Hirschmann PAT TRS 05 Operator's Manual

TRS 05

www.hirschmann.com

OPERATOR’S / SERVICE MANUAL

P/N 031-300-190-188 Revision B 08/30/2005

Operator’s/Installation/Service Manual TRS 05

NOTICE

Hirschmann makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and/or its fitness for a particular purpose.

Hirschmann will not be liable for errors contained in this manual or for incidental or consequential damages in connection with the furnishing, performance, or use of this manual. This document contains proprietary information, which is protected by copyright, and all rights are reserved.

No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Hirschmann.

Hirschmann reserves proprietary rights to all drawings, photos and the data contained therein. The drawings, photos and data are confidential and cannot be used or reproduced without the written consent of Hirschmann. The drawings and/or photos are subject to technical modification without prior notice.

All information in this document is subject to change without notice.

MANUAL REVISIONS

REV DATE NAME DESCRIPTION

- 03/15/05 CSH ECN 05-056 A 06/17/05 SB ECN 05-109 B 08/30/05 CSH/SB ECN 05-152

General Information

TABLE OF CONTENTS

GENERAL INFORMATION ............................................................................................................ 1

2 WARNINGS .................................................................................................................................... 1

3 FEATURES..................................................................................................................................... 2

4 SYSTEM DESCRIPTION................................................................................................................ 2

4.1 Receiver Module.......................................................................................................................... 2

4.1.1 LEDs .....................................................................................................................................................3

4.1.2 Control Identification .............................................................................................................................3

5 OPERATION................................................................................................................................... 4

5.1 Receiver ...................................................................................................................................... 4

5.2 Transmitter .................................................................................................................................. 5

5.2.1 Load Cell...............................................................................................................................................5

5.2.2 Two-block Switch..................................................................................................................................5

5.3 Repeater...................................................................................................................................... 5

6 COMPONENT INSTALLATION ..................................................................................................... 6

6.1 Receiver ...................................................................................................................................... 6

6.2 Repeater...................................................................................................................................... 7

6.3 Central Unit Installation ............................................................................................................... 7

6.3.1 TRS 05 Installation on the DS350 modular system central unit...........................................................7

6.3.2 TRS 05 Installation on the DS350 standard system central unit..........................................................9

6.4 TRS 05 Setup overview............................................................................................................. 11

6.5 Sensor Output Setup ................................................................................................................. 12

6.5.1 Hardware ............................................................................................................................................12

6.5.2 Software..............................................................................................................................................12

7 TRS 05 SENSOR INSTALLATION .............................................................................................. 13

7.1 Install Sensor / Transmitter........................................................................................................ 13

7.2 Uninstall Sensor / Transmitter ................................................................................................... 13

8 LOAD CELL INSTALLATION ...................................................................................................... 14

9 LOAD SENSOR CALIBRATION .................................................................................................. 14

9.1 Load Sensor Zero point ............................................................................................................. 15

9.1.1 Additional Zero Point Adjustment for the DS350G standard system. ................................................16

9.2 Load Sensor gain Adjustment to a 70% permissible load ......................................................... 17

9.2.1 Accuracy and Test Requirements ......................................................................................................17

10 SERVICE AND TROUBLESHOOTING ........................................................................................ 18

10.1 Service....................................................................................................................................... 18

10.2 Troubleshooting......................................................................................................................... 19

10.2.1 Receiver..............................................................................................................................................19

10.2.2 Repeater.............................................................................................................................................20

10.3 Troubleshooting Moisture .......................................................................................................... 20

11 MAINTENANCE............................................................................................................................ 21

11.1 Battery Replacement ................................................................................................................. 21

12 SPARE PART NUMBERS............................................................................................................ 22

General Information

1 GENERAL INFORMATION

The PAT TRS 05 system interface has been designed to use radio communication for load sensors. The TRS 05 receives a radio signal from a transmitter sensor and converts a signal as a replacement for the existing hardwired sensor.

Review system operator’s manual for system description and operation. All system functions and error codes will remain the same for the DS350 system. This manual will describe the operation, sensors setup and calibration, and additional troubleshooting points for the TRS 05.

2 WARNINGS

Review system operator’s manual for system warnings.

The responsibility for the safe operation of the crane remains with the crane operator who must ensure that all warnings and instructions supplied are fully understood and observed.

Prior to operating the crane, the operator must carefully and thoroughly read and understand the information in this manual and the system manual to ensure that the operation and limitations of the system and the crane are known.

The system can only work correctly, if all sensors/transmitters have been properly set. For correct setup, the operator has correctly complete all procedures in this manual, the system manual, and the setup procedure in accordance with the real rigging state of the crane. To prevent material damage and serious or even fatal accidents, the correct adjustment of the system has to be ensured before starting the crane operation.

Always refer to operational instructions and load charts provided by the crane manufacturer for specific crane operation and load limits.

Operator’s/Installation/Service Manual TRS 05

3 FEATURES

The PAT TRS 05 has the following features:

• Can be hardwired to most PAT systems, and certain crane systems.

• Wireless operation of 4 sensors.

• Minimum of 500 feet LOS.

• Easily and clearly shows the operator required information for the radio sensor.

o Power LED (red) o Link condition LED (green), LED on sensor installed and linked, LED flashing installed

but link or communication has been lost, and LED off sensor not installed.

o Low battery indication LED (yellow) o Warning of Error LED (red)

4 SYSTEM DESCRIPTION

4.1 RECEIVER MODULE

The receiver module has the following functions:

• Visual indication of receiver power, radio links (sensor on line), sensors low battery, and alarm conditions.

• Installs/uninstalls a sensor

• Allows a zero point and output adjustment of a load sensor.

Red Power LED

Red Alarm LED

Sensor On Line

Green LED 1

Green LED 2

Green LED 3

Green LED 4

Sensor Low Battery

Yellow LED 1

Yellow LED 2

Yellow LED 3

Yellow LED 4

System Description

4.1.1 LEDs

Red Power LED Power is applied to the circuit board. Red alarm LED An installed sensor is indicating an alarm, or communication as been

lost to an installed sensor. Green LED 1 ON Sensor on channel #1 is installed and communicating correctly. Green LED 1 FLASHING Sensor #1 is not communicating correctly. Green LED 1 OFF No sensor is installed on channel #1. Yellow LED 1 ON Sensor #1 batteries are low and need replaced. Note that the sensor

is still operating correctly. Green LED 2 ON Sensor #2 is installed and communicating correctly. Green LED 2 FLASHING Sensor #2 is not communicating correctly. Green LED 2 OFF No sensor is installed on channel #2. Yellow LED 2 ON Sensor #2 batteries are low and need replaced. Note that the sensor

is still operating correctly. Green LED 3 ON Sensor #3 is installed and communicating correctly. Green LED 3 FLASHING Sensor #3 is not communicating correctly. Green LED 3 OFF No sensor is installed on channel #3. Yellow LED 3 ON Sensor #3 batteries are low and need replaced. Note that the sensor

is still operating correctly. Green LED 4 ON Sensor #4 is installed and communicating correctly. Green LED 4 FLASHING Sensor #4 is not communicating correctly. Green LED 4 OFF No sensor is installed on channel #4. Yellow LED 4 ON Sensor #4 batteries are low and need replaced. Note that the sensor

is still operating correctly. Green Heartbeat LED This will flash during normal operation. If it is a solid or off, the

receiver has a software error or the board has a component failure.

4.1.2 Control Identification

Sensor/Channel #1 output jumper J4

Sensor/Channel #2 output jumper J3

Sensor #3/Channel #2 output jumper J2

Sensor #4/Channel #2 output jumper J1

ID button

power (red), sensor on-line 1-4 left to

right (green)

LEDS

1-4 left to right (yellow)

LEDS Green Heartbeat LED (located just

under radio module)

software chip

radio module 031-300-300-024

Operator’s/Installation/Service Manual TRS 05

Heartbeat LED: When blinking, this small surface board mounted green LED indicates the system is operation properly. ID button: The red ID button, located below the software chip on the receiver board, is used to setup the sensor transmitter to the receiver.

5 OPERATION

5.1 RECEIVER

Upon switching on crane ignition switch, the system starts with an automatic test of the receiver board, LEDs and electronic components. The red power LED should be on and the green LEDs that sensors have been linked to should also be on.

If an alarm condition exists investigate and clear the condition before operation and using the system. During the normal operation of the system, the POWER and SENSOR ON LINE (if linked to a sensor) LEDs should be on.

POWER LED

The POWER LED shows that the receiver is getting power from the crane. The receiver is on any time the crane is operating and supplying power to the system.

SENSOR ON LINE LED

The SENSOR ON LINE LED indicates the status of communication of the transmitter(s). During normal operation of the system, the LED will be on. The LED will flash if communication or transmission between the sensor transmitter and the receiver is interrupted or lost. The system should not be operated if the SENSOR ON LINE LED is flashing. If the LED is off no sensor is linked to this channel.

LOW BATTERY LED

The low battery indicator will light indicating that you have a limited time to operate before the sensor battery life ends. When the battery level is to the point that it is too low to operate, the system will stop functioning. Use any off-the-shelf alkaline C-cells; Duracell, Eveready, etc.

ALARM LED

This LED will light simultaneously with the engaging of the lock out solenoids (if installed).

Test the electronics

Cycle the power to the system, each LED on the receiver will light for 2 seconds when the system is powered. All of the indicator lights must come on or the system is not functioning properly. If any light does not function, do not use the system until it has been repaired.

Refer to receiver operating manual for pre-operational inspection.

If a green sensor on line LED starts to flash, this means a sensor is installed and the communication link has been lost. When communication has been lost to a load cell, the receiver will output the maximum voltage signal for the output sensor (9VDC).

If a low battery LED is on, replace the batteries in the linked transmitter, refer to Battery Replacement

The TRS 05 setup/calibration procedure allows the operator to input the type of sensors being used, and adjust the zero point and output adjustment of a load sensor. The operator must complete the setup procedure for each sensor.

+ 22 hidden pages

Hirschmann PAT TRS 05 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual