Hirschmann PAT 050-350-061-351, PAT 050-350-061-354, PAT 050-350-061-355 Replacement Instructions Manual

050-350-061-351 050-350-061-354 050-350-061-355
CONSOLE, DS350 ON-DASH CONSOLE, DS350 ON-DASH CONSOLE, DS350 IN-DASH GRAPHIC REPLACEMENT GRAPHIC REPLACEMENT GRAPHIC REPLACEMENT FOR:
050-350-061-166 050-350-061-158 050-350-061-319
050-350-061-063 FOR: 050-350-061-062 FOR: 050-350-061-189
CONSOLE REPLACEMENT INSTRUCTIONS
Document Part Number 031-300-530-032
NOTICE
The information in this document is subject to change without notice.
Hirschmann ECS makes no warranty of any kind with regard to this material, including, but not limited to the
implied warranties of merchantability and fitness for a particular purpose.
Hirschmann ECS shall not be liable for errors contained in this manual or for incidental or consequential damages in connection with the furnishing, performance, or use of this manual. This document contains
proprietary information that is protected by copyright.
All rights are reserved.
No part of this document may be photocopied, reproduced, or translated to another language without the prior
written consent of Hirschmann ECS.
© 2006 Hirschmann ECS 031-300-530-032 Revision F 03/28/06 0032_F53
Console Replacement Instructions
TABLE OF CONTENTS
CONSOLE INSTALLATION ………………………………………………….. 2
050-350-061-351 / 050-350-061-354 Console Installation overview ……… 2 050-350-061-189 / 050-350-061-355 Console Installation overview ……… 3
CENTRAL UNIT, DS350GM (24 350 06 300x)……………………………… 4
System Software Installation Overview……………………………………….. 4 Procedure 1. Eprom Replacement ..………………………………………….. 4 Procedure 2. Strain Relief Installation ………………………………………. 5 Procedure 3. Console cable installation in central unit ……………………. 6
CENTRAL UNIT, DS350G (24 350 06 0700, 0701, 0721, 2766) …………. 7
System Software Replacement for DS350G ………………………………… 7 Serial Interface Installation ……………………………………………………. 8 Central Unit Preparation………………………………………………………… 9 Central Cable Assembly Installation …………………………………………. 9 Grounding of Inner Shield ……………………………………………………… 9 DS350G Central Unit Wiring (24 350 06 2766)………………………………. 10 DS350G Central Unit Wiring (24 350 06 0701, 0721)………………………..11 DS350G Central Unit Wiring (24 350 06 0700)………………………………. 12
CENTRAL UNIT, DS350G (24 350 06 2767)………………………………… 13
Serial Interface Installation………………………………………………………13 Central Unit Preparation…………………………………………………………14 Cable assembly installation…………………………………………………….. 14 Grounding of Inner Shield………………………………………………………. 14 DS350G Central Unit Wiring…………………………………………………….15
CENTRAL UNIT, DS350GM (24 350 06 3015)……………………………….16
Procedure 1. Strain Relief Installation…………………………………………16 Procedure 2. Console cable installation in central unit………………………17
REQUIRED TOOL LIST
1 - #1 PHILLIPS HEAD SCREWDRIVERS 1 – ¼” SLOTTED HEAD SCREWDRIVERS 1 – ADJUSTABLE WRENCH 1 – WIRE CUTTERS 1 – VICE GRIP PLIERS 1 – ROLL INSULATION TAPE 1 – NEEDLE NOSE PLIERS 1 – WIRE CRIMPING PLIERS 1 – UTILITY KNIFE 1 – EPROM PULLER
© 2006 Hirschmann ECS 031-300-530-032 Revision F 03/28/06 0032_F53
Page 1
Console Replacement Instructions
050-350-061-351 / 050-350-061-354 CONSOLE INSTALLATION OVERVIEW
1. Remove existing console at the adjustment knobs. (Fig. 1)
2. Install new console on the dash using the existing mounting bracket.
3. Connect and fix the connector on console cable assy 031-300-060-598 to the console. (Fig. 2)
4. Route console cable assy to the central unit following the same path as the existing console cable assy.
5. Refer to appropriate Central Unit section for further installation instructions.
6. Cable Assembly 031-300-060-520 will be required for installation of the lightbar option currently installed on the DS350GW horizontal and vertical consoles.
050-350-061-351 / 050-350-061-354
Fig. 1
Fig. 2
Adjustment knobs
Lightbar connection
Fig. 3
NOTE:
Cable Assembly 031-300-060-520 will be required for installation of the lightbar option currently installed on the DS350GW horizontal and vertical consoles.
Secure with screw
WIRE COLOR CHART
BLU (BLUE) BRN (BROWN) GRA (GRAY) GRN (GREEN) PNK (PINK) WHT (WHITE) YEL (YELLOW)
© 2006 Hirschmann ECS 031-300-530-032 Revision F 03/28/06 0032_F53
Page 2
Console Replacement Instructions
050-350-061-189 / 050-350-061-355 CONSOLE INSTALLATION OVERVIEW
1. Remove existing console, console wiring, and housing. Note: The existing wiring will be used to wire the new console.
2. Install (2) console nut strips item 2 dash per Detail “B”.
3. Install new console with housing in tact. Secure to nut strips item 2 Detail “B”.
4. secure existing cable with clamp (part of console) per View C-C. Be sure the cable’s outer shield is in contact with the clamp.
5. wire the 8-pole connector on the rear of the console per the wiring diagram. Ref. View C-C.
ITEM PART NUMBER QTY DESCRIPTION
1 050-350-061-355 1 CONSOLE, DS350 I N-DASH GRAPHICREPLACEMENT FOR DS350/1319 2 031-300-050-746 2 MOUNTING PLATE, CONSOLE NUTSTRIP 3 031-300-050-515 4 SCREW, #6-32 X 1/2, FH, PH 4 031-300-050-547 8 SCREW, #6-32 X 3/4 ALLEN HEADBLACK MACHINE SCREW 5 024-350-300-147 1 BOARD, SERIAL INTERFACE DS350/0147/VAR. 6 031-300-060-610 1 CABLE ASSY, 4 COND LT
using (4) screws item 3 through the existing countersunk holes in
with (8) screws item 4 per
© 2006 Hirschmann ECS 031-300-530-032 Revision F 03/28/06 0032_F53
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Console Replacement Instructions
CENTRAL UNIT, DS350GM (24 350 06 300x)
System Software Installation Overview
1. Remove C.U. lid.
2. Remove system software and replace with (GGMT V2.0) system software eprom. (Fig.4) (For further eprom replacement instructions see Procedure1 below.)
PROCEDURE 1. EPROM REPLACEMENT
2
S
Y
S
T
E
M
D
A
T
A
T
L
K
Remove cover, from central unit.
CAUTION: Before handling the EPROM, discharge any static
electricity from your body by touching a grounded point.
Fig. 4
The EPROM could be damaged by static electricity.
1. Refer to the drawing below for correct eprom locations. (Fig.4a)
2. Remove the old system eprom, from the main board. Be careful to pull the eprom out without bending the legs.
NOTE: Ensure the notch is in the correct direction. Notch on eprom must match the notch on the socket and markings on the board.
3. Place new eprom in the correct eprom socket as shown. Carefully align the new eprom legs with the socket and push the eprom into place. Be careful not to bend any of the legs.
Fig. 4a
© 2006 Hirschmann ECS 031-300-530-032 Revision F 03/28/06 0032_F53
Page 4
Console Replacement Instructions
PROCEDURE 2. STRAIN RELIEF INSTALLATION
Fig. 5
1. Remove existing cable, ferrite filter and strain relief from central unit. (Fig. 5)
2. Install the new PG13.5 RED/WHT strain relief using the existing PG13.5 nut, from the strain relief just removed.
3. Reinstall ferrite filter. (Fig. 5a).
Note: Outer shield is grounded at strain relief insert.
Fig. 5a
© 2006 Hirschmann ECS 031-300-530-032 Revision F 03/28/06 0032_F53
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