HIOS CLT-100, CLT-75, CLT-75AF, MC-70L Operation Manuals

for Electric Screwdrivers
Power Pack
Operation Manual
(August 2017) No. ET-A018 17C
Please read carefully the operating instructions for the electric screwdriver and take care to use it properly.
Warning
follow all the cautions listed below may result in electric shock, re and/
or serious personal injury.
1. Use the equipment with the indicated proper voltage and always connect the equipment to ground while in use.
2. For safety, only use the equipment with a commercial power supply equipped with a short-circuit breaker or safety breaker.
3. If a short-circuit breaker or other circuit breaker trips, stop operation immediately, disconnect the power cord, and consult a HIOS representative for repair.
4. Do not use the equipment with wet hands. This could cause an electric shock.
5. Do not put the equipment near high-voltage/high-amperage machinery.
6. Do not use the equipment in or near a combustible gas, liquid or powder.
7. Do not use the equipment where static electricity (sparking) may occur.
8. Do not use the equipment with anything except a HIOS electric screwdriver. HIOS can accept no responsibility for problems that occur if a power supply not made by HIOS is used with a HIOS electric screwdriver.
9. Do not disassemble or modify the equipment.
10. When the equipment is not being used, turn off the power switch and disconnect the power cord from the outlet.
11. If the equipment overheats or a circuit breaker trips, stop operation immediately and consult a HIOS representative for repair.
12. Do not abuse the cord. Never drag the power supply by its screwdriver cord or power cord. When disconnecting the power cord, hold and pull the plug.
13. Do not bring oil-based products or sharp edges near the cords.
14. Only use the equipment in locations with suitable humidity and temperature, which have no smoke, dust, corrosive gases, etc.
15. Only use the equipment on a stable at surface. Do not stack the equipment
with other objects.
16. Do not put anything on the power supply. This could cause heating.
17. Do not drop or apply strong impacts to the equipment. This could damage the structure and contents of the equipment. Always check that the equipment has no damage before use.
18. Keep out of reach of children during use and during storage.
19. Store the equipment in a stable position in a location with suitable temperature and humidity.
HIOS Screwdrivers Run from Power Packs
Power pack
model
Number
HIOS electric screwdrivers for use with
HIOS power packs
CLT-100 For two drivers
CL-2000, CL-3000, CL-4000, CL-6000, CL-6500 SS-2000, SS-3000, SS-4000, SS-6500
α
-4500, α-5000
MC-70L For many drivers
Up to 20
CL-2000, CL-3000, CL-4000, SS-2000, SS-3000, SS-4000
Up to 10
CL-6000, CL-6500, CL-7000,
SS-6500, SS-7000, α-4500, α-5000
Up to 5
α-6500
CLT-75 For one drivers For CL-9000
CLT-75AF For one drivers For CL-9000
Specications
Model Name CLT-100 MC-70L
CLT-75
CLT-75AF
Primary Input Power Source
AC100V/120V/220-240V
±5%
(50/60 Hz)
AC100V ±5% (50/60 Hz)
Secondary Output Voltage
HI, LOW HI, LOW HI only
Dimensions (mm) (W) × (D) × (H)
182×145×132
320×220×153
182×220×133
Weight 4 kg 12 kg 6 kg
Cord Length 1.8 m (inlet cord with ground wire)
Accessories
Trunk-line wire 20 m 1
piece (Black & Red)
Branch wire 0.5 m 10
pieces
(Black & Red)
U-Element 20 pieces
(see reverse side)
Replacing a Fuse
The LED will not light when the fuse burns out. If the LED doesn't go on after the fuse is replaced, the power cord may be damaged. In this case, discontinue use immediately and notify a HIOS service agent.
spare fuse
1-16-5 Akiyama, Matsudo City, Chiba Pref., Japan TEL: 81-47-392-2001 FAX: 81-47-392-7773
HIOS Inc.
MC-70L and Control Box Combinations
Only one driver can be connected to the model CB-105 control box.
Connect the control box between the power pack and the screwdriver.
How to Wire the MC-70L Power Pack
There are two plus-minus pairs of terminals on the back of the power pack's case for connection of the trunk-line wires.
Caution
1. When connecting the trunk-line wire, be sure the red wire goes to the plus terminal and the black wire to the minus terminal.
2. Use no more than the 20 meters of trunk-line wiring provided. A
longer lead would result in delivery of insufcient voltage that can
cause driver malfunction.
Connecting procedure
1. Use U-Element to connect the trunk-line wire to the control box. Allow a suitable amount of trunk-line wire, then connect a female terminals of branch wire to a male terminals of CB-105, making sure both wires are the same color.
2. Connect the driver's power cord to the control box output connector.
It is recommended that the U-Element (included with the power unit) be used to attach a branch wire to the main wire.
1. Holding the slot at the bottom of the element open, push the trunk-line wire into the groove.
2. Insert the cut area of the branch wire through the upper hole from the right and push it in all the way to the opposite end.
3. Use pliers to forcefully push U-Element at with plastic body.
4. Snap on the insulation cover.
Time Chart
Finish Output (Relay contact)
On/OFF Time: 20 ms or less / 20 ms or less
Terminal
Contact resistance 100mΩ or less
Max.current 2A 125V AC
1A 250V AC (1A 30V DC)
Driver start signal
Driver running
Torque up signal
Finish signal*
*Finish signal is not output during reverse-rotaion.
When the screwdriver “Torque up” then the screwdriver stop turning.
“Finish signal” is active after “Torque up” of screwdriver until “Lever Off” of screwdriver.
No “Finish signal” for Reversing.
China RoHS2 Table
If you export to China by yourselves, below is the table of China RoHS2.
* In addition, if the following mark cannot be found at the rear side of the
product and/or Product box, cut off a mark and stick a mark to the product and/or product box.
Note: minimum size of China RoHS mark is 5mm at outer diameter
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