HIOS HP-100, HP-10 Operation Manual
R
Hios Digital Torque Meters
HP-100
HP-10
Operation manual
(November 2005)
05C
Operation manual No. ET— C006
Contents
• Applications and features of
Hios Digital Torque Meters ........................... 1
• Safety Precautions .......................................... 2
• Hios Digital Torque Meter controls .................. 3
• List of items included with torque meter and
explanations of Fidaptor
and threaded shaft....................................... 4
• Operating procedure ........................................ 5
• How to measure screwdriver torque
using the Fidaptor ......................................... 5
• Explanations of functions ............................. 6–8
DIP switch ..................................................... 6
Torque settings ............................................. 6
Memory ......................................................... 7
Average torque measurement ...................... 8
However high the quality of your screwdriver, you cannot make full use of its potential unless you know the
right amount of torque for each job and make sure that is the torque being delivered. With a Hios digital
torque meter you can make torque settings on screwdrivers, check torque wrenches or make torque measurements of various kinds of rotation tools. With an optional attachment, it is also possible to transfer
measurement data to a computer for use in integrated production management systems.
• Changing Fidaptor shock absorber spring....... 8
• Inspection of Fidaptor ...................................... 8
• Fidaptor parts ................................................... 9
• Using the adapter socket for torque
measurement of instruments
other than screwdrivers .............................. 10
• Battery charger............................................... 1 0
• Types of data output....................................... 11
• Customer service ........................................... 11
• Inspection and calibration .............................. 11
• Troubleshooting.............................................. 12
• Specifications ................................................. 12
• External features diagram.............................. 13
• Analog and serial data
output specifications ................................... 13
Easy to use, accurate and low in cost, Hios digital torque meters are used by manufacturers of electronic
goods, cameras, watches and other kinds of precision instruments, as well as by makers of automobiles
and aircraft.
■ Applications
• Torque value display can be automatically reset
to zero.
• Torque measurement of power screwdrivers,
torque drivers and torque wrenches
• Certification of performance of torque tools
• Torque measurement of other kinds of rotation
tools (may require adapter)
Examples of uses of torque measurement data
•
Reference for preparation of tap screw
counterbore diameters
•
Sorting screws by required torque values
•
Classifying jars by screw cap tightness
•
Destructive testing of small parts
•
Quality control of plastic screw threads and
plastic parts
• Torque value display are automatically
recalibrated.
• Values are displayed digitally for ease and accu-
racy in reading out data.
• Peak torque values are frozen until the display is
reset to insure accuracy when setting torque of
instruments.
• Can be set for rotation in either direction, for easy
measurement of both tightening and loosening
torque.
• Counterclockwise torque measurement is indi-
cated by a minus sign in front of displayed values.
• The strain meter is directly attached to the torque
■ Features
• Up to 100 data measurements can be stored in
memory at a time.
• Checks maximum, minimum and average torque
measurements.
sensor, as part of the instrument's simple, rugged design.
• Can be integrated into a statistical process con-
trol system.
• Small, light and operated by rechargeable bat-
tery, this instrument is highly portable.
- 1 -
• Data can be output analogically, as waveforms
or numerical printouts, for a wide range of uses.
(Requires optional analog cord.)
• An input tool is available to make possible trans-
fer of measurement data to a computer. (See page
11 for details.)
• Comes with an AC adapter that can be used with
100 – 240 volt power sources. Runs on an environment-friendly nickel-hydrogen battery.
Safety Precautions
Please read the following safety precautions
to ensure safe and correct operation.
■ Before using
• Before you begin using the instrument, read the
operating instructions and also the precautions
given on the seal affixed to the instrument.
• Hios cannot assume responsibility for accidents
or difficulties when the instrument has been remodeled or disassembled, or when it has been
used in a way other than that explained in the
operating instructions.
■ During operation
• Keep the working area orderly to ensure that
extraneous objects do not become entangled
when the screwdriver or other instrument being
measured is operated.
• Never point the driver bit in any direction other
than into the torque meter.
• If the torque meter shows any functioning ab-
normality, cease operation immediately and contact Hios Corporation or your Hios dealer.
• Operators of power tools should always button
cuffs and shirt fronts and fasten zippers on apparel when conducting operations.
• Operators of power tools should not wear gloves,
as this interferes dangerously with having a
proper grip on the tools.
■ Precautions in operating a digital
torque meter
• Never exceed the maximum torque levels indi-
cated in the specifications on page 12. Exceeding capacity load levels by 120% will result in
internal damage to the meter.
• The battery charger is for NiMH batteries only.
Never use any other kind of battery, even from Hios.
• Operating the Fidaptor
See pages 8 and 9 concerning operation of the
Fidaptor.
• Do not use this instrument for measurement of
continuous impact tools like air drivers or impact wrenches.*
• Do not disassemble the instrument or loosen the
screws on its body, as this could cause inaccuracy in measurement.
• Use of the battery charger
See page 10 for instructions on battery charging.
• Use only the products specified in these operat-
ing instructions for connection to the data output
ports.
• When disconnecting cables, grasp the cable plug
and take care not to damage connector pins.
• Always turn the power switch off after complet-
ing measurement operations.
• Do not strike the acrylic display panel or place
heavy objects on it.
• A void excessive internal adjustments for calibrat-
ing or other purposes.
• Handle the instrument with care and take care
not to drop it.
• This instrument is sensitive to ambient condi-
tions. Avoid using it in the following kinds of
places:
•
Places where water, oil or other liquids could
fall onto or get inside the instrument.
•
Places subject to vibration, dust or hot air.
•
Outdoors, or places where electrical discharges
may occur.
•
Places of high temperature or humidity. (Operat-
ing humidity and temperature ranges for digital
torque meters are 25% – 65% and 15˚C – 35˚C).
•
Any other place where there is a danger of the
instrument being damaged or its functioning
impaired.
• Please do not store the instrument in places of
high temperature or high humidity. This could
result in condensation forming inside, which
could endanger functioning.
* Hios offers other instruments for measurement
of air drivers, impact wrenches, etc. Please contact Hios Corporation or your Hios dealer for
information.
- 2 -
■ Hios Digital Torque Meter controls
DIP switch
Display
Power switch【POWER】
Reset switch【RESET】
Fixture clamp
■ Functions
Digital data output【DATA OUT】
Analog data output 【ANALOG OUT】
AC connector
Torque set switch A【SET】
Torque set switch B【
Max load warning tone on/off
switch【BZ】
Adapter socket
Average measurement mode switch
【AVE】
Memory clear switch【M_CR】
Memory function toggle switch
【M_SET】
Measurement mode selector【MODE】
Unit selector【UNIT】
▲
】
Control Function
Power switch【POWER】 Button switch. The LED lights when the power is on.
The power is automatically turned off when the instrument is not operated (or torque
load is less than 10) for a period of 10 minutes.
Reset switch【RESET】 Used to return the display to zero or print out data.
Display Measuring unit display
Model N•mN•cm
HP-10 0.000 0.0
HP-100 0.00 0
Unit selector【UNIT】 Switches between one of the following combinations of torque measurement units,
depending on which combination the purchaser ordered: N•m↔lbf•in, N•m↔N•cm,
N•m↔kgf•cm
Measuring mode selector PEAK: Freezes display at peak torque value. (Press reset to cancel)
【MODE】 TRACK: Displays current torque value.
F.PEAK: Freezes display at first peak torque value.
AC connector For battery charger.
Analog data output Port for analog voltage data output.
【ANALOG OUT】
Digital data output Press reset to output measurement data. This functions makes it possible to use the
【DATA OUT】 instrument in statistical process control systems.*
DIP switch For setting auto reset timer and turning data output on ("P.ON" LED indicates "on"
setting).
Torque set switch A【SET】 Sets maximum torque load at which warning tone will sound
Memory function toggle switch The LED lights when the memory function is on.
【M_SET】
Torque set switch B【▲】 Sets the torque level at which the warning tone sounds.
Max load warning tone The LED lights when this function is on.
on/off switch【BZ】
Memory clear switch【M_CR】 Deletes data in memory.
Average measurement When average measurement mode is on, the LED lights and the torque measure-
mode switch【AVE】 ment average values are displayed.
Adapter socket For connecting of torque tool, using a Hios Fidaptor or other type of adapter.
*
Statistical Process Control (SPC) uses statistical techniques to monitor variations in manufacturing processes for use in quality control.
- 3 -
■ Items included with torque meter
HP-100
Market
Areas
Fidaptor with
Safety Guard
Hios shank ∅5
Driver Shaft
Hex. shank
(convertible shaft)
Hios shank ∅4
Supplied Accessories
Grease(*)
Fidaptor
Buffer Spring
Calibration Sheet
Korea
Taiwan
Hong
Kong
Singapore
Europe
U.S.A.
Canada
Australia
HP-10
Market
Areas
Measuring
range:
0.5 – 3N•m
(Black Spring)
Part No.
TF5G-Z
1 pc.
Hex. shank
(Convertible
shaft)
5 mm
subtense
(Upper)
6.35 mm
subtense
(Lower)
Measuring range:
0.5 – 3N•m
(Black spring)
Part No. TF6XG-Z 1 pc.
Fidaptor with Safety Guard
Hios shank ∅4
5 mm subtense
(Upper)
6.35 mm subtense
(Lower)
1 pc.
Part No.
TF6XG-0010
1 pc.
Part No.
Part No.
TF5G-0010-4
TF-G3
1 pc.
Supplied Accessories
Exclusive Battery
Charger
To use for measuring
Lower range:
0.15 – 0.6N•m
(Yellow Spring) 1 pc.
(quantity: 3)
Exclusive Battery
Charger
Part No. TCH-MULTI
1 pc.
(for AC 100–240 volt
AC power sources)
220 Volt Adaptor Plug
Users in Japan, South Korea, Taiwan, Mexico,
the United States and Canada do not need an
adaptor plug.
Calibration Sheet
Korea
Taiwan
Hong
Kong
Singapore
Europe
U.S.A.
Canada
Australia
Measuring range:
0.15 – 0.6N•m
(Yellow Spring)
Part No.
TF4G-Z
1 pc.
Hex. shank
(convertible shaft)
5 mm subtense (upper)
6.35 mm subtense
(Lower)
Measuring range:
0.15 – 6N•m
(Yellow Spring)
Part No. TF6SG-Z
1 pc.
Part No. TCH-MULTI 1 pc.
(for AC 100–240 volt AC power sources)
220 Volt Adaptor Plug
Users in Japan, South Korea, T aiwan, Mexico, the United States
and Canada do not need an adaptor plug.
* Grease is to be applied on the Fidaptor with safety guard and Driver shaft appropriately.
• Old models of the Fidaptor and the intershank are not compatible with model HP-100.
• The main unit and accessories come all together in a dedicated aluminum attache case.
Note : Other battery chargers are not available.
- 4 -
(quantity: 3)
Loading...