Installation PC150/110V/54V
Release 01 11/2018
Technical support
https://hirschmann-support.belden.com
User Manual
Installation
Power supply unit
PC150/110V/54V
The naming of copyrighted trademarks in this manual, even when not specially indicated, should
not be taken to mean that these names may be considered as free in the sense of the trademark
and tradename protection law and hence that they may be freely used by anyone.
© 2018 Hirschmann Automation and Control GmbH
Manuals and software are protected by copyright. All rights reserved. The copying, reproduction,
translation, conversion into any electronic medium or machine scannable form is not permitted,
either in whole or in part. An exception is the preparation of a backup copy of the software for
your own use.
The performance features described here are binding only if they have been expressly agreed
when the contract was made. This document was produced by Hirschmann Automation and
Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right
to change the contents of this document without prior notice. Hirschmann can give no guarantee
in respect of the correctness or accuracy of the information in this document.
Hirschmann can accept no responsibility for damages, resulting from the use of the network
components or the associated operating software. In addition, we refer to the conditions of use
specified in the license contract.
You can get the latest version of this manual on the Internet at the Hirschmann product site
(www.hirschmann.com).
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany
Installation PC150/110V/54V 12.11.2018
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Contents
Safety instructions 4
About this Manual 8
Legend 9
1 Description 10
1.1 General device description 10
1.2 Device view 10
1.3 Pin assignments 11
2 Installation 12
2.1 Checking the package contents 12
2.2 Installing and grounding the device 12
2.3 Connecting the terminal blocks 15
2.4 Operating the device 16
3 Monitoring the ambient air temperature 17
4 Maintenance and service 18
5 Disassembly 19
5.1 Removing the device 19
6 Technical data 20
6.1 General technical data 20
6.2 Dimension drawings 21
6.3 EMC and immunity 22
6.4 Power consumption/power output 23
7 Scope of delivery 24
8 Underlying technical standards 25
A Further support 26
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Safety instructions
General safety instructions
You operate this device with electricity. Improper usage of the device
entails the risk of physical injury or significant property damage. The
proper and safe operation of this device depends on proper handling
during transportation, proper storage and installation, and careful
operation and maintenance procedures.
Before connecting any cable, read this document, and the safety
instructions and warnings.
Operate the device with undamaged components exclusively.
The device is free of any service components. In case of a damaged
or malfunctioning device, turn off the supply voltage and return the
device to Hirschmann for inspection.
Qualification requirements for personnel
Only allow qualified personnel to work on the device.
Qualified personnel have the following characteristics:
Qualified personnel are properly trained. Training as well as practical
knowledge and experience make up their qualifications. This is the
prerequisite for grounding and labeling circuits, devices, and systems
in accordance with current standards in safety technology.
Qualified personnel are aware of the dangers that exist in their work.
Qualified personnel are familiar with appropriate measures against
these hazards in order to reduce the risk for themselves and others.
Qualified personnel receive training on a regular basis.
Correct usage
Only use the device for those purposes specified in the catalog and in the
technical description. Only operate the device with external devices and
components that are recommended and permitted by the manufacturer.
The proper and safe operation of this product depends on proper handling
during transport, proper storage, assembly and installation, and
conscientious operation and maintenance procedures.
National and international safety regulations
Verify that the electrical installation meets local or nationally applicable
safety regulations.
Requirements for connecting electrical wires
Before connecting the electrical wires, always verify that the
requirements listed are complied with.
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Requirements for connecting the supply voltage
Device casing
Only technicians authorized by the manufacturer are permitted to open
the casing.
Keep the cooling fins free to ensure good air circulation.
Verify that there is at least 4 in (10 cm) of space around the cooling fins
of the casing.
Do not touch the housing during operation or shortly after switching off
the device. Hot surfaces can cause injury.
Mount the device on a level surface with 4 M5 screws.
The following requirements apply without restrictions:
The electrical wires are voltage-free.
The cables used are permitted for the temperature range of the
application case.
Connect the grounding conductor to the grounding screw at the device
housing.
Exclusively switch on the device when it is installed.
Relevant for North America:
Exclusively use 60/75 °C (140/167 °F) or 75 °C (167 °F) copper (Cu)
wire.
Table 1: Requirements for connecting electrical wires
Device variant Prerequisites:
All variants All of the following requirements are complied with:
The supply voltage corresponds to the voltage specified on
the type plate of the device.
The power supply conforms to overvoltage category I or II.
The power supply has an easily accessible disconnecting
device (for example a switch or a plug). This disconnecting
device is clearly identified. So in the case of an emergency,
it is clear which disconnecting device belongs to which
power supply cable.
The wire diameter of the power supply cable is at least
0.75 mm² (North America: AWG18) on the supply voltage
input.
Use a power supply cable which is suitable for the voltage,
the current and the physical load.
The cross-section of the ground conductor is the same size
as or bigger than the cross-section of the power supply
cables.
Install an external fuse suitable for DC voltage in the supply
voltage input line of the plus terminal.
Table 2: Requirements for connecting the supply voltage
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Installation site requirements
Operate the device at the specified ambient temperature (temperature of
the ambient air at a distance of 2 in (5 cm) from the device) and at the
specified relative humidity exclusively.
When you are selecting the installation location, make sure you
observe the climatic threshold values specified in the technical data.
Use the device in an environment with a maximum pollution degree
that complies with the specifications in the technical data.
When mounting the device in an industrial environment: Install the
device in a fire enclosure according to EN 60950-1.
Hirschmann recommends a vertical installation of the power supply
unit so that a natural convection can develop. The output power must
be reduced if you install the device with differing orientation.
The maximum temperature at the measurement point below the
cooling fins must not exceed +194 °F (+90 °C).
See “Monitoring the ambient air temperature” on page 17.
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CE marking
The labeled devices comply with the regulations contained in the following
European directive(s):
2011/65/EU (RoHS)
Directive of the European Parliament and of the Council on the
restriction of the use of certain hazardous substances in electrical and
electronic equipment.
2014/30/EU (EMC)
Directive of the European Parliament and the council for standardizing
the regulations of member states with regard to electromagnetic
compatibility.
2014/35/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to the making
available on the market of electrical equipment designed for use within
certain voltage limits.
In accordance with the above-named EU directive(s), the EU conformity
declaration will be at the disposal of the relevant authorities at the
following address:
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany
www.hirschmann.com
The product is suitable for use in the industrial sector and in rail vehicles.
Interference immunity: EN 61000-6-2
Emitted interference: EN 61000-6-4; EN 55032
Reliability: EN 60950-1
Warning! This is a class A device. This device can cause interference in
living areas, and in this case the operator may be required to take
appropriate measures.
Note: The assembly guidelines provided in these instructions must be
strictly adhered to in order to observe the EMC threshold values.
Recycling note
After usage, this device must be disposed of properly as electronic waste,
in accordance with the current disposal regulations of your county, state,
and country.
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About this Manual
The document “User Manual Installation” contains a device description,
safety instructions, and further information that you require to install and start
up the device.
Documentation mentioned in the "Installation" user manual that is not
supplied with your device in print can be found as PDF download on the
Internet at the Hirschmann product pages (www.hirschmann.com).
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Legend
The symbols used in this manual have the following meanings:
Listing
Work step
Subheading
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Installation PC150/110V/54V
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1 Description
1.1 General device description
The PC150/110V/54V devices are designed for the special requirements of
industrial automation. They meet the relevant industry standards, provide
very high operational reliability, even under extreme conditions, and also
long-term reliability and flexibility.
The devices allow you to supply switches in harsh industrial environments
and railway vehicles with power.
1.2 Device view
PC150/110V/54V
1 Housing
2 Functional earth screw
3 Supply voltage connection for 7-pin terminal block
4 Thread to screw on the terminal block for the supply voltage
4
3
+OUT
-OUT
PG
PG
RC
+IN
-IN
2
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1.3 Pin assignments
Terminal block with pull spring, 7-pin
1 +OUT Plus terminal of the output voltage
2 -OUT Minus terminal of the output voltage
3 PG Reserved
4 PG Reserved
5 RC Reserved
6 +IN Plus terminal of the input voltage
7 -IN Minus terminal of the input voltage
1
2
3
4
5
6
7
FR
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2 Installation
The devices have been developed for practical application in a harsh
industrial environment and in railway vehicles.
On delivery, the device is ready for operation.
Perform the following steps to install the device:
Checking the package contents
Installing and grounding the device
Connecting the terminal blocks
Operating the device
2.1 Checking the package contents
Check whether the package includes all items named in the section
“Scope of delivery” on page 24.
Check the individual parts for transport damage.
2.2 Installing and grounding the device
WARNING
ELECTRIC SHOCK
Install this device solely in a switch cabinet or in an operating site with
restricted access, to which maintenance staff have exclusive access.
Failure to follow this instruction can result in death, serious injury, or
equipment damage.
CAUTION
OVERHEATING OF THE DEVICE
Verify that all cooling fins are clear when installing the device. Avoid
touching the device while it is operating.
Failure to follow these instructions can result in minor injury or
equipment damage.
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Additionally for installations in industrial environments (scope of EN 60950-
1):
Figure 1: Installing and grounding the device: Mounting on a flat surface
Proceed as follows:
Mount the device to a flat surface.
Screw on the power supply unit with 4 M5 screws.
Note: Hirschmann recommends a vertical installation of the power supply
unit so that a natural convection can develop. The output power must be
reduced if you install the device with differing orientation.
The maximum temperature at the measurement point below the cooling fins
must not exceed +194 °F (+90 °C).
WARNING
FIRE HAZARD
Install the device in a fire enclosure according to EN 60950-1.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
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See “Monitoring the ambient air temperature” on page 17.
Figure 2: Installing and grounding the device: Vertical mounting on a flat surface
(side view)
Grounding the device
The device has a functional ground connection.
Figure 3: Grounding: Location of ground connection screw on the device (front side
of the device)
Proceed as follows:
Ground the device via the ground screw.
You find the prescribed tightening torque in chapter:
“General technical data” on page 20
+OUT
-OUT
PG
PG
RC
+IN
-IN
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2.3 Connecting the terminal blocks
Proceed as follows:
Remove the terminal block from the transport packaging or disconnect the
terminal block from the device.
Connect the wires according to the pin assignment on the device with the
clamps.
See “Pin assignments” on page 11.
WARNING
ELECTRIC SHOCK
Start connecting the electrical wires only if all safety requirements listed in
chapter “General safety instructions” are fulfilled.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
WARNING
ELECTRIC SHOCK
Connect only a supply voltage that corresponds to the type plate of your
device.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
WARNING
ELECTRIC SHOCK
Never insert sharp objects (small screwdrivers, wires, etc.) into the
connection terminals for electric conductors, and do not touch the terminals.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
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2.4 Operating the device
Proceed as follows:
Plug the terminal block into the connection for the supply voltage on the
device.
Mount the terminal block on the device using screws.
You find the prescribed tightening torque in chapter:
“General technical data” on page 20
Enable the supply voltage.
Note: Verify that the prescribed performance parameters and ambient air
temperatures are adhered to.
See “General technical data” on page 20.
WARNING
ELECTRIC SHOCK
Ground the device before connecting any other cables.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
WARNING
ELECTRIC SHOCK
Exclusively connect voltage-free wires with the connections on the device.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
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3 Monitoring the ambient air temperature
Exclusively operate the device up to the specified maximum ambient air
temperature. Make sure that the device temperature does not exceed
+194 °F (+90 °C) at the temperature measurement point. For the position of
the temperature measurement point on the bottom of the device below the
cooling fins, see figure 4.
Figure 4: Monitoring the ambient air temperature: Temperature measurement point
on the bottom of the device
Keep the cooling fins free to ensure good air circulation.
Hirschmann recommends a vertical installation of the power supply unit so
that a natural convection can develop. The output power must be reduced if
you install the device with differing orientation.
See figure 2 on page 14.
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4 Maintenance and service
When designing this device, Hirschmann largely avoided using high-wear
parts. The parts subject to wear and tear are dimensioned to last longer
than the lifetime of the product when it is operated normally. Operate this
device according to the specifications.
In case of damage or malfunction of the device, turn off the supply voltage
and return the device to the plant for inspection.
Depending on the pollution degree in the operating environment, check at
regular intervals that the cooling fins of the device are not obstructed.
The device does not require service or maintenance.
You find information on settling complaints on the Internet at http://
www.beldensolutions.com/en/Service/Repairs/index.phtml.
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5Disassembly
5.1 Removing the device
Proceed as follows:
Disable the supply voltage.
Note: The device heats up during operation. Before you touch the device:
After you switch off the supply voltage, wait until the device has cooled
down.
Remove the terminal connector from the device.
Disconnect the grounding.
Remove the screws.
WARNING
ELECTRIC SHOCK
Disconnect the grounding only after disconnecting all other cables.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.
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6 Technical data
6.1 General technical data
Dimensions See “Dimension drawings” on page 21.
Weight 3.09 lb (1.4 kg)
Power supply Rated voltage range 72 V DC ... 110 V DC
Voltage range including
maximum tolerances
50.4 V DC ... 154 V DC
Input current 2.3 A ... 1.6 A
Efficiency ≥88 %
Idle behavior Idling-proof
Resistance to short-
circuiting
Permanent
Back-up fuse for each
voltage input
Nominal rating:
Characteristic:
6.3 A
slow blow
Power loss buffer >10 ms at 110 V DC
Insulation resistance prim. - sec. 2.0 kV
AC
/ 2.8 kV
DC
prim. - cooling element 2.0 kVAC/ 2.8 kV
DC
sec. - cooling element 1.6 kVAC/ 2.25 kV
DC
Peak inrush current 2.4 A
Current integral I²t 0.05 A²s
Output voltage 54 V DC SELV +1.5 % Tolerance
Output current 2.8 A
Current limitation 105 % ... 115 % I
out nominal
Connection type 7-pin terminal block
min. conductor
diameter
AWG18 (0.75 mm²)
max. conductor
diameter
AWG8 (10 mm²)
Tightening torque 5.3 lb-in (0.6 Nm)
Grounding the device Ground screw M4 Tightening torque 8.85 lb-in (1 Nm)
Climatic conditions
during operation
Ambient air
temperature
a
a. Temperature of the ambient air at a distance of 2 in (5 cm) from the device
−40 °F ... +158 °F (−40 °C ... +70 °C)
Humidity 5 % ... 95 % (non-condensing)
Air pressure min. 700 hPa (+9842 ft; +3000 m)
max. 1060 hPa (−1312 ft; −400 m)
Climatic conditions
during storage
Ambient temperature –40 ºF ... +185 ºF (−40 ºC ... +85 ºC)
Humidity 5 % ... 95 % (non-condensing)
Air pressure min. 700 hPa (+9842 ft; +3000 m)
max. 1060 hPa (−1312 ft; −400 m)
Pollution degree 2
Protection class according to EN 60950-12
Degree of protection IP20
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6.2 Dimension drawings
+OUT
-OUT
PG
PG
RC
+IN
-IN
65
2.56
3
0.12
40,5
1.6
90
3.54
80
3.15
160,5
6.32
mm
in
70
2.76
5,5
0.22
10
0.39
140
5.51
99
3.9
115
4.53
FR
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6.3 EMC and immunity
EMC
interference
emission
Standard
applications
Railway
applications
(trackside)
Railway
applications
(in vehicles)
Radiated emission
EN 55032 Class A Class A Class A
Conducted emission
EN 55032 DC supply connection Class A Class A Class A
EN 55032 Telecommunication
connections
Class A Class A Class A
EMC
interference
immunity
Standard
applications
Railway
applications
(trackside)
Railway
applications
(in vehicles)
Electrostatic discharge
EN 61000-4-2 Contact discharge ±4 kV ±6 kV ±6 kV
EN 61000-4-2 Air discharge ±8 kV ±8 kV ±8 kV
Electromagnetic field
EN 61000-4-3 80 MHz ... 6000 MHz max. 10 V/m max. 20 V/m max. 20 V/m
Fast transients (burst)
EN 61000-4-4 DC supply connection ±2 kV ±2 kV ±2 kV
EN 61000-4-4 Data line ±4 kV ±2 kV ±2 kV
Voltage surges - DC supply connection
EN 61000-4-5 line/ground ±2 kV ±2 kV ±2 kV
EN 61000-4-5 line/line ±1 kV ±1 kV ±1 kV
Voltage surges - data line
EN 61000-4-5 line/ground ±1 kV ±2 kV ±2 kV
Conducted disturbances
EN 61000-4-6 150 kHz ... 80 MHz 10 V 10 V 10 V
Stability Standard
applications
Railway
applications
(trackside)
Railway applications (in
vehicles)
IEC 60068-2-64 Vibration — — Operating
5 Hz ... 150 Hz,
Broadband noise
vertical: 1.0 m/s² (rms)
horizontal: 0.7 m/s² (rms)
— — Not operating:
5 Hz ... 150 Hz,
Broadband noise
vertical: 7.9 m/s² (rms)
horizontal: 5.5 m/s² (rms)
IEC 60068-2-27,
test Ea
Shock 15 g at 11 ms — vertical: 30 m/s², 30 ms
horizontal: 50 m/s², 30 ms
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6.4 Power consumption/power output
Name Maximum
power consumption
Maximum
power output
Power supply unit (PSU)
PC150/110V/54V 176 W 89 Btu (IT)/h
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7 Scope of delivery
Scope of delivery
Order numbers
Number Article
1× Device
1 × General safety instructions
1 × 7-pin terminal block
Power supply unit PC150/110V/54V 942 242-001
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8 Underlying technical standards
The device generally fulfills the technical standards named in their current
versions.
The device has an approval based on a specific standard only if the approval
indicator appears on the device casing.
Name
EN 45545-2 Railway applications - Fire protection on railway vehicles - Part 2:
Requirements for fire behavior of materials and components.
EN 50121-3-2 Railway applications – Electromagnetic compatibility – Part 3-2: railway
vehicles – Devices.
EN 50124-1 Railway applications – Insulation coordination – Part 1: Basic requirements
– Air and creepage distances for all electrical and electronic devices.
EN 50155 Railway applications – Electronic equipment used on rolling stock
EN 60950-1 Information technology equipment – Safety – Part 1: General requirements
EN 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards –
Immunity for industrial environments
EN 61000-6-4 Electromagnetic compatibility (EMC) – Part 6-4: Generic standards –
Emitted interference in industrial environments
Table 3: List of the technical standards
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A Further support
Technical questions
For technical questions, please contact any Hirschmann dealer in your area
or Hirschmann directly.
You find the addresses of our partners on the Internet at http://
www.hirschmann.com.
A list of local telephone numbers and email addresses for technical support
directly from Hirschmann is available at https://
hirschmann-support.belden.com.
This site also includes a free of charge knowledge base and a software
download section.
Hirschmann Competence Center
The Hirschmann Competence Center is ahead of its competitors on three
counts with its complete range of innovative services:
Consulting incorporates comprehensive technical advice, from system
evaluation through network planning to project planning.
Training offers you an introduction to the basics, product briefing and user
training with certification.
You find the training courses on technology and products currently
available at http://www.hicomcenter.com.
Support ranges from the first installation through the standby service to
maintenance concepts.
With the Hirschmann Competence Center, you decided against making any
compromises. Our client-customized package leaves you free to choose the
service components you want to use.
Internet:
http://www.hicomcenter.com
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