HIOS HDP-50, HDP-5, HDP-100 Operation Manual
17A
HIOS Digital Torque Meters
HDP-50
HDP-5
HDP-100
Option
Operation manual
(May 2017)
Operation manual No. ET−C007
Utilizing 100％ post-consumer
recycled paper pulp
( )
Contents
•
Applications and features of
HIOS Digital Torque Meters ............................1
•
Safety Precautions ............................................ 2
•
HIOS Digital Torque Meter controls and
List of items.................................................... 3
•
Functions............................................................4
•
Operating procedure .........................................5
•
Explanations of functions .............................. 6−8
DIP switch .......................................................6
Torque settings ...............................................6
Memory ..........................................................7
Average torque measurement ........................8
•
Battery charger...................................................8
•
Types of data output...........................................9
•
Customer service ...............................................9
•
Inspection and calibration ..................................9
•
Troubleshooting ...............................................10
•
Specications ...................................................10
•
External features diagram ................................ 11
•
Analog and serial data
output specications .....................................11
•
China RoHS2 Table ..........................................12
However high the quality of your screwdriver, you cannot make full use of its potential unless you know
the right amount of torque for each job and make sure that is the torque being delivered. This instrument
monitors tightening and loosening torque of screws. With an optional attachment, it is also possible to
transfer measurement data to a computer for use in integrated production management systems.
Easy to use, accurate and low in cost, HIOS digital torque meters are used by manufacturers of electronic
goods, cameras, watches and other kinds of precision instruments, as well as by makers of automobiles
and aircraft.
■
Applications
•
Measurement of tightening and loosening torque
(torque increase and slack torque).
•
Torque measurement of other kinds of rotation
tools (may require adapter)
Examples of uses of torque measurement data
•
Reference for preparation of tap screw coun-
terbore diameters
•
Sorting screws by required torque values
•
Classifying jars by screw cap tightness
•
Destructive testing of small parts
•
Quality control of plastic screw threads and
plastic parts
■
Features
•
Up to 100 data measurements can be stored in
memory at a time.
•
Checks maximum, minimum and average torque
measurements.
•
Torque value display can be automatically reset
to zero.
•
Torque value display are automatically recali-
brated.
•
First peak mode (F.PEAK*) measurement
makes it possible to determine slip torque.
*This function may not be available due to fas-
tening condition.
Please inquire to HIOS for the condition.
•
Values are displayed digitally for ease and ac-
curacy in reading out data.
•
The display captures torque peak measurements
until the reset button is pressed to assure accuracy of records.
•
Can be set for rotation in either direction, for easy
measurement of both tightening and loosening
torque.
•
Counterclockwise torque measurement is indi-
cated by a minus sign in front of displayed values.
•
The strain meter is directly attached to the
torque sensor, as part of the instrument's simple,
rugged design.
•
Can be integrated into a statistical process con-
trol system.
•
Small, light and operated by rechargeable bat-
tery, this instrument is highly portable.
•
Data can be output analogically, as waveforms
or numerical printouts, for a wide range of uses.
(Requires optional analog cord.)
•
An input tool is available to make possible trans-
fer of measurement data to a computer. (See page
9 for details.)
•
Comes with an AC adapter that can be used with
100 − 240 volt power sources. Runs on an environment-friendly nickel-hydrogen battery.
- 1 -
Safety Precautions
■
Before using
•
Before you begin using the instrument, read the
operating instructions and also the precautions
given on the seal afxed to the instrument.
•
The torque meter's display unit and sensor unit
come with the same serial number. These two
parts of the instrument are calibrated together;
do not use any different combination.
•
HIOS cannot assume responsibility for ac-
cidents or difculties when the instrument has
been remodeled or disassembled, or when it has
been used in a way other than that explained in
the operating instructions.
■
During operation
•
Be sure to attach the bit securely into the sensor
unit chuck.
•
For safety, make sure the bit never points at
anything other than the tool to be measured.
•
When using the support arm that comes with
Model HDP-50, be sure to attach it securely to
prevent it from coming loose under high torque
loads.
•
To avoid damaging the sensor unit, do not sub-
ject it to rough handling.
•
If the torque meter shows any functioning ab-
normality, cease operation immediately and
contact HIOS Corporation or your HIOS dealer.
•
Operators of power tools should always button
cuffs and shirt fronts and fasten zippers on apparel when conducting operations.
•
Operators of power tools should not wear gloves,
as this interferes dangerously with having a
proper grip on the tools.
■
Precautions in operating a digital
torque meter
•
Never exceed the maximum torque levels indi-
cated in the specications on page 10. Exceeding capacity load levels by 120% will result in
internal damage to the meter.
•
The battery charger is for NiMH batteries only. Nev-
er use any other kind of battery, even from HIOS.
•
Do not disassemble the instrument or loosen the
screws on its body, as this could cause inaccuracy in measurement.
•
Protect the display and sensor units from shocks
or impacts.
•
Always detach the bit from the sensor unit after
use.
•
Use of the battery charger
See page 8 for instructions on battery charging.
•
Use only the products specied in these operat-
ing instructions for connection to the data output ports.
•
When disconnecting cables, grasp the cable plug
and take care not to damage connector pins.
•
Always turn the power switch off after complet-
ing measurement operations.
•
Do not strike the acrylic display panel or place
heavy objects on it.
•
Avoid excessive internal adjustments for calibrat-
ing or other purposes.
•
Handle the instrument with care and take care
not to drop it.
•
This instrument is sensitive to ambient condi-
tions. Avoid using it in the following kinds of
places:
•
Places where water, oil or other liquids could
fall onto or get inside the instrument.
•
Places subject to vibration, dust or hot air.
•
Outdoors, or places where electrical discharges
may occur.
•
Places of high temperature or humidity. (Operat-
ing humidity and temperature ranges for digital
torque meters are 25% − 65% and 15℃ − 35℃).
•
Any other place where there is a danger of the
instrument being damaged or its functioning
impaired.
•
Please do not store the instrument in places of
high temperature or high humidity. This could
result in condensation forming inside, which
could endanger functioning.
Please read the following safety precautions
to ensure safe and correct operation.
- 2 -
■
Items included with torque meter
Bit
Support
Arm
HDP-50
HIOS shank ∅4
+Bit #0 × 40 mm
#1 × 40 mm
#2 × 40 mm 1 piece each
HDP-5
1 pc.
Model
Sensor
Unit Cord
1.7 m
1 pc.
Part No.
DPC-0506
•
The main unit and accessories come all together in a dedicated aluminum attache case.
■
HIOS Digital Torque Meter controls
Exclusive Battery Charger 1 pc. ( See p4)
Calibration Sheet
(quantity: 3)
●
Please ask your distributor if you
want to know the plug type for the country not described in the list(page.4).
●
The conversion plugs (attached with
TCH-MULTI-CE area) will be no longer
available as soon as the current stock
has run out.
We would like to ask those, who use BF
and S plug, to get them locally.
220 Volt Adaptor Plug
Market
Areas
China
Japan
Korea
Taiwan
Hong Kong
Singapore
Europe
U.S.A.
Canada
U.K.
Australia
HDP-50
HDP-5
HIOS shank ∅5
+Bit #0 × 60 mm
#1 × 60 mm
#2 × 60 mm 1 piece each
6.35 mm hex shank
+Bit #1 × 50 mm
#2 × 50 mm 1 piece each
6.35 mm hex shank
+Bit #1 × 50 mm
#2 × 50 mm 1 piece each
1 pc.
6.35 mm hex shank
+Bit #1 × 50 mm
#2 × 50 mm 1 piece each
HDP-100
(option)
HDP-100
(option)
Type BF
Type S
- 3 -
■
Functions
Control Function
Power switch【POWER】 Button switch. The LED lights when the power is on. *
1
The power is automatically turned off when the instrument is not operated (or torque
load is less than 10) for a period of 10 minutes.
Reset switch【RESET】 Used to return the display to zero or print out data.
Display Measuring unit display
Unit selector【UNIT】 Switches between one of the following combinations of torque measurement units,
depending on which combination the purchaser ordered: N
•
m↔lbf•in, N•m↔N•cm,
N
•
m↔kgf•cm
Measuring mode selector PEAK: Freezes display at peak torque value. (Press reset to cancel)
【
MODE】 TRACK: Displays current torque value.
F.PEAK: Freezes display at rst peak torque value.
AC connector For battery charger.
Analog data output Port for analog voltage data output.
【
ANALOG OUT】
Digital data output Press reset to output measurement data. This functions makes it possible to use the
【
DATA OUT】 instrument in statistical process control systems.*
2
DIP switch For setting auto reset timer and turning data output on ("P.ON" LED indicates "on"
setting).
Torque set switch A【SET】 Sets maximum torque load at which warning tone will sound.
Memory function toggle switch The LED lights when the memory function is on.
【
M_SET
】
Torque set switch B
【▲】
Sets the torque level at which the warning tone sounds.
Max load warning tone The LED lights when this function is on.
on/off switch【BZ
】
Memory clear switch【M_CR】 Deletes data in memory.
Average measurement When average measurement mode is on, the LED lights and the torque measure-
mode switch【AVE】 ment average values are displayed.
Support arm (comes with Model HDP-50/HDP-100)
Use the support arm when measured torque is too high for the operator to control
without assistance. It makes stable measurement possible with merely a light touch.
*1 Please push the power switch and detach it immediately until a buzzersounds.
*2 Statistical Process Control (SPC) uses statistical techniques to monitor variations in manufacturing processes for use in quality control.
Support arm
Model N•m N•cm
HDP-5 0.000 0.0
HDP-50 0.00 0
HDP-100 0.00 0
Part No.
TCH-MULTI 1 pc
(for AC100-240V, A plug)
PSE, cUL, UL
JAPAN, U.S.A, Canada,
Mexico, Taiwan, Thailand,
Philippines
Part No.
TCH-MULTI-CN 1 pc
(for AC100-240V, A plug)
CCC
China
Part No.
TCH-MULTI-CE 1 pc
(for AC100-240V, A plug)
CE
Vietnam, Indonesia, India,
Singapore, Malaysia, Korea,
Hong Kong, U.K., Ireland,
South America, The Middle
East, New Zealand
Part No. TCH-EU 1 pc
(for AC100-240V, C plug)
CE
Europe (except U.K.,
Ireland)
• Battery Charger
- 4 -
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