Hirschmann Manitex vSCALE D3 User Manual

vSCALE D3

Operating console

SLI system Manitex Telescopic Crane

Contents

Safety instructions

Product description

Installation / Wiring

Commissioning

Operation

Maintenance / Repair

Appendix

1

2

3

4

5

6

7

User manual

Issue B - 03/2012

This document has the order no.

50-700-19-2001_422175_en

Pub Mtx p/n: 7600004-023 Date: April 2012 For System: 4800850-001

The contents of this manual are subject to change. Hirschmann Automation and Control GmbH does not provide any guarantee for this material, including the associated guarantee regarding marketability and suitability for certain intended purposes. Hirschmann Automation and Control GmbH accepts no liability for errors in the contents of the manual or for direct or indirect damage in connection with the provision and use of the manual.

This manual is protected by copyright. All rights reserved. The manual may not be duplicated, reproduced or translated into another language, either wholly or partly, without the prior written permission of Hirschmann Automation and Control GmbH.

The rendition of common names, trade names, trademarks etc. in this documentation should not be construed to mean that such names, even without special identification, are free in the sense of trademark and trademark protection legislation and hence usable by anyone.

This device / system is intended exclusively for the tasks described in this manual. Any other use shall be construed as being inappropriate. The manufacturer accepts no li ability for damage caused by inappropriate or impermissible use. This device / system may only be used if it is in perfect technical condition.

Only appropriately qualified personnel may work with this device / system, i.e. persons:

 who are familiar with the operation or installa tion and commissioning  who know the current regulations for the prevention of accidents

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Introduction

Marking of notices

Dangers and other important notices are marked as follows in this user manual:

WARNING

Warning of direct threat of personal injury and damage to property. Instructions on precautions to avert the danger.

CAUTION

Warning of dangerous situations. Also warns of damage to property. Instructions for averting the danger.

IMPORTANT

Warning of possibly damaging situation for the product. Instructions for avoiding the possibly damaging situation.

NOTE

Usage instructions and information, but no dangerous situation.

HINT

Supplementary comments and recommendations for the user.

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Safety instructions

1 Safety instructions

WARNING

Imminent threat of personal injury and damage to property due to incorrect system settings! The correct adjustment of the SLI to the current set-up status is essential for the correct

function of the system and of the crane. The SLI can only operate correctly if all settings are entered correctly accordin g to the

current set-up status during the SETUP procedure. The settings can only be carried out by operators who are completely familiar with the

operation and functions of the crane and the SLI. The correctness of these settings must be guaranteed before starting the crane operations!

IMPORTANT

Connection to the wrong power supply will cause damage to the device. The device may only be connected to a DC voltage source of 10 V to 30 V!

1.1 EC conformity declaration

The technical design and construction of the vSCALE D3 console corresponds to requirements of the EMC directive 2004/108/EC and therefore carries the CE symbol.

The device complies with the following harmonised standards: EN 12895:200, EN 13309:2010, EN ISO 14982: 2009

The full conformity declaration is available from the manufacturer on request.

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Product description

2 Product description

The vSCALE D3 console is the operable component of the programmable safe load indicator, referred to below as the “SLI”. The SLI detects the readings from different sensors and recognises crane overload statuses depending on further parameters. Visual and acoustic signals alert the user of the overload status.

The SLI comprises:

 a cSCALE S6 central control unit  the vSCALE D3 display and operating console  various sensors for detection of readings

The control unit, sensors and operating consoles are installed in su itable positions onto or inside the crane.

Scope of manual

Type plate

(Example)

The vSCALE D3 console is used for:

 programming and inputting operating parameters  displaying the current crane operati ng data

This user manual contains information about installation, commissioning, operation and sensor calibration and about repairs and maintenance.

2.1 Product identification

The type plate carries the unique identification of the operating console. It is located on the back of the device.

Please ensure you make a note of all the information on your type plate for queries about this product.

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Product description

2.2 Use for the intended purpose

The vSCALE D3 is the operable component of the safe load ind icator (SLI). The SLI detects a crane overload status depending on various parameters.

The crane driver is warned well before the onset of an overload status via visual and acoustic warning signals.

Although the system has signal outputs to switch off the crane movements which increase the load moment, this power-off should only be effective with corresponding external wiring.

Although the system incorporates functions for monitoring adjustable geometrical limit values with visual and acoustic warnings and a relay output in the event of limit values being exceeded, the system cannot be used as an operational limit switch.

The crane driver is responsible for the safe operation of the crane.

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Product description

2.3 Overview of functional elements

1 TFT colour display 2 Function keys F1 - F12 3 Light sensor and status displays (LED) 4 Rotary control (encoder) with pushbutton function 5 Function key (SYSTEM) for system settings (not used here) 6 Function key (Home) for return to SLI main menu 7 Function key (Esc) for return or abort (not used here) 8 Front- USB 2.0 interface (use for service purposes)

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Installation and wiring

3 Installation and wiring

This chapter contains instructions for mounting and installation of the console. For the electrical wiring of the system and the console, please refer to the relevant connection and

wiring diagram, which is not part of this manual.

3.1 Installation

The console is intended for vertical surface mounting or recessed mounting. Depending on installation type, corresponding installation accessories are required which may be supplied with the device depending on the version type.

3.1.1 Surface mounting

For surface mounting you will require the optionally available installation adapter and the RAM Mount articulated mounting.

3 pcs.

screw M5x12

(Art. no. 300990)

3 pcs.

washer 5.3

(Art. no. 320795)

ball head 38mm (1.5“)

(part of RAM Mount)

RAM Mount

(Art. no. 320795)

4 pcs. screw M5x12 (Art. no. 300990)

4 pcs. washer 5.3 (Art. no. 320795)

Installation adapter

(Art. no. 608464)

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Installation and wiring

3.1.2 Recessed mounting

An installation frame, which is available as an accessory, is provided for recessed mounting in operating panels or instrument panels.

 Installation frame: Art. no. 608465

NOTE

Please note that the material thickness of the operating panel may not exceed 10 mm!

4 off M5 x

(see table for length)

Material thickness

1…3 mm M5 x 12 4…6 mm M5 x 16

7…10 mm M5 x 20

Screw length

Installation frame

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Installation and wiring

Cut-out dimensions

The dimensions for the cut-out in the operating panel can be taken from the following sketch:

Template

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On request you can also print out the templates (last page in this manual).

g

Installation and wiring

Installation

Installation frame

4 x M5 screws, DIN EN ISO 4762 (DIN 912) and matching spacers are used for mounting of the installation frame.

IMPORTANT

Console could be damaged by use of screws of the wrong length and excessive torque! Note the screw length information in the following overview. The maximum screw tightening torque is 1 Nm.

The length of the screws depends on the material thickness of the operating panel: Material thickness 1 to 3 mm: M5 x 12 4 to 6mm: M5 x 16 7 to 10 mm: M5 x 20

4 off spacers

Length:

Material thickness +0.5 mm

4 off M5 screws, DIN EN ISO 4762 (DIN 912)

Length:

Depending on

secure screws with e.g. Loctite 243!

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max. ti

htening torque 1 Nm!

material thickness

Installation and wiring

3.2 Electrical connection

The electrical wiring for the system and the console can be found in the current connection and wiring diagram for your crane. It is not included in this manual.

CAUTION

Danger of electrical short-circuits. Switch off all systems before commencing with the in stallation work!

IMPORTANT

Connection to the wrong power supply will cause damage to the device. The device may only be connected to a DC voltage source of 10 V to 30 V!

Back of device

Connections and interfaces can be found on the back of the device. You need to remove this first if using the installation adapter.

Central connector -X1

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Ethernet connection

Camera connector 1-3

Installation and wiring

3.2.1 Central connector –X1

The central connector –X1 contains terminals for the power supply, ignition, grounds, CAN-Bus (1 and 2), USB, RS232 and further signals.

Matching counter-

connector parts

Connector overview

Pin assignation

Connector kit: 1x connector, 26x crimp contacts, 26x dummy plug Art. no. 536276 Crimping tool: special tool Art. no. (on request)

1 Vcc +8…36 V (terminal 30) 14 USB D2 Ignition (terminal 15) 15 USB D+ 3 GND (terminal 31) 16 RS232 RxD 4 Chassis GND 17 RS232 TxD 5

n.c.

6

n.c.

7

n.c.

8 CAN1 high 21 AI/DI 2 (option al)

9 CAN1 low 22 AI/DI 4 (option al) 10 CAN2 high 23 SERV_ENABLE 11 CAN2 low 24 DO 3 12 USB Vcc (+5 V) 25 DO 1 13 USB GND 26 DO 2

18 RS232 GND 19 AI/DI 3 (option al) 20 AI/DI 1 (option al)

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Installation and wiring

3.2.2 Ethernet connection

There is an Ethernet interface available for programming purposes.

Matching counter-

connector parts

Connector overview

Pin assignation

Patch cable, 5m, M12, 4-pin, <-> RJ45 Art. no. 325900

1 TD+

2 RD+

3 TD-

4 RD-

3.2.3 Camera connection (optional)

Three video interfaces are available for integrating video signals.

Matching counter-

connector

Connector overview

Pin assignation

Round connector M12, 5-pin, PIN, B-coded, according to EN 61076-2-101. Cable available on request.

1 Video Signal +

2 Camera Control

3 Camera +

4 Camera -

5 Video Signal GND

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Commissioning

4 Commissioning

This chapter contains information, advice and instructions for commissioning the device.

4.1 Switching device on and off

The load limiting device has no on/off switch. The console automatically switches on after connecting the power supply and control voltage (ignition, terminal 15)

After boot-up the following appears on the display:

Display after

boot-up:

Device has been switched off

for longer than 2 hours

Device has been switched back on

within 2 hours:

Carry out SETUP procedure next!

(See chapter

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4.2)

If the crane configuration has not changed within

the last 2 hours, check displayed configurations.

If OK, confirm.

The SLI menu is then displayed.

Commissioning

System malfunction?

In the event of a system malfunction an error code is displayed in the bottom right of the display:

The error codes and what they mean are explained in the error codes table in chapter 7.2. The device is not ready for operation until all faults have been rectified and no error codes are

displayed.

If the console is not started as described, please contact your nearest service department.

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Commissioning

4.2 Adjust SLI to latest set-up status

SETUP procedure

Selecting operating

mode

The SLI must be adjusted to the current crane set-up status by completing the full SETUP procedure after start-up (device has been switched off for longer than 2 hours) and after any change to the crane configuration. The process is step-by-step and is menu-guided. Operation is with the rotary control.

The system is not ready to operate until the full SETUP procedure has been completed.

WARNING

Imminent threat of personal injury and damage to property due to incorrect system settings! The correct adjustment of the SLI to the current set-up status is essential for the correct

function of the system and of the crane. The SLI can only operate correctly if all settings are entered correctly accordin g to the

current set-up status during the SETUP procedure. The settings can only be carried out by operators who are completely familiar with the

operation and functions of the crane and the SLI. The correctness of these settings must be guaranteed before starting the crane operations!

Depending on the inputs during the SETUP procedure and on various sens or values, the system automatically determines the corresponding operating mode with the associated lifting capacity table. The operating mode used by the system at any one time is displayed as a code in the status row:

Operating

mode code

Saving settings

Process

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The settings made during the SETUP procedure are saved for 2 hours. When the system is switched back on, e.g. after a short interruption to the work, the settings need simply to be checked and confirmed.

The process for setting the SLI to the current crane set-up status (SETUP procedure) includes the following steps:

 Selecting the outrigger and support base  Selection of the boom configuration and fly jibs  Selection of the man basket / load block  Entering the number of rope reevings  Selection of hoisting winch  Overview of inputs

Commissioning

Operation

Start SETUP

Operation is with the rotary control:

Optionally press to confirm.

Back to previous menu option with

Calling up SETUP procedure from the SLI main menu:

All inputs must correspond to the current set-up status of the crane!

Select outriggered

or on wheels

Selection:

 Crane operation with outriggers

 Crane operation on wheels

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Commissioning

Selection

Support basis

Selection

Boom configuration

If crane operation with outriggers has been selected:

Selection:

 Width of support basis

Selection:

 Main boom / fly jib operation

If fly jib operation

 Fly jib length  Fly jib angle

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Commissioning

Selection

Tool

Input

Rope reeving

Selection:

 Man basket

 Load block

 Overhaul ball

If load block selected:

Selection:

 Number of rope reevings

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Commissioning

Selection

Winch

Overview

Crane configuration

Selection:

 Main winch  Aux winch

The selected configuration is now displayed in an overview.

Return to

SLI main menu:

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 automatically after 10 seconds  by actuating the “HOME” key

Commissioning

4.3 Zero point adjustment of sensors

The system includes a service menu in which the zero point of the following sensors can be adjusted:

 Main boom angle sensor > See chapter  Slewing angle sensor > See chapter 4.3.2  Main boom length sensor > See chapter  Inclination sensor (X/Y) on superstructure > See chapter

The zero point adjustment is carried out during the initial commissioning of the crane and can be carried out again as required (e.g. after sensor replacement).

Access to the adjustment menu is password-protected.

4.3.1

4.3.3

4.3.4

Abort

At any time by pressing the “HOME” function key. Return to SLI main menu

Calling up the Service menu from the SLI main menu: > Password entry

select each digit of the code,

hold down key and use

rotary control to select digit,

then release key.

Code input:

Display

Service code

correction

Service code

confirmation

Service code

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Commissioning

Calibration menu

After entering the correct password the adjustment menu appears in which the sensor to be adjusted can be selected:

Function keys:

selection of sensor for zero

point adjustment

Inclination

Length of main boom

Slewing angle

Angle of main boom

The following sections describe the adjustment of the individual sensors. Each sensor can be individually adjusted. Any sequence is permissible.

HINT

Inclination adjustment is ideally carried out last.

NOTE

All menu steps must be completed for correct conducting of a adjustment process. If any steps are missed, the adjustment process must be repeated. Check the displays for plausibility after an adjustment process.

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Commissioning

4.3.1 Zero point adjustment of the main boom angle sensor

Preconditions:

Move crane to 0° working position (boom back), stabilise and align precisely. Luff boom to a position which permits complete retraction.

Calling up function from adjustment menu.

1)

2)

 Retract main boom fully.

 Confirm with

 Luff main boom down to 0°

 Confirm with key when completed.

 Use spirit level to check precise horizontal ali gnment

of the boom.

key when completed.

3)

4)

5)

 Confirm with  Zero point is re-adjusted.

Angle direction is checked. To do this:

 Luff main boom up by at least 5° .

 Confirm with

Sensor and angle direction are now adjusted.

 Confirm next with  Adjustment menu appears.  Select next sensor for adjustment as required.

key when completed.

key.

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Commissioning

4.3.2 Zero point adjustment, slewing angle sensor

Preconditions:

Move crane to 0° working position (boom back), stabilise and align precisely. Luff boom to a position which permits slewing to the working position.

Calling up function from adjustment menu.

1)

2)

 Slew main boom to the precise mechanical 0°

position and luff to a position which permits slewing to the working position.

 Confirm with key when completed.  Zero point is re-adjusted.

Angle direction is checked. To do this:

 Rotate main boom to the right by at least 5°.

 Confirm with key when completed.

Sensor and angle direction are now adjusted.

 Confirm next with

3)

 Adjustment menu appears.  Select next sensor for adjustment as required.

key.

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Commissioning

4.3.3 Sensor adjustment, main boom length sensor

Preconditions:

Check mounted length- and/or length/angle encoder on the main boom for sufficient pretension and rope length. Move crane to 0° working position (boom back), stabilise and align precisely. Luff boom to a position which permits full extension and retraction.

Calling up function from adjustment menu.

1)

2)

3)

 Retract main boom fully.

 Confirm with

 Adjust mechanical zero point on the length sensor

 Extend main boom fully.

 Confirm with key when completed.  Zero point is re-adjusted.

key when completed.

Sensor is now adjusted.

 Confirm next with

4)

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 Adjustment menu appears.  Select next sensor for adjustment as required.

key.

Commissioning

4.3.4 Zero point adjustment of inclination sensor (X/Y) on superstructure

Preconditions:

Crane fully outriggered.

Calling up function from adjustment menu.

1)

2)

3)

 Rotate main boom to travel direction and set down.

 Confirm with key when completed.

 Align crane precisely with spirit level in X and Y

direction.

 The bubble might not be in the centre because the

sensor has not yet been adjusted.

 Confirm with  Zero point is re-adjusted.

The signal prefix is checked in the X direction. To do this:

 Tilt the crane by at least 3° by raising the front

supports and/or lowering the rear supports.

 Confirm with

key when completed.

The signal prefix is checked in the Y direction. To do this:

 Tilt the crane by at least 3° by raising the left-hand

supports and/or lowering the right-hand supports.

4)

 Confirm with  The signal prefix is automatically corrected.

 Align the crane once more precisely with a spirit level

in the X and Y direction. The bubble should now be central.

5)

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 Confirm next with key.  Adjustment menu appears.

 Select next sensor for adjustment as required.

key when completed.

Operation

5 Operation

This chapter contains information, advice and instructions for using the console. You will also find the description of function elements, functions and menus.

Function keys

Display

with

SLI main menu

Status display

Function keys

Functional elements

(call up SLI main menu)

After correct adjustment of the SLI to the current setup status of the crane the SLI is ready for use. (See chapter

The crane driver must be familiar with all operating elements of the SLI before commencing cran e operation.

All settings must be checked by hoisting a known load and comparing the information with that displayed by the SLI.

“HOME” key

4.2)

Rotary control (encoder) with pushbutton function

WARNING

Imminent threat of personal injury and damage to property due to incorrect system settings! The correct adjustment of the SLI to the current set-up status is essential for the correct

function of the system and of the crane. The correctness of these settings must be guaranteed before starting the crane operations!

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Operation

5.1 Functional elements

Function keys F1 to F12: for calling operating functions

Light sensor: measures the ambient brightness for controlling the background lighting

Operating display: shines green when the supply voltage is connected

USB data display: shines yellow when data is exchanged via the front USB interface

Status display: (no function here)

Multi-function light, coloured: (no function here)

Encoder with pushbutton function: for selection and confirmation when making inputs

Function key (System): (no function here)

Function key (Home): calls up the SLI main menu:

Function key (Esc): (no function here)

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Operation

5.2 SLI main menu

The SLI main menu is the central operating image during crane operation and the starting point for the selection of various functions.

Press the “HOME” function key to call up the SLI main menu:

calls up Info menu (> Page

calls up Service menu (>

Function:

Page

49)

Load

(bar chart)

Rope reeving

Boom tip height

Maximum lifting

capacity

Current lifting

capacity

Luffing angle

Main boom

Function:

45)

Function:

calls up inclination display

43)

(>Page

Function:

fades in live video

42)

(>Page

Load (in %)

Length Main boom

Radius

Warning lights

Operating mode code

calls up SLI setup menu

configuration overview

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34)

(>Page

Function:

19)

(>Page

calls up crane

(> Page

Function:

36)

Function:

calls up Working Area Monitoring menu (> Page

Function:Load taring (>Page

Slewing angle

Error code, display as required (>Page

Function:

switches off alarm (> Page

44)

35)

52)

44)

Example

Operation

5.2.1 Function keys (soft keys)

The F1…F12 key functions are displayed with assigned symbols:

Function keys with no assigned symbol are not active:

Colour bars

Examples

The function key symbols normally have grey sidebars. Certain statuses are indicated by the change in colour or flashing of these sidebars:

Grey

Green Significance here: Geometrical limits are programmed and active

Red Significance here: Geometrical limit has been exceeded here

Yellow

Significance here: no geometrical limit programmed

Significance here: Highlights selected digit when entering service code

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Example

Operation

5.2.2 Warning lights / acoustic alarm

Various warning symbols are shown in the status display as required: Warning symbols

Error code

Depending on the cause of the warning the following also occurs:

 acoustic alarm is activated  error code is displayed (see error table in appendix)  status is recorded in the data logger

Acknowledging

alarm

The acoustic alarm can be suppressed for a short period by pressing the

Early overload warning This yellow symbol flashes to indicate that the crane load is or has already exceeded 90% of the safe working load. An overload status may therefore be imminent! At the same time the acoustic alarm sounds again with increasingly rapid alarm pulses.

Overload warning This red symbol is lit to indicate that the maximum crane load has been reached or has already been exceeded. At the same time the yellow warning symbol is lit. The acoustic alarm sounds an uninterrupted tone.

Warning, SLI bypass This red symbol lights up during the manual override of the power-off function of the safe load indicator. No acoustic alarm. This status is recorded in the data logger.

Warning, stroke end (A2B) This red symbol lights up to indicate that a stroke end status has occurred.

function key.

A stroke end status is recorded if the load block comes into contact with the boom head. There is a danger in this case that the lifting rope will break and the load will drop. A stroke end state can be caused by the load being pulled against the boom head or the boom being extended or lowered without playing out the lifting rope. The red STOP symbol also lights up at the same time. The acoustic alarm sounds an uninterrupted tone.

Warning, stroke end bypass The symbol is lit during the override of the power-off function of the hoist limit switch system. No acoustic alarm. This status is recorded in the data logger.

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Operation

5.3 SLI setup

The SLI must be reset to the current crane set-up status after commissioning and after any change to the crane configuration by completing the full SETUP procedure. The process is step-by-step and is menu-guided.

WARNING

Imminent threat of personal injury and damage to property due to incorrect system settings! The correct adjustment of the SLI to the current set-up status is essential for the correct

function of the system and of the crane. The correctness of these settings must be guaranteed before starting the crane operations!

The description can be found in chapter 4.2 in this manual.

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Operation

5.4 Illustrated overview of crane configurations

Illustration of the current crane configuration. Calling up the crane configuration overview function

from the SLI main menu:

boom/fly jib configuration

current

current rope reeving number

Ending a function

current tool

current

winch selection

current

support basis

Change

crane configuration

Return to SLI main menu:

 automatically after 10 seconds  by actuating the “HOME” key

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Operation

5.5 Working area monitoring

The SLI system has programmable functions for monitoring geometrical limits of the working area:

 Height monitoring > See chapter  Radius monitoring > See chapter  Luffing angle monitoring > See chapter  Slewing angle monitoring > See chapter

Programming is carried out via an interactive menu. The functions can be set individually or in combination. Active limit values are indicated by the

display of colour-highlighted symbols. Exceeding a programmed limit value causes a corresponding flashing symbol to be displayed and

an acoustic alarm warning to be sounded.

5.5.1

5.5.2

5.5.3

5.5.4

CAUTION

Crane movements are not switched off when limit values are exceeded.

Calling up the LIMIT menu

from the SLI main menu:

Function keys:

Select limit type

Overview of symbols:

colour highlighting:

Limit not

programmed or

inactive Limit active Limit value reached

or exceeded

symbol

Slewing angle limit

symbol

Luffing angle limit

symbol

Radius limit

symbol

Height limit

Function key:

De-activate all limits

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Operation

5.5.1 Height monitoring

Programmable function for monitoring the maximum boom head height.

Calling up the height monitoring function from the LIMIT menu:

Height limit symbol:

Limit not

programmed or

inactive Limit active Limit value reached

or exceeded

Back

to LIMIT menu

Current height

Saved limit value

Switch on/off height monitoring

Save current boom

head height as limit value

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Operation

5.5.2 Radius monitoring

Programmable function for monitoring the minimum/maximum boom radius.

Calling up the radius monitoring function from the LIMIT menu:

Radius limit symbol

Limit not

programmed or

inactive Limit active Limit value reached

or exceeded

Saved limit value of

minimum radius

Switch on/off

minimum radius monitoring

Save

current radius

as minimum limit value

Current radius

Saved limit value of maximum radius

Switch on/off max. radius monitoring

Save

current radius as maximum limit value

Back to LIMIT menu

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g

Operation

5.5.3 Luffing angle monitoring

Programmable function for monitoring the upper/lower luffing angle.

Calling up the luffing angle monitoring function

from the LIMIT menu:

Luffing angle limit

symbol:

Limit not

programmed or

inactive Limit active Limit value reached

or exceeded

Saved limit value

of upper luffing angle

Switch on/off

upper luffing angle

monitorin

Save

current angle

as upper limit value

Current luffing angle

Saved limit value of lower luffing angle

Switch on/off

lower luffing angle monitoring

Save

current angle as lower limit value

Back to LIMIT menu

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g

Operation

5.5.4 Slewing angle monitoring

Programmable function for monitoring the left-hand/right-hand slewing angle.

Calling up the slewing angle monitoring function from the Limit menu:

Slewing angle limit

symbol:

Limit not

programmed or

inactive Limit active Limit value reached

or exceeded

Saved limit value of left-

hand slewing angle

Switch on/off

left-hand slewing angle

monitorin

Save

current radius as left-hand

limit value

Current slewing angle

Display of current slewing angle limits

Saved limit value of righthand slewing angle

Switch on/off

right-hand slewing angle monitoring

Save

current radius as righthand limit value

Back

to LIMIT menu

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Operation

5.6 Fade in live video image (optional)

You can (optionally) blend the live video image from up to three cameras into the display:

Calling up the live video image function from the SLI main menu:

Function keys:

Select camera 1 ...3

Live video of selected camera

Press the “HOME” function key to call up the SLI main menu:

Exit:

Live video

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Operation

5.7 Inclination display

A inclination display can be faded into the display to monitor the crane inclination:

The virtual spirit level replicates the current status.

The tilt values for the X and Y directions are also displayed numerically.

When the crane is aligned exactly horizontally, the colour changes and the spirit level bubble turns green.

The tolerance range is 0,6°.

Press the “HOME” function key to call up the SLI main menu:

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Operation

5.8 Load taring

This function key is used to output the net load to the current load display. The net load is the current load minus hoisting gear and load block. The “TARE” key must be pressed before commencing the hoist action.

After actuation, the current load display is set to zero (tared). After hoisting the load, the current load display then displays the net load (payload). As soon as the load status is changed (by a change in angle or radius) the display shows the current load again and the taring function is ended.

NOTE

The current load includes the weight of the load block, the lifting rope and all load-slinging attachments. The net load is the actual load on the hook without load-slinging attachments. Environmental influences can lead to incorrect displays (e.g. wind affecting the boom or load).

5.9 Switching off alarm

The acoustic alarm can be suppressed for a short period by pressing this function key.

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Operation

5.10 Info menu

The system incorporates various info menus in which the following system information can be called up:

 Display of operating hours  Status of digital inputs  Readings of CAN bus sensors  Status of digital outputs

Calling up the Info menu

from the SLI main menu:

digital outputs status

Call up

Call up CAN bus sensor readings

Call up digital outputs status

Crane designation

Crane serial no.

Operating hours counter (in hours)

Press the “HOME” function key to call up the SLI main menu:

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Operation

5.10.1 Status of digital inputs

The system incorporates an Info menu in which the status of the digital inputs can be called up: Calling up the menu

from the INFO menu:

Back to INFO menu

List of digital inputs in use

Status of digital input

Digital input is active

If green:

Press the “HOME” function key to call up the SLI main menu:

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Operation

5.10.2 Readings of CAN bus sensors

The system incorporates an Info menu in which the readings of the CAN bus sensors can be called up: The readings are scaled, units are not shown (no raw sensor values).

Calling up the menu from the INFO menu:

Back to INFO menu

Telescoped length

of main boom

(not overall length)

Status of signal input

Angle of main boom

Slewing angle

Pressure, piston end

Pressure, rod end

Inclination, X-direction

Inclination, Y-direction

Press the “HOME” function key to call up the SLI main menu:

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Operation

5.10.3 Status of digital outputs

The system incorporates an Info menu in which the status of the digital inputs can be called up: Calling up the menu

from the INFO menu:

Back to INFO menu

List of digital outputs in use

Status of digital output

Digital output is active

If green:

Press the “HOME” function key to call up the SLI main menu:

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Operation

5.11 Service menu

The system incorporates a Service menu in which the following settings can be carried out:

 Zero point calibration of sensors

NOTE

Safety-relevant settings can only be carried out by authorised personnel after inputting a password (Service Code).

This prevents inadvertent changes being made to the settings.

Calling up the Service menu from the SLI main menu:

> Password entry

Chapter 4.3 of this manual describes the process for zero-point calibration of the sensors.

Press the “HOME” function key to call up the SLI main menu:

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Maintenance and Repair

6 Maintenance and Repair

Maintenance

Cleaning

Repair

The vSCALE D3 operating console contain s no wearing parts and therefore cannot be opened. If you notice malfunctions or differences between actual and displaye d measured values, you should switch the device off and have it checked and, if necessary, repaired immediately by an authorised Hirschmann service partner.

You must always keep the full details contained on the type plate to hand.

Clean the surface and the front screen of the device occasionally with a damp cloth and a mild detergent. Never use abrasive or aggressive detergents however as these may damage the device.

IMPORTANT

Device may be damaged by the use of high pressure cleaners. The device must not be treated with a high pressure cleaner or similarly aggressive methods

under any circumstances!

Damage to the front foil can lead to the penetration of moisture and dirt into the interior of the device, so that it must then be repaired properly without delay.

Keep the contacts and the area around the device connectors clean and check occasionally that all connections are secure.

If parts are damaged, these must be repaired properly or replaced immediately.

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Appendix

7 Appendix

This appendix contains additional technical information and the full table of error codes.

7.1 Technical data

Operating voltage 8…36 V DC,

suitable for 12 and/or 24 V on-board power supply

Overvoltage protection overvoltage up to max. 48V DC / 2 minutes Reverse polarity protection up to -48V DC Display 7“ TFT Color Graphic LCD, 800 x 480 Pixel (WVGA) Brightness 400 cd/m² Contrast 400:1 Illumination LED, adjustable brightness Acoustic alarm built-in, output for external horn Dimensions H 267 mm x W 144 mm x D 76,2 mm

(without plugs or installation accessories)

Operating temperature range -30ºC to +70ºC Protection class IP 67, suitable for outdoor use

Scope of supply - vSCALE D3 operating console (depending on scope

of delivery with pre-fitted bracket for RAM Mount)

- Mount articulated mounting

- User manual (PDF file or on data storage device)

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Appendix

7.2 Error codes table

Error code Description

0000 Fallen below radius range 01xx Overall Cu 02xx Single Cu 03xx Error / Failure 04xx Warning 05xx Advance Warning 0100 Fallen below radius range 0101 Radius range exceeded 0102 Fallen below angle 1 range 0103 Angle 1 range exceeded 0104 Fallen below angle 2 range 0105 Angle 2 range exceeded 0106 Fallen below angle 3 range 0107 Angle 3 range exceeded 0108 Fallen below angle 4 range

0109 Angle 4 range exceeded 010A Slewing zone not permitted lefthand side 010B Slewing zone not permitted righthand side 010C Fallen below length range 010D Length range exeeded 010E Fallen below height range

010F Height range exeeded

0110 Fallen below wind speed range

0111 Wind speed range exeeded

0112 Fallen below radius range prewarning

0113 Radius range exceeded prewarning

0114 Fallen bel ow height range

0115 Height range exeeded

0116 Fallen below angle 1 range

0117 Angle 1 range exceeded

0118 Slewing zone not permitted lefthand side

0119 Slewing zone not permitted righthand side 01FF Overall Cut 02FF Single Cut 03FF Error / Failure 04FF Warning 05FF Advance Warning 0A00 Logical Error Utilization / Rated Capacity Alarm 1 0A01 Logical Error Utilization / Rated Capacity Alarm 2 0A02 Logical Error Utilization / Rated Capacity Alarm 3 0A03 Logical Error Utilization / Rated Capacity Alarm 4 0A04 Logical Error Utilization / Rated Capacity Alarm 5 0A05 Logical Error Utilization / Rated Capacity Alarm 6 0A06 Logical Error Utilization / Rated Capacity Alarm 7 0A07 Logical Error Utilization / Rated Capacity Alarm 8 0A08 Logical Error Utilization / Rated Capacity Warning 1 0A09 Logical Error Utilization / Rated Capacity Warning 2 0A0A Logical Error Utilization / Rated Capacity Warning 3 0A0B Logical Error Utilization / Rated Capacity Warning 4 0A0C Logical Error Utilization / Rated Capacity Warning 5 0A0D Logical Error Utilization / Rated Capacity Warning 6

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Appendix

Error code Description

0A0E Logical Error Utilization / Rated Capacity Warning 7 0A0F Logical Error Utilization / Rated Capacity Warning 8 0A10 Utilization / Rated Capacity Info 1 0A11 Utilization / Rated Capacity Info 2 0A12 Utilization / Rated Capacity Info 3 0A13 Utilization / Rated Capacity Info 4 0A14 Utilization / Rated Capacity Info 5 0A15 Utilization / Rated Capacity Info 6 0A16 Utilization / Rated Capacity Info 7 0A17 Utilization / Rated Capacity Info 8 0A20 Overall Cut 0A21 Overall Warning 0A22 Overall Safety Cut 0A23 Overall Speed Cut 0A24 A2B Switch 0A25 Third Watch Switch 0A26 High Voltage Detection Unit 0A30 Setup Mode 0A31 Rigging Mode 0A32 Cutoff Switch Bridged 0A33 Cutoff Bypass 0A34 Enable Boom Up 0A35 A2B Switch Bridged 0A36 Third Wrap Switch Bridged 0A37 Operation Mode Selection not enabled 0A40 Boom Up Disabled 0A41 Boom Up Disabled Motion Tracking 0A42 Boom Down Disabled 0A43 Boom Down Disabled Motion Tracking 0A44 Tele Out Disabled 0A45 Tele Out Disabled Motion Tracking 0A46 Tele In Disabled 0A47 Tele In Disabled Motion Tracking 0A48 Turn Left Disabled 0A49 Turn Left Disabled Motion Tracking 0A4A Turn Right Disabled 0A4B Turn Right Disabled Motion Tracking 0A4C Winch Up Disabled 0A4D Winch Up Disabled Motion Tracking 0A4E Winch Down Disabled 0A4F Winch Do wn Disabl ed Motion Tracking 0A50 Invalid Tele Mode 0A51 Invalid Winch Mode 0A52 Invalid Turn Mode 0A53 Invalid Boom Mode

11xx CAN and I/O Error Cable Break / Open Load / Lower Limit

12xx CAN and I/O Error Short-Circuit to Ground / Upper Limit

13xx CAN and I/O Error Short-Circuit Battery / Upper Limit

14xx CAN and I/O Error Error on Module

15xx CAN and I/O Error Output deactivated

16xx CAN and I/O Error Reserved

17xx CAN and I/O Error Data Error / CAN not initialized

18xx CAN and I/O Error Timeout / CAN Device not responding

19xx CAN and I/O Error Safety Failure

1100 Failure for length tele 1

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Appendix

Error code Description

1101 Failure for angle luffing 1

1102 Failure for pressure piston 1

1103 Failure for pressure rod 1

1104 Failure for length tele 2

1105 Failure for angle luffing 2

1106 Failure for pressure piston 2

1107 Failure for pressure rod 2

1108 Failure for length tele 3

1109 Failure for angle luffing 3 110A Failure for pressure piston 3 110B Failure for pressure rod 3 110C Failure for length tele 4 110D Failure for angle luffing 4 110E Failure for pressure piston 4

110F Failure for pressure rod 4

1110 Failure for length tele 5

1111 Failure for angle luffing 5

1112 Failure for pressure piston 5

1113 Failure for pressure rod 5

1114 Failure for length tele 6

1115 Failure for angle luffing 6

1116 Failure for pressure piston 6

1117 Failure for pressure rod 6

1118 Failure for length tele 7

1119 Failure for angle luffing 7 111A Failure for pressure piston 7 111B Failure for pressure rod 7 111C Failure for length tele 8 111D Failure for angle luffing 8 111E Failure for pressure piston 8

111F Failure for pressure rod 8

1120 Failure for force transducer 1

1121 Failure for force transducer 2

1122 Failure for force transducer 3

1123 Failure for force transducer 4

1124 Failure for force transducer 5

1125 Failure for force transducer 6

1126 Failure for force transducer 7

1127 Failure for force transducer 8

1128 Failure for slewing angle 1

1129 Failure for slewing angle 2 112A Failure for slewing angle 3 112B Failure for slewing angle 4 112C Failure for misc angle 1 112D Failure for misc angle 2 112E Failure for misc angle 3

112F Failure for misc angle 4

1130 Failure for outrigger 1

1131 Failure for outrigger 2

1132 Failure for outrigger 3

1133 Failure for outrigger 4

1134 Failure for wind speed 1

1135 Failure for wind speed 2

1136 Failure for counterweight 1

1137 Failure for counterweight 2

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Appendix

Error code Description

1138 Failure for TILT_ANGLE x 1

1139 Failure for TILT_ANGLE y 1 113A Failure for TILT_ANGLE x 2 113B Failure for TILT_ANGLE y 2 113C Failure for A2B Switch 1 113D Failure for A2B Switch 2 113E Failure for Third Wrap Switch 1

113F Failure for Third Wrap Switch 2

1140 Failure for Setup Switch 1

1141 Failure for Setup Switch 2

1142 Failure for Luffing Up Button 1

1143 Failure for Luffing Up Button 2

1144 Failure for Cut Bypass S witch 1

1145 Failure for Cut Bypass S witch 2

1146 Failure for Engine Stop Message 1

1147 Failure for Engine Stop Message 2

1148 Failure for Joystics in Base Position 1

1149 Failure for Joystics in Base Position 2 114A Failure for High Voltage Detection Unit 1 114B Failure for High Voltage Detection Unit 2 114C Failure for A2B Switch Bypass 1 114D Failure for A2B Switch Bypass 2 114E Failure for Third Wrap Switch Bypass 1

114F Failure for Third Wrap Switch Bypass 2

1150 Failure for Telescope 1 active

1151 Failure for Telescope 2 active

1152 Failure for Telescope 3 active

1153 Failure for Telescope 4 active

1154 Failure for Telescope 5 active

1155 Failure for Telescope 6 active

1156 Failure for Telescope 7 active

1157 Failure for Telescope 8 active

1158 Failure for Telescope 1 limit switch

1159 Failure for Telescope 2 limit switch 115A Failure for Telescope 3 limit switch 115B Failure for Telescope 4 limit switch 115C Failure for Telescope 5 limit switch 115D Failure for Telescope 6 limit switch 115E Failure for Telescope 7 limit switch

115F Failure for Telescope 8 limit switch

1160 Failure for Safety Cut Output

1161 Failure for Cut Output

1162 Failure for Speed Cut Output

1163 Failure for Riggin g Mode Output

1164 Failure for Enable T elescope In Output

1165 Failure for Enable T elescope Out Output

1166 Failure for Enable Boom Up Output

1167 Failure for Enable Boom Down Output

1168 Failure for Enable Turn Left Output

1169 Failure for Enable Turn Right Output 116A Failure for Enable Winch Up Output 116B Failure for Enable Winch Down Output 116C Failure for Green Lamp Output 116D Failure for Yellow Lamp Output 116E Failure for Red Lamp Output

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Appendix

Error code Description

116F Failure for Horn Output

1170 Failure for Warning Output 11FF Failure for not outpus off

11xx CAN and I/O Error Cable Break / Open Load / Lower Limit

12xx CAN and I/O Error Short-Circuit to Ground / Upper Limit

13xx CAN and I/O Error Short-Circuit Battery / Upper Limit

14xx CAN and I/O Error Error on Module

15xx CAN and I/O Error Output deactivated

16xx CAN and I/O Error Reserved

17xx CAN and I/O Error Data Error / CAN not initialized

18xx CAN and I/O Error Timeout / CAN Device not responding

19xx CAN and I/O Error Safety Failure

1F00 System Error Code: System not initialized

1F01 System Error Code: Console communication error / timeout

1F02 System Error Code: Kinematics communication error / timeout

1F03 System Error Code: Limiter communication error / timeout

1F04 System Error Code: Datalogger communication error / timeout

1F05 System Error Code: Ext System 1 communication error / timeout

1F06 System Error Code: Ext System 2 communication error / timeout

1F07 System Error Code: Ext System 3 communication error / timeout

1F08 System Error Code: Ext System 4 communication error / timeout 1FFF System Safety Fault: Controller Stopped

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

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50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

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Dear user,

please complete both sides of this feedback form and return it:

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50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

Feedback regarding the manual

Notes

50-700-19-2001_422175_en (Manitex)_Rev_B.doc / 2012-03-13 / Issue B / rk.

2011-11-17 / rk

Schablone für Geräteeinbau vSCALE D3, vertikal

137,3

Hinweis für den Ausduck dieser Schablone:

Achten Sie in den Druckeinstellungen von Acrobat darauf,

dass die <Seitenanpassung> auf “keine” eingestellt ist.

Prüfen Sie vor Verwendung der Schablone, ob die

angegebenen Maße dem Ausdruck entsprechen !

260,5

Ausschnittmaß: B 137,3 x H 260,5 mm (maximal)

Geräteabmaße: B 151 x H 309 mm (maximal)

Hirschmann Manitex vSCALE D3 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

Safety instructions

Product description

Installation and wiring

Commissioning

Operation

Maintenance and Repair

Appendix