Hirose Electric EM-W Specifications

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Page 1

Waterproof Bayonet Lock Connector for 50A Power Supply

EM-W Series

Mated condition

117

Fig.1

Features

1. High current 4 position connector (Three-phase power source + ground)

Compatible with 50A current 3-position connectors and cables. (For the relationship between ambient temperature and current, see the derating curve shown in Fig.2)

2. Easy crimp termination

Crimp contact is user-friendly and the easy-to-assemble design allows for uniform termination.

3. Uses a standard crimp tool

The crimp contacts can be terminated by using the JIS C 9711-compliant crimp tool.

4. Sequential ground contact

Sequential mating allows the ground contact to mate first. The ground contact touches the metal shell. (Receptacle)

5. Quick and secure bayonet lock

Easy to operate One-touch Bayonet lock.

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6. Waterproof design

IP68 compliant water resistance in mated condition IP68 : No water intrusion while submerged in 2m water depth for 14 days in mated condition

7. Safety Standard

TÜV certified

100

Current (A)

0 10 20 30 40 50 60 70 80 90 100 110 120 130

Measurement Condition : 3 contacts connected in series with 8mm Measurement performed with the plug sealed for air tightness (waterproofness).

Comment : 50A current rating assumes the connector is used at maximum of 85℃ ambient temperature. The actual current used should be determined individually based on the derating curve. The derating curve is not guaranteed and will change dependent on factors such as the cable used. The values in this diagram are not guaranteed, but should be used as reference values. Actual measurement may vary even when all the measurements are done under the same conditions.

Derating Curve

Ambient temperature

（℃）

Basic curve Derating curve

wire.

Fig.2

In cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information.

2016.5

Page 2

EM-W Series●Waterproof Bayonet Lock Connector for 50A Power Supply

Product Specifications

Rated current

Ratings

Rated voltage AC 250V, DC 250V

Item Specifications Conditions

1. Contact resistance 1mø max. Measured at DC 1A

2. Insulation resistance 5000Mø min. Measured at DC 500V

3. Withstanding voltage No flashover or breakdown Apply AC 2210V for 1 minute.

4. Vibration resistance

5. Shock resistance

6. Mechanical operation Contact resistance : 1mø max. 500 times

7. Temperature cycles Insulation resistance : 5000Mø min.

8. Humidity resistance (Steady state)

9. Waterproofness No water intrusion inside connector

(See the Derating Curve on page 1.)

No electrical discontinuity of 10µs or more

Insulation resistance : 50Mø min. (at high humidity) 500Mø min. (dry environment)

50A

Operating

temperature range

Storage

temperature range

10 to 50 to 10Hz/cycle, half amplitude of 0.75mm, 5 minutes/cycle, 10 cycles in each of the three axial directions

Acceleration : 490m/s 3 directions, 3 cycles for each

-55ç : 30 minutes/Room temperature : 2 to 3 minutes/+125ç 30 minutes/Room temperature : 2 to 3 minutes, 5 cycles

Left at a temperature of 40°C and in humidity of 90 to 95% for 96 hours.

Submerged in 1.8m water depth for 48 days in mated condition.

, duration : 11ms,

-40 to +125ç

-10 to +60ç

Materials / Finish

Item Materials Finish Remarks

Outer shell Aluminum alloy Nickel plated --------------------

Insulator PBT resin -------------------- UL94V-0

Contact Copper alloy

Waterproof packing Silicon rubber -------------------- --------------------

Tin plated (over nickel under plating)

Product Number Structure

Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders.

Connector

EM 35 W B P

❶❷❸❹❺ ❻❼❽ ❾

4SC(**

Code clamp

EM 35 W CC

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❶❷❸❺ ❿ ❾

23(**

)

Crimp contact

EM - S C - 1 3 3(**

❶❼❽⓫⓬⓭❾

❶ Series name : EM ❷ Shell size : 35 ❸ Specialty: ❹

Lock mechanism: B=Bayonet lock

❺ Connector type :

R=Receptacle

❻ Number of contacts : ❼

Discrimination between contacts : S=Female contact P=Male contact

❽ Termination method : C=Crimp

W=Waterproof

P=Plug

CC=Code clamp

)

❾ Specifications : When different types of

❿ Applicable cable diameter ⓫ Contact shape : 1=Loose piece contact ⓬ Change in shape/gender :

When contacts of the same size vary in shape/ gender, discriminate them by attaching a serial number (1, 2, 3, ...) to each.

⓭ Plating : 3=Tin plated

--------------------

specifications are provided, attach (01), (02), ... for identification.

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Plug

EM35WBP-4SC

EM-W Series●Waterproof Bayonet Lock Connector for 50A Power Supply

Spanner width

M40×1.5

３

Ø45

１２

Ø34.2

98.4

Part No.

HRS No. EM35WBP-4SC 138-0008-3 EM35WBP-4PC 138-0013-3

Receptacle

EM35WBR-4PC

Part No.

EM35WBR-4PC 138-0009-6 61.4 EM35WBR-4SC 138-0014-6 55.8

HRS No. A

4×Ø3.3

１

２

36.5

36.5 45

３

Ø40.6

●Diagram indicating panel mounting slot dimension

0.1

＋

Ø37

36.5±0.1

±0.1

4×Ｍ 3×0.5

36.5

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Code clamp

EM35WCC-23

M40×1.5

Part No.

EM35WCC-23 138-0007-0 23 Ø23±0.5

HRS No. ØA

Applicable cable diameter

ØA

Ø45

Spanner width

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EM-W Series●Waterproof Bayonet Lock Connector for 50A Power Supply

Crimp contact

Male contact

Retainer

Ø7.9

49.4

Type Part No. HRS No. Applicable wire size Remarks

Loose

EM-PC-113(01) 138-0011-8 01

piece contacts

EM-PC-133 138-0019-0

Note : This product is sold per packages (4 pcs).

Female contact

(1) Conductor area : 5.26 to 5.57mm2 (10 AWG equivalent) (2) Conductor outer dia. : Maximum of Ø3.1 (3) Coating outer dia. : Maximum of Ø8.7 (Applicable wire size shall

satisfy all of conditions (1) to (3).)

(1) Conductor area : 8mm (2) Conductor outer dia. : Maximum of Ø3.7 (3) Coating outer dia. : Maximum of Ø8.7 (Applicable wire size shall

satisfy all of conditions (1) to (3).)

Retainer

Retainer : Black

Retainer : White

Ø7.9

Type Part No. HRS No. Applicable wire size Remarks

(1) Conductor area : 5.26 to 5.57mm2 (10 AWG equivalent)

Loose

EM-SC-113(01) 138-0010-5 01

piece contacts

EM-SC-133 138-0018-7

(2) Conductor outer dia. : Maximum of Ø3.1 (3) Coating outer dia. : Maximum of Ø8.7 (Applicable wire size shall

satisfy all of conditions (1) to (3).)

(1) Conductor area : 8mm (2) Conductor outer dia. : Maximum of Ø3.7 (3) Coating outer dia. : Maximum of Ø8.7 (Applicable wire size shall

satisfy all of conditions (1) to (3).)

Note : This product is sold per packages (4 pcs).

Tool

Type

Manual crimp tools

Contact removal tool

Note 1 : About manual crimp tools Applicable tool is JIS C 9711-compliant wire termination tool for interior wiring (commercially available). Please use the recommend crimping tool as the performance may be affected by the type of the tool you are using.

Recommended crimp tools

Tool manufacturer

Hozan Tool Industrial Co., Ltd.

Lobtex Co., Ltd. Nichifu Co., Ltd.

Part No. HRS No. Applicable contact

Note 1

EM-8-TP

----------

150-0249-3

EM-PC-133, EM-SC-133, EM-PC-113(01), EM-SC-113(01) EM-PC-133, EM-SC-133, EM-PC-113(01), EM-SC-113(01)

Manual crimp tool (Example)

Part No.

P-75

AK15A

NH1

41.6

Retainer : Black

Retainer : White

Contact removal tool

EM-8-TP

Notes on use of the connector

1. Always power off and disconnect the power cord before performing this work.

To maintain the waterproofness and cable clamp strength at a desired level, use a cable having a diameter within the speciﬁ ed diameter range.

As the cable structure could also affect the performance, conﬁ rm the cable performance prior to actual use.

3. For procedure for use of harness, please contact our sales ofﬁ ces or service centers.

The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use.

The contents of this catalog are current as of date of 05/2016. Contents are subject to change without notice for the purpose of improvements.

2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com