Hirschmann qSCALE maestro Service Manual

Page 1
HIRSCHMANN MCS
qSCALE maestro
PLC v01.00.00
Contents
Safety instructions
Product description
Service Menus
Service and Maintenance
Appendix
1 2 3 4 5
Service Manual
Issue E – 04/2018
HMI v01.00.00
This document has the order number:
MAN-QSCA-S-0008
Page 2
HIRSCHMANN MCS
TABLE OF CONTENTS
1Safety Instructions ........................................................................................... 7
2Components ...................................................................................................... 8
2.1
Base Kit with vScale D2 or D3 (102125/102129) ...................................... 8
2.1.1Junction Box, qSCALE maestro (061179) ............................................. 9
2.1.2Pressure Sensor Kit (102121) ............................................................. 10
2.2
Boom Upgrade (102124) ......................................................................... 10
2.2.1Sensor Assembly Length Angle WGX/CAN (061185) ......................... 11
2.3
Boom Kit, New Cable Reel (102126) ....................................................... 11
2.4
Indicator Kit, Light Tower (102127) ......................................................... 12
3Description of the System ............................................................................. 13
3.1
Product Identification ............................................................................... 15
3.2
General Information ................................................................................. 15
3.3
EC Conformity Declaration ...................................................................... 15
3.4
Overview of Console Elements ................................................................ 16
3.5
Overview Feedback Elements ................................................................. 17
4Service Menus ................................................................................................ 18
4.1.1Password Entry .................................................................................... 18
4.1.2Obtaining the Daily Password .............................................................. 19
4.2
System Settings ....................................................................................... 20
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    
 
4.2.1System Settings Breakdown ................................................................ 21
4.2.2New Password Entry ........................................................................... 23
4.3
Sensor Calibration ................................................................................... 24
4.3.1Calibrate Angle Sensors ...................................................................... 25
4.3.2Calibrate Length Sensors .................................................................... 27
4.3.3Luffing Cylinder Tuning ........................................................................ 29
4.4
Entering Measurements ........................................................................... 32
4.5
Alarm Volume .......................................................................................... 33
5Service and Maintenance .............................................................................. 34
5.1
Download Application Data ...................................................................... 34
5.2
Reading the Event Recorder ................................................................... 35
5.3
Reset Hour meter .................................................................................... 36
5.4
Change Date and Time ............................................................................ 37
5.5
Rotate Display .......................................................................................... 38
5.6
Screen Capture ........................................................................................ 39
WIKA Mobile Control LP
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qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
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  
 
     
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HIRSCHMANN MCS
5.6.1Taking Screen Captures ...................................................................... 39
5.6.2Saving Screen Captures ...................................................................... 39
5.7
Mismatched DA4 ..................................................................................... 40
5.8
Maintenance and Repair .......................................................................... 41
6Troubleshooting ............................................................................................. 42
6.1
Identify the Problem ................................................................................. 42
6.2
Initial System Inspection .......................................................................... 44
6.3
Indicator Definitions ................................................................................. 45
6.3.1Indicators on Central Control Unit........................................................ 45
6.3.2Indicators on Console .......................................................................... 45
6.4
Boom Angle Sensing ............................................................................... 46
6.5
Boom Length Sensing ............................................................................. 48
6.5.1Cable Reel Length Cable Replacement Procedure............................. 49
6.6
Pressure Sensing .................................................................................... 50
6.7
Load Sensing ........................................................................................... 51
6.8
Anti-Two Block Switch (A2B) ................................................................... 52
6.8.1A2B Problem – Flow Chart .................................................................. 53
6.9
No Console Display ................................................................................. 54
6.10CAN Bus Communications ...................................................................... 55
6.11Troubleshooting Sensors With Display .................................................... 58
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  
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6.11.1Readings of CAN Bus Sensors ........................................................ 58
6.11.2Readings of Digital Inputs ................................................................ 59
6.11.3Readings of Digital Outputs ............................................................. 60
7Appendix ......................................................................................................... 61
7.1
Technical Data ......................................................................................... 61
7.2
System Layout Drawing ........................................................................... 62
7.3
Junction Box Wiring Diagram .................................................................. 65
7.4
vSCALE D2 Diagram ............................................................................... 66
7.5
vSCALE D3 Diagram ............................................................................... 67
7.6
Error Codes Table ................................................................................... 68
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qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
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Page 4
HIRSCHMANN MCS
VERSION OVERVIEW
Issue Date Description Editor
A
11/2017 Initial Release (HMI v01.00.00) RBM
B
12/2017 Updated Luffing Cylinder Calibration section and
C
01/2018 Added backup of product files to Service section RBM
D
04/2018 Added Parts list, troubleshooting and changed
E
04/2018 Updated System Layout, added kit drawings RBM
RBM
Alarm Volume section.
RBM
numerical entry.
WIKA Mobile Control LP
1540 Orchard Drive Chambersburg, PA 17201
qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
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HIRSCHMANN MCS
Introduction
About this manual
Liability disclaimer
Copyright
notice
Trademarks
Use for the intended
purpose
Qualification of the
operating personnel
This manual is a component of the equipment or systems supplied by WIKA Mobile Control LP. Keep this manual in a safe place and ensure that it is available to all users.
The contents of this manual are subject to change. WIKA Mobile Control LP do not provide any guaran­tee for this material, including the associated guarantee regarding marketability and suitability for cer­tain intended purposes. WIKA Mobile Control LP accept no liability for errors in the contents of the manual or for direct or indirect damage in connection with the provision and use of the manual.
This manual is protected by copyright. All rights reserved. The manual may not be duplicated, repro­duced or translated into another language, either wholly or partly, without the prior written permission of WIKA Mobile Control LP.
The rendition of common names, trade names, trademarks etc. in this documentation should not be construed to mean that such names, even without special identification, are free in the sense of trade­mark and trademark protection legislation and hence usable by anyone.
This device/system is intended exclusively for the tasks described in this manual. Any other use shall be construed as being inappropriate. The manufacturer accepts no liab ility for damage caused by inap­propriate or impermissible use. This device / system may only be used if it is in perfect technical con di­tion.
Only appropriately qualified personnel may work with this device / system, i.e. persons:
who are familiar with the operation or installation and commissioning who know the current regulations for the prevention of accidents
WIKA Mobile Control LP
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qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
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Page 6
HIRSCHMANN MCS
Marking of Notices
Dangers and other important notices are marked as follows in this service manual:
WARNING
Warning of direct threat of personal injury and damage to property. Instructions on precautions to avert the danger.
CAUTION
Warning of dangerous situations. Also warns of damage to property. Instructions for averting the danger.
IMPORTANT
Warning of possibly damaging situation for the product. Instructions for avoiding the possibly damaging situation.
WIKA Mobile Control LP
1540 Orchard Drive Chambersburg, PA 17201
qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
NOTE
Usage instructions and information, but no dangerous situation .
HINT
Supplementary comments and recommendations for the user.
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Page 7
HIRSCHMANN MCS
1 Safety Instructions
WARNING
Imminent threat of personal injury and damage to property due to incorrect sys­tem settings!
The correct adjustment of the RCL to the current set-up statu s is ess ential for the correct function of the system and of the machine.
The RCL can only operate correctly if all settings are entered correctly according to the current set-up status during the SETUP procedure.
The settings can only be carried out by operators who are completely familiar with the operation and functions of the machine and the RCL.
The correctness of these settings must be guaranteed before startin g the machine operations!
IMPORTANT
Connection to the wrong power supply will cause damage to the device. The device may only be connected to a DC voltage source of 10 V to 30 V!
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HIRSCHMANN MCS
2 Components
Kit Name Kit Number QTY Section
BASE UPGRADE KIT W/ VSCALE D2 102125 1 Section 2.1 BASE UPGRADE KIT W/ VSCALE D3 102129 1 Section 2.1 BOOM UPGRADE (FROM EXISTING 200/208/209 REEL) 102124 1 Section 2.2 BOOM KIT, NEW CABLE REEL 102126 1 Section 2.3 INDICATOR, LIGHT TOWER, MAESTRO, 10M, 3 COLOR (RGY) 102127 1 Section 2.4
2.1 Base Kit with vScale D2 or D3 (102125/102129)
Component Name Part Number QTY Notes
SMC, POWER HARNESS, VSCALE CONSOLE, PWR ONLY, 12' 061106 1 SMC, CONSOLE, VSCALE, D2 - C1, 4.3" DISPLAY 608413 1 D2 kit only SMC, CONSOLE, VSCALE, D3 - C2, 7", 3 CAM, 4x AI/DI, 3x DO 608416 1 D3 kit only SMC, QSCALE MAESTRO S6, IP66/67 623029 1 JUNCTION BOX, QSCALE MAESTRO 061179 1 Section 2.1.1 0985 806 125/10M - 90 DEG BEND 900004191 1 ASBSV 4 5 P5 MCS CUSTOM 934637762 1 0935 253 103/3 10967 1 SCREW, SLOTTED PH 5mm x 16mm 002-050-206-112 11 NUT, 5MM HEX NYLON INSERT 031-300-050-468 11 WASHER, 5MM CONCAVE BELLVILLE 000-208-030-050 11 CONSOLE ACCY, KIT 2-1" BALL W/ 4.75" MTG. ARM 031-300-060-382 1 D2 kit only CONSOLE ACCY, KIT 2 - 1.5 051170 1 D3 kit only SMC, CONSOLE ACCY, RAM MOUNT ADAPTER, iSCOUT D2 608460 1 D2 kit only SMC, CONSOLE ACCY, RAM MOUNT 608464 1 D3 kit only SMC, DUMMY PLUG ASSY, 48-PIN 060980 1 BRACKET, EXTERNAL MOUNTING FEET 2/PACK, FOR MAESTRO 051309 1 SCREW M4X12MM NARROW HEAD PHILLIPS STAINLESS STEEL 051310 4 ZVK 12291 600000991 2 0909 UAC 101 600003038 2 KIT, QSCALE IX, LOAD, PSENS, DAVS, 300 BAR, SAE 6, ID 60/61 102121 1 Section 2.1.2 STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 4-6.5MM 051292 7 STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 9-13MM 051293 1
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HIRSCHMANN MCS
2.1.1 Junction Box, qSCALE maestro (061179)
Component Name Part Number QTY
JUNCTION BOX, 160x240X81 061180 1 TERMINAL STRIP ACCY, RAIL MAESTRO 9IN 051295 1 HARNESS, QSCALE MAESTRO CONTROLLER TO JUNCTION BOX 061178 1 WASHER, LOCK 1/4 000-208-040-070 2 TERMINAL STRIP ACCY, BLOCK, PIK 4N W/BAR 051296 7 TERMINAL STRIP ACCY, BLOCK, PIK 4N WO/BAR 051297 12 TERMINAL STRIP ACCY, BLOCK PIK 4N W/DIODE 061181 1 EC, DIODE, 1N4003 200V/1A 000-430-104-003 TERMINAL STRIP ACCY, END PLATE, PIK 4N 051298 1 TERMINAL STRIP ACCY, END BRACKET, PIK 4N 051299 2 RELAY, SHUTOFF 12V 20/30A 000-304-140-112 1 EC, DIODE, 1N4003 200V/1A 000-430-104-003 2 KEYSWITCH, CENTRAL UNIT, NEW 024-350-100-768 1 CENTRAL UNIT ACCY, MEMBRANE 024-000-100-095 1 STRAIN RELIEF, PG13.5 12-15mm 021-441-161-2 13 1 STRAIN RELIEF, PG 9 4-6mm, 021-441-060-409 6 STRAIN RELIEF, PG 9 5.5mm, 021-441-09 0-709 1 TAPE, 3M, VHB 5925 1 031-300-050-765 STRAIN RELIEF, PG13.5 8-12mm 021-441-131-013 3 WIRE, HOOKUP 18 AWG BLUE 123-429-910-960 0.6 ft WIRE, HOOKUP 20 AWG GREEN 123-429-901-830 0.6 ft WIRE, HOOKUP 18 AWG BROWN 123-429-910-880 0.6 ft WIRE, HOOKUP 18 AWG BLACK 123-429-907-280 3.6 ft WIRING ACCY, CRIMP TERMINAL, 18-22AWG, INSULATED, RED 051304 4
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HIRSCHMANN MCS
2.1.2 Pressure Sensor Kit (102121)
Component Name Part Number QTY
SENSOR,PRESS,SINGLE,CAN,ID 60 061091 1 SENSOR, PRESS TRANS, CAN,ID 61 061092 1 0935 253 103/5 M 10968 2 SENSOR ACCY, CUTTING RING DKA 000-209-140-016 2 HYDR, ADAPTER, BULKHEAD 9/16- 000-214-600-093 2 HYDR, ADAPTER, 9/16-18 UNF-2B; 031-300-050-689 2 HYDR, FITTING, 1/4 NPT MALE TO 031- 300-050-750 2
2.2 Boom Upgrade (102124)
Component Name Part Number QTY Notes
STRAIN RELIEF, PG13.5/PG 9 000-214-261-309 1 STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 4-
6.5MM STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 9-13MM 051293 2
0935 253 103/15 M 27866 1 STRAIN RELIEF, PG13.5 HOLE 000-214-340-013 1 STRAIN RELIEF, PG11/PG 9 000-214-261-109 1 STRAIN RELIEF, PG11 HOLE PLUG 000-214-340-011 1 SENSOR ASSY, LENGTH/ANGLE, WGX/CAN 061185 1 Section 2.2.1 SCREW, 6mm X 12mm SOCKET CAP 002-050-206-012 3 WASHER, FLAT 6MM 000-207-010-064 3 SENSOR, LENGTH POT.W/O 067-000-100-204 1
051292 2
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HIRSCHMANN MCS
2.2.1 Sensor Assembly Length Angle WGX/CAN (061185)
Component Name Part Number QTY
SENSOR, ANGLE, WGX 360/3510, ACTIVATED RESISTOR, 125KBPS, CA 061194 1 CONNECTOR ACCY, JST, EH 7POS 051207 1 BOARD, LENGTH & A2B CAN -120 535950 1 RSF 5/0.5M (#5 wire GY) 600000558 1 PLATE, CABLE REEL UPGRADE, MAESTRO 051307 1 CONN ACCY, TERMINAL CRIMP, EH 051208 5 M4x30mm BOLT 051278 3 HARDWARE, LOCKWASHER, M4 051177 3 NUT, 4mm, SELF LOCKING, S.S 002-060-500-402 3 HARDWARE, STANDOFF 3mm x 12 FF 000-212-020-312 3 SCREW,3mm x 10mm PANHD PHILLIP 002-053-703-101 6 WASHER, 3mm CONCAVE BELLVILLE 000-208-030-030 9
2.3 Boom Kit, New Cable Reel (102126)
Component Name Part Number QTY Notes
CABLE REEL, KT200, STANDARD 006-820-00 6-002 1.00 SENSOR ACCY, GEAR WHEEL, KT200 068-000-110-038 1.00 STRAIN RELIEF, PG13.5/PG 9 000-214-261-309 1.00 0935 253 103/15 M 27866 1.00 SENSOR ASSY, LENGTH/ANGLE, WGX/CAN 061185 1.00 Section 2.2.1 SCREW, 6mm X 12mm SOCKET CAP 002-050-206-012 3.00 WASHER, FLAT 6MM 000-207-010-064 3.00 SENSOR, LENGTH POT.W/O 067-000-100-204 1.00
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HIRSCHMANN MCS
2.4 Indicator Kit, Light Tower (102127)
Component Name Part Number QTY
INDICATOR, LIGHT TOWER, 3 COLOR LED (GRN, YEL, RED) 051264 1.00 INDICATOR ACCY, POWER MODULE (FOR #051264 LIGHT TOWER) 05126 5 1.00 0935 253 105/10 M 15734 1.00
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HIRSCHMANN MCS
3 Description of the System
The maestro system (also referred to as ‘RCL’) is a CAN bus system comprised of a central microprocessor unit, operating console, angle sensor, tilt sensor, load pin, and anti-two block switch. All components and sensors are equipped with CAN bus controllers.
When limits are reached an overload warning signal is generated at the operator’s console. At the same time, the Function Kick Out (FKO) outputs are deactivated thus ‘locking out’ the opera­tor and stopping aggravating machine movements. The fixed data regarding the machine (ex. capacity charts, boom weights, centers of gravity, etc.) are stored in memory chips in the central processor unit. This data is the reference information used to calculate the operating conditions.
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HIRSCHMANN MCS
NOTE
This service manual contains information about the vSCALE D2 / D3 maestro con­sole,
mode selection, operation, sensor calibration and maintenance.
WARNING
This service manual contains information about the vSCALE D2 / D3 maestro console, mode selection, operation, sensor calibration and maintenance.
Although the system incorporates functions for monitoring adjustable geomet­rical limit values with visual and audible warnings and a relay output in the event of limit values being exceeded, the system cannot be used as an operational limit switch.
The machine driver is responsible for the safe operation of the machine.
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qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
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HIRSCHMANN MCS
3.1 Product Identification
The type plate carries the unique identification of the operating console. It is located on the back of the device.
Please ensure you make a note of all the information on your type p late for queries about this product.
Type plate
(Example for D3)
3.2 General Information
NOTE
Knowledge of how to use a voltmeter to measure both voltage and current is as­sumed.
HINT
For general system operation, refer to the console Operator’s Manual.
3.3 EC Conformity Declaration
The technical design and construction of the qSCALE maestro system corresponds to requirements of the EMC directive 2004/108/EC and therefore carries the CE symbol.
The device complies with the following standards: EN 12895:200, EN 13309:2010, EN ISO 14982: 2009
The full conformity declaration is available from the manufacturer on request.
WIKA Mobile Control LP
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qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
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HIRSCHMANN MCS
3.4 Overview of Console Elements
Display with
RCL Main Menu
Function Keys F1-F8
(F1 – F12 in 7” display ver­sion.) Function Varies by screen
Aborts Function / Returns to
"Escape" Key
previous screeen
Function Keys F1 to F12: Calls Functions
Feedback Elements
(See Section 3.5)
Rotary Encoder with Pushbutton Function
For Selection and Con­firmation
"Home" Key
(Return to RCL Main Operating Screen)
"Set" Key
Selects Settings / Silences Alarm
USB 2.0 interface
(used for service purposes)
Encoder With Pushbutton Function: For Selection and Confirmation
SET key: Selects Settings / Silences Alarm
HOME key: Returns to Main Working Screen
ESCAPE key: Aborts Function
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HIRSCHMANN MCS
3.5 Overview Feedback Elements
Light Sensor: Not Used
Operating Display: Green While Supply Voltage is Connected
USB Data Display: Yellow During Data Exchange via Front USB Port
Wireless Indicator: Not Used
Multi-Function Light:
/
Flashes Red/White while in error state Blue while setting the operating mode Green while in operation Yellow Machine nearing operational lim it
WIKA Mobile Control LP
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qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
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HIRSCHMANN MCS
4 Service Menus
This chapter contains information, advice, and instructions for navigating and using the service me nus.
4.1.1 Password Entry
In order to access certain menus it is necessary to enter a Service Password, Daily Password or LMI Password (See Section 4.1.2 for information on Obtaining the daily password.)
Password entry is done by the following instructions: Use the rotary knob to select the numbers. Pressing the knob moves to the next digit and selects right arrow.
Pressing the right arrow when the curser is to the right of the last number confirms the entry
Use the or buttons to select the number in the chosen direction. (The selected digit turn s green and will be replaced by the next selection.)
Use the button to delete the currently selected digit.
Press to confirm the password as displayed.
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HIRSCHMANN MCS
CAUTION
Entering the Service Password will unlock all service functions on the con so le until it is reset. Always reset the console when service is complete to lock access to service menus.
4.1.2 Obtaining the Daily Password
Summary
In order to obtain the Daily Password you must find the Daily Password Seed in the Settings Menu and enter it into the excel sheet to be converted into a usable password that will last the entire day.
Finding the Daily Password Seed
The Daily Password Seed is located in the Settings Menu in the bottom center of the screen above the Information Bar.
HOME SETTINGS
Converting the Seed into the Daily
Open the DailyPassword_maestro.xls document and enter the Daily Pass word Seed into the field beside the “Console” cell and then press the TAB key.
Password
The DailyPassword_maestro.xlsx document will then gener ate a daily password next to the “Password” cell.
This password will allow access to service functions until the console’s internal clock reaches 12:00am at which time a new seed is created.
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qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
Daily Password Seed.
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HIRSCHMANN MCS
4.2 System Settings
HOME SETTINGS SYSTEM
SETTINGS
Function Keys
Choose option to adjust.
And
(See Section 4.2.1 for explanations of each option.)
New Password Entry. (See Section 4.2.2)
Adjust chosen option.
And
(See Section 4.2.1 for explanations of each option.)
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HIRSCHMANN MCS
4.2.1 System Settings Breakdown
Toggling Wind Speed Display
Use the or keys to select the Wind Speed option.
Use the or keys to set the Wind Speed display to 0 (off) or 1 (on).
Setting the Wind Speed Display to 0 (off) removes the Wind Speed Display from the Information Bar in the Main Operat­ing Screen.
Wind Speed Display On:
Toggling Jib Status Display
Use the or keys to select the Jib Status option.
Use the or keys to set the Jib Status display to 0 (off) or 1 (on).
Setting the Jib Status Display to 0 (off) removes the Jib Height and Jib Angle values from the Main Operating Screen.
Jib Status On:
Wind Speed Display Off:
Jib Status Off:
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Toggling Cameras
Use the or keys to select the Camera option.
Use the or keys to set the Camera option to 0 (off) or select the number of cameras to activate.
Setting the Camera option to 1 or more enables the function key from the Main Oper ating Screen.
Camera(s) On:
Toggling Camera Full-Screen Style
Use the or keys to select the Full Screen option.
Use the or keys to set the Full Screen Style to 0 (partial full screen) or 1 (complete full screen).
Setting the Full Screen Style to 1 (complete full screen) causes the function key to fully fill the screen with the selected camera feed covering the function keys and Information Bar
Full Screen 0:
Camera Off:
Full Screen 1:
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4.2.2 New Password Entry
Summary
You can change the active password, for example from a the Daily Password to the Service Password, using the New Password Entry button in the System Settings Screen
HOME SETTINGS SYSTEM
NEW
SETTINGS
PASSWORD
See Section 4.1.1 for instructions on entering the new password.
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4.3 Sensor Calibration
Summary
To calibrate the sensors you must position the machine as directed to set minimum and maximum values. Calibrating the sensors can be accessed through the System Menu. To calibrate sensors an LMI or System Password is required.
HOME SETTINGS SENSOR
CALIBRATION
Function Keys
Calibrate Angle Sensor
Calibrate Length Sensor
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4.3.1 Calibrate Angle Sensors
Summary
This section describes how to calibrate the boom angle sensor. The machi ne must be on a level surface to calibrate this sensor.
HOME SETTINGS SENSOR
CALIBRATION
ANGLE
SENSOR
CALIBRATION
Fully retract the boom and press
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Fully lower the boom and press
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Enter the Measured Angle of the Boom Use the rotary knob to select the numbers. (See Section
4.4 for detailed instructions.)
Press to confirm the measured boom angle as entered.
Angle up the boom a minimum of 5 degrees.
The will turn into when the boom angle has been sufficiently changed.
Press
Calibration is complete.
Press to complete the boom angle calibration pro­cedure
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4.3.2 Calibrate Length Sensors
Summary
This section describes how to calibrate the boom lengt h sensor. The machine must b e on a level surface to calibrate this sensor.
HOME SETTINGS SENSOR
LENGTH
CALIBRATION
SENSOR
CALIBRATION
Fully retract the boom and press
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Enter the Measured Length of the Boom Use the rotary knob to select the numbers. (See Section
4.4 for detailed instructions.)
Press to confirm the measured boom length as entered.
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Fully extend the boom and press
Enter the Measured Length of the Boom Use the rotary knob to select the numbers. (See Section
4.4 for detailed instructions.)
Press to confirm the measured boom length as entered.
Calibration is complete.
Press to complete the boom angle calibration pro­cedure
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4.3.3 Luffing Cylinder Tuning
Description
Luffing Cylinder Tuning adjusts the lift cylinder rod and piston geometric data to correct system­atic errors in the load display. The adjustment computed applies equally to all operating modes at all length and angle points.
HOME SETTINGS SENSOR
CALIBRATION
Function Keys
Set Empty Load Weight (Measurement A)
Compute Factors
Function disabled until both loads measured
LUFFING
CYLINDER
TUNING
Set Fully Load Weight (Measurement B)
Apply computed factors to controller
Function disabled until factors computed
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Before beginning perform the following
1) Configure the machine to a main boom operating mode.
2) Fully retract the boom.
3) Remove all weight from the main and auxiliary hoist hooks.
4) Configure the reevi ng to allow a pick of the largest known load available.
Remove any weight from the machine and fully retract the boom.
Press the function key to begin setting the Empty Load Weight
Allow a few moments for the measurement to complete.
The measurement will not complete if the piston pressure is 0 or the rod and piston pressure are changing outside of 5 bar
Enter the weight currently attached to the hook. If empty enter 0.
Use the rotary knob to select the numbers. (See Section
4.4 for detailed instructions.)
Press to confirm the weight as entered.
Pick a heavy and known weight. Wait for the machine to settle.
Press the function key. Allow a few moments for the measurement to complete. The measurement will not complete if the piston pressure is 0 or the rod and piston pressure are changing outside of 5 bar.
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Enter the known weight of the load and any rigging added. Use the rotary knob to select the numbers. (See Section
4.4 for detailed instructions.)
Press to confirm the load weight as entered.
Press the function key to begin computing the factors. Allow a few moments for the factors to compute.
Press the function key to save the configuration. If the process fails due to communication errors, but the
system acts correctly otherwise, a reboot is required.
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4.4 Entering Measurements
This section describes the process for entering numerical measurements into the dialog box while calibrating sensors.
Use the rotary knob to select the numbers. Pressing the knob moves to the next digit and selects
right arrow. Pressing the right arrow when the curser is to the right
of the last number confirms the entry
Press the
Use the tive or positive value.
Use the or buttons to select the number in the chosen direction. (The selected digit turns green.)
Use the button to delete the currently selected digit.
Press to confirm the measurement value as en­tered.
button to add a decimal point.
button to change the input between a nega-
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4.5 Alarm Volume
The Alarm Volume can be adjusted in the User Screen. An OEM or LMI password must be entered in order to change the volume. (See section 4.1.1)
HOME SETTINGS
PREFFERENCES
Use the rotary knob to adjust the volume.
Pressing the knob or to confirm.
OUTPUT
ALARM
VOLUME
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5 Service and Maintenance
5.1 Download Application Data
The system is able to store multiple Application Files (i.e. machine model and load charts).
HOME SETTINGS SYSTEM
INFORMATION
DOWNLOAD
APP DATA
Adding machine project file packages to the console memory is done by the following instructions:
Insert a USB drive, with the desired project file packages, to the console’s USB port
Press the function key. The machine project files will now be available.
The previous copy of the project files will be saved to the USB drive in a folder bkup_YYYY-MM-DD_HH-MM-SS
If there were no files previously the folder will be empty.
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5.2 Reading the Event Recorder
The user is able to download the stored event records via the vSCALE console to a USB drive. The USB drive must be for-
matted with a fat32 filesystem before downloading can be completed.
HOME SETTINGS SYSTEM
INFORMATION
LOG DATA
Obtain a blank FAT32 USB drive. Insert the blank USB drive into the USB port on the front of
the vSCALE console.
Press the function button to download the record­ed events to the USB drive.
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5.3 Reset Hour meter
HOME SETTINGS SYSTEM
INFORMATION
RESET HOUR
METER
This resets the hours the system has been on to 0.
Press to confirm and reset the hour meter.
Press to cancel and return to the System Infor­mation Screen
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5.4 Change Date and Time
HOME SETTINGS SYSTEM
INFORMATION
SET
DATE/TIME
Adjust the date and time by using
Use
to move to the next value.
and
The date and time format is as follows: HH:MM:SS DD-MM-YY
Press to confirm the new time and date.
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5.5 Rotate Display
HOME SETTINGS SYSTEM
INFORMATION
NOTE
The location of the function keys change as the screen is rotated. When rotating the screen multiple times ensure after each rotation that you are pressing the correct key.
ROTATE
DISPLAY
The display can be rotated 90 degrees at a time by
pressing .
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5.6 Screen Capture
The system has the capability of taking screenshots and saved to either:
1. USB Drive
2. Internal Memory
5.6.1 Taking Screen Captures
On any screen:
o Press and hold the “HOME” function button
o Press the “SET” function button o Release both the “HOME” and “SET” function buttons simultaneously o A screen shot of the current screen will be saved.
5.6.2 Saving Screen Captures
If a USB drive is installed in the console, the screen capture will be saved to the USB drive. If a USB drive is not installed in the console, the image will be saved to the internal memory of the
console. If using internal memory, only 20 images may be saved. After 20 images are saved, additional screen
captures will not be saved. The saved images can be transferred to a USB drive. This is done by:
1. Installing a USB drive
2. Take a new screenshot. Once a screenshot is taken the images in internal memory are copied to the USB drive and removed from internal memory.
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5.7 Mismatched DA4
One of the following messages may be displayed after an installation error or software corruption.
If an installation error is not suspected contact your service representative. To resolve the error the project file must be reinstalled using the procedure described in section 5.1.
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5.8 Maintenance and Repair
Maintenance
Cleaning
Usage
The qSCALE S6 maestro central control unit and vSCALE D2 / D3 maestro console contain no wearing parts and therefore cannot be opened. If you notice malfunctions or differences between measured and displayed values, you should switch the devic e off and have it checked and, if neces­sary, repaired immediately by an authorized WIKA service partner.
Clean the surface and the front screen of the device occasionally with a damp cloth and a mild deter­gent. Never use abrasive or aggressive detergents as these may damage the device.
IMPORTANT
Device may be damaged by the use of high-pressure cl eaners. The device must not be treated with a high-pressure cleaner or similarly aggressive method
under any circumstances!
Condensation inside the vSCALE D2 / D3 maestro console can damage electronic components or the LCD and can condense at the inner side of the front glass/touch. Although the vSCALE D2 / D3 maes­tro console is designed as a closed housing with a Gore-Tex-Membran e for breathing, condensation may occur as a physical effect, if the console is exposed to unfavorable temperature/humidity cycles, which pumps humidity inside the housing.
Repair
Damage to the front foil can lead to the penetration of moisture and dirt into the interior of the device, which must then be properly repaired without delay.
Keep the contacts and the area around the device connectors clean and check occasionally that all connections are secure.
If parts are damaged, they must be properly repaired or replaced immediately.
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6 Troubleshooting
6.1 Identify the Problem
In most cases, your problem will fall under the following categories:
Questions:
I HAVE AN ERROR CODE INDICATED ON THE CONSOLE
Please go to Section 7.6 Error Codes Table
THE DISPLAYED ANGLE DOES NOT MATCH THE MEASURED BOOM ANGLE
Start in Section 6.4 Boom Angle Sensing to troubleshoot possible problems with the boom angle measurement.
THE DISPLAYED LENGTH DOES NOT MATCH THE MEASURED BOOM LENGTH
Start in section 6.5 Boom Length Sensing to troubleshoot possible problems with the boom length measurement.
THE DISPLAYED PRESSURES DOES NOT MATCH THE MEASURED PRESSURES
Start in section 6.6 Pressure Sensing to troubleshoot possible problems with the pressure transducers.
THE DISPLAYED LOAD DOES NOT MATCH THE MEASURED LOAD
Please note that the indicated load is calculated by the system from the geometry information in the computer, the operator’s selections, and all the sensor inputs. If the load display is off, it may be due to an error in any or several of these inputs! Refer to section 6.7 Load Sensing to narro w down the source of your problem.
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THE CONSOLE DISPLAY IS BLANK
If the console does not show any sign at all (no lights, no buzzer, and no display), the problem is in the wiring between console and central unit, or the console itself has a problem. Refer to section 6.9 No Console Display for further troubleshooting.
I HAVE AN A2B PROBLEM
Please go to section 6.8 Anti-Two Block Switch (A2B).
I HAVE A CAN BUS PROBLEM
Please go to section 6.10 CAN Bus Communication.
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6.2 Initial System Inspection
Check all CAN cables for breaks, cuts or damage of any kind.
Check connections at sensors and at the CAN Junction Box
Check for water across the terminals in the CAN bus or inside the Junction Box
Cycle System Power. A Waiting for Connection error can be caused by cycling the system power off and on too quickly.
There must be a minimum of 10 seconds between powering off and back on again.
Low system voltage can cause CAN bus errors.
Off
… Wait 10 Seconds…
On
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6.3 Indicator Definitions
Indicators are located on the Central Control Unit and the Console to assist with troublesh ooting basic power and software issues.
6.3.1 Indicators on Central Control Unit
Visual LED indicators are located on the top of the Central Control Unit.
PON Is lit solid when Power to the controller is ON POK Is lit solid when Power is OK indicating that the power supply circuitry is
good and the controller is providing the expected amount of power output to the rest of the system.
SR Is lit solid when the Safety Relay is Active.
If this light is off it indicates a segmentation fault, memory leak, or another condition that prevents the system from showing safe working areas. A soft reset will not reset the safety relay, to do so you must fully power down the controller and power it back on.
RUN Is lit solid when CoDeSys Application is RUNning. ERR Software ERRor
The system software controls this LED; the normal case is that the LED is off. If the LED is ON, or a flashing code is shown, then there is an error. Note: The ERR light will turn on briefly during start-up and then turn off. This is normal behaviour.
S1 Application-Specific control indicator.
If the LED is ON solid, the application is running; if it is flashing, there is a safety system malfunction or missing crane information.
6.3.2 Indicators on Console
See Section 3.5 for definitions of indicators on the console.
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6.4 Boom Angle Sensing
The system measures the angle of the main boom of the machine with an angle sensor. T he angle sensor is contained within the cable reel, located on the main boom.
Basic
Troubleshooting
Start by verifying the measured angle to display the angle at several p ositions. The CAN Bus is digital and as such will either transmit the signal correctly or not at all. The scaled value of the sensor can be monitored and should be checked against a digital level outside of the system mounted on the boom. If the scaled value varies from the measured value, replace the angle sensor. Refer to sensor documen­tation for expected accuracy values.
The voltage supplied to either sensor should ideally be between 11.0 an d 26.0V. The angle sensor is located within a cable reel where it is connected to an LGH board and then to a CAN bus. This board will supply the sensor with power.
Block Diagram
Angle
Sensor
Cable Reel
LGH
Board
CAN Bus
qSCALE
The signal runs from the angle sensor to the LGH Board, both located in the cable reel. From there, it travels as digital information to the central processing unit.
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BRN
WHT
YEL
RED
Measure the voltage between pins 3 (GND) and 2 (+) while the angle sensor is still connected to the LGH Board. If the voltage is not within the acceptable range, unplug the sensor and re-measure. If unplugging the sensor resolved the voltage issue, replace the sensor. If the voltage is still outside of the acceptable range, unplug the power source to the LGH Board and re-measure. If unplugging the b oard resolved the voltage issue, replace the board. If the voltage is still outside of the acceptable range, power to the CAN line may be the issue. Check the entire CAN Bus system to ensure proper wiring and connections.
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6.5 Boom Length Sensing
The system measures the length of the main boom of the machine with a length sensor. The length sensor is contained within the cable reel, located on the left side of the main boom.
Basic
Troubleshooting
Start by verifying the measured length to the display. Boom length is the short and long distance shown on the load chart. The boom length is displayed on the working screen of the consol e. T he LGH Board is digital and as such will either transmit the signal correctly or not at all. If the length measurement does not match the displayed length, start troubleshooting by fully retracting the boom and checking the length cable tension. If tension is lacking, check the cable reel to ensure it has the proper pretension. This varies upon the type of cable reel used.
The voltage supplied to the length sensor will be through the LGH Board.
Block Diagram
Length Sensor
Cable Reel
LGH
Board
CAN Bus
qSCALE
The sensor outputs a CAN signal directly and plugs into an LGH Board. The ideal voltage supplied to the rotary encoder should be between 11.0 and 26.0V.
Measure the voltage between pins 3 (GND) and 2 (+) while the rotary encoder is still connected to the LGH Board. If the voltage is not within the acceptable range, unplug the sensor and re-measure. If unplugging the sensor resolved the voltage issue, replace the sensor. If the voltage is still outside of the acceptable range, unplug the power source to the LGH Board and re-measure. If unplugging the b oard resolved the voltage issue, replace the board. If the voltage is still outside of the acceptable range, power to the CAN line may be the issue. Check the entire CAN Bus system to ensure proper wiring and connections.
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6.5.1 Cable Reel Length Cable Replacement Procedure
Replace the length cable using the following procedure:
Procedure for Length
Cable Replacement
1. Fully retract the boom and lock cable reel from rotating.
2. Cut old cable at cable drum.
3. Remove length cable from cable guides and disconnect from boom tip connection.
4. Open the junction box on the bottom of the reel.
5. Take note of the wiring of the length cable to the terminal strip!
6. Loosen the strain relief and remove damaged length cable from terminal strip
7. Feed new length cable through hole on reel drum through the strain relief on the junction box.
8. Rewire terminal strip according to wiring noted in step 4.
9. Close junction box and tighten strain relief.
10. Remount cable reel to the boom.
11. Re-spool the drum by rotating the reeling drum clockwise (reverse) until all cable l ength is
neatly wrapped in drum.
12. Let the reel unwind to a neutral state after drum has been re-spooled.
13. Set pre-tension on cable reel by rotating the drum counterclockwise (forward) 3 rotations.
14. After setting pre-tension, hold the reel in place so that the cable can be unwound to run it
through the boom.
15. Remove appropriate number of cable wraps from the drum to get enough cable length to run
through the boom.
16. Connect the length cable to the appropriate boom tip connection.
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6.6 Pressure Sensing
The System measures the pressure of the boom lift cylinder for both rod and piston side. Both sensors communicate on the CAN Bus.
Block Diagram
Rod
Pressure
Sensor
CAN Bus
qSCALE
Piston
Pressure
Sensor
The signal runs from the pressure transducer as digital information on the CAN Bus to the central unit. Note that the load displayed on the LMI is not a direct measurement when using pressure transducers; rather, it is a calculated value. Ensure that the hydraulic system is functioning as intended and that sensor values, mainly length and angle, are functioning correctly prior to troubleshooting the pressure transducers.
HOME SETTINGS MACHINE
ANALOG
INFO
INPUTS
Possible Error Symbols
Confirm that the Rod and Piston pressure sensors initialized without errors in the Analog Inputs screen. See Section 6.11.1 for details on the meanings of possible error codes.
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Short to Ground
Not
Calibrated
Short to Battery
Deactivated
Open
Circuit
Response Timeout
No Signal From
Sensor
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6.7 Load Sensing
Please note that the load displayed by the RCL is not a direct measurement, but a calculated value that is based on many factors. Factors included that are outside of the measured values include:
Operator settings such as:
Rigging parts such as:
Boom attachments such as:
Before checking the system for a load-reading problem, make sure all of the above has been ruled out. When you still feel the system is reading a sensor wrong and thus displaying an incorrect load, use the following:
Use the previous sections and the individual sensor signal displayed on the screen to d ouble-check the following:
If all are correct, use the zero setting and calibration screens to zero pressure transducers, calibrate angle, and length. If you still have a problem, replace pressure transducer(s).
Operating mode/configuration Parts of Line/Reeving Outrigger position
Hook block weight Sling weights, etc. Tip height (length of load line used) Boom weights
Stowed jibs Glass jib, telescopic jib, etc.
boom length reading angle transducer reading pressure transducer readings
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6.8 Anti-Two Block Switch (A2B)
The system measures the load block and its relationship to the head of the boom. The A2B switch is located at the tip of the boom.
Block Diagram
A2B
Sensor
LGH
Board
Cable Reel
CAN Bus
qSCALE
The signal runs from the A2B as a CAN Bus input of the central unit.
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NOTE
Some systems have two (2) A2B switches wired in series.
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6.8.1 A2B Problem – Flow Chart
Use the following flow chart to troubleshoot errors with A2B switch input.
Flow Chart
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6.9 No Console Display
If the console never displays an image, check if power is being supplied to the console. Measure the voltage between Pin 1 (+) and Pin 3 (GND). If power is being supplied, the console must be replaced. If power is not being supplied, trace the wiring to determine why.
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6.10 CAN Bus Communications
CAN Bus - a serial bus protocol to connect individual systems and sensors as an alternative to con­ventional multi-wire cables. It allows crane components to communicate on a single bus: a dual-wire networked data bus with speed up to 1Mbps.
The use of a CAN Bus design allows for all nodes (sensor, controller and console) signals to be net­worked over a common pair of cables. The signals generated by all sensors are slave signals sent with a digital identifier over common cables. The data transmitted is used by the controller (master). The data can be interpreted, and information and controls sent from the controller to provide crane safety functions. Each node has a unique identifier. This allows for a common pair of shielded wires (the bus) to carry all signals.
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The CAN Bus requires that 120 Ohm resistors be at each end of the CAN bus The resistors in parall el yield 60 Ohms of resistance between the CAN High and CAN Low cables.
One of these resistors is located inside the qSCALE maestro S6 Controller. The other is in the WGX angle sensor contained in the Cable Reel.
The signals are generated by nodes on the CAN BUS. The nodes generate, consume, or both generate and consume data over a CAN Bus. The CAN High signal is a mirror image of the CAN Low signal.
Adequate voltage supply is required for power to the sensor and all nodes on the CAN Bus. A common source of problems over a CAN Bus is a Voltage drop because of resistance when a connection is corroded. As resistance increases, a corresponding voltage drop occurs corrupting the signal generat­ed. The CAN signal will begin to lose the top of the high signal and no longer mirror the reflection (pari­ty) of the CAN low signal.
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You can verify that power is being supplied to the sensor by testing the CAN connectors per this layout:
NOTE
See Appendix for System Layout
Connector M12, 5 contacts Pin Layout (CiA DR-303-1 7.2) (Female Sockets shown)
Connector M12, 5 contacts Pin Layout (CiA DR-303-1 7.2) (Solid for Male Pins) (Hollow for Female Sockets)
Male Female
Pin 1 Shield Pin 2 + U Pin 3 Ground Pin 4 CAN High Pin 5 CAN Low
Pin 1 Shield Pin 2 + U Pin 3 Ground Pin 4 CAN High Pin 5 CAN Low
b
b
(Pins) (Sockets)
Measure between pins 3 and 2 for crane voltage. If you see voltage, check all pins for continuity.
X1 Pin CAN
1 CAN_SHLD 2 CAN +UB 3 CAN GND 4 CAN_H 5 CAN_L
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6.11 Troubleshooting Sensors With Display
The status of all inputs and outputs of the system can be checked using several screen displays on the console.
6.11.1 Readings of CAN Bus Sensors
To determine whether there is a problem with a sensor, the system has a built in “Analog Input” screen to make trouble-shooting easier. This is the place to start if you suspect a problem with a sensor.
HOME SETTINGS MACHINE
INFO
Short to Ground Open Circuit Short to Battery
ANALOG
INPUTS
The Analog Inputs screen shows the current readings from each Analog Sensor. The raw value is displayed on the left and the measured value is displayed on the right.
If any problems are detected with a sensor an error icon will appear in the box to the right:
Not Calibrated Deactivated Response Timeout
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No Signal From Sensor
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6.11.2 Readings of Digital Inputs
To determine whether there is a problem with a digital input, the system has a built in “Digital Input” screen to make trouble-shooting easier.
HOME SETTINGS MACHINE
INFO
Short to Ground Open Circuit Short to Battery
DIGITAL
INPUTS
The Digital Inputs screen shows the current readings from each Digital Sensor.
The colored box on the left indicates the status of the input.
Red for Low. Green for High.
If any problems are detected with the input an error icon will appear in the box to the right:
Not Calibrated Deactivated Response Timeout
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No Signal From Sensor
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6.11.3 Readings of Digital Outputs
To determine whether there is a problem with a digital output, the system has a built in “Digital Output” screen to make trouble-shooting easier.
HOME SETTINGS MACHINE
INFO
Short to Ground Open Circuit Short to Battery
DIGITAL
OUTPUTS
The Digital Outputs screen shows the current values from each Output.
The colored box on the left indicates the status of the output.
Red for Low. Green for High.
If any problems are detected with the output an error icon will appear in the box to the right
Not Calibrated Deactivated Response Timeout
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7 Appendix
This appendix contains additional technical information an d the full table of error codes.
7.1 Technical Data
Operating voltage 9…36 V DC,
Overvoltage protection overvoltage up to max. 48V DC / 2 minutes Reverse polarity protection up to -48V DC Display 4.3“ TFT Color Graphic LCD, 480 x 272 Pixel (WVGA)
Brightness 400 cd/m² Contrast 400:1 or 500:1 Illumination LED, adjustable brightness Audible alarm built-in, output for external horn Dimensions See drawings below. Operating temperature range -40ºC to +75ºC Protection class IP66 and IP67 according to ISO 20653: Road Vehicles – Degrees of
suitable for 12 and/or 24 V on-board power supply
Or 7“ TFT Color Graphic LCD, 800 x 480 Pixel (WVGA)
protection (IP-Code) – Protection of electrical equipment against for­eign
objects, water and access
Scope of supply - vSCALE D2 / D3 maestro console (depending on scope
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of delivery with pre-fitted bracket for RAM Mount)
- Mount articulated mounting
- User manual (PDF file or on data storage device)
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7.2 System Layout Drawing
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7.3 Junction Box Wiring Diagram
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7.4 vSCALE D2 Diagram
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7.5 vSCALE D3 Diagram
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7.6 Error Codes Table
The first one or two digits of an error code can determine what type of error is occurring
00xx 2xxx Module Error 3xxx Module Error 1Fxx System 01xx 02xx Single Cut 03xx Error 04xx Warning 05xx Pre-Warning 0Axx 0Bxx Kinematic 11xx 12xx Short-Circuit to Ground 13xx Short-Circuit / Upper Limit 14xx Module Error 15xx Output Deactivated 16xx Sensor Supply Voltage Error 17xx Data Error / CAN Error 18xx Timeout / CAN Timeout 19xx Safety Error 1Axx Parameter Error 1Bxx Unspecified Error
General Error
Limiter Error
Kinematic Error
Parameter Errors
Other
Global Cut
Kinematic
Cable Break / Lower Limit
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Error Code Description Solution
Limiter Errors 0100 – 05FF
E0100 Min radius limit underrun (global cut) Boom down to a valid load-chart radius and angle E0101 Max radius limit exceeded (global cut) Boom up to a valid load-chart radius and angle E0102 Main boom angle too low (global cut) Boom up to a valid load-chart radius and angle E0103 Main boom angle too high (global cut) Boom down to a valid load-chart radius and angle E0104 Jib angle limit underrun (global cut) Move the jib up to a load chart permissible radius or angle
E0105 Jib angle limit exceeded (global cut) E010A Slew angle left to large (global cut) Return to the permitted Working Range (load chart)
E010B Slew angle right to large (global cut) Return to the permitted Working Range (load chart) E010C Min length limit underrun (global cut) Telescope int o the permitted Working Range (load chart) E010D Max length limit exceeded (global cut) Telescope into the permitted Working Range (load chart)
E010E Min height limit underrun (global cut) E010F Max height limit exceeded (global cut)
E012D Max length limit exceeded (global cut) Telescope into the permitted Working Range (load chart) E0140 Min radius limit underrun (global cut) Move the Jib down to a valid radius and angle E0141 Max radius limit exceeded (global cut) Boom up to a valid radius and angle E0142 Main boom angle too low (global cut) Boom up to a valid radius and angle E0143 Main boom angle too high (global cut) Move the Jib down to a valid radius and angle E0144 Jib angle limit underrun (global cut) Move the jib up to a valid radius or angle E0145 Jib angle limit exceeded (global cut) Move the jib down to a valid radius or angle E0146 Jib angle limit underrun (global cut) Move the jib up to a valid radius or angle E0147 Jib angle limit exceeded (global cut) Move the jib down to a valid radius or angle E014A Slew angle left to large (global cut) Rotate to the permitted Working Range E014B Slew angle right to large (global cut) Rotate to the permitted Working Range E014C Min length limit underrun (global cut) Telescope int o the permitted Working Range E014D Max length limit exceeded (global cut) Telescope into the permitted Working Range
E014E Min height limit underrun (global cut) E014F Max height limit exceeded (global cut) Move the boom into the permitted Working Range
E0150 Min wind speed limit underrun (global cut) Operation is restricted to permitted conditions E0151 Max wind speed limit exceeded (global cut) Operation is restricted to permitted conditions
Move the jib down to a load chart permissible radius or angle
Move the boom into the permitted Working Range (load chart) Move the boom into the permitted Working Range (load chart)
Move the boom into the permitted Working Range (load chart)
E0411 Max wind speed limit exceeded (Warning) Operation is restricted to permitted conditions (load chart)
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Error Code Description Solution
Kinematic Errors 0A00 – 0AFF
E0A00 Capacity utilization >= 100% Lay down the load. Only operate within allowed parameters E0A08 Capacity utilization >= 90% Warning: Operating close to Cut-off E0A20 Shutdown due to overload Lay down the load. Only operate within allowed parameters E0A21 Overloa d Warning Warning: Operating close to Cut-off E0A24 A2B switch Lower the load E0A33 System Bypas s Warning: Load monitoring inactive E0A35 Bypass A2B switch Warning: Load Lift not monitored
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Error Code Description Solution
Sensor & I/O Errors 1100 – 1BFF
E1X00 E1X01 E1X02 E1X03 E1X04 E1X05 E1X06 E1X07 E1X18 E1X19 E1X1A E1X1B E1X1C E1X1D E1X1E
Sensor Error: IOLength1 Sensor Error: IOAngle1 Sensor Error: IOPiston1 Sensor Error: IORod1 Sensor Error: IOLength2 Sensor Error: IOAngle2 Sensor Error: IOPiston2 Sensor Error: IORod2 Sensor Error: IOInput1 Sensor Error: IOInput2 Sensor Error: IOInput3 Sensor Error: IOInput4 Sensor Error: IOInput5 Sensor Error: IOInput6 Sensor Error: IOInput7
Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor
E1X1F
E1X20 E1X21 E1X28 E1X2C E1X2D E1X2E E1X2F
Sensor Error: IOInput8
Sensor Error: IOForce1 Sensor Error: IOForce2 Sensor Error: IOSlew1 Sensor Error: IOMAngle1 Sensor Error: IOMAngle2 Sensor Error: IOMAngle3 Sensor Error: IOMAngle4
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Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor
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Error Code Description Solution
E1X34 E1X38 E1X39 E1X3C E1X44 E1X61 E1X63 E1X6C E1X6D E1X6E E1X7E E1X7F E1X80
Sensor Error: IOWind1 Sensor Error: IOIncX1 Sensor Error: IOIncY1 Sensor Error: IOMaxA2B1 Sensor Error: IOCutByp1 Actuator Error: IOCut Actuator Error: IORigging Actuator Error: IOLampGreen Actuator Error: IOLampYellow Actuator Error: IOLampRed Actuator Error: IOOutput1 Actuator Error: IOOutput2 Actuator Error: IOOutput3
Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor
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Error Code Description Solution
General Errors
E0090 Operating mode changed Not Available E00FC Controller Not Initialized
E1F00 System Error
E1F01 Timeout
E1F02 Timeout E1F03 Timeout E1F04 Timeout E1F05 Timeout E1F06 Timeout E1F07 Timeout E1F10 Computer operation error
E1F18 Serial Number wrong or not set Set Serial Number to valid entry E1F1F Outputs deactivated
E1F2F Outputs deactivated E1F41 Battery voltage Call Customer Service to have the unit repla ced
E1F44 CAN bus network error
E1F4F Version Error Call Customer Service to have the unit or software replaced E2001 Module Error
E2005 Module Error E2015 Module Error Select a valid Operatin g Mode E3001 Module Error
The error will clear when the system finishes the initialization process Turn the Ignition off and on again. Consult Customer Service if the error occurs again Check the bus cabling or connector. Try turning the Ignition off and on again. Consult Customer Service if the error occurs again Turn the Ignition off and on again. Consult Customer Service if the error occurs again Turn the Ignition off and on again. Consult Customer Service if the error occurs again Turn the Ignition off and on again. Consult Customer Service if the error occurs again Turn the Ignition off and on again. Consult Customer Service if the error occurs again Turn the Ignition off and on again. Consult Customer Service if the error occurs again Turn the Ignition off and on again. Consult Customer Service if the error occurs again Turn the Ignition off and on again. Consult Customer Service if the error occurs again
Information: Subsequent errors resulting from another system error Information: Subsequent errors resulting from another system error
Check the CAN cabling and supply voltage. Try turning the Ignition off and on again. Consult Customer Service if the error occurs again
Turn the Ignition off and on again. Consult Customer Service if the error occurs again Turn the Ignition off and on again. Consult Customer Service if the error occurs again
Turn the Ignition off and on again. Consult Customer Service if the error occurs again
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Service : (717) 217-2250
Parts / Sales : (717) 217-2269
www.wika-mc.com
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HIRSCHMANN MCS
Notes
WIKA Mobile Control LP
1540 Orchard Drive Chambersburg, PA 17201
qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
Service : (717) 217-2250
Parts / Sales : (717) 217-2269
www.wika-mc.com
76
/76
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