Page 1
HIRSCHMANN MCS
qSCALE
maestro
PLC v01.00.00
Contents
Safety instructions
Product description
Service Menus
Service and Maintenance
Appendix
1
2
3
4
5
Service Manual
Issue E – 04/2018
HMI v01.00.00
This document has the order number:
MAN-QSCA-S-0008
Page 2
HIRSCHMANN MCS
TABLE OF CONTENTS
1Safety Instructions ........................................................................................... 7
2Components ...................................................................................................... 8
2.1
Base Kit with vScale D2 or D3 (102125/102129) ...................................... 8
2.1.1Junction Box, qSCALE maestro (061179) ............................................. 9
2.1.2Pressure Sensor Kit (102121) ............................................................. 10
2.2
Boom Upgrade (102124) ......................................................................... 10
2.2.1Sensor Assembly Length Angle WGX/CAN (061185) ......................... 11
2.3
Boom Kit, New Cable Reel (102126) ....................................................... 11
2.4
Indicator Kit, Light Tower (102127) ......................................................... 12
3Description of the System ............................................................................. 13
3.1
Product Identification ............................................................................... 15
3.2
General Information ................................................................................. 15
3.3
EC Conformity Declaration ...................................................................... 15
3.4
Overview of Console Elements ................................................................ 16
3.5
Overview Feedback Elements ................................................................. 17
4Service Menus ................................................................................................ 18
4.1.1Password Entry .................................................................................... 18
4.1.2Obtaining the Daily Password .............................................................. 19
4.2
System Settings ....................................................................................... 20
4.2.1System Settings Breakdown ................................................................ 21
4.2.2New Password Entry ........................................................................... 23
4.3
Sensor Calibration ................................................................................... 24
4.3.1Calibrate Angle Sensors ...................................................................... 25
4.3.2Calibrate Length Sensors .................................................................... 27
4.3.3Luffing Cylinder Tuning ........................................................................ 29
4.4
Entering Measurements ........................................................................... 32
4.5
Alarm Volume .......................................................................................... 33
5Service and Maintenance .............................................................................. 34
5.1
Download Application Data ...................................................................... 34
5.2
Reading the Event Recorder ................................................................... 35
5.3
Reset Hour meter .................................................................................... 36
5.4
Change Date and Time ............................................................................ 37
5.5
Rotate Display .......................................................................................... 38
5.6
Screen Capture ........................................................................................ 39
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HIRSCHMANN MCS
5.6.1Taking Screen Captures ...................................................................... 39
5.6.2Saving Screen Captures ...................................................................... 39
5.7
Mismatched DA4 ..................................................................................... 40
5.8
Maintenance and Repair .......................................................................... 41
6Troubleshooting ............................................................................................. 42
6.1
Identify the Problem ................................................................................. 42
6.2
Initial System Inspection .......................................................................... 44
6.3
Indicator Definitions ................................................................................. 45
6.3.1Indicators on Central Control Unit........................................................ 45
6.3.2Indicators on Console .......................................................................... 45
6.4
Boom Angle Sensing ............................................................................... 46
6.5
Boom Length Sensing ............................................................................. 48
6.5.1Cable Reel Length Cable Replacement Procedure............................. 49
6.6
Pressure Sensing .................................................................................... 50
6.7
Load Sensing ........................................................................................... 51
6.8
Anti-Two Block Switch (A2B) ................................................................... 52
6.8.1A2B Problem – Flow Chart .................................................................. 53
6.9
No Console Display ................................................................................. 54
6.10CAN Bus Communications ...................................................................... 55
6.11Troubleshooting Sensors With Display .................................................... 58
6.11.1Readings of CAN Bus Sensors ........................................................ 58
6.11.2Readings of Digital Inputs ................................................................ 59
6.11.3Readings of Digital Outputs ............................................................. 60
7Appendix ......................................................................................................... 61
7.1
Technical Data ......................................................................................... 61
7.2
System Layout Drawing ........................................................................... 62
7.3
Junction Box Wiring Diagram .................................................................. 65
7.4
vSCALE D2 Diagram ............................................................................... 66
7.5
vSCALE D3 Diagram ............................................................................... 67
7.6
Error Codes Table ................................................................................... 68
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qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
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Page 4
HIRSCHMANN MCS
VERSION OVERVIEW
Issue Date Description Editor
A
11/2017 Initial Release (HMI v01.00.00) RBM
B
12/2017 Updated Luffing Cylinder Calibration section and
C
01/2018 Added backup of product files to Service section RBM
D
04/2018 Added Parts list, troubleshooting and changed
E
04/2018 Updated System Layout, added kit drawings RBM
RBM
Alarm Volume section.
RBM
numerical entry.
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Page 5
HIRSCHMANN MCS
Introduction
About this manual
Liability disclaimer
Copyright
notice
Trademarks
Use for the intended
purpose
Qualification of the
operating personnel
This manual is a component of the equipment or systems supplied by WIKA Mobile Control LP. Keep
this manual in a safe place and ensure that it is available to all users.
The contents of this manual are subject to change. WIKA Mobile Control LP do not provide any guarantee for this material, including the associated guarantee regarding marketability and suitability for certain intended purposes. WIKA Mobile Control LP accept no liability for errors in the contents of the
manual or for direct or indirect damage in connection with the provision and use of the manual.
This manual is protected by copyright. All rights reserved. The manual may not be duplicated, reproduced or translated into another language, either wholly or partly, without the prior written permission of
WIKA Mobile Control LP.
The rendition of common names, trade names, trademarks etc. in this documentation should not be
construed to mean that such names, even without special identification, are free in the sense of trademark and trademark protection legislation and hence usable by anyone.
This device/system is intended exclusively for the tasks described in this manual. Any other use shall
be construed as being inappropriate. The manufacturer accepts no liab ility for damage caused by inappropriate or impermissible use. This device / system may only be used if it is in perfect technical con dition.
Only appropriately qualified personnel may work with this
device / system, i.e. persons:
who are familiar with the operation or installation and commissioning
who know the current regulations for the prevention of accidents
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qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
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Page 6
HIRSCHMANN MCS
Marking of Notices
Dangers and other important notices are marked as follows in this service manual:
WARNING
Warning of direct threat of personal injury and damage to property.
Instructions on precautions to avert the danger.
CAUTION
Warning of dangerous situations. Also warns of damage to property.
Instructions for averting the danger.
IMPORTANT
Warning of possibly damaging situation for the product.
Instructions for avoiding the possibly damaging situation.
WIKA Mobile Control LP
1540 Orchard Drive
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qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
NOTE
Usage instructions and information, but no dangerous situation .
HINT
Supplementary comments and recommendations for the user.
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Page 7
HIRSCHMANN MCS
1 Safety Instructions
WARNING
Imminent threat of personal injury and damage to property due to incorrect system settings!
The correct adjustment of the RCL to the current set-up statu s is ess ential for the
correct function of the system and of the machine.
The RCL can only operate correctly if all settings are entered correctly according
to the current set-up status during the SETUP procedure.
The settings can only be carried out by operators who are completely familiar with
the operation and functions of the machine and the RCL.
The correctness of these settings must be guaranteed before startin g the machine
operations!
IMPORTANT
Connection to the wrong power supply will cause damage to the device.
The device may only be connected to a DC voltage source of 10 V to 30 V!
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Page 8
HIRSCHMANN MCS
2 Components
Kit Name Kit Number QTY Section
BASE UPGRADE KIT W/ VSCALE D2 102125 1 Section 2.1
BASE UPGRADE KIT W/ VSCALE D3 102129 1 Section 2.1
BOOM UPGRADE (FROM EXISTING 200/208/209 REEL) 102124 1 Section 2.2
BOOM KIT, NEW CABLE REEL 102126 1 Section 2.3
INDICATOR, LIGHT TOWER, MAESTRO, 10M, 3 COLOR (RGY) 102127 1 Section 2.4
2.1 Base Kit with vScale D2 or D3 (102125/102129)
Component Name Part Number QTY Notes
SMC, POWER HARNESS, VSCALE CONSOLE, PWR ONLY, 12' 061106 1
SMC, CONSOLE, VSCALE, D2 - C1, 4.3" DISPLAY 608413 1 D2 kit only
SMC, CONSOLE, VSCALE, D3 - C2, 7", 3 CAM, 4x AI/DI, 3x DO 608416 1 D3 kit only
SMC, QSCALE MAESTRO S6, IP66/67 623029 1
JUNCTION BOX, QSCALE MAESTRO 061179 1 Section 2.1.1
0985 806 125/10M - 90 DEG BEND 900004191 1
ASBSV 4 5 P5 MCS CUSTOM 934637762 1
0935 253 103/3 10967 1
SCREW, SLOTTED PH 5mm x 16mm 002-050-206-112 11
NUT, 5MM HEX NYLON INSERT 031-300-050-468 11
WASHER, 5MM CONCAVE BELLVILLE 000-208-030-050 11
CONSOLE ACCY, KIT 2-1" BALL W/ 4.75" MTG. ARM 031-300-060-382 1 D2 kit only
CONSOLE ACCY, KIT 2 - 1.5 051170 1 D3 kit only
SMC, CONSOLE ACCY, RAM MOUNT ADAPTER, iSCOUT D2 608460 1 D2 kit only
SMC, CONSOLE ACCY, RAM MOUNT 608464 1 D3 kit only
SMC, DUMMY PLUG ASSY, 48-PIN 060980 1
BRACKET, EXTERNAL MOUNTING FEET 2/PACK, FOR MAESTRO 051309 1
SCREW M4X12MM NARROW HEAD PHILLIPS STAINLESS STEEL 051310 4
ZVK 12291 600000991 2
0909 UAC 101 600003038 2
KIT, QSCALE IX, LOAD, PSENS, DAVS, 300 BAR, SAE 6, ID 60/61 102121 1 Section 2.1.2
STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 4-6.5MM 051292 7
STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 9-13MM 051293 1
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HIRSCHMANN MCS
2.1.1 Junction Box, qSCALE maestro (061179)
Component Name Part Number QTY
JUNCTION BOX, 160x240X81 061180 1
TERMINAL STRIP ACCY, RAIL MAESTRO 9IN 051295 1
HARNESS, QSCALE MAESTRO CONTROLLER TO JUNCTION BOX 061178 1
WASHER, LOCK 1/4 000-208-040-070 2
TERMINAL STRIP ACCY, BLOCK, PIK 4N W/BAR 051296 7
TERMINAL STRIP ACCY, BLOCK, PIK 4N WO/BAR 051297 12
TERMINAL STRIP ACCY, BLOCK PIK 4N W/DIODE 061181 1
EC, DIODE, 1N4003 200V/1A 000-430-104-003
TERMINAL STRIP ACCY, END PLATE, PIK 4N 051298 1
TERMINAL STRIP ACCY, END BRACKET, PIK 4N 051299 2
RELAY, SHUTOFF 12V 20/30A 000-304-140-112 1
EC, DIODE, 1N4003 200V/1A 000-430-104-003 2
KEYSWITCH, CENTRAL UNIT, NEW 024-350-100-768 1
CENTRAL UNIT ACCY, MEMBRANE 024-000-100-095 1
STRAIN RELIEF, PG13.5 12-15mm 021-441-161-2 13 1
STRAIN RELIEF, PG 9 4-6mm, 021-441-060-409 6
STRAIN RELIEF, PG 9 5.5mm, 021-441-09 0-709 1
TAPE, 3M, VHB 5925 1 031-300-050-765
STRAIN RELIEF, PG13.5 8-12mm 021-441-131-013 3
WIRE, HOOKUP 18 AWG BLUE 123-429-910-960 0.6 ft
WIRE, HOOKUP 20 AWG GREEN 123-429-901-830 0.6 ft
WIRE, HOOKUP 18 AWG BROWN 123-429-910-880 0.6 ft
WIRE, HOOKUP 18 AWG BLACK 123-429-907-280 3.6 ft
WIRING ACCY, CRIMP TERMINAL, 18-22AWG, INSULATED, RED 051304 4
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HIRSCHMANN MCS
2.1.2 Pressure Sensor Kit (102121)
Component Name Part Number QTY
SENSOR,PRESS,SINGLE,CAN,ID 60 061091 1
SENSOR, PRESS TRANS, CAN,ID 61 061092 1
0935 253 103/5 M 10968 2
SENSOR ACCY, CUTTING RING DKA 000-209-140-016 2
HYDR, ADAPTER, BULKHEAD 9/16- 000-214-600-093 2
HYDR, ADAPTER, 9/16-18 UNF-2B; 031-300-050-689 2
HYDR, FITTING, 1/4 NPT MALE TO 031- 300-050-750 2
2.2 Boom Upgrade (102124)
Component Name Part Number QTY Notes
STRAIN RELIEF, PG13.5/PG 9 000-214-261-309 1
STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 4-
6.5MM
STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 9-13MM 051293 2
0935 253 103/15 M 27866 1
STRAIN RELIEF, PG13.5 HOLE 000-214-340-013 1
STRAIN RELIEF, PG11/PG 9 000-214-261-109 1
STRAIN RELIEF, PG11 HOLE PLUG 000-214-340-011 1
SENSOR ASSY, LENGTH/ANGLE, WGX/CAN 061185 1 Section 2.2.1
SCREW, 6mm X 12mm SOCKET CAP 002-050-206-012 3
WASHER, FLAT 6MM 000-207-010-064 3
SENSOR, LENGTH POT.W/O 067-000-100-204 1
051292 2
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HIRSCHMANN MCS
2.2.1 Sensor Assembly Length Angle WGX/CAN (061185)
Component Name Part Number QTY
SENSOR, ANGLE, WGX 360/3510, ACTIVATED RESISTOR, 125KBPS, CA 061194 1
CONNECTOR ACCY, JST, EH 7POS 051207 1
BOARD, LENGTH & A2B CAN -120 535950 1
RSF 5/0.5M (#5 wire GY) 600000558 1
PLATE, CABLE REEL UPGRADE, MAESTRO 051307 1
CONN ACCY, TERMINAL CRIMP, EH 051208 5
M4x30mm BOLT 051278 3
HARDWARE, LOCKWASHER, M4 051177 3
NUT, 4mm, SELF LOCKING, S.S 002-060-500-402 3
HARDWARE, STANDOFF 3mm x 12 FF 000-212-020-312 3
SCREW,3mm x 10mm PANHD PHILLIP 002-053-703-101 6
WASHER, 3mm CONCAVE BELLVILLE 000-208-030-030 9
2.3 Boom Kit, New Cable Reel (102126)
Component Name Part Number QTY Notes
CABLE REEL, KT200, STANDARD 006-820-00 6-002 1.00
SENSOR ACCY, GEAR WHEEL, KT200 068-000-110-038 1.00
STRAIN RELIEF, PG13.5/PG 9 000-214-261-309 1.00
0935 253 103/15 M 27866 1.00
SENSOR ASSY, LENGTH/ANGLE, WGX/CAN 061185 1.00 Section 2.2.1
SCREW, 6mm X 12mm SOCKET CAP 002-050-206-012 3.00
WASHER, FLAT 6MM 000-207-010-064 3.00
SENSOR, LENGTH POT.W/O 067-000-100-204 1.00
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1540 Orchard Drive
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qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
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HIRSCHMANN MCS
2.4 Indicator Kit, Light Tower (102127)
Component Name Part Number QTY
INDICATOR, LIGHT TOWER, 3 COLOR LED (GRN, YEL, RED) 051264 1.00
INDICATOR ACCY, POWER MODULE (FOR #051264 LIGHT TOWER) 05126 5 1.00
0935 253 105/10 M 15734 1.00
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Page 13
HIRSCHMANN MCS
3 Description of the System
The maestro system (also referred to as ‘RCL’) is a CAN bus system comprised of a central
microprocessor unit, operating console, angle sensor, tilt sensor, load pin, and anti-two block
switch. All components and sensors are equipped with CAN bus controllers.
When limits are reached an overload warning signal is generated at the operator’s console. At
the same time, the Function Kick Out (FKO) outputs are deactivated thus ‘locking out’ the operator and stopping aggravating machine movements. The fixed data regarding the machine (ex.
capacity charts, boom weights, centers of gravity, etc.) are stored in memory chips in the central
processor unit. This data is the reference information used to calculate the operating conditions.
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HIRSCHMANN MCS
NOTE
This service manual contains information about the vSCALE D2 / D3 maestro console,
mode selection, operation, sensor calibration and maintenance.
WARNING
This service manual contains information about the vSCALE D2 / D3 maestro
console, mode selection, operation, sensor calibration and maintenance.
Although the system incorporates functions for monitoring adjustable geometrical limit values with visual and audible warnings and a relay output in the event
of limit values being exceeded, the system cannot be used as an operational limit
switch.
The machine driver is responsible for the safe operation of the machine.
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1540 Orchard Drive
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HIRSCHMANN MCS
3.1 Product Identification
The type plate carries the unique identification of the operating console. It is located on the back of the
device.
Please ensure you make a note of all the information on your type p late for queries about this product.
Type plate
(Example for D3)
3.2 General Information
NOTE
Knowledge of how to use a voltmeter to measure both voltage and current is assumed.
HINT
For general system operation, refer to the console Operator’s Manual.
3.3 EC Conformity Declaration
The technical design and construction of the qSCALE maestro system corresponds to requirements of
the EMC directive 2004/108/EC and therefore carries the CE symbol.
The device complies with the following standards:
EN 12895:200, EN 13309:2010, EN ISO 14982: 2009
The full conformity declaration is available from the manufacturer on request.
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HIRSCHMANN MCS
3.4 Overview of Console Elements
Display with
RCL Main Menu
Function Keys F1-F8
(F1 – F12 in 7” display version.) Function Varies by
screen
Aborts Function / Returns to
"Escape" Key
previous screeen
Function Keys F1 to F12: Calls Functions
Feedback Elements
(See Section 3.5)
Rotary Encoder with
Pushbutton Function
For Selection and Confirmation
"Home" Key
(Return to RCL Main
Operating Screen)
"Set" Key
Selects Settings /
Silences Alarm
USB 2.0 interface
(used for service purposes)
Encoder With Pushbutton Function: For Selection and Confirmation
SET key: Selects Settings / Silences Alarm
HOME key: Returns to Main Working Screen
ESCAPE key: Aborts Function
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HIRSCHMANN MCS
3.5 Overview Feedback Elements
Light Sensor: Not Used
Operating Display: Green While Supply Voltage is Connected
USB Data Display: Yellow During Data Exchange via Front USB Port
Wireless Indicator: Not Used
Multi-Function Light:
/
Flashes Red/White while in error state
Blue while setting the operating mode
Green while in operation
Yellow Machine nearing operational lim it
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HIRSCHMANN MCS
4 Service Menus
This chapter contains information, advice, and instructions for navigating and using the service me nus.
4.1.1 Password Entry
In order to access certain menus it is necessary to enter a Service Password, Daily Password or LMI Password
(See Section 4.1.2 for information on Obtaining the daily password.)
Password entry is done by the following instructions:
Use the rotary knob to select the numbers.
Pressing the knob moves to the next digit and selects right arrow.
Pressing the right arrow when the curser is to the right of the last number confirms the entry
Use the or buttons to select the number in the chosen direction. (The selected digit turn s green and will be
replaced by the next selection.)
Use the button to delete the currently selected digit.
Press to confirm the password as displayed.
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HIRSCHMANN MCS
CAUTION
Entering the Service Password will unlock all service functions on the con so le until it is reset.
Always reset the console when service is complete to lock access to service menus.
4.1.2 Obtaining the Daily Password
Summary
In order to obtain the Daily Password you must find the Daily Password Seed in the Settings
Menu and enter it into the excel sheet to be converted into a usable password that will last the
entire day.
Finding the Daily
Password Seed
The Daily Password Seed is located in the Settings Menu in the bottom center of the screen
above the Information Bar.
HOME SETTINGS
Converting the
Seed into the Daily
Open the DailyPassword_maestro.xls document and enter the Daily Pass word Seed into the field
beside the “Console” cell and then press the TAB key.
Password
The DailyPassword_maestro.xlsx document will then gener ate a daily password next to the
“Password” cell.
This password will allow access to service functions until the console’s internal clock reaches
12:00am at which time a new seed is created.
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Daily Password Seed.
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HIRSCHMANN MCS
4.2 System Settings
HOME SETTINGS SYSTEM
SETTINGS
Function Keys
Choose option to adjust.
And
(See Section 4.2.1 for explanations of
each option.)
New Password Entry.
(See Section 4.2.2)
Adjust chosen option.
And
(See Section 4.2.1 for explanations of
each option.)
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HIRSCHMANN MCS
4.2.1 System Settings Breakdown
Toggling Wind Speed Display
Use the or keys to select the Wind Speed option.
Use the or keys to set the Wind Speed display to 0 (off) or 1 (on).
Setting the Wind Speed Display to 0 (off) removes the Wind Speed Display from the Information Bar in the Main Operating Screen.
Wind Speed Display On:
Toggling Jib Status Display
Use the or keys to select the Jib Status option.
Use the or keys to set the Jib Status display to 0 (off) or 1 (on).
Setting the Jib Status Display to 0 (off) removes the Jib Height and Jib Angle values from the Main Operating Screen.
Jib Status On:
Wind Speed Display Off:
Jib Status Off:
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Toggling Cameras
Use the or keys to select the Camera option.
Use the or keys to set the Camera option to 0 (off) or select the number of cameras to activate.
Setting the Camera option to 1 or more enables the function key from the Main Oper ating Screen.
Camera(s) On:
Toggling Camera Full-Screen Style
Use the or keys to select the Full Screen option.
Use the or keys to set the Full Screen Style to 0 (partial full screen) or 1 (complete full screen).
Setting the Full Screen Style to 1 (complete full screen) causes the function key to fully fill the screen with the selected
camera feed covering the function keys and Information Bar
Full Screen 0:
Camera Off:
Full Screen 1:
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4.2.2 New Password Entry
Summary
You can change the active password, for example from a the Daily Password to the Service
Password, using the New Password Entry button in the System Settings Screen
HOME SETTINGS SYSTEM
NEW
SETTINGS
PASSWORD
See Section 4.1.1 for instructions on entering the new password.
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4.3 Sensor Calibration
Summary
To calibrate the sensors you must position the machine as directed to set minimum
and maximum values. Calibrating the sensors can be accessed through the System Menu. To
calibrate sensors an LMI or System Password is required.
HOME SETTINGS SENSOR
CALIBRATION
Function Keys
Calibrate Angle Sensor
Calibrate Length Sensor
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Luffing Cylinder Tuning
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HIRSCHMANN MCS
4.3.1 Calibrate Angle Sensors
Summary
This section describes how to calibrate the boom angle sensor. The machi ne must be on a level
surface to calibrate this sensor.
HOME SETTINGS SENSOR
CALIBRATION
ANGLE
SENSOR
CALIBRATION
Fully retract the boom and press
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Fully lower the boom and press
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HIRSCHMANN MCS
Enter the Measured Angle of the Boom
Use the rotary knob to select the numbers. (See Section
4.4 for detailed instructions.)
Press to confirm the measured boom angle as
entered.
Angle up the boom a minimum of 5 degrees.
The will turn into when the boom angle has
been sufficiently changed.
Press
Calibration is complete.
Press to complete the boom angle calibration procedure
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4.3.2 Calibrate Length Sensors
Summary
This section describes how to calibrate the boom lengt h sensor. The machine must b e on a level
surface to calibrate this sensor.
HOME SETTINGS SENSOR
LENGTH
CALIBRATION
SENSOR
CALIBRATION
Fully retract the boom and press
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Enter the Measured Length of the Boom
Use the rotary knob to select the numbers. (See Section
4.4 for detailed instructions.)
Press to confirm the measured boom length as
entered.
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Fully extend the boom and press
Enter the Measured Length of the Boom
Use the rotary knob to select the numbers. (See Section
4.4 for detailed instructions.)
Press to confirm the measured boom length as
entered.
Calibration is complete.
Press to complete the boom angle calibration procedure
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4.3.3 Luffing Cylinder Tuning
Description
Luffing Cylinder Tuning adjusts the lift cylinder rod and piston geometric data to correct systematic errors in the load display. The adjustment computed applies equally to all operating modes
at all length and angle points.
HOME SETTINGS SENSOR
CALIBRATION
Function Keys
Set Empty Load Weight
(Measurement A)
Compute Factors
Function disabled until both loads
measured
LUFFING
CYLINDER
TUNING
Set Fully Load Weight
(Measurement B)
Apply computed factors to
controller
Function disabled until factors
computed
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Before beginning perform the following
1) Configure the machine to a main boom operating mode.
2) Fully retract the boom.
3) Remove all weight from the main and auxiliary hoist hooks.
4) Configure the reevi ng to allow a pick of the largest known load available.
Remove any weight from the machine and fully retract the
boom.
Press the function key to begin setting the Empty
Load Weight
Allow a few moments for the measurement to complete.
The measurement will not complete if the piston pressure
is 0 or the rod and piston pressure are changing outside of
5 bar
Enter the weight currently attached to the hook.
If empty enter 0.
Use the rotary knob to select the numbers. (See Section
4.4 for detailed instructions.)
Press to confirm the weight as entered.
Pick a heavy and known weight.
Wait for the machine to settle.
Press the function key.
Allow a few moments for the measurement to complete.
The measurement will not complete if the piston pressure
is 0 or the rod and piston pressure are changing outside of
5 bar.
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Enter the known weight of the load and any rigging added.
Use the rotary knob to select the numbers. (See Section
4.4 for detailed instructions.)
Press to confirm the load weight as entered.
Press the function key to begin computing the
factors.
Allow a few moments for the factors to compute.
Press the function key to save the configuration.
If the process fails due to communication errors, but the
system acts correctly otherwise, a reboot is required.
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4.4 Entering Measurements
This section describes the process for entering numerical measurements into the dialog box while calibrating sensors.
Use the rotary knob to select the numbers.
Pressing the knob moves to the next digit and selects
right arrow.
Pressing the right arrow when the curser is to the right
of the last number confirms the entry
Press the
Use the
tive or positive value.
Use the or buttons to select the number in the
chosen direction. (The selected digit turns green.)
Use the button to delete the currently selected digit.
Press to confirm the measurement value as entered.
button to add a decimal point.
button to change the input between a nega-
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4.5 Alarm Volume
The Alarm Volume can be adjusted in the User Screen.
An OEM or LMI password must be entered in order to change the volume. (See section 4.1.1)
HOME SETTINGS
PREFFERENCES
Use the rotary knob to adjust the volume.
Pressing the knob or to confirm.
OUTPUT
ALARM
VOLUME
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5 Service and Maintenance
5.1 Download Application Data
The system is able to store multiple Application Files (i.e. machine model and load charts).
HOME SETTINGS SYSTEM
INFORMATION
DOWNLOAD
APP DATA
Adding machine project file packages to the console
memory is done by the following instructions:
Insert a USB drive, with the desired project file packages,
to the console’s USB port
Press the function key.
The machine project files will now be available.
The previous copy of the project files will be saved to the
USB drive in a folder bkup_YYYY-MM-DD_HH-MM-SS
If there were no files previously the folder will be empty.
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HIRSCHMANN MCS
5.2 Reading the Event Recorder
The user is able to download the stored event records via the vSCALE console to a USB drive. The USB drive must be for-
matted with a fat32 filesystem before downloading can be completed.
HOME SETTINGS SYSTEM
INFORMATION
LOG DATA
Obtain a blank FAT32 USB drive.
Insert the blank USB drive into the USB port on the front of
the vSCALE console.
Press the function button to download the recorded events to the USB drive.
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5.3 Reset Hour meter
HOME SETTINGS SYSTEM
INFORMATION
RESET HOUR
METER
This resets the hours the system has been on to 0.
Press to confirm and reset the hour meter.
Press to cancel and return to the System Information Screen
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5.4 Change Date and Time
HOME SETTINGS SYSTEM
INFORMATION
SET
DATE/TIME
Adjust the date and time by using
Use
to move to the next value.
and
The date and time format is as follows:
HH:MM:SS DD-MM-YY
Press to confirm the new time and date.
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5.5 Rotate Display
HOME SETTINGS SYSTEM
INFORMATION
NOTE
The location of the function keys change as the screen
is rotated. When rotating the screen multiple times ensure
after each rotation that you are pressing the correct key.
ROTATE
DISPLAY
The display can be rotated 90 degrees at a time by
pressing .
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5.6 Screen Capture
The system has the capability of taking screenshots and saved to either:
1. USB Drive
2. Internal Memory
5.6.1 Taking Screen Captures
On any screen:
o Press and hold the “HOME” function button
o Press the “SET” function button
o Release both the “HOME” and “SET” function buttons simultaneously
o A screen shot of the current screen will be saved.
5.6.2 Saving Screen Captures
If a USB drive is installed in the console, the screen capture will be saved to the USB drive.
If a USB drive is not installed in the console, the image will be saved to the internal memory of the
console.
If using internal memory, only 20 images may be saved. After 20 images are saved, additional screen
captures will not be saved. The saved images can be transferred to a USB drive. This is done by:
1. Installing a USB drive
2. Take a new screenshot.
Once a screenshot is taken the images in internal memory are copied to the USB drive and
removed from internal memory.
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5.7 Mismatched DA4
One of the following messages may be displayed after an installation error or software corruption.
If an installation error is not suspected contact your service representative.
To resolve the error the project file must be reinstalled using the procedure described in section 5.1.
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5.8 Maintenance and Repair
Maintenance
Cleaning
Usage
The qSCALE S6 maestro central control unit and vSCALE D2 / D3 maestro console contain no
wearing parts and therefore cannot be opened. If you notice malfunctions or differences between
measured and displayed values, you should switch the devic e off and have it checked and, if necessary, repaired immediately by an authorized WIKA service partner.
Clean the surface and the front screen of the device occasionally with a damp cloth and a mild detergent. Never use abrasive or aggressive detergents as these may damage the device.
IMPORTANT
Device may be damaged by the use of high-pressure cl eaners.
The device must not be treated with a high-pressure cleaner or similarly aggressive method
under any circumstances!
Condensation inside the vSCALE D2 / D3 maestro console can damage electronic components or the
LCD and can condense at the inner side of the front glass/touch. Although the vSCALE D2 / D3 maestro console is designed as a closed housing with a Gore-Tex-Membran e for breathing, condensation
may occur as a physical effect, if the console is exposed to unfavorable temperature/humidity cycles,
which pumps humidity inside the housing.
Repair
Damage to the front foil can lead to the penetration of moisture and dirt into the interior of the device,
which must then be properly repaired without delay.
Keep the contacts and the area around the device connectors clean and check occasionally that all
connections are secure.
If parts are damaged, they must be properly repaired or replaced immediately.
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6 Troubleshooting
6.1 Identify the Problem
In most cases, your problem will fall under the following categories:
Questions:
I HAVE AN ERROR CODE INDICATED ON THE CONSOLE
Please go to Section 7.6 Error Codes Table
THE DISPLAYED ANGLE DOES NOT MATCH THE MEASURED BOOM ANGLE
Start in Section 6.4 Boom Angle Sensing to troubleshoot possible problems with the boom angle
measurement.
THE DISPLAYED LENGTH DOES NOT MATCH THE MEASURED BOOM LENGTH
Start in section 6.5 Boom Length Sensing to troubleshoot possible problems with the boom length
measurement.
THE DISPLAYED PRESSURES DOES NOT MATCH THE MEASURED PRESSURES
Start in section 6.6 Pressure Sensing to troubleshoot possible problems with the pressure transducers.
THE DISPLAYED LOAD DOES NOT MATCH THE MEASURED LOAD
Please note that the indicated load is calculated by the system from the geometry information in the
computer, the operator’s selections, and all the sensor inputs. If the load display is off, it may be due to
an error in any or several of these inputs! Refer to section 6.7 Load Sensing to narro w down the source
of your problem.
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THE CONSOLE DISPLAY IS BLANK
If the console does not show any sign at all (no lights, no buzzer, and no display), the problem is in the
wiring between console and central unit, or the console itself has a problem. Refer to section 6.9 No
Console Display for further troubleshooting.
I HAVE AN A2B PROBLEM
Please go to section 6.8 Anti-Two Block Switch (A2B).
I HAVE A CAN BUS PROBLEM
Please go to section 6.10 CAN Bus Communication.
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6.2 Initial System Inspection
Check all CAN cables for breaks, cuts or damage of any
kind.
Check connections at sensors and at the CAN Junction Box
Check for water across the terminals in the CAN bus or
inside the Junction Box
Cycle System Power. A Waiting for Connection error can be
caused by cycling the system power off and on too quickly.
There must be a minimum of 10 seconds between powering
off and back on again.
Low system voltage can cause CAN bus errors.
Off
… Wait 10 Seconds…
On
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6.3 Indicator Definitions
Indicators are located on the Central Control Unit and the Console to assist with troublesh ooting basic
power and software issues.
6.3.1 Indicators on Central Control Unit
Visual LED indicators are located on the top of the Central Control Unit.
PON Is lit solid when Power to the controller is ON
POK Is lit solid when Power is OK indicating that the power supply circuitry is
good and the controller is providing the expected amount of power output to
the rest of the system.
SR Is lit solid when the Safety Relay is Active.
If this light is off it indicates a segmentation fault, memory leak, or another
condition that prevents the system from showing safe working areas.
A soft reset will not reset the safety relay, to do so you must fully power
down the controller and power it back on.
RUN Is lit solid when CoDeSys Application is RUNning.
ERR Software ERRor
The system software controls this LED; the normal case is that the LED is
off. If the LED is ON, or a flashing code is shown, then there is an error.
Note: The ERR light will turn on briefly during start-up and then turn off. This
is normal behaviour.
S1 Application-Specific control indicator.
If the LED is ON solid, the application is running; if it is flashing, there is a
safety system malfunction or missing crane information.
6.3.2 Indicators on Console
See Section 3.5 for definitions of indicators on the console.
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6.4 Boom Angle Sensing
The system measures the angle of the main boom of the machine with an angle sensor. T he angle
sensor is contained within the cable reel, located on the main boom.
Basic
Troubleshooting
Start by verifying the measured angle to display the angle at several p ositions. The CAN Bus is digital
and as such will either transmit the signal correctly or not at all. The scaled value of the sensor can be
monitored and should be checked against a digital level outside of the system mounted on the boom. If
the scaled value varies from the measured value, replace the angle sensor. Refer to sensor documentation for expected accuracy values.
The voltage supplied to either sensor should ideally be between 11.0 an d 26.0V. The angle sensor is
located within a cable reel where it is connected to an LGH board and then to a CAN bus. This board
will supply the sensor with power.
Block Diagram
Angle
Sensor
Cable Reel
LGH
Board
CAN Bus
qSCALE
The signal runs from the angle sensor to the LGH Board, both located in the cable reel. From there, it
travels as digital information to the central processing unit.
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BRN
WHT
YEL
RED
Measure the voltage between pins 3 (GND) and 2 (+) while the angle sensor is still connected to the
LGH Board. If the voltage is not within the acceptable range, unplug the sensor and re-measure. If
unplugging the sensor resolved the voltage issue, replace the sensor. If the voltage is still outside of the
acceptable range, unplug the power source to the LGH Board and re-measure. If unplugging the b oard
resolved the voltage issue, replace the board. If the voltage is still outside of the acceptable range,
power to the CAN line may be the issue. Check the entire CAN Bus system to ensure proper wiring and
connections.
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6.5 Boom Length Sensing
The system measures the length of the main boom of the machine with a length sensor. The length
sensor is contained within the cable reel, located on the left side of the main boom.
Basic
Troubleshooting
Start by verifying the measured length to the display. Boom length is the short and long distance shown
on the load chart. The boom length is displayed on the working screen of the consol e. T he LGH Board
is digital and as such will either transmit the signal correctly or not at all. If the length measurement
does not match the displayed length, start troubleshooting by fully retracting the boom and checking the
length cable tension. If tension is lacking, check the cable reel to ensure it has the proper pretension.
This varies upon the type of cable reel used.
The voltage supplied to the length sensor will be through the LGH Board.
Block Diagram
Length
Sensor
Cable Reel
LGH
Board
CAN Bus
qSCALE
The sensor outputs a CAN signal directly and plugs into an LGH Board. The ideal voltage supplied to
the rotary encoder should be between 11.0 and 26.0V.
Measure the voltage between pins 3 (GND) and 2 (+) while the rotary encoder is still connected to the
LGH Board. If the voltage is not within the acceptable range, unplug the sensor and re-measure. If
unplugging the sensor resolved the voltage issue, replace the sensor. If the voltage is still outside of the
acceptable range, unplug the power source to the LGH Board and re-measure. If unplugging the b oard
resolved the voltage issue, replace the board. If the voltage is still outside of the acceptable range,
power to the CAN line may be the issue. Check the entire CAN Bus system to ensure proper wiring and
connections.
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6.5.1 Cable Reel Length Cable Replacement Procedure
Replace the length cable using the following procedure:
Procedure for Length
Cable Replacement
1. Fully retract the boom and lock cable reel from rotating.
2. Cut old cable at cable drum.
3. Remove length cable from cable guides and disconnect from boom tip connection.
4. Open the junction box on the bottom of the reel.
5. Take note of the wiring of the length cable to the terminal strip!
6. Loosen the strain relief and remove damaged length cable from terminal strip
7. Feed new length cable through hole on reel drum through the strain relief on the junction box.
8. Rewire terminal strip according to wiring noted in step 4.
9. Close junction box and tighten strain relief.
10. Remount cable reel to the boom.
11. Re-spool the drum by rotating the reeling drum clockwise (reverse) until all cable l ength is
neatly wrapped in drum.
12. Let the reel unwind to a neutral state after drum has been re-spooled.
13. Set pre-tension on cable reel by rotating the drum counterclockwise (forward) 3 rotations.
14. After setting pre-tension, hold the reel in place so that the cable can be unwound to run it
through the boom.
15. Remove appropriate number of cable wraps from the drum to get enough cable length to run
through the boom.
16. Connect the length cable to the appropriate boom tip connection.
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6.6 Pressure Sensing
The System measures the pressure of the boom lift cylinder for both rod and piston side. Both sensors
communicate on the CAN Bus.
Block Diagram
Rod
Pressure
Sensor
CAN Bus
qSCALE
Piston
Pressure
Sensor
The signal runs from the pressure transducer as digital information on the CAN Bus to the central unit.
Note that the load displayed on the LMI is not a direct measurement when using pressure transducers;
rather, it is a calculated value. Ensure that the hydraulic system is functioning as intended and that
sensor values, mainly length and angle, are functioning correctly prior to troubleshooting the pressure
transducers.
HOME SETTINGS MACHINE
ANALOG
INFO
INPUTS
Possible Error Symbols
Confirm that the Rod and Piston pressure sensors initialized without errors in the Analog Inputs screen.
See Section 6.11.1 for details on the meanings of possible error codes.
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Short to
Ground
Not
Calibrated
Short to Battery
Deactivated
Open
Circuit
Response Timeout
No Signal From
Sensor
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6.7 Load Sensing
Please note that the load displayed by the RCL is not a direct measurement, but a calculated value
that is based on many factors. Factors included that are outside of the measured values include:
Operator settings such as:
Rigging parts such as:
Boom attachments such as:
Before checking the system for a load-reading problem, make sure all of the above has been ruled out.
When you still feel the system is reading a sensor wrong and thus displaying an incorrect load, use the
following:
Use the previous sections and the individual sensor signal displayed on the screen to d ouble-check the
following:
If all are correct, use the zero setting and calibration screens to zero pressure transducers, calibrate
angle, and length. If you still have a problem, replace pressure transducer(s).
Operating mode/configuration
Parts of Line/Reeving
Outrigger position
Hook block weight
Sling weights, etc.
Tip height (length of load line used)
Boom weights
Stowed jibs
Glass jib, telescopic jib, etc.
boom length reading
angle transducer reading
pressure transducer readings
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HIRSCHMANN MCS
6.8 Anti-Two Block Switch (A2B)
The system measures the load block and its relationship to the head of the boom. The A2B switch is
located at the tip of the boom.
Block Diagram
A2B
Sensor
LGH
Board
Cable Reel
CAN Bus
qSCALE
The signal runs from the A2B as a CAN Bus input of the central unit.
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NOTE
Some systems have two (2) A2B switches wired in series.
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HIRSCHMANN MCS
6.8.1 A2B Problem – Flow Chart
Use the following flow chart to troubleshoot errors with A2B switch input.
Flow Chart
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HIRSCHMANN MCS
6.9 No Console Display
If the console never displays an image, check if power is being supplied to the console. Measure the
voltage between Pin 1 (+) and Pin 3 (GND). If power is being supplied, the console must be replaced.
If power is not being supplied, trace the wiring to determine why.
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6.10 CAN Bus Communications
CAN Bus - a serial bus protocol to connect individual systems and sensors as an alternative to conventional multi-wire cables. It allows crane components to communicate on a single bus: a dual-wire
networked data bus with speed up to 1Mbps.
The use of a CAN Bus design allows for all nodes (sensor, controller and console) signals to be networked over a common pair of cables. The signals generated by all sensors are slave signals sent with
a digital identifier over common cables. The data transmitted is used by the controller (master). The
data can be interpreted, and information and controls sent from the controller to provide crane safety
functions. Each node has a unique identifier. This allows for a common pair of shielded wires (the bus)
to carry all signals.
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HIRSCHMANN MCS
The CAN Bus requires that 120 Ohm resistors be at each end of the CAN bus The resistors in parall el
yield 60 Ohms of resistance between the CAN High and CAN Low cables.
One of these resistors is located inside the qSCALE maestro S6 Controller. The other is in the WGX
angle sensor contained in the Cable Reel.
The signals are generated by nodes on the CAN BUS. The nodes generate, consume, or both generate
and consume data over a CAN Bus. The CAN High signal is a mirror image of the CAN Low signal.
Adequate voltage supply is required for power to the sensor and all nodes on the CAN Bus. A common
source of problems over a CAN Bus is a Voltage drop because of resistance when a connection is
corroded. As resistance increases, a corresponding voltage drop occurs corrupting the signal generated. The CAN signal will begin to lose the top of the high signal and no longer mirror the reflection (parity) of the CAN low signal.
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HIRSCHMANN MCS
You can verify that power is being supplied to the sensor by testing the CAN connectors per this layout:
NOTE
See Appendix for System Layout
Connector M12, 5 contacts
Pin Layout (CiA DR-303-1 7.2)
(Female Sockets shown)
Connector M12, 5 contacts
Pin Layout (CiA DR-303-1 7.2)
(Solid for Male Pins)
(Hollow for Female Sockets)
Male Female
Pin 1 Shield
Pin 2 + U
Pin 3 Ground
Pin 4 CAN High
Pin 5 CAN Low
Pin 1 Shield
Pin 2 + U
Pin 3 Ground
Pin 4 CAN High
Pin 5 CAN Low
b
b
(Pins) (Sockets)
Measure between pins 3 and 2 for crane voltage. If you see voltage, check all pins for continuity.
X1 Pin CAN
1 CAN_SHLD
2 CAN +UB
3 CAN GND
4 CAN_H
5 CAN_L
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HIRSCHMANN MCS
6.11 Troubleshooting Sensors With Display
The status of all inputs and outputs of the system can be checked using several screen displays on the
console.
6.11.1 Readings of CAN Bus Sensors
To determine whether there is a problem with a sensor, the system has a built in “Analog Input” screen
to make trouble-shooting easier. This is the place to start if you suspect a problem with a sensor.
HOME SETTINGS MACHINE
INFO
Short to Ground Open Circuit Short to Battery
ANALOG
INPUTS
The Analog Inputs screen shows the current readings
from each Analog Sensor. The raw value is displayed
on the left and the measured value is displayed on the
right.
If any problems are detected with a sensor an error icon
will appear in the box to the right:
Not Calibrated Deactivated Response Timeout
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No Signal From Sensor
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HIRSCHMANN MCS
6.11.2 Readings of Digital Inputs
To determine whether there is a problem with a digital input, the system has a built in “Digital Input”
screen to make trouble-shooting easier.
HOME SETTINGS MACHINE
INFO
Short to Ground Open Circuit Short to Battery
DIGITAL
INPUTS
The Digital Inputs screen shows the current readings
from each Digital Sensor.
The colored box on the left indicates the status of the
input.
Red for Low.
Green for High.
If any problems are detected with the input an error icon
will appear in the box to the right:
Not Calibrated Deactivated Response Timeout
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No Signal From Sensor
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HIRSCHMANN MCS
6.11.3 Readings of Digital Outputs
To determine whether there is a problem with a digital output, the system has a built in “Digital Output”
screen to make trouble-shooting easier.
HOME SETTINGS MACHINE
INFO
Short to Ground Open Circuit Short to Battery
DIGITAL
OUTPUTS
The Digital Outputs screen shows the current values
from each Output.
The colored box on the left indicates the status of the
output.
Red for Low.
Green for High.
If any problems are detected with the output an error
icon will appear in the box to the right
Not Calibrated Deactivated Response Timeout
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HIRSCHMANN MCS
7 Appendix
This appendix contains additional technical information an d the full table of error codes.
7.1 Technical Data
Operating voltage 9…36 V DC,
Overvoltage protection overvoltage up to max. 48V DC / 2 minutes
Reverse polarity protection up to -48V DC
Display 4.3“ TFT Color Graphic LCD, 480 x 272 Pixel (WVGA)
Brightness 400 cd/m²
Contrast 400:1 or 500:1
Illumination LED, adjustable brightness
Audible alarm built-in, output for external horn
Dimensions See drawings below.
Operating temperature range -40ºC to +75ºC
Protection class IP66 and IP67 according to ISO 20653: Road Vehicles – Degrees of
suitable for 12 and/or 24 V on-board power supply
Or 7“ TFT Color Graphic LCD, 800 x 480 Pixel (WVGA)
protection (IP-Code) – Protection of electrical equipment against foreign
objects, water and access
Scope of supply - vSCALE D2 / D3 maestro console (depending on scope
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of delivery with pre-fitted bracket for RAM Mount)
- Mount articulated mounting
- User manual (PDF file or on data storage device)
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7.2 System Layout Drawing
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HIRSCHMANN MCS
WIKA Mobile Control LP
1540 Orchard Drive
Chambersburg, PA 17201
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Service : (717) 217-2250
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HIRSCHMANN MCS
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HIRSCHMANN MCS
7.3 Junction Box Wiring Diagram
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HIRSCHMANN MCS
7.4 vSCALE D2 Diagram
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HIRSCHMANN MCS
7.5 vSCALE D3 Diagram
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7.6 Error Codes Table
The first one or two digits of an error code can determine what type of error is occurring
00xx
2xxx Module Error
3xxx Module Error
1Fxx System
01xx
02xx Single Cut
03xx Error
04xx Warning
05xx Pre-Warning
0Axx
0Bxx Kinematic
11xx
12xx Short-Circuit to Ground
13xx Short-Circuit / Upper Limit
14xx Module Error
15xx Output Deactivated
16xx Sensor Supply Voltage Error
17xx Data Error / CAN Error
18xx Timeout / CAN Timeout
19xx Safety Error
1Axx Parameter Error
1Bxx Unspecified Error
General Error
Limiter Error
Kinematic Error
Parameter Errors
Other
Global Cut
Kinematic
Cable Break / Lower Limit
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Error Code Description Solution
Limiter Errors
0100 – 05FF
E0100 Min radius limit underrun (global cut) Boom down to a valid load-chart radius and angle
E0101 Max radius limit exceeded (global cut) Boom up to a valid load-chart radius and angle
E0102 Main boom angle too low (global cut) Boom up to a valid load-chart radius and angle
E0103 Main boom angle too high (global cut) Boom down to a valid load-chart radius and angle
E0104 Jib angle limit underrun (global cut) Move the jib up to a load chart permissible radius or angle
E0105 Jib angle limit exceeded (global cut)
E010A Slew angle left to large (global cut) Return to the permitted Working Range (load chart)
E010B Slew angle right to large (global cut) Return to the permitted Working Range (load chart)
E010C Min length limit underrun (global cut) Telescope int o the permitted Working Range (load chart)
E010D Max length limit exceeded (global cut) Telescope into the permitted Working Range (load chart)
E010E Min height limit underrun (global cut)
E010F Max height limit exceeded (global cut)
E012D Max length limit exceeded (global cut) Telescope into the permitted Working Range (load chart)
E0140 Min radius limit underrun (global cut) Move the Jib down to a valid radius and angle
E0141 Max radius limit exceeded (global cut) Boom up to a valid radius and angle
E0142 Main boom angle too low (global cut) Boom up to a valid radius and angle
E0143 Main boom angle too high (global cut) Move the Jib down to a valid radius and angle
E0144 Jib angle limit underrun (global cut) Move the jib up to a valid radius or angle
E0145 Jib angle limit exceeded (global cut) Move the jib down to a valid radius or angle
E0146 Jib angle limit underrun (global cut) Move the jib up to a valid radius or angle
E0147 Jib angle limit exceeded (global cut) Move the jib down to a valid radius or angle
E014A Slew angle left to large (global cut) Rotate to the permitted Working Range
E014B Slew angle right to large (global cut) Rotate to the permitted Working Range
E014C Min length limit underrun (global cut) Telescope int o the permitted Working Range
E014D Max length limit exceeded (global cut) Telescope into the permitted Working Range
E014E Min height limit underrun (global cut)
E014F Max height limit exceeded (global cut) Move the boom into the permitted Working Range
E0150 Min wind speed limit underrun (global cut) Operation is restricted to permitted conditions
E0151 Max wind speed limit exceeded (global cut) Operation is restricted to permitted conditions
Move the jib down to a load chart permissible radius or
angle
Move the boom into the permitted Working Range (load
chart)
Move the boom into the permitted Working Range (load
chart)
Move the boom into the permitted Working Range (load
chart)
E0411 Max wind speed limit exceeded (Warning) Operation is restricted to permitted conditions (load chart)
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Error Code Description Solution
Kinematic Errors
0A00 – 0AFF
E0A00 Capacity utilization >= 100% Lay down the load. Only operate within allowed parameters
E0A08 Capacity utilization >= 90% Warning: Operating close to Cut-off
E0A20 Shutdown due to overload Lay down the load. Only operate within allowed parameters
E0A21 Overloa d Warning Warning: Operating close to Cut-off
E0A24 A2B switch Lower the load
E0A33 System Bypas s Warning: Load monitoring inactive
E0A35 Bypass A2B switch Warning: Load Lift not monitored
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Error Code Description Solution
Sensor & I/O Errors
1100 – 1BFF
E1X00
E1X01
E1X02
E1X03
E1X04
E1X05
E1X06
E1X07
E1X18
E1X19
E1X1A
E1X1B
E1X1C
E1X1D
E1X1E
Sensor Error: IOLength1
Sensor Error: IOAngle1
Sensor Error: IOPiston1
Sensor Error: IORod1
Sensor Error: IOLength2
Sensor Error: IOAngle2
Sensor Error: IOPiston2
Sensor Error: IORod2
Sensor Error: IOInput1
Sensor Error: IOInput2
Sensor Error: IOInput3
Sensor Error: IOInput4
Sensor Error: IOInput5
Sensor Error: IOInput6
Sensor Error: IOInput7
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
E1X1F
E1X20
E1X21
E1X28
E1X2C
E1X2D
E1X2E
E1X2F
Sensor Error: IOInput8
Sensor Error: IOForce1
Sensor Error: IOForce2
Sensor Error: IOSlew1
Sensor Error: IOMAngle1
Sensor Error: IOMAngle2
Sensor Error: IOMAngle3
Sensor Error: IOMAngle4
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Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
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Error Code Description Solution
E1X34
E1X38
E1X39
E1X3C
E1X44
E1X61
E1X63
E1X6C
E1X6D
E1X6E
E1X7E
E1X7F
E1X80
Sensor Error: IOWind1
Sensor Error: IOIncX1
Sensor Error: IOIncY1
Sensor Error: IOMaxA2B1
Sensor Error: IOCutByp1
Actuator Error: IOCut
Actuator Error: IORigging
Actuator Error: IOLampGreen
Actuator Error: IOLampYellow
Actuator Error: IOLampRed
Actuator Error: IOOutput1
Actuator Error: IOOutput2
Actuator Error: IOOutput3
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
Check the CAN connections and wiring, the sensor
calibration, and the CAN configuration. Replace faulty sensor
WIKA Mobile Control LP
1540 Orchard Drive
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Error Code Description Solution
General Errors
E0090 Operating mode changed Not Available
E00FC Controller Not Initialized
E1F00 System Error
E1F01 Timeout
E1F02 Timeout
E1F03 Timeout
E1F04 Timeout
E1F05 Timeout
E1F06 Timeout
E1F07 Timeout
E1F10 Computer operation error
E1F18 Serial Number wrong or not set Set Serial Number to valid entry
E1F1F Outputs deactivated
E1F2F Outputs deactivated
E1F41 Battery voltage Call Customer Service to have the unit repla ced
E1F44 CAN bus network error
E1F4F Version Error Call Customer Service to have the unit or software replaced
E2001 Module Error
E2005 Module Error
E2015 Module Error Select a valid Operatin g Mode
E3001 Module Error
The error will clear when the system finishes the
initialization process
Turn the Ignition off and on again. Consult Customer
Service if the error occurs again
Check the bus cabling or connector. Try turning the Ignition
off and on again. Consult Customer Service if the error
occurs again
Turn the Ignition off and on again. Consult Customer
Service if the error occurs again
Turn the Ignition off and on again. Consult Customer
Service if the error occurs again
Turn the Ignition off and on again. Consult Customer
Service if the error occurs again
Turn the Ignition off and on again. Consult Customer
Service if the error occurs again
Turn the Ignition off and on again. Consult Customer
Service if the error occurs again
Turn the Ignition off and on again. Consult Customer
Service if the error occurs again
Turn the Ignition off and on again. Consult Customer
Service if the error occurs again
Information: Subsequent errors resulting from another
system error
Information: Subsequent errors resulting from another
system error
Check the CAN cabling and supply voltage. Try turning the
Ignition off and on again. Consult Customer Service if the
error occurs again
Turn the Ignition off and on again. Consult Customer
Service if the error occurs again
Turn the Ignition off and on again. Consult Customer
Service if the error occurs again
Turn the Ignition off and on again. Consult Customer
Service if the error occurs again
WIKA Mobile Control LP
1540 Orchard Drive
Chambersburg, PA 17201
qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
Service : (717) 217-2250
Parts / Sales : (717) 217-2269
www.wika-mc.com
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Page 74
HIRSCHMANN MCS
Feedback
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If so, on which page?
WIKA Mobile Control LP
1540 Orchard Drive
Chambersburg, PA 17201
qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
Service : (717) 217-2250
Parts / Sales : (717) 217-2269
www.wika-mc.com
74
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Page 75
HIRSCHMANN MCS
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Dear user,
please complete and return both pages of this feedback:
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Documentation
Hertzstr. 32-34
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Thank You !
WIKA Mobile Control LP
1540 Orchard Drive
Chambersburg, PA 17201
qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
Service : (717) 217-2250
Parts / Sales : (717) 217-2269
www.wika-mc.com
75
/76
Page 76
HIRSCHMANN MCS
Notes
WIKA Mobile Control LP
1540 Orchard Drive
Chambersburg, PA 17201
qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.
Service : (717) 217-2250
Parts / Sales : (717) 217-2269
www.wika-mc.com
76
/76
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