3.8 Determining the Home Position of
the Stage Coordinates
3.9 Setting the Measuring Instrument
Setting the power meter (When
measuring a power efciency)
Setting the LCR meter (When
measuring a coupling coefcient)
Setting the Memory HiLogger (When
measuring voltage and temperature)
Setting the Magnetic Field HiTester
(When measuring a eld intensity)
Setting the Electromagnetic Field HiTester
Setting the CAN
Setting the Thermography
3.10 External Output and Workpiece Load
Setting the External Instruments
Setting the Work Load
General Specications
Function Specications
Calculation Items
Control and Data Collection Mode
Function
Screen display
Processing During Data Collection
Measured Value Warning Function
Check that there is nothing wrong with model TS2400 WPT Test System and the optional
units or accessories.
Turning On the Instrument (p. 46)
Turn on the power of the measuring instrument to be used and start up the WPT Test System.
Making Various Settings
Setting Communication between the Measuring Instrument and the PC
Determining the Home Position of the Stage Coordinates
Setting the Measuring Instrument
Setting the Measured Value Warning
Setting Data Items to be Saved (in the PC)
Setting the Calculation Formula (As necessary)
Setting Labels (As necessary)
Setting the Real Time Data Display Items
Positioning a Workpiece (p. 70)
Move the work table so that a workpiece can be easily set and secured.
Connecting the Measuring Instrument and Workpiece
When measuring a coupling coefcient
(Connect the LCR meter with a workpiece.)
When measuring a power efciency and other items
(Connect the power analyzer, etc. with a workpiece.)
p. 71
p. 73
p. 48
p. 50
p. 52
p. 63
p. 64
p. 65
p. 67
p. 68
Determining the Z-Axis Limit Sensor Position (p. 74)
Adjust the position of the Z-axis limit sensor according to the thickness of the workpiece to
be measured.
Performing Measurements
Manual measurement
(Measure one place at a time.)
Automatic measurement
(Measure according to the preset settings and order.)
p. 75
p. 76
1
Introduction
HIOKI SF2400A961-01
Introduction
Thank you for purchasing the Hioki TS2400 WPT Test System. To obtain maximum performance
from the instrument over the long term, please read this manual carefully, and keep it handy for
future reference.
For the safety, inspection, precautions, handling, and disposal of the optional instruments and the
Z5015 PC System, please refer to the Instruction Manuals provided with the instruments and PC.
Trademark
• Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation
in the United States and other countries.
• SERVOPACK is the trademarks of YASKAWA Electric Corporation in the US and Japan.
Precautions during shipment
Handle it carefully so that it is not damaged due to a vibration or shock.
Target audience
This manual has been written for use by individuals who use the product in question or who teach
others to do so. It is assumed that the reader possesses basic electrical knowledge (equivalent to
that of someone who graduated from the electrical program at a technical high school).
Term Description
TermExplanation
WPTWireless power transmission
WorkpieceIndicates an evaluation target, such as a WPT coil, electrode, etc.
2
Product Conguration
HIOKI SF2400A961-01
The conguration of the TS2400 WPT Test System (the instrument) is as follows.
Product nameDescriptionAccessories
Product Conguration
SF2400WPT Testing
Software
Z5015PC SystemPC • AC adapter for PC
Z5016WPT Testing
Platform
Z5017PLC Rack • Stage control instrument
Z5018Switch BoxChange of transmission and
Measurement/control software
The latest version can be
downloaded from our website.
Workpiece positioning stage • Grease gun
• Above instrument and measuring
instrument storage rack
reception coils connection method
Primary side change
Secondary side short circuit/open
• Instruction manual (this manual)
• License key (USB)
• Sample measurement data
• Display ×2
• Keyboard
• Mouse
• Instruction Manual
• Recovery media (USB ash drive)
• Grease
–
–
Options
The options listed below are available for the instrument. To order an option, please contact your
authorized Hioki distributor or reseller.
Options are subject to change. Please check Hioki’s website for the latest information.
FT3470-51, -52*Magnetic Field HiTesterMeasurement and
Z5025
EHP-200AElectric and Magnetic
USB-8502CAN Interface DeviceMeasurement and
FLIR E53Optic - Advanced
*
Power AnalyzerMeasurement and
calculation
calculation
calculation
calculation
WPT Vehicle Assembly
Mount
Field Probe - Analyzer
Thermal Camera
Secondary-side coil
positioning turret
Measurement and
calculation
calculation
Measurement and
calculation
Current, voltage, active power,
frequency, voltage/current/
power phase, power factor, and
efciency
Inductance, capacity, and
DC resistance
Voltage and temperature
Field intensity
-
Electric eld intensity,
Field intensity
CAN communication
Temperature
*: Two instruments can be controlled.
3
Safety Notes
HIOKI SF2400A961-01
Safety Notes
Using the instrument in a way not described in the Instruction Manual may negate the provided
safety features. Before using the instrument, be certain to carefully read the following safety notes:
DANGER
Mishandling during use could result in injury or death, as well as damage to the
instrument. Be certain that you understand the instructions and precautions in
the manual before use.
WARNING
With regard to the electricity supply, there are risks of electric shock, heat
generation, re, and arc ash due to short circuits. Individuals using an electrical
measuring instrument for the rst time should be supervised by a technician who
has experience in electrical measurement.
Intended users of the manual
Personnel who perform procedures described in this manual should be familiar with the instrument
and the way in which the instrument is operated.
Notation
In this document, the risk seriousness and the hazard levels are classied as follows.
DANGER
WARNING
CAUTION
IMPORTANT
Boldface
Indicates an imminently hazardous situation that will result in death or serious
injury to the operator.
Indicates a potentially hazardous situation that may result in death or serious
injury to the operator.
Indicates a potentially hazardous situation that may result in minor or moderate
injury to the operator or damage to the instrument or malfunction.
Indicates information related to the operation of the instrument or maintenance
tasks with which the operators must be fully familiar.
Indicates prohibited actions.
Indicates the action which must be performed.
Indicates the names and keys on the windows in boldface.
The operation display unit and pendant unit display are indicated with [ ].
Symbols afxed to the instrument
4
*Additional information is presented below.
Indicates cautions and hazards. When the symbol is printed on the instrument, refer to a
corresponding topic in the Instruction Manual.
Indicates a protective conductor terminal.
Indicates that dangerous voltage may be present at this terminal.
Usage Notes
HIOKI SF2400A961-01
Follow these precautions to ensure safe operation and to obtain the full benets of the various
functions. Ensure that your use of the instrument falls within the specications not only of the
instrument itself, but also of any accessories, options and other equipment being used.
Before using the instrument for the rst time
Upon delivery, check that the main unit and all necessary accessories are included in the package.
Furthermore, check that the main unit, accessories, panel switches, and terminals are all
functioning normally and that none is faulty or damaged.
WARNING
If any item is faulty or damaged, do not use the instrument in its present state.
Contact your authorized Hioki distributor or reseller.
Inspection
Before using the instrument each time, verify that it operates normally to ensure that there is no
damage.
If you nd any damage, contact your authorized Hioki distributor or reseller.
Usage Notes
• Tape switches are installed around the moving parts of the model Z5016 WPT
Testing Platform so that any unsafe contact is detected and the testing platform
is stopped. In addition, EMERGENCY STOP buttons are installed on the front
side and the pendant unit of the model Z5017 PLC Rack. Prior to using this
instrument, check the following. If the operation of the instrument is different
from the description below, turn off the main breaker on the front side of the
Z5017 PLC Rack and contact your authorized Hioki distributor or reseller.
1. The [EMERGENCY STOP] indicator lights up when something comes in
contact with the tape switches and the EMERGENCY STOP button is
pressed.
2. When the [READY] button is pressed when the [EMERGENCY STOP] indicator
lit, the instrument does not start up.
• Always turn off the main breaker before lubricating the axis guide and ball
screw units.
Operating environment
Installing the instrument in inappropriate locations may cause a malfunction of
instrument or may give rise to an accident. Avoid the following locations:
• Exposed to direct sunlight or high temperature
• Exposed to corrosive or combustible gases
• Susceptible to vibration
• Exposed to water, oil, chemicals, or solvents
• Exposed to high humidity or condensation
• Exposed to high quantities of dust particles
WARNING
WARNING
5
Usage Notes
HIOKI SF2400A961-01
Wire material
WARNING
To avoid electric shock, use the recommended wire type to connect to the current
input terminals, or otherwise ensure that the wire used has sufcient current
handling capacity and insulation.
Connection of the power input terminals and external I/O terminals
WARNING
• Connect wires to the power input terminals and external I/O terminals
securely. If a terminal is loose, the contact resistance will increase, resulting in
overheating, equipment burnout, re, or malfunction.
• To avoid electric shock or damage to the instrument, always observe the
following precautions when connecting to the power input terminals or external
I/O terminals.
• Always turn off the power to the instrument and to any devices to be
connected before making connections.
• Be careful to avoid exceeding the ratings of the power input terminals and
external I/O terminals.
• During operation, a wire becoming dislocated and contacting another
conductive object can be serious hazard. Use screws to secure for the
connection to the power input terminals and external I/O terminals.
• Ensure that instruments and systems to be connected to the power input
terminals and external I/O terminals are properly isolated.
6
Connection of the USB terminal
HIOKI SF2400A961-01
CAUTION
• To avoid equipment failure, do not disconnect the USB cable while communications
are in progress.
• Use a common ground for both the instrument and the computer. Using different
ground circuits will result in a potential difference between the instrumentʼs ground
and the computerʼs ground. If the USB cable is connected while such a potential
difference exists, it may result in equipment malfunction or failure.
Earth bar (protective conductor terminal)
WARNING
Observe the following to avoid electric shock.
• Connect the protective conductor terminal to earth (earth ground) before
making any other connections.
• Be sure to connect the protective conductor to earth (earth ground).
Usage Notes
Handling the Z5018 Switch Box
To avoid damaging the measurement terminal of the LCR meter, be sure to release the
locking mechanism, and grip the head of the BNC connector (not the cord) of Model
Z5018, and pull it out.
Turning on the power
Before turning the instrument on, make sure the supply voltage matches that
indicated on its power connector. Connection to an improper supply voltage may
damage the instrument and present an electrical hazard.
CAUTION
WARNING
7
Installing the Instrument
HIOKI SF2400A961-01
Installing the Instrument
Installing the Z5016 WPT Testing Platform
Surroundings of the Z5017 PLC Rack
WARNING
There are vent holes on the model Z5017 PLC Rack to release heat. Do not
block the vent holes by placing objects around them. Doing so may cause a
malfunction of the instrument or re.
600
Rear
Main breaker
Installing the instrument
• Secure the adjusters in place to prevent from falling and shifting out of position.
• Improper installation may result in signicant vibration, which can cause damage to
the instrument and peripheral equipment.
• When a lift or jack is used, be sure to jack up the main unit at the specied fork
positions. Otherwise, the exterior panels may be deformed.
Z5017 top
Front
1200
CAUTION
Unit: mm
8
When moving the instrument, remove any workpieces from the instrument and position the stage at the
following position.
X-axis and Y-axis: Stroke center, Z-axis: Lowest point
Required items:
Wrench (for adjusting the leveling jacks) with width across at of 24 mm
Level (sensitivity of 0.05 or higher)
Lock nut
HIOKI SF2400A961-01
Adjuster nut
Adjuster
Installing the Instrument
C
D
B
Move the instrument to the desired
1
installation location.
Place a level at the center of the work
3
table (shaded area in the gure).
Adjust so that the level readings are
5
within 5 seconds of level.
2
4
6
A
Loosen the lock nuts using a 24 mm
wrench.
Turn the adjuster nuts of adjusters A,
C, and D and set the adjusters on the
oor. Turn the adjuster nuts twice (720°)
in the direction in which the adjusters
stick out.
Level along the X-axis with adjusters C and D
and along the Y-axis with adjusters A and D.
Tighten the lock nuts and lock the
adjusters.
9
Installing the Instrument
HIOKI SF2400A961-01
Check that the reading of the level is
7
within 5 seconds.
Secure jack bolt F in the same manner
9
(on the opposite side as well).
8
10
With jack bolt E against the base plate,
turn it 90° in the direction in which it
approaches the base plate and then
tighten the nut to secure the jack bolt.
(Secure jack bolt E on the opposite side
as well.)
Secure jack bolt G in the same manner
(on the opposite side as well).
G
Jack bolt
G
F
E
F
Nut
10
Base plate
Installing the Instrument
HIOKI SF2400A961-01
Installing the Z5025 WPT Vehicle Assembly Mount
Surroundings
The handles move the Z5025’s vehicle assembly mount plate up and down.
Leave space between the Z5025 and any nearby objects that could impede its movement.
Z5016
Handle
1200
Front
Handle
1200
Rear
Z5025
Unit: mm
Installing the instrument
CAUTION
Be sure to secure the instrument so that it cannot move. Do not place it on an unstable
or inclined surface. Doing so could allow it to fall off the surface or overturn, causing
injury or damage.
Required items:
Wrench (for adjusting the leveling jacks) with width across at of 24 mm
Hexagon wrench (for use with M8 low-head hexagon socket bolts) with width across at of 5 mm
Hexagon wrench (for use with M8 hexagon socket bolts) with width across at of 6 mm
• Install the Z5025 WPT Vehicle Assembly Mount after installing the Z5016 WPT Testing Platform.
• Lower the Z5016’s Z-axis to the limit position.
11
Installing the Instrument
HIOKI SF2400A961-01
Remove frame 1 (×2), frame 2 (×2), and the
1
connecting plates (×12).
* After installation, do not use
frame 1 (×2) or the connecting plates (×4).
Z5025 WPT Vehicle Assembly Mount
Connecting plate (Do not use after installation.)
2
Move the Z5025 to the bracket’s
position.
Bracket
Z5016 WPT Testing Platform
Frame 1
Frame 2
12
Installing the Instrument
HIOKI SF2400A961-01
Loosen the four leveling jack lock nuts
3
and rotate the leveling jacks uniformly.
Adjust to match the height of the Z5016 frame.
Tighten the lock nuts on the leveling jacks.
5
Lock nut
4
Frame of the Z5016 WPT Testing Platform
connecting plates (×8) at their original
positions to connect the Z5025 to the
Z5016.
• Connect the Z5016 and the Z5025 with the
brackets (×4).
• Use the low-head hexagon socket bolts (×8)
at the locations shown below.
Reattach frame 2 (×2) and the
Lock nut
Leveling jacks
Connecting plate
Frame 2
Bracket
Low-head hexagon socket bolts
13
Installing the Instrument
HIOKI SF2400A961-01
14
1
HIOKI SF2400A961-01
Overview
1.1 Product Overview
Model TS2400 WPT Test System is an automatic measurement system
for reproducible data required for wireless power transmission (WPT)
evaluation.
One software program can control the setting of various measuring
instruments, positioning of power transmission and reception workpieces,
and data collection.
Multiple points can be measured in a short
period of time.
Various graph display and calculation
functions
Combining the above features, WPT devices can be
analyzed in detail and the evaluation man-hours can be
reduced signicantly.
1.2 Features
1
Automatic positioning of power transmission and reception workpieces
The workpiece position can be automatically set using the 3-axis (X, Y, and Z) control on the model
Z5016 WPT Testing Platform.
It improves the repeatability of evaluation and can reduce man-hours.
Automatic measurement data collection
The measurement data of the connected measuring instrument can be automatically collected
using the timing or period specied by the model SF2400 WPT Testing Software.
(Other settings required for measurement can also be set in the SF2400.)
Relative graph display of measurement data
The collected measurement data and workpiece position correlation can be displayed in a graphical
format. The parameters to be displayed can be arbitrarily set.
User-dened calculation function
In addition to the standard calculation items, any calculation can be dened as required.
The dened parameters can be handled in the same way as for other parameters in the model
SF2400 WPT Testing Software.
Compatible with various measuring instruments (Hioki) as the standard specication
The following Hioki measuring instruments that are required for WPT evaluation are supported as
the standard specication.
• PW6001 Power Analyzer
• IM3570 Impedance Analyzer
• IM3536 LCR Meter
• FT3470-51, -52 Magnetic Field HiTester
• 8423 Memory HiLogger
15
Product Overview
HIOKI SF2400A961-01
16
2
HIOKI SF2400A961-01
Parts Names and Functions
2.1 Model SF2400 WPT Testing Software
License key
The license key is inserted into the USB port of the PC.
Only when it is inserted, the stage and measuring instrument control is enabled.
Serial number
Serial number is tagged to the license key.
The serial number consists of 9 digits.
The rst two (from the left) indicate the year of manufacture, and the
next two indicate the month of manufacture.
Main window
The window display is set.
The measuring instrument and stage control are set.
2
Menu bar
Items selected here are displayed in the window.
MenuExplanation
Data FileSave: Saves the measurement le.
Open: Opens the measurement le for the data to be checked. Sample measurement data of
the accessories can also be checked. (Sample.csv in the SF2400 folder in the C drive)
System
VersionDisplays the version of the application and PLC.
The application’s language can be set to Chinese, Japanese, or English.
17
Model SF2400 WPT Testing Software
HIOKI SF2400A961-01
Numerical data window
Various numerical data can be checked.
Power Analyzer Real-Time Data
Values measured by a power meter can be checked in real time.
LCR Meter Real-Time Data
Values measured by an LCR meter can be checked in real time.
Memory HiLogger Real-Time Data
Values measured by a Memory HiLogger can be checked in real time.
18
Stage Position Real-Time Data
HIOKI SF2400A961-01
The present stage coordinates can be checked.
Model SF2400 WPT Testing Software
2
CAN Real-Time Data
CAN measured values can be checked as numerical values in real time.
19
Model SF2400 WPT Testing Software
HIOKI SF2400A961-01
Real-Time Electric and Magnetic Field
Magnetic eld measured values can be checked as numerical values (and some graphs) in real
time.
Measured Data List
Measured data can be checked in a list.
User Dened Function Real-Time Data
Calculation results can be checked.
A calculation formula must be set in advance (p. 65).
20
Model SF2400 WPT Testing Software
HIOKI SF2400A961-01
Graph window
Various numerical data can be checked in a graphical or Smith chart format.
Trend graph
The transition of each measuring instrument can be checked. Two types of trend graphs are shown
below.
The type can be switched between stack plot and overlay plot.
Stack plot
A graph is displayed for each item.
2
Overlay plot
Items are displayed in one graph.
21
Model SF2400 WPT Testing Software
HIOKI SF2400A961-01
RealTime Power Analyzer Harmonic Graphs
This graph is displayed only when a power meter is used.
One item can be selected from vector diagram, harmonic graph, and harmonic data.
Vector diagram
Vectors and measured values of voltage (U) and current (I) can be checked.
If the vector line is short and difcult to see, the magnication can be adjusted so that it is easier to see.
Harmonic voltage, voltage phase, current, and current phase selected in Order.
Harmonic graph
Bar graphs of voltage (U), current (I), and power (P) can be checked.
Select the channel (CH) to be displayed in the graph.
22
Right side: Select linear display (Linear) or logarithm display (Log) (voltage and current only).
Left side: Select phase angle (Phase) or amplitude (Level).
Model SF2400 WPT Testing Software
HIOKI SF2400A961-01
Harmonic data
Data 1 to 25 of voltage (U), current (I), and power (P) can be checked.
Enter the channel (CH) in which data is to be displayed.
Select phase angle (Phase) or amplitude (Level).
Select voltage (U), current (I), or power (P).
2
23
Model SF2400 WPT Testing Software
HIOKI SF2400A961-01
Measured Data Graphs
Measured data can be checked in a graphical format.
2D: Plot graph of X-axis and Y-axis
3D: Plot graph of X-axis, Y-axis, and Z-axis
4D: Color plot graph of 3 stage axes and one measured value
Smith: Locus of Smith data
2D graph
Go back to the old data.
Proceed to the latest data.
The stage axis and measurement
item selected here are displayed.
24
3D graph
HIOKI SF2400A961-01
Model SF2400 WPT Testing Software
2
The stage axis and measurement
item selected here are displayed.
4D graph
Select the stage axes.
When the checkbox is checked,
you can select the preset Z-axis
value.
The selected measurement item
is displayed.
The set value is divided equally
and a color is assigned.
The 4D graph is not
automatically updated. Press
this button to update the graph.
25
Model SF2400 WPT Testing Software
HIOKI SF2400A961-01
Real time Smith chart
The real axis impedance and imaginary axis impedance on the power transmission side and power
receiving side are normalized and can be checked (only when a power meter is used).
Real-Time Thermometer Data
The heat distribution can be displayed as a graph.
26
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