake ..................................................................................................................... 37
Manual Operating Switch (Green)............................................................................... 37
Manual Operating Switch (Red) ................................................................................... 37
Emergency STOP Switch .................................................................................................. 37
3.5 Bale Room ................................................................................................... 39
3.6 Stretching Unit ......................................................................................... 39
3.7 Control Panel ............................................................................................. 40
Main Switch ........................................................................................................................... 40
Emergency STOP Switch ................................................................................................. 40
Manual STOP Switch (Red) ............................................................................................ 40
Screen Connection Port ................................................................................................. 40
Energy Indicator Lamp (Amber) ................................................................................... 40
Manual Operating Switch (Green) ............................................................................... 40
Panel Key .................................................................................................................................. 40
3.8 Balance Legs ............................................................................................. 41
3.9 Weight Arrow and Its Hook ................................................................... 41
30
TABLE OF CONTENTS
3.10 Hydraulic Control Valves ..................................................................... 42
3.11 Operator Screen ..................................................................................... 43
3.11 Operator Screen ..................................................................................... 44
3.11.1 Main Screen .............................................................................................................. 45
3.11.2 Main Screen ............................................................................................................ 46
3.11.3 Manual Operating Screen ................................................................................ 47
3.11.4 Setting Screen ........................................................................................................ 53
3.11.5 Tracking Screen ..................................................................................................... 55
3.11.6 Alarm Screen ........................................................................................................... 55
3.11.7 Alarm List .................................................................................................................. 56
Silage Baler Packing Machine User Manual
31
HSR_SB1150_00TR
1. Bunker
2. Transmitter Unit
3. Netting Unit
3.1 Working Principle of the Machine
MACHINE INFORMATION
2
3
4
5
6
7
8
9
1
7
10
4. Bale Room
5. Stretching Unit
6. Control Panel
7. Balance Legs
8. Weight Arrow
9. Hydraulic Control Valves
10. Toolkit
The minced material is loaded into the Loading Tank by means of a loader. The loaded material is then carried to the
compression tank by the conveyor belt. The amount of material to be compressed is adjusted by the parameters set
from the speed control sensors and the control panel.
All values in the baling process are set depending on which material is used. Compression tank for SB 1150 models
have a compressed material capacity of 1150 mm diameter / 1000 kg for machines. Depending on the dry matter
content of the balancer, the spilled product is transported to the feeding unit with the aid of the conveyor belt. Thus
losses are minimized.
At the end of the compression process the neting unit is engaged and the bale is covered with net up to the desired
amount of turns. Thus, the bale retains its shape when being thrown out of the compression chamber. The bale from
the compression tank to the stretching unit is stretched at the desired speed and turns. All baling parameters such
as the compression ratio in the compression chamber, the number of net wrapping turns, and the number of
stretching turns are all adjusted via the control panel.
32
It is the part where the minced material is loaded with the aid of a loader. The height and
gradient is adjusted with the balance legs and brought to the desired position and angle.
Loading tank side covers must be closed during transportation. To close the
Covers, remove the fixing bolt and corresponding nut on each cover. Close
the doors inwards.
3.2 Loading Tank
Closing the Side Covers
OPERATOR
» Heavy Cover
Once the fixing bolts are removed from the Covers, they must be
closed slowly inward. You can get help for this. Rapid release of the
Covers may damage the cover hinges and the carrier band
Only operate the covers when the machine is completely empty and
no objects are on the conveyor belt.
MACHINE INFORMATION
Silage Baler Packing Machine User Manual
33
HSR_SB1150_00TR
Use the bolts on the balance legs to adjust the position and angle of the l
oading tank. A description is required for this process to be done safely.
In the loading unit, there is a conveyor belt that allows the material to slide
from the ground. The tensioner of the belt is provided by moving tensioner
bearings on both the right and left sides of the machine.
3.2 Loading Tank
Adjusting the Balance Legs
Conveyor Belt and Tension Unit
MACHINE INFORMATION
34
3
2
1
4
5
It is the section where the minced material is transported to the compression unit. There are
straightening arms on the unit to ensure homogeneous feed of the material.
It is the section where the compressed bale is netted.
1. Switch Assembly
2. Magnetic Brake Unit
3.3 Transmitter Unit
3.4 Netting Unit
3. Net Feeding Shaft
4. Net Compressing Shaft
5. Shearing Blade
MACHINE INFORMATION
Silage Baler Packing Machine User Manual
35
HSR_SB1150_00TR
Switch Assembly
S
T
O
P
E
M
E
R
G
E
N
C
Y
3
2
1
4
5
1
Lighting Lamp
Used to maket he netting unit be seen more clearly. It has a
moving head. The angle can be set as desired.
2
Magnetic Brake
The unit in which the net roller is located and the shaft is
magnetically braked.
3
Manual Operating Switch (Green)
Used to operate the machine manually. When this switch is
pressed, the machine continues to work from where it was left.
4
Manual Stop Switch (Red)
It is used to stop the machine manually. When this switch is
pressed, the machine stops after all baling steps of the bale
being processed are completed. The machine does not restart
the baling operation.
5
Emergency Stop Switch
It is used to stop the machine in an emergency. All functions of
the machine stop when the switch is pressed.
MACHINE INFORMATION
36
Emergency STOP Switch
2
1
3
It is used to stop the whole machine in case of an emergency
To Stop the machine in an emergency;
1. Press the Emergency STOP switch,
After using the Emergency Stop switch, reset the switch to re-enable
the machine. To reset the switch;
2. Turn the switch clockwise and release,
3. The switch will return to its previous position.
WARNING
» Emergency Stop
Pressing the Emergency STOP button disables all functions of the
machine. However, even if some parts are not energized, they can
continue to move for a certain period of time.
Before resetting the Emergency STOP button, make sure that the
machine and all users are safe. When the button is reset, the machine
may start to run suddenly.
MACHINE INFORMATION
Silage Baler Packing Machine User Manual
37
HSR_SB1150_00TR
The material flowing from the conveyor belt is poured into the compression tank. Baling is done in
this tank.
At the end of the baling process, the compression tank is opened and the bale comes to this
unit to be stretched.
3.5.Bale Room
3.6.Stretching Unit
MACHINE INFORMATION
38
The panel with all the electrical system of the machine.
3.7.Control Panel
4
1
5
6
7
2
3
1
Main Switch
The switch of the machine power supply. It has two positions.
"0" Machine feed is not provided. (Machine does not operate)
"1" Machine feed is provided. (Machine works)
2
Emergency STOP Switch
It is used to stop the machine in an emergency. All functions of the
machine stop when thebutton is pressed.
3
Manual Stop Switch
It is used to stop the machine manually. When this button is pressed,
the machine stops after all baling steps of the bale being processed
are completed. The machine does not restart the baling operation.
4
Screen Connection Port
The machine operator display is connected to this port.
5
Automatic-Manual Mode Transition Switch (Amber)
Transition switch from manual mode to automatic mode, also found
on the control panel.
6
Manual Operating Switch (Green)
It is used to operate the machine manually. When this button is
pressed, the machinecontinues to work from where it was left.
7
Panel Key
It is the key of machine control panel. Keep the panel doors closed
and locked unless youneed them.
MACHINE INFORMATION
Silage Baler Packing Machine User Manual
39
HSR_SB1150_00TR
They are hydraulic supported legs that allow the machine to stand on a flat surface. The legs
are controlled by hydraulic control valves.
It is a hydraulically extensible unit that is used for towing the machine tool. The weight arrow is
controlled by hydraulic control valves.
3.8.Balance Legs
3.9.Weight Arrow and Its Hook
MACHINE INFORMATION
40
It is a hydraulically extensible unit that is used for towing of the machine. The weight arrow is
controlled by hydraulic control valves.
3.10.Hydraulic Control Valves
LEFT
FRONT
WEIGHT
ARROW
RIGHTER
ONT
LEFT
REAR
RIGHT
REAR
BUNKER
MACHINE INFORMATION
Silage Baler Packing Machine User Manual
41
HSR_SB1150_00TR
The screen where the machine's settings can be viewed and modified. The operator display is
not fixed. It can be moved all over the machine.
3.11.Operator Screen
ADET RESET
A
K
I
M
RESET
0
Çıkış
Bunker
OFF
Oto
Start
LambaAçALARM
SAYFASI
İzleme
Ayarlar
#.#
#.#
#.#
0.0
RULO FİLE
HIZI
RULO BALYA
HIZI
Oto
WARNING
» Operator Screen
Use both hands while lifting the operator screen. If you need to leave
the screen, place the screen on a flat, flat surface with the touch
screen facing you.
Dropping the screen causes the screen to crack and not be used.
During operator exchange, the new operator must be told where
the screen is located.
To find the screen, do not pull it towards you by following the cable.
It may cause your screen to fall and cause damage.
MACHINE INFORMATION
42
There are access restrictions for some setting values on the screen. The access code must be
entered before the values that can directly affect the machine's operation are changed. Access
passwords should be given to authorized personnel during training following installation of the
machine. If you have forgotten or lost your password, please contact the Hisarlar After Sales
Services department.
3.11 Operator Screen
MACHINE INFORMATION
Silage Baler Packing Machine User Manual
43
HSR_SB1150_00TR
The screen where the machine's settings can be viewed and modified. The operator screen is n
ot fixed. It can be moved all over the machine.
POZ NAME EXPLANATION FUNCTION
1
RESET
NUMBER
Used to reset the bale number produced daily.
Used to display the Settings screen.
Used to display the Tracking screen.
Displays the current value drawn by the main engine during maximum
compression in the bale room.
It is used to adjust the current value of the main engine during
maximum compression in the bale room. When the engine reaches
this current value, it ends the compression process and ejects the
ball from the compression tank to be stretched.
With this button, the machine's operating mode is selected. There are
two operating modes of the machine, automatic and manual. "MAN"
appears on the button while the machine is operating in manual mode;
and "AUTO" appears on the buton in Auto Mode.
Reset
Page Display
Page Display
Page Display
Page Display
Value Display
Enter Value
Operating mode
(Automatic-
manuel)
selection
2
AUTOMATIC
RESET
Used for machine reset. Press the button for 10 seconds to start the
reset process. The reset operation ensures that all component
positions return to their starting position. Do not perform an
automatic reset when the machine is running.
3
EXIT
4
SETTING
5
TRACKING
6
CURRENT
(REAL
VALUE)
7
Current
(SET
VALUE)
8
Operating
Mode
Selection
3.11.1.Main Screen
NUMBER RESET
C
U
R
R
E
N
T
Automatic
RESET
0
Exit
Machine
Auto
Start
#.#
#.#
#.#
0.0
RULO FİLE
HIZI
RULO BALYA
HIZI
Auto
1 2 3 4 5
1110986
7
12
13
14
15
Bunker
OFF
Turn On
The Lamps
ALARM
Page
Settings
Tracking
Emergeny Stop
MACHINE INFORMATION
44
POSE NAME EXPLANATION FUNCTION
9
BUNKER
Bunker
conveying
belt start- stop
Used to start
the Bunker
conveying belt.
“BUNKER OFF”
appears on the
button while the
belt is running.
10
LAMP
It is used to activate all lamps on the machine. "LAMP OFF" on the
button when the lamps are on; When the lamps are off, "LAMP OFF"
appears on the button.
Turn on-off the
lamps
Page Display
11
ALARM
PAGE
Used to display Alarm page.
12
ROLL NET
SPEED
Roll Net Speed
13
ROLL BALE
SPEED
14
Machine
Auto START
15
EMERGENCY
STOP
It is used to stop the machine in an emergency. All functions of the
machine stop when the button is pressed.
WARNING
» Moving Parts
All functions are disabled when any of the EMERGENCY STOP buttons
on the machine and on the operator screen are pressed. However,
even though the energy is cut off, some moving parts continue to
move.
3.11.2.Main Screen
MACHINE INFORMATION
Silage Baler Packing Machine User Manual
45
HSR_SB1150_00TR
Makinenin tüm fonksiyonlarının manuel olarak çalıştırılabildiği ekrandır.
POSE NAME EXPLANATION FUNCTION
1
EXIT Used to display the main screen.
Pageview
2
Operatig
MODE
"MAN" appears on the button while the machine is operating in
manual mode; When operating in Auto Mode, "AUTO" appears on
the button.
Working Mode
Display
3
CHANNEL
OPEN
Opening
Bale Room
Used to open
the compression
tank’s upper
part.
4
Close
Channel
Used to close the upper part of the compression tank.
Closing
Bale Room
3.11.3.Manual Operating Screen
Roll
START
Netting
Engine START
Carrier
START
Open
Chanel
Blade
OPEN
Blade
CLOSE
Net
OPEN
Net
CLOSE
Chanel
Close
Roll Spedd
Speed Speed
A
Wrapping
START
Ambalaj
Ambalaj
#.#
#.# 0.0
0.0
Exit
ALARM
PAGE
Bunker
START
A
U
T
O
1 2
3
4
5
11
109
8 6
7
12 13 14
15
17 19 21 23
18 20 22 24
16
Start
TRANSMITTER
Scissors
Scissors
Packing
START
Packing
Packing
MACHINE INFORMATION
46
POSE NAME EXPLANATION FUNCTON
5
Scissors Open
Used for opening
the net scissors.
6
Used for closing the net scissors Scissors Closed
7
Engine On-Off
It turns on the
net feeding
engine.
8
Used to display Alarm page.
Page Display
3.11.3 Manuel Çalışma Ekranı
MACHINE INFORMATION
BLADE
OPEN
BLADE
CLOSED
NETTING
ENGINE
START
ALARM
PAGE
Silage Baler Packing Machine User Manual
47
HSR_SB1150_00TR
3.11.3 Manual Operating Screen
9
OPEN
NET
Starting
Engine
Used to start
the netting
engine.
10
CLOSE
NET
Used to stop the netting engine.
Engine Stop
11
BUNKER
START
Bunker
conveying
belt On-Off
Used to turn
on the Bunker
Conveying Belt.
“BUNKER OFF”
appears on the
buton while the
belt is operating.
MACHINE INFORMATION
POSE NAME EXPLANATION FUNCTON
48
12
TRANSMITTER
START
Conveyor
On-Off
Used to turn on
the conveying
belt carryng
the material
coming from
the Bunker
13
ROLL
START
It is used to operate the rolls of the compression tank.
Compression
tank roll OnOff
14
Conveyor
START
Feedback
conveyor
start- stop
Used to turn on
the material
feedback.
15
ROLL SPEED
ROLL SPEED
It is used to set the roll speed in compression tank per turn/minute.
(Minimum Value: 10, Maximum Value: 100)
Setting Roll
Speed
16
It is used to display the current value of the main engine in amper
value.
Main Engine
currency value
display
3.11.3 Manuel Operating Screen
MACHINE INFORMATION
POSE NAME EXPLANATION FUNCTON
Silage Baler Packing Machine User Manual
49
HSR_SB1150_00TR
17
WRAPPING
START
Wrapping
Unit Start
Stop
It is used to
operate the
stretching unit.
18
SPEED
Used to adjust the wrapping speed of the Stretching Unit.
(Minimum value: 5, Maximum value: 100)
Wrapping Unit
speed adjustment
19
SCISSORS
(Up)
Used to lift up the scissors of Stretching Unit. Scissors Open
20
SCISSORS
(Down)
Used to lower down the scissors of Stretching Unit. Scissors Closed
21
PACKING
START
Packing Belt
kayışı On – Off
It is used to
operate the
belt on the
packing
platform.
22
SPEED
Used to adjust the turning speed of the packing roll. (Minimum
Value: 1, Maximum Value: 100)
Packing Roll
Speed Adjustment
3.11.3.Manual Operating Screen
MACHINE INFORMATION
POSE NAME EXPLANATION FUNCTON
50
23
PACKING
(Up)
Lifting up the
platform
Used for lifting
the packing
platform.
Platform rises
up as long as
the button is
held down.
24
PACKING
(Down)
It is used to lower the packing platform. The platform goes
down as long as the button is held down.
Lowering Down
the Platform
MACHINE INFORMATION
POSE NAME EXPLANATION FUNCTON
Silage Baler Packing Machine User Manual
51
HSR_SB1150_00TR
The screenshowing the operating values of the machine in automatic operating mode and
enabling adjustments
3.11.4.Setting Screen
Exit
Net Release
Number
Transmitter
Auto Speed
Transmitter
Slow Speed
Wrapping
Start Speed
Wrap
Ping Speed
Wrapping
Stop Speed
Scissors
Starting Turn
Packing
Band Speed
Wrapping Turn
Net Wrapping
Number
Bunker OFF
Time
Bunker ON
Time
Bale Photocell
Active
Current
Adjustments
Passive
And Sensor
#
#
#
#
#.#
#.#
#.#
#.#
#.#
#.#
#.#
#.#
#.#
RESET NUMBER
0
1 2
3
4 5
1110
98
6
7
12
13
14
15
17
16
1
EXIT Used for displaying the main screen
2
NET RELEASE
NUMBER
The netting engine starts to work and allows the end of the net to be rolled into
the turning roll in the compression tank. With this parameter, it is determined
how many turns the engine should turn for wrapping the net around the bale.
3
TRANSMITTER
AUTO SPEED
It determines the operating speed of the transport conveyor.
(Minimum Value: 50, Maximum Value: 100).
4
CURRENT
ADJUSTMENTS
This parameter is for service purposes only. Operator access is not
allowed.
5
NET WRAPPING
NUMBER
With this parameter, it is determined how many turns are wrapped on
the bale after opening the net. (Minimum Value: 300, Maximum Value:
2000)
6
TRANSMITTER
SLOW SPEED
As the bale grows in the compaction tank, the transport conveyor speed
decreases. This parameter specifies the value at which the transport conveyor
runs at low speed. (Minimum Value: 10, Maximum Value: 80)
7
NET SENSOR
PASSIVE
This parameter is for service purposes only. Operator access is not
allowed.
8
BUNKER OFF
TIME
The conveyor on the bunker runs intermittently and stops in Auto Mode.
With this parameter, the stopping time of the conveyor is determined in
seconds. (Minimum Value: 1, Maximum Value: 60)
MACHINE INFORMATION
POSE NAME EXPLANATION
52
9
WRAPPING START
SPEED
The bale, which comes out of the compression tank and falls on the
packing roll, is started to be stretched. The stretch wrapping arms rotate
slowly first, then accelerate. This parameter specifies the value at which
the stretch arms turn slowly. In other words, it indicates the speed value
at the period of time until the stretch cutting scissors are deactivated.
(Minimum Value: 5, Maximum Value: 50)
10
BUNKER ON
TIME
The conveyor on the bunker runs intermittently and stops in Auto Mode.
With this parameter, the stopping time of the conveyor is determined in
seconds. (Minimum Value: 1, Maximum Value: 60)
11
WRAPPING SPEED
It is used to set the nominal wrapping speed of the stretching unit after
the scissors are closed.
12
BALE PHOTOCELL
ACTIVE
Whether the bales coming out of the compression tank reaches the
packing roll is determined by photocell. If there is any fault in this
photocell the machine will not work. In case of a possible fault, the
photocell can be deactivated so that the machine can work until the
service is given. In this case, the waiting time required to close the bale
room is determined by this parameter in seconds. If the sensor is active,
the time specified here is invalid. (Minimum Value: 5, Maximum Value: 99)
13
WRAPPING STOP
SPEED
In the final stages of stretching, the stretch arms slow down and the
scissors open. With this parameter, the speed while the stretching arms
slow down is determined.
14
SCISSORS START
TURN
When the bale falls from the compression tank to the packing roll, the
stretching arms begin to wrap while the scissors are closed. After a
certain number of turns, the scissors are opened and the stretch film is
released. With this parameter, the number of turns of the stretching
arms is determined for opening the scissors.
15
WRAPPING TURN
Determines how many turns the ball's stretching arms will work
including the scissor start round.
16
PACKING BAND
SPEED
It is used to adjust the packing roll turning speed. (Minimum Value: 20,
Maximum Value: 100)
17
RESET NUMBER
The bale number made during the machine's running time is
automatically counted. This counter can not be set to zero.
MACHINE INFORMATION
POSE NAME EXPLANATION
Silage Baler Packing Machine User Manual
HSR_SB1150_00TR
3.11.5.Tracking Screen
3.11.6.Alarm Screen
A screen that allows the machine to be controlled technically during operation. The status of
the sensors positioned according to the operating principle is checked from this screen.
Screen where faults that occur during operation are recorded. It is displayed as all alarms
that have occurred since the last time the machine was operated from the alarm list. The
active alarm list displays faults that are still not removed.
MACHINE INFORMATION
Exit
Plc Inputs
X0WrapperWrapping
/Pose Sensor
X0
X20-Panel
Emergency Stop
Button
X20
X30-Wrapping
Engine Speed
Control R1
X30
X40-Bale is Out
Photocell
X40
X50-Net
Blade Open
Sensor
X50
X1-Main
Engine Turn
Sensor
X1
X21-Panel Stop
Button
X21
X31-Transmitter
Engine Speed
Control R1
X31
X41-Wrapping
Scissors Up
Sensor
X41
X51-Net is
broken Sensor
X51
X2-spare-
X2
X22-Manual
Auto Button
X22
X32-Bunker Engine
Thermic
X32
X42-Channel is close
d
Sensor
X42
X52-Hiydraulic
Oil Level Switch
X52
X3-Scissors
Closed Sensor
X3
X23-Panel Start
Button
X23
X33-Hydraulic
Engine Thermic
X33
X43Channel is
closed Sensor-
X43
X53Lubrication
Pressure
Switch
X53
X4-Scissors
Open Sensor
X4
X24-Stop
Button
External
X24
X34-Conveying
Engine Thermic
X34
X44-Net is
Closed Sensor
X44
X54-
Lubrication
Level Switch
X54
X5-Packing above
sensor
X5
X25External
Emergency
Stop Button
X25
X35-External
Start Button
X35
X45-Net is open
Near Pist. Sensor
X45 X55-
X55
X6-Packing in the
middle Sensor
X6
X26-Main
Engine Speed
Control R1
X26
X36-Netting
Engine T hermic
X36
X46-File Open
Remote Pist.
Sesor
X46 X56-
X56
X7-Packing is below
Sensor
X7
X27-Packing Engine
Speed Control R1
X27
X37-Phase Protection
X37
X47-Knife is
closed Sensor
X47
X57-
X57
Plc Exits
Bale
Time(secs)
Wrapping
Period
(secs)
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0000
EXIT
54
3.11.7 Alarm Listesi
Failures occurring during operation are displayed as a list in the alarm screen.
MACHINE INFORMATION
ALARM
EXPLANATION
MAIN ENGINE SPEED CONTROL DEVICE
FAILURE
B001
HYDRAULIC ENGINE THERMIC FAILURE
B002
BUNKER MOT THERMIC FAILURE
B003
T
RANSMITTER MOT THERMIC FAILURE
B004
CONVEYING MOT THERMIC FAILURE
B005
NETTING ENGINE THERMIC FAILURE
B006
NET THERMIC FAILURE
B007
PHASE PROTECTION FAILURE- PHASE
SEQUENCE REVERSE
B008
PRESSURE TRANSMITTER FAILURE - DTC1000
FAILURE
B009
EMERGENCY STOP BUTTON PUSHED
B010
CHANNEL NOT CLOSE
B011
NOT IN WRAPPING POSITION (CHANNEL )
B012
NETTING PISTON OPEN
B013
PACKING STATION NOT THERE
B014
PACKING DRIVER FAILURE
B015
WRAPPING DRIVER FAILURE
B016
WRAPPING SENSOR FAILURE
B017
ROLL SENSO R FAILURE
B018
NET IS BROKEN SENSOR FAILURE
B019
PACKING WRAPPER OUT OF POSITION
B020
NET NOT OPEN
B021
NET NOT CLOSED
B022
NET BLADE NOT OPEN
B023
NET BLADE NOT CLOSED
B024
PACKING IS NOT DOWN
B025
PACKING IS NOT UP
B026
SCISSORS NOT UP
B027
SCISSORS NOT DOWN
B028
CHANNEL NOT OPEN
B029
CHANNEL NOT CLOSED
B030
HIYDRAULIC OIL LEVEL LOW
B031
LUBRICATION OIL LEVEL LOW
B032
LUBRICATION TIME-OUT
B033
NET SCISSORS NOT OPEN
B034
CHANNEL IS NOT COMPLETELY OPEN
B035
Silage Baler Packing Machine User Manual
4 OPERATING INFORMATION
4.1 Operating of New Machines 59
4.2 Pulling the Machine off to the Highway 60
4.3 Towing the Machine 61
4.3.1 Dismantling Bunker Channel 61
4.3.2 Closing Bunker Side Covers 62
4.3.3 Pulling the Bunker to Towing Position 62
4.3.4 Weight Arrow and Its Hook 63
4.3.5 Closing Balance Legs 64
4.3.6 Disconnection of Main Power Connection 64
4.3.7 Pulling the Hydraulic Valves to Towing Position 65
4.3.8 Connecting the Tractor Signalling Cable 66
4.3.9 Signalization Control 67
4.3.10 Last Controls Before Towing 68
4.3.11 Getting the Machine Ready to Re -Work 68
4.4 Operating the Machine 69
4.4.1 Consumables 69
Net Technical Specifications
69
Stretch Film Technical Specifications
69
Hydraulic Oil Technical Specifications 69
Automatic Lubrication 69
4.4.2 Setting the Net 70
Net Feeding Shaft
71
Passing the Net through the Cylinders
72
4.4.3 Attaching the Stretch Film 73
4.4.4 Operating in Auto Mode 74
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56
OPERATING INFORMATION
THIS PAGE IS INTENTIONALLY LEFT BLANK.
Silage Baler Packing Machine User Manual
57
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New machines are run for a certain period of time prior to switching to full capacity. For this
reason, do not operate the machine at the highest speed until the first 20 hours of operation or
600 bales are made. During this time, the machine operator should regularly check that all
parts of the machine are working correctly, listen and understand the voices produced during
operation. A different sound may be a sign of wear or compresson when the machine is
operating. However, fine tuning may be necessary for some parts of the machine during the
adaptation period of the machine.
When the machine is operated, there is wear on the painted surfaces. This is normal. After the
first 5 hours of operation, all belt tension and positions must be checked.
4.1.Operating of New Machines
CHECK WITH TOOLKIT
» Have a tool kit with you.
When using your machine, be sure to have a standard tool kit near
you. You may need to make frequent mechanical adjustments
especially when operating the machine in the adaptation.
WARNING
» Conditions Requiring Manual Lubrication
As the bearing gaps used in the new machine are tight, heat buildup
may occur during operation. Check the bearings of the machines
running during the adaptation period against warming.
If you notice any temperature increase on the bearing surfaces, you
should manually engage the automatic lubrication system. Lubricate
bearings that do not have automatic lubrication with a grease pump.
Check the lubrication port on the automatic lubrication system.
If the oil from this point is being thrown out, it may not be able to
perform the automatic lubrication function.
DANGER
» Rotating and Hot Parts
Stop the machine before checking the bearing surface
temperature.
Don’t touch bearing surfaces before wearing protective gloves.
Your machine is being tested
extensively at the factory
before it is delivered. However,
the settings of the machine
may vary depending on the
material used. For this reason,
factory settings do not apply
to your operating conditions.
INFORMATION
» Operation Values
Your machine is designed to withstand high pressures and forces.
Working above the defined operation values, however, can cause
damage to the machine and shorten its life span.
OPERATING INFORMATION
58
Silage Baler Packing Machines are designed to be transported by towing by a tractor. For
this reason, the speed l imits in the following table should be applied.
4.2.Pulling the Machine off to the Highway
Within
Settlement
(km)
Outside Settlement (km)
Highways
(km)
Inter-city two-way
high ways
Divided roads
20 30 40 Not Allowed
WARNING
» Speed Limits Set in the Framework of Law
Speed limits for the tractor used for transporting the machine
are specified in the highway directive. It is, however, essential
that local and / or national directives and laws in the region
where the machine is drawn are observed.
Do not exceed the permissible towing speed. Make sure that all
towing steps are completed before starting towing.
Make sure that all removable and movable parts are securely
fastened before you start to pull.
Set your towing speed according to road conditions so as not to
exceed the limits.
OPERATING INFORMATION
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59
HSR_SB1150_00TR
OPERATING INFORMATION
4.3.Towing the Machine
The follo wing steps are required for pulling the machine.
1. Determining the suitability of the tractorto pull the machine.
2. Dismantling the Bunker channel
3. Closing the Bunker side covers
Use a tractor with
MINIMUM
65 HP, 4X4
featuress for towing the
machine.
4. Positioning the Bunker in towing position
5. Attaching the weight arrow and its hook to the tractor
6. Closing the balance legs
7. Disconnecting the main power connection
8. Placing the hydraulic valves in the towing position
9. Connection of tractor signaling cable
10. Signalization Control
11. Making final checks prior to towing of the machine.
4.3.1. Dismantling the Bunker Channel
Remove the bunker covers (2 pieces) that connect the bunk er to the
machi ne body and displace them
.
Keep 2 channel covers
together
with the ir bolts.
60
OPERATING INFORMATION
4.3.2.Closing Bunker Side Covers
Remove the connecting bolts of the bunker side covers and fold
the covers inward.
Save the side cover fixing bolts
you disassemble. Side covers
are he avy. Gently tilt the cover
with bolt removed. Do not let
the cover fall freely.
4.3.3.Pulling the Bunker to Towing Position
Remove the connecting bolts of the bunker side covers and fold the covers inward.
Silage Baler Packing Machine User Manual
61
HSR_SB1150_00TR
The weight arrow, which is used for drawing the machine and hydraulically extensible, is
controlled by hydraulic control valves.
4.3.4.Weight Arrow and Its Hook
OPERATING INFORMATION
Make sure that there is no object
in front of the arrow while making
it move move forward.
» Mechanical Connection
Align the arrow with the tractor and install the towing pin . Do not
push the pin for a jamming connection.
WARNING
WEIGHT
ARROW
62
Switch off the machine from the main switch and disconnect the machine's
electrical connection from the panel.
4.3.6.Disconnection of Main Power Connection
Wrap and store the
interconnection cable used for
connection to the main feed
panel after the cutting the
connection.
The legs are controlled by hydraulic control valves. Move the control arms (right rear- left rearright front- left front) in the same time so that the machine balance is not distorted.
4.3.5.Closing the Balance Legs
Move the hydraulic valves slowly
when using the hydraulic valves
that control the balance legs.
Sudden movements can cause
the machine to become
unbalanced.
OPERATING INFORMATION
RIGHT
REAR
LEFT
REAR
RIGHT
FRONT
LEFT
FRONT
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63
HSR_SB1150_00TR
Switch the valves (2 pcs) in the hydraulic valve access section on the left side of the machine
to off position.
4.3.7.Pulling the Hydraulic Valves to the Towing Position
The valves are open when in parallel
with the pipe to which they are
connected and closed when in the
upright position.
WARNING
» Correct Position of the Valves
Valves must be closed before towing. Otherwise, when the machine
is connected to the hydraulic system of the tractor, the hydraulic
oil in the tractor passes to the hydraulic tank of the machine. This
causes the oil level in the tractor to decrease, causing the hydraulic
oil level in the machine to rise.
OPERATING INFORMATION
64
When the machine is towed to the road, the tractor signaling system is transferred to the
machine to ensure traffic safety. Connect one end of the connecting cable in the tool kit, and
the other end to the machine.
4.3.8.Connecting the Tractor Signalling Cable
OPTION
» Standard 7 - Pole socket
There is a 7 pole socket in the tool kit for tractor signaling
connection. This socket with standard connections may not be
compatible for every tractor.
ELECTRIC MAINTENANCE AND REPAIR
» Electrical Technician Assistance
If the standard 7 pole socket in the tool kit is not suitable for the tractor
connection, replace the tractor connecting terminal with the help of
an electrician.
OPERATING INFORMATION
Silage Baler Packing Machine User Manual
65
HSR_SB1150_00TR
The signaling system of each tractor brand may vary. For this reason, make sure that the
entire signaling system works correctly after you connect the machine to the tractor.
4.3.9.Signalization Check
OPERATING INFORMATION
66
Make sure that all covers are closed.
Make sure that the joiner pin of the towing pin is installed correctly.
Make sure that the hydraulic valves are brought to the towing position.
Try the tractor signals one by one to make sure that all signals match
the machine.
Make sure the rear reflector and safety reflectors are clean and visible.
Bring the machine to the new working area and park it on a flat floor with
tractor assistance. To restart the machine, follow the steps below.
1. Remove both ends of the tractor signaling cable from its place and
place it in the tool kit.
2. Make the machine-tractor hydraulic connection using the hydraulic
connection hoses in the tool kit.
4.3.10. Last Controls Before Towing
4.3.11.Getting the Machine Ready to Re-Work
DANGER
» Hydraulic Connection
Once you have made the hydraulic connection, make sure that the
valves are in the pull position.
Before starting to use the hydraulic control levers, make sure that
all of them work correctly. To do this, check the accuracy
by making very small movements of the hydraulic control levers."
3. Lower the balance legs. The position of the machine in a straight
position depends on the position of the balance legs. Control the
machine's flat and stable position (located on the right front and left
rear of the machine) by checking the water gauge.
4. Lower the bunker to the floor.
5. Reinstall the side covers in an upright position and secure them with
their own bolts.
6. Secure the bunker channel covers by inserting them to their places
7. Pull the hydraulic valves to the operating position.
8. Unscrew and clean the hydraulic connection hoses and place them
back into the tool kit.
9. Provide power to the machine.
OPERATING INFORMATION
Silage Baler Packing Machine User Manual
67
HSR_SB1150_00TR
The consumables used during machine operation must have the following technical
specifications. The use of different types and properties of materials can affect the efficiency
of the machine negatively.
Using a consumable material other
than those specified here causes
the machine to be out of warranty.
Please consult Hisarlar After
Sales Services unit for different
materials.
PO HYDRO OIL H-46
NLGI 2 serial grease oil.
4.4.Operating the Machine
4.4.1.Consumables
Netting Technical Specifications
Stretch Film Technical Specifications
Hydraulic Oil Technical Specifications
Otomatik Yağlama
ELECTRICAL MAINTENANCE AND REPAIR
» Power Supply
Ask your electrician to help you connect your machine to an
energy panel.
The panel to energize the machine should be no more than 50
meters away from the machine. For longer distances, new panel
installation is required.
INFORMATION
» Sarf Malzemeler
The consumables to be used in the machine must be supplied
before operating the machine.
Netting Technical
Specifications
Unit 105*3000 123*3000
Material Structure High Intensity Polyethylene Polyethylene
Length m 3000 3000
Width mm 1050 1230
Average Weight kg 26,9 34,7
Flexibility Rate % 18-21 18-21
Widening
Strength
Max. Kg 260 260
UV Katkısı -
available available
Stretch Film Technical
Specifications
Unit 50 cm 75 cm
Micron - 25 25
Length m 1800 1500
Width mm 500 750
Average Weight kg 23 28
OPERATING INFORMATION
68
4.4.2.Placing the Net
INFORMATION
» Operation Preparation
For this process step;
The machine should be in operation,
Stair platform should be open,
The operator screen must be connected to the machine.
Along with these, go to the top of the machine by taking the operator's
screen to your side.
OPERATING INFORMATION
Silage Baler Packing Machine User Manual
69
HSR_SB1150_00TR
Netting Feed Shaft
(1) In order to remove the feed shaft (2) Lift up the tensioner arm from its
place by removing the tension spring again.
Remove the netting feed shaft first by pulling it up and then towards you. (3)
Install the netting roll onto the
feed shaft and fasten. Re-install
the netting feed shaft.
(4) Remove the joiner pin on the netting feed shaft and (5) separate the shaft
head from the shaft.
3
5
4
2
1
70
Passing the Net through the Cylinders
Pass the net through the cylinders as shown below and hang down below
the Blade.
Channel
OPEN
Channel
CLOSE
Blade
OPEN
Net
OPEN
Net
CLOSE
Netting Engine
START
Blade
CLOSE
A
U
T
O
INFORMATION
» Do the net opening
Perform the open the net process from the operator's screen
before performing this operation. To do this, first take the machine
to Manual mode.
After completing the net inserting process, use the operator screen to
perform the net close process again.
OPERATING INFORMATION
Channel
OPEN
Channel
CLOSE
Blade
OPEN
Net
OPEN
Net
CLOSE
Netting Engine
START
Blade
CLOSE
A
U
T
O
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71
HSR_SB1150_00TR
Depending on the material to be processed in the machine, both 50 cm and 75 cm stretch
film can be used. Within the tool set, there is a suitably sized shaft for both.
Push the knob located on the wrapping unit for attaching the stretch film
roller (1) towards you. Pull the released roll shaft (2) up. Place the stretch
film roller. To fix the roller, first replace the roller shaft (2) and then push
the knob (1). Pull the stretch film through the rollers as shown above.
1
2
3
Rulo
START
START
Taşıyıcı
START
Boğaz
AÇ
Bıçak
AÇ
AÇ KAPAT
Bıçak
KAPAT
Boğaz
KAPAT
Speed Speed
A
Wrapping
START
Packing
START
Ambalaj
Ambalaj
#.# 0.0
Packing
START
O
T
O
4.4.3.Attaching the Stretch Film
INFORMATION
» Stretch Film Rolls in Different Sizes
Depending on the material to be processed in the machine, both 50
cm and 75 cm stretch film can be used. Within the tool set, there
is a suitably sized shaft for both.
Before attaching the stretch
film roll, be sure to press one
of the Emergency STOP
buttons.
Use the operator screen to push the scissors open button. Place the
stretch film on the in a way that will remain under the scissors. Close the
scissors.
OPERATING INFORMATION
Scissors
Scissors
Packing
72
When you press the Auto Start Button, the machine starts to work as follows.
Compression tank roll engines start and the rollers start rotating. Bunker
conveyor belt starts to work. The material conveyed to the loader conveyor
begins to enter the compression tank. In this stage, the material entering the
compression tank continues to apply pressure to the material up to a
predetermined current setpoint. The current value increases as the roller
diameter increases.
When the engine current reaches the preset value, the loader conveyor slows
down and thus the feeding amount decreases as the amount of material in the
compression tank increases.
The netting blade is opened and the netting engine starts to run to release
thenet. When reaching a certain number of turns, the netting blade closes
and cuts the net. In the meantime, the net feed engine also stops. The top
of the bale chamber opens and the turning roll falls on the packing bale. The
arms of the stretching unit begin to rotate slowly in the first place. After a
certain number of turns, the scissors are opened to release the stretch film.
After this stage, the stretching arms start turning quickly.
When reaching enough number of laps for baling, the stretching arms slow
down again and the scissors close to cut the stretch film. The wrapping
rollers move downward in order that the roll whose baling process
finishes drops.
In this phase, the compressing process of the second bale is started to be
compressed in the same manner in the compression tank.
4.4.4.Operating in Auto Mode
WARNING
» Hidrolik Valfler
Make sure that the hydraulic valves are in the operating position
before operating the machine. Operation of the machine when the
hydraulic valves are in the pull position can cause significant damage
to the hydraulic engines of the machine.
RESET
Çıkış
Bunker
OFF
Oto
Start
Lamba
Aç
ALARM
SAYFASI
İzleme
Ayarlar
Oto
OPERATING INFORMATION
Silage Baler Packing Machine User Manual
5 MAINTENANCE INFORMATION
MAINTENANCE INFORMATION ....................................................... 75
5.1 Operator Adjustment, Control and Maintenance ........... 75
5.1.1 Electric System Check
......................................................... 76
Cable Check ................................................................................................. 76
Sensors Check ................................................................................................ 76
Control Panel Check ............................................................................................ 76
Operat or Screen Check ......................................................................... 76
5.1.2 Tire Check ........................................................................ 77
Tire Rotation ..................................................................................................... 77
Tire Pressure ................................................................................................ 77
5.1.3 Chain Check ............................................................... 78
Bale Room Chains ...................................................................................... 78
Trasportation Conveyor Chain ................................................................. 78
Loader Conveyor Chain ........................................................................................ 79
5.1.4 Hydraulic Oil Tank .............................................................. 80
Oil Level Check
.............................................................................................. 80
Hydraulic Hose Check
.............................................................................. 80
5.1.5 Drive Belt Adjustments
............................................ 81
Packing Drive Belt Tension .............................................................................. 81
Bale Room Drive Belt Adjustments ........................................................... 82
Bale Room Tension Spring Adjustment ................................................ 83
5.1.6 Automatic Lubrication ................................................... 83
Automatic Lubrication Screen .................................................................... 84
Technical Specifications
........................................................................... 85
Addition of Oil
................................................................................................. 85
5.1.7 Manu al Lubrication .............................................................. 86
74
MAINTENANCE INFORMATION
5.2 Periodic al Maintenance Table
............................................
88
5.2.1 First Maintenance ............................................................................... 88
5.2.2 Daily Maintenance ............................................................................ 88
5.2.3
Two Days Maintenance
………………................................………
……………….....................
89
5.2.4 Seasonal / Annual Maintenance 90
5.3 Authorized Services ............................................................ 90
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5.1.Operator Adjustment, Control and Maintenance
DANGER
» Adjustment Control and Maintenance While the Machine
Operates
Unless otherwise noted, all adjustments, controls and maintenance
described in this section must be performed while the machine is
not running.
If the machine needs to work during the process, adhere to the
necessary work safety rules and warning labels.
ELECTRICAL MAINTENANCE AND REPAIR
» Elektrical Maintenance and Repair
For some of the tasks described in this section, you may need to
get help from an electrician. If there is an electrical connection in
the area to be intervened or if there is any measurement to be
done on equipment, and you are not trained in this area, you should
certainly get help.
OPERATOR
» Tasks that Operator can perform
The simple setting, inspection and maintenance procedures
described in this manual should only be performed by operators
who have been trained by the Hisarlar in this regard.
The simple setting, inspection and maintenance procedures
described in this manual should only be performed by operators
who have been trained by the Hisarlar in this regard.
MECHANICAL MAINTENANCE AND REPAIR
» Mechanical Maintenance - Repair
Some of the maintenance and repair work described in this section
must be performed by a mechanical technician.
MAINTENANCE INFORMATION
76
Regularly check the electrical system of the machine. The electrical system consists of wiring,
sensors, control panel and operator screen.
5.1.1.Electrical System Check
Cable Check
Sensor Check
Operator Screen Check
Kumanda Panosunun Kontrolü
Check all cables used on the machine for damage, wear and tear. Especially
in the season when machine is not working, cabling can be damaged by
rodents according to the storage conditions of the machine. Take
necessary precautions to prevent such a situation.
A variety of sensors are used throughout the machine. Failure of these
sensors to operate correctly will result in various faults and errors. For
this reason, make sure that all sensors located on the machine are
correct and that there are no substances (dirt, sludge, material piece,
etc.) that will prevent their operation.
The operator screen should not be damaged. Keep this screen in good
condition for this. Never expose the screen to direct sunlight or rain
conditions while in use. If the screen is scratched, cracked or broken,
please contact the service.
The correct operation of the machine depends on the state of the
control panel. The control panel should always be clean, dry and well
ventilated under ideal conditions.
• Protect the panel from direct contact with water, rain, etc.
• When cleaning is in progress, close and lock the covers of the
control panel.
• There are two air vents on the control panel. These air vents must
be cleaned regularly and ensured that sufficient air enters into
the panel.
» Poisonous Drugs
Drugs that can be used to protect the machine from rodents
during seasonal stops should not harm the environment. Some
drugs can cause chemical waste. To prevent this, carefully read
the leaflet of the drug you are using.
If poisonous drugs are used to protect the machine from rodents,
you may need to clean the entire machine very thoroughly before
starting the new season and to perform purification in accordance
with the conditions stated in the leaflet of the relevant drug Failure
to do this means that the ball from the machine will also contain
these poisonous waste.
ENVIRONMENTAL SAFETY
MAINTENANCE INFORMATION
Silage Baler Packing Machine User Manual
77
HSR_SB1150_00TR
There are two tires on the machine. It may be that the machine is moved or transported even
though the tires do not function while the machine is running. For this reason, the condition
of the tires should be checked regularly.
Change the location of the tires on the machine at the beginning of each
season. Remove the tire lug nuts in order as shown below and wear them
in the order you disassemble.
Check tire pressures once every season at the end and at the beginning.
The pressures of the tires can be understood from their external
appearance.
Tire Type: 435 / 50 R 19.5
Pressure Value: 90 psi / 6.2 bar
Lug Nut Torque Squeeze
Value:
350 Nm
5.1.2.Tyre Check
Tyre Rotation
Tyre Pressures
MAINTENANCE INFORMATION
NORMAL PRESSURE LOW PRESSURE HIGH PRESSURE
78
The chain-to-gear system used to move the bale room cylinders has a spring tension
mechanism. For this reason, there is no need to adjust the chain tension.
However, check the status of the chains on a daily basis. Change the chain if wear and
damage are detected at the connection points.
Transport conveyor chain tension can change as the machine is used. For this reason, check
the chain tension daily. To check the chain tension, stop the machine and press the emergency
stop button. Stretch the chain to take up all the space of the chain.
Stretch distance should be no more than 5 mm. Loosen the lock nuts (1) to adjust the chain
tension. Move the engine platform (2) in the arrow direction. Retighten the lock nuts when
the desired tension is achieved. Do this on both sides of the machine at one and the same
time.
5.1.3.Chain Check
Bale Room Chains
Trasport Conveyor Chain
CHECK WITH KIT
» Use Compass
Keep compass next to you when adjusting the chain tension.
Measure the adjustment distance by compass on one side of the
machine (right or left)and perform it on the other side of the
machine.
MAINTENANCE INFORMATION
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79
HSR_SB1150_00TR
The loader conveyor chain tension can change as the machine is used. For this reason, check
the chain tension daily. To check the chain tension, stop the machine and press the emergency
stop button. Stretch the chain to take up all the free space of the machine.
Stretch distance should be no more than 5 mm. Loosen the lock nuts (1) to adjust the chain
tension. Move the slide bearing bed (2) in the direction of the arrow. Retighten the lock nuts
when the desired tension is achieved. Do this on both sides of the machine at once and the
same time.
1
2
Max.
5 mm
1
2
Loader Conveyor Chain
MAINTENANCE INFORMATION
80
5.1.4.Hiydraulic Oil Tank
1
4
3
5
2
1. Filler Hole
2. Suction Filter
3. Main Filter
4. Temperature- Level Indicator
5. Drain Plug
Check the hydraulic oil level daily. Hydraulic oil tank capacity is 90 lt.
Check the hydraulic oil level on the indicator (4) near the tank. Check the hydraulic oil level.
Add oil if there is a discrepancy.
Only use PO HYDRO OIL H-46 (90 lt) oil in your system. Check the condition of the oil in the
hydraulic tank once a month and add oil if necessary. Change the entire oil and the main
filter once a year. Change the suction filter once a year.
Check all hydraulic system hoses for leaks and damage. Make sure that the hoses do not pass
through sharp corners and sharp edges.
The average life span of hydraulic hoses is 5 years. For this reason, replace all hydraulic
system hoses every 5 years, even if there are no damages.
Oil Level Check
Hydraulic Hose Check
INFORMATION
» Oil Level
Check the hydraulic oil level only when the machine is not running.
If you have just stopped the machine, wait 10 minutes for the oil
to reach its own level.
MAINTENANCE INFORMATION
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81
HSR_SB1150_00TR
5.1.5.Belt Adjustment
1
2
The belt tension and settlement can change as the machine is used. For this reason, check
both the belt tension and the placement of the belts on the cylinders on a daily basis. To check
the belt tension, stop the machine and press the emergency stop button.
The belt tension should be such as to completely cover the roll surface. Loosen the lock nuts
(1) to adjust the roll tension. Move the sliding bearing bed (2) in the direction of the arrow.
Retighten the lock nuts until the desired tension is achieved. Do this on both sides of the
machine at once and at the same time.
Packing Belt Tension
CHECK WITH TOOLKIT
» Use Compass
Keep calipers near you when adjusting the belt tension.
Measure the adjustment distance by compass at one the side of the
machine (right or left) and perform it on the other side of the
machine as well.
MAINTENANCE INFORMATION
Extremely Tense Extremely Loose
Right Tension
82
1
2
Under normal conditions the roll belt should be exactly centered on the cylinders. However,
the belts may slip during operation. In such a case, the belt needs to be re-centered. In order
for the belt to be re-centered, the bearing bed opposite the side of the slided belt must be
raised. So if the belt is moving towards one side, the opposite side has to be raised. Loosen
the lock nuts (1) to raise the roll bearing bed. Move the bearing bed in the direction of the
arrow. Retighten the lock nuts when the desired tension is achieved.
Bale Room Belt Adjustments
MAINTENANCE INFORMATION
Even distance
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HSR_SB1150_00TR
max
max
The compression force required in the bale chamber is provided through the springs on both
sides of the machine.
The springs must be completely closed when the bale room is closed (no load). In other words,
the spring must remain free when the bale room is closed. If the spring tension is too high, it
will prevent the material from rolling.
Bale Room Tension Spring Adjustment
5.1.6.Automatic Lubrication
Your machine is equipped with fully automatic lubrication equipment. There are, however, some
lubrication points on the machine where automatic lubrication is not used
.
In the automatic lubrication system located in your machine, 4 secondary oil distributors are
used. Grease is being distributed to a total of 58 points with a central pump, from 2 distributors
to 16 distributors and 2 distributors to 13 distributors.
MAINTENANCE INFORMATION
84
Automatic Lubrication Screen
The operating parameters of
the automatic lubricating
system are set in the factory.
Delivered ready for use in the
field. For this reason, do not
change the lubrication
parameters.
MAINTENANCE INFORMATION
Symbol Description
Function
SCREEN
Shows values and processing steps.
WAITING LAMP
It lights up on waiting times .
LUBRICATION LA MP
It lights up in
Lubrication time (when
the pump is running).
1
2
OPTIONAL KEY
OPTIONAL KEY
ERROR WARNING
LAMP
Allows error messages to be
displayed.
UP- DOWN KEYS
Used for
• Parameter selection
• Display of parameters
• To show the display screen
ENTER KEY
Used t o switch between
programming mode and
display mode
• Used for entering setting
values.
RELEASE KEY
Provides one -time lubrica tion when
pressed wait time.
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HSR_SB1150_00TR
Technical Specifications
Addition of Oil
max
Adding grease by opening the top cover causes the foreign materials with grease to get inside
the pump and damage the pump.
WARNING
» Different Oils
Only use grease for the automatic lubricant of the above type and
specification. The use of oils outside this damages the lubricating
pump.
Do not mix oil of different types and specifications. This causes the
lubrication unit to be damaged.
MAINTENANCE INFORMATION
Feature
Explanation
Fluid Exit Speed
2,5 cm3/min
Operating Pressure
Maximum 300 Bar
Operating Temperature
-25 + 75 ° C
Fluid Used
Grease at level of NILGI 2
Reservoir Storage
6 kg
Weight (When Grease is
full)
11 kg
Start Amper e
4,5 A ( up till 20 msec )
Normal Operating
Amper e
2,5 A / 1,25 A ( up till 300 bar pressure )
86
1
10
9
10
11
14
13
12
2
5
6
7
8
17
19
18
16
15
4
3
5.1.7.Manual Lubrication
The lubrication points that automatic lubrication does not reach are shown below. The
indicated dots are shown on one side of the machine. The symmetrical lubrication points must
be subjected to manual lubrication in the same way.
MAINTENANCE INFORMATION
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Manual lubrication points should be greased during working periods of 600 bales / 2 days.
MAINTENANCE INFORMATION
88
5.2.Periodical Maintenance Table
Following the periodic maintenance intervals specified in this section directly affects the
efficiency and safety of your machine. Failure to perform timely and complete periodic
maintenance will result in termination of the machine's warranty status.
After the first 1000 bales from the machine's installation, machine maintenance should be
performed by Hisarlar After Sales Services Team.
Daily maintenance corresponds to 300 bales. Apply a daily maintenance procedure after
every 300 bales.
Interval Part Process to be performed Explanation
First 1000
Bales
First 1000
Bales
Hydraulic Oil Tank Oil Filter Change
Change the hydraulic
oil filter.
Hydraulic Oil Tank Oil Level Check
Check the oil level and add
oil if necessary.
5.2.1.First Maintenance
5.2.2.Daily Maintenance
MAINTENANCE INFORMATION
Interval
Section
Process to be
performed
Explanation
Bunker
Belt tension and
Placement
Check the bunker belt
tension and position.
Transmitter Unit Chain tension
Check the conveyor
chain tension.
Transmitter Unit
Straightener
arm position
adjustment
Check the position of the
straightening arms on the
transmitter unit. Both arms
should be in equal altitudes
and adjusted to straighten
the incoming material.
Netting Unit
Spring Check
Check the netting feed shaft
tension spring for wear and
tear. Replace loose springs.
Netting Unit
Cleaning and
surface control
of cylinders
Perform surface cleaning
and inspection of the netting
feed cylinders.
Netting Unit
Lubrication
Lubricate the sliding shaft.
Bale Room
Belt tension and
placement
Check the belt tension and
position (moving upp er jaw
and fixed lower jaw) of the
bale room.
Bale Room
Spring tension
adjustment
Check the tension of the
tensio n springs that provide
baling tension.
Bale Room
Automatic
lubrication
points
Check the hose connections
at the automatic lubrication
points.
Strecthing
Unit
Chain tension
Check the tension of the
feed back conveyor chains.
Strecthing
Unit
Belt tension and
position
Check the packing belt
tension and position.
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
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Two day maintenance corresponds to 600 bales. Apply one day maintenance procedure in
every 600 balances.
5.2.3.Two Days Maintenance
MAINTENANCE INFORMATION
Interval
Section
Process to be
performed
Explanation
Strecthing Unit
Belt joint
locations
Check the joint points of the
packing belt.
Make sure that the joining pin is
not damaged.
Stretching
Unit
Scissors check
Perform a functional check of
the stretch scissors.
Oil level check
Check oil reservoir tank,
add oil if necessary.
Leakage check
Check the automatic
lubrication points. Make sure
there are no leaks in the hose
connections.
Hydraulic
System
Oil level check
Check the hydraulic oil level.
If the oil level below below
the half , add oil.
Hydraulic
System
Operating
pressure
check
Check the oil pressure. The
pressure should be between
80-100 bar. If the oil pressure
is not within this range, check
for leaks. Cal l the service in
case of leak detection.
Hydraulic
System
Radiator cleaning
Clean the oil cooler
radiator.
Whole machine
Cleaning
Clean the machine with
compressed air at the end of
each day.
Control Panel
Cleaning
Clean the control panel with
dry and compressed air.
Control Panel
Fan cleaning
Clean the control panel fan.
All
Lightenings
Check
Perform a functional check of
all the lights on the machine.
Replace it with a new one if
necessary.
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Daily / 300
Bales
Automatic
Lubrication
Automatic
Lubrication
Interval
Section
Process to be
performed
Explanation
600 Bales /
2 Days
Bunker
Manua l lubrication
Grease the manual lubrication
points on the bunker.
600 Bales /
2 Days
Netting Unit
Magnetic brake check
Check the function of the netting
feed shaft magnetic brake.
600 Bales /
2 Days
Bale Room
Manua l lubrication
Grease the manual lubrication
points on the bale room.
600 Bales /
2 Days
Stretching Unit
Manua l lubrication
Apply grease to the manual
lubrication points on the
stretching unit.
90
The seasonal maintenance corresponds to 1 year or 20,000 bales (whichever comes first).
Whichever comes first, it should be acted upon. If a machine goes on top of 20,000 bales at
the end of the season, maintenance operations must be completed without waitingthe end
of the season.
5.2.4.Seasonal/ Annual Maintenance
5.3 Authorized Services
Hisarlar Makine After Sales Services Unit has a wide network of authorized services both
inside and outside of Turkey. You can visit our website for up-to-date service information.
HİSARLAR CUSTOMER SERVICES
Hisar District 1047th Str. No:2 26550 Tepebaşı /
Eskişehir / TÜRKİYE
Tel: +90 222 411 24 30
Faks: +90 222 411 22 47
444 77 57
MAINTENANCE INFORMATION
Interval
Section
Process to be
perfo
rmed
Explanation
Every
20.000
bales
Tires
Air pressure
check
Check the tire air pressure.
Tires
Position change
Replace the tires.
Bearings
Control
ve
replacement
Replace all bearings on
the machine at the end
of each season.
Hydraulic
System
Hydraulic oil fitler
change
Change the hydraulic oil
and suction filter.
Electrical
System
Corrosion check
Check the electrical
connections and terminals
for corrosion. If necessary,
clean / change
connections.
Electrical
System
Connection Check
Check the tightness of the
connections on all
electrica l and control
systems. Retighten them
again.
All engines
Oil level and
leakage
check
Check the engine oil levels
and make sure that there
are no oil leaks.
All Sensors
Position and
function
check
Check the position
accuracy of all sensors on
the machine.
Make sure they work.
Bale Room
Wear Status
Check
Check the side walls of
the bale chamber for
wear. If excessive wear is
detected, replace the
side walls with new ones.
Every
20.000
bales
Every
20.000
bales
Every
20.000
bales
Every
20.000
bales
Every
20.000
bales
Every
20.000
bales
Every
20.000
bales
Every
20.000
bales
Silage Baler Packing Machine User Manual
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