HIOS HM-10, HM-100 Operation Manual
Operation manual No. ET-C005
16A
Utilizing 100% post-consumer
recycled paper pulp
The Torque Value Checking Meters
For Automatic Controlled System
HM-10
HM-100
Operation Manual
(As of December 2016)
1-16-5 Akiyama, Matsudo City,
Chiba Pref., Japan
TEL: 81 (Japan) 47-392-2001
FAX: 81 (Japan) 47-392-7773
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Thank you for purchasing the HIOS torque meter.
The HM series torque meters are carefully designed to be exclusively used for automatic controlled
systems. This series of torque meters can measure torque without removing the screwdriver mounted
on the system.
Please read the following notes carefully before use. We hope you will use our product for a long time.
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Features
1. You can measure the screwdriver torque as it is mounted on the automatic controlled system, and
without removing the bit.
2. The detector is compact and you can easily measure the torque even in a small space.
3. The digital display helps easy and precise reading.
4. This instrument can save and indicate peak values for precise measurement.
5. You can carry around this instrument because it is rechargeable and portable.
6. You can use commercially available tools for collection as well as analysis of measurement data.
7. You can also measure the torque of a motor screwdriver for manual use.
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You need to use HIOS’s Fidaptor and a commercially available conversion plug for measurement
of the torque of a motor screwdriver for manual use.
A conversion plug allows static (real-time) measurement. For details, please contact us.
8. Analog outputs can be used for multiple purposes including waveform observation, recording or
judgment of measurement results (an analog cord is optional).
Caution
Read the notes below carefully for safe and proper use.
Before using this instrument
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Make sure to carefully read this operation manual and the notes attached to the instrument before
use for safe and proper use.
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The torque meter (display unit) and the detector are calibrated and controlled with the same serial
number. Always use the proper combination referring to the serial number.
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Please note that HIOS is not responsible for malfunctions caused by unauthorized modification,
disassembling and handling of the instrument other than those specied in the operation manual.
Cautions at work
●
When you measure a rotational device including a screwdriver, pay attention to the surroundings (e.g.,
working table) so that nothing will be involved in the rotation.
●
When you detect anything abnormal, stop operation immediately. Wear working clothes properly
before starting operation, and fully close the cus, buttons and zippers.
●
Do not wear gloves during operation because they may be slippery.
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Since the detector is small, x it rmly for measurement to avoid it being swung around.
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Do not throw around the detector; do not hit it, as such handling may cause the instrument to
malfunction.
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Since the strain gauge of the detector is sensitive to the surrounding environment, be sure to set it to
[TRACK] mode at power-on and conrm zero is displayed. Please adjust it to zero occasionally while
in use. (*1)
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Notes for use
●
Never apply the torque exceeding the maximum value displayed on the instrument. If you do so, the
instrument will break inside.
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For correct handling of Fidaptor, refer to page 4.
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Do not use attachments except Fidaptor and other specied attachments.
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Do not use the instrument with a device that gives repeated shocks such as an air screwdriver or an
impact wrench. (*2)
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When you attach Fidaptor to the socket, always x it with screws in four directions. (*3)
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Do not loosen the screws xing the socket. (It may cause a precision error.)
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For correct handling of the charger, refer to page 11.
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Do not connect to the data output connector anything but the devices specied in the operation
manual.
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When you insert or remove a connector to/from a cord, hold the connector head and check the pin
arrangement.
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Always turn o the power after nish using the instrument.
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Do not hit or apply a load to the display plate (acrylic plate).
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Do not change the internal volume for calibration, etc.
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Do not handle the detector roughly or drop it.
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Do not use the detector in inappropriate places described below:
・
A place where water, oil and other uids may be scattered
・
A place where vibrations, dust or heat may exist
・
Outdoors and a place where electric noises may exist
・
A place with high temperatures and high humidity (preferable temperature: 15°C-35°C, preferable
humidity: 25%-65%)
・
Other places where malfunctions and functional damages may be caused
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Do not store the instrument where the temperatures or humidity may change signicantly. If you do
so, condensation may occur inside the detector resulting in functional damage.
◎
Important
*1． Before performing zero adjustment, set the unit to the TRACK mode and check if “zero” is
displayed.
*2． If you want to measure the torque of an air screwdriver or an impact wrench, we have the HIT
series for that purpose. Please consult with us.
*3． When you attach Fidaptor to the socket, x it rmly at four points. (Refer to the external views of
the detector on pages 5 and 15.)
*4． If you turn the zero adjustment knob in the PEAK mode, the reset function will be disabled.
In that case, turn the measurement mode switch to TRACK and perform “Peak” measurement
after conrming zero is displayed. (Refer to Section 7.8 on page 6.)
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Parts Name
Display unit
Printer Output
connector
Display Panel
Buzzer Set
Power
Switc
h
Reset
Button
Zero Adjustment Knob
Socket
Cable
DPC-0506, 1.7m
(The same shape at
both ends)
Mode Switch
PERK←→TRACK
Connectors
・
There are two connectors.
・
One is covered with a cap for protection.
Analog Output
Connector
Connect for
Charger
Unit Converter Switch
Lbf・in←→kgf・cm←→N・m
Display unit (back)
(Serial No. sticker is attached.)
Side of the detector:
(Serial No. sticker is attached.)
DETECTOR
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Mode Switch
TRACK: The value on the display changes as the load to the detector changes.
(The value will disappear when no load is applied.)
PEAK: The maximum value of load is captured. (The value will disappear when you press the reset
button.)
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Buzzer Set
The buzzer will start sounding when the torque reaches the specied torque.
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Display panel (unit):
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Conversion of N・m: 1N・m≒10.2 kgf・cm
Model N・m N・cm N・m N・cm kgf・cm
HM-100 0.00 0 10 1000 102
HM-10 .000 0.0 1 100 10.2
9.81 981 100
0.981 98.1 10
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Items included with the torque meter
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Both the main unit and accessories are packed in a dedicated aluminum attaché case
Model Fidaptor
Fidaptor
Screw for head
replacementa
Fidaptor
spring
Charger
L-shaped
wrench
Others
1 piece each
HM-10
P/N:
TEM 26-Z
Yellow spring
1 piece
5 pieces of Phillips head
pan screws, M2.6 x 6mm
2 pieces of hollow set
screws, M3 x 6mm
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AC100V
P/N
TCH-100N
1 piece
Opposite side
dis.:
1.5mm
1 piece
・
Cord for
detector
P/N: DPC0506
・
Inspection
report
HM-100
P/N:
TEM40-Z
Black spring
1 piece
5 pieces of Phillips head
pan screws, M4.0 x 8mm
2 pieces of hollow set
screws, M4.0 x 6mm
Measurement
range:
0.15-0.6 N･m
Yellow spring
1 piece
Opposite side
dis.
1.5mm,
2.0mm
1 piece each
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Fidaptor list
Model
HM-10
HM-100
Standard accessory
Standard accessory
Optional accessory
(separately sold)
P/N TFM 26-Z TFM 20-Z TFM 40-Z
Measurement range
(N・m)
0.15-0.6 0.25 or smaller 0.5-3
(Yellow spring)
(Red spring)
(Black spring)
Supporting bit No. +#1 +#0 +#2
Head screw diameter
M2.6
(P/N: SPP26×060SUS)
M2.6
(P/N: SPC26×060)
M4.0
(P/N: SPP40×080SUS)
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About Fidaptor (accessories)
Use Fidaptor for torque measurement of the screwdriver for an automatically controlled system.
For #1 bit For #2 bit
(Note)
When the screw head on the threaded shaft
wears, measurement results vary. Please
replace it as soon as possible.
HM-10
P/N TFM 26-Z
HM-100
P/N TMF 40-Z
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Replacement of the head screw (preferably replace it within 10
operation cycles.)
Use the attached L-wrench to loosen the hollow set screws (M3)
before the head shape collapses.
Use the L-wrench to lock the rotation of the hollow
set screw and unfasten the head screw.
Suitable wrench size: 1.5mm for HM-10, 2.0mm for
HM-100. Spare screws are included.
Use L-wrench to lock the rotation
and unfasten the screw.
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Operation procedure
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How to check torque using Fidaptor
First, connect the torque meter (HM) to the detector.
Then turn on the power and conrm if the battery has been charged.
・
How to check the battery
①
Turn on the power.
②
Set the measurement mode to TRACK.
③
If the battery is low, “LOBAT” is displayed in the upper left corner of the display.
Then, charge the battery (do not charge longer than eight hours). Use the chargers for this battery.
(Note) Do not take measurements while charging the battery.
2. Fix the detector. There are two points for xing. (See the dimensional drawing of the detector on
page 15.)
3. Connect the cord to the detector.
Connect the cord to the detector. There are two connectors. Use one of them considering the
workability.
*Make sure the connector has the correct shape. If you ignore this, it may cause pin bending.
(Note)
There are two connectors.
Use one of them and cover the other one with a cap.
Points for xing
4. Use the handy screwdriver to loosen the threaded shaft ring of Fidaptor a little.
A spring
Loosen the shaft so that you can turn the spring with your ngers.
The shaft should always go back to the same position.
5. Set Fidaptor to the socket.
5-1 Fix Fidaptor to the socket.
ＬＯＢＡＴ
When “LOBAT” is displayed, start
charging the battery.
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Important
In order to fix Fidaptor, use the L-shaped wrench
(1.5mm) to fasten four hollow set screws (M3.0) on
the side of the socket with even torque.
This way you can measure in a stable manner.
Hollow set screw (M3, 4 pieces)
L-shaped wrench, 1.5mm
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