Hioki SM-8213, SM-8215, SM-8220 Instruction Manual

Page 1
SM-8213 SM-8215
Instruction Manual
SM-8220
SUPER MEGOHMMETER
Oct. 2019 Revised edition 7 SM8213A981-07 19-10H
EN
Page 2
Page 3
The super megohmmeter is a unique resistance meter designed to measure highresistance in a wide range.
The meter outputs a high test voltage – 1000 V maximum for the SM-8220/8215, and 100 V
maximum for the SM-8213 – to apply across the sample circuit.
Operators are requested to read this operation manual thoroughly before trying to operate the
instrument for safety and to prevent electrical shock and damage to the measured circuit.
Keep this manual where all staff can access it any time.
i
Page 4
destroy the super megohmmeter and samples.
1. Safety Precautions
Operators of the SM-8200 Series super megohmmeter are requested to read this operation
manual thoroughly before operation for safety and to obtain best performance.
Operators are also requested to strictly observe all the DANGER, WARNING, and CAUTION
notices in this manual and on the instrument to prevent injury and damage.
1-1 Safety Warnings
This operation manual includes some DANGER!, WARNING!, and CAUTION! notice with a
symbol. These must be observed for safety of the operator and other persons, as well as for
protection of your super megohmmeter and samples from possible damage and destruction.
DANGER
A “DANGER” CALLS ATTENTION TO A CONDITION OR POSSIBLE
SITUATION THAT CAN CAUSE DEATH OR INJURY TO THE
OPERATOR OR NEAR PESONS.
A “WARNING” CALLS ATTENTION TO A CONDITION OR POSSIBLE
SITUATION THAT COULD CAUSE DEATH OR INJURY TO THE
OPERATOR OR NEAR PESONS.
CAUTION
could cause injury to the operator or persons nearby and damage and
WARNING
A “CAUTION” calls attention to a condition or possible situation that
ii
Page 5
背面パネル
警告、危険シール
DANGER
端子より高電圧発生の為、
感電の恐れあり。
HIGH VOLTAGE
危 険
高電圧危険
Electric shock hazard!
Terminals carry high voltage.
正面パネル
HAZARD
This symbol is shown at the GND
cannot be grounded, this terminal must be connected to the ground.
2) DANGER and WARNING Labels on the Rear Panel
1.2 Symbols on the Super Megohmmeter
Symbol Meaning Description
WARNING
This symbol is shown at pats whose usage needs reference to the operation manual.
DANGER – HIGH VOLTAGE
This symbol is shown at the Rx “-“/”+” Measuring terminals which carry a high voltage to be applied across the circuit to be measured.
terminal on the rear of the unit. If the ground prong of the power cord plug
Safety Warning Labels on the Super Megohmmeter
1) DANGER and WARNING Labels on the Housing and Front Panel
iii
Page 6
(SM-8213) for measurement.
2. Operating Environmental Precautions
D
Do not operate the super megohmmeters in the presence of flammable gas. There is
possibility of an explosion and/or fire.
Do not touch the Rx “–”/“+” measuring terminals on the front panel of the instrument
during measurement. They output a maximum of 1000 V (SM-8220/8215) or 100 V
DANGER
WARNING
Ground the ground prong of the power cord plug to avoid electrical shock. If the ground
prong cannot be grounded, connect the GND terminal on the rear of the instrument to a
ground. When the power cord plug is connected to the AC line socket via an
accessory 3-prong to 2-prong adapter, the green ground tab of the adapter to the
ground.
Do not remove the housing cover of the instrument. Even after turning off the instrument
power switch, a dangerous residual voltage may be present for several minutes after the
power is turned off. If repair or internal readjustment is needed, contact your dealer or
Hioki representative.
To avoid electric shock, do not exceed the lower of the ratings shown on the instrument and test
leads.
iv
Page 7
age supply) or will not function
CAUTION
Before turning on the power switch for the instrument, check that the VOLTAGE
SELECTOR switches are set for your local AC line voltage. If the wrong AC line voltage is
applied to the unit, it will be damaged (higher volt
properly (lower voltage supply).
See 1.3 Setting VOLTAGE SELECTOR Switches for setting.
Use the right size and amperage power fuse. If a fuse of incorrect amperage is inserted
into the fuse holder, the unit will be damaged.
See 1.4 Checking the Fuse Amperage for a correct fuse amperage.
■Do not install or operate the super meghommeter on a surface which is not level or
not stable.
Do not operate the instrument in any of the following locations: exposed to high concentrations
of dust particles, susceptible to vibration, exposed to direct sunlight, exposed to vapor, near
heating systems, or exposed to cold air. Failure to observe this could cause damage to the
instrument.
3. Installation Precaution
CAUTION
Do not install or place the super megohmmeter in a location which is not level, not
stable or not sturdy enough to hold the instrument and other related items.
4. Instrument Handling Precautions
WARNING
If the instrument generates smoke or smell, unplug the power cord.
If such an instrument is kept powered on, it may cause a fire.
contact your dealer or Hioki representative for repair.
■Do not operate the instrument with a wet hand. This may cause electrical shock.
v
Page 8
CAUTION
When moving or transporting the super megohmmeter, avoid shock and vibration as much
as possible. For long-distance transportation, put the instrument in a shock-absorbing
carton or use the original shipping carton.
■When not using the super megohmmeter for an extended period of time, unplug the power
cord from the AC line socket. Put a dust cover on the instrument. Store it in a place free of
corrosive gas and vibration, with a surrounding temperature within the range from –5 to
45℃, and humidity 80% RH or less(non-condensating).
■Do not place anything on the instrument.
■Insert and remove any leads and plugs straight. Turning them, or inserting or removing
them at an angle could cause damage to the instrument as well as the leads and
plugs.
vi
Page 9
About the SM-8200 Series Super Megohmmeters
BRIEF DESCRIPTION
The SM-8200 Series super megohmmeters are insulation resistance meters consisting of a constant voltage
power supply and a high sensitive current measuring section. The super megohmmeters are designed to
measure the electrical resistance of insulating materials with high insulation properties.
The resistance measuring ranges of the SM-8200 Series are as follows:
SM-8213: 2.5×104 to 2×1012Ω
SM-8215: 2.5×105 to 2×1013Ω
SM-8220: 5.0×104 to 2×1016Ω
Each model of the super megohmmeters is provided with an LCD 320×240 dot display for easy
observation of necessary information, including measuring voltage, measured resistance in both
digital and analog, timer, and resultant GO/NO judgment.
The following shows the main specifications for the super megohmmeters.
Main Specifications –
For optional accessories, see 9. OPTIONAL ACCESSORIES.
Measuring Voltage Ranges:
SM-8213 – 5, 10, 15, 25, 50 and 100 V
SM-8215 – 50, 100, 250, 500 and 1000 V
SM-8220 – 10, 25, 50, 100, 250, 500 and 1000 V
Measuring Resistance Range:
For detailed specifications, see 2. SPECIFICATIONS.
Timer Function: Provided
Comparison and Judgment Function: Provided
HV-EN (High Voltage Enable) Interlocking Function: Provided
Voltage Charging Function: Provided
Voltage Discharging Function: Provided
RS-232C Interface Connector: Provided
Remote Measurement Function: Provided
SM-8213: 2.5×104 to 2×1012Ω
SM-8215: 2.5×105 to 2×1013Ω
SM-8220: 5.0×104 to 2×1016Ω
vii
Page 10
Organization of This Operation Manual
This operation manual contains the following 11 sections.
1. PREPARATION BEFORE
This section describes precautions for unpacking and AC line voltage setting.
2. SPECIFICATIONS
This section describes the specifications for the SM-8200 Series super megohmmeters and
optional accessories.
3. OPERATING PRINCIPLE
This section describes the operating principle with a block diagram of the SM-8200 Series.
4. FAMILIARIZATION WITH CONTROLS AND PARTS
This section describes the functions of the controls and parts on the front and rear panels.
5. PREPARATION FOR MEASUREMENT
This section describes the LCD display in detail for the measuring mode, setting mode and
operations. A variety of measured value display methods are also given.
OPERATION
6. MEASUREMENT
This section provides details for function setting, connection to the work to be measured, and
usage of a variety of optional measuring jigs and electrodes.
7. RS-232C INTERFACE
This section describes the application of the serial port interface.
8. REMOTELY CONTROLLED MEASUREMENT
This section describes the remote measuring function.
9. INTRODUCTION OF OPTIONALS
This section describes the optional accessories, including guard chips, DC signal outputs, and
others.
10. MAINTENANCE AND MISCELANEOUS
This section describes maintenance and calibration.
EXTERNAL APPEARANCE
11.
This section includes front, rear and side view illustrations of the instrument with dimensions.
viii
Page 11
CONTENTS
1 1 2
2 3 4
10
13
15 15 17 19 20 21
23 23 24 2 4
25
26
27 27
28 28 29 30
1. PREPARATION BEFORE OPERATION . . . . . . . . . . . . . . . . . . . . . . .
1.1 Unpacking and Checking of the Contents . . . . . . . . . . . . . . . . . . .
1.2 Operating AC Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Setting the VOLTAGE SELECTOR Switches . . . . . . . . . . . . . . . . . .
1.4 Checking the Fuse Amperage. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Grounding the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Warm-up Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Measuring Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Function Specifications
2.3 Other Electrical and Physical Data
2.4 Optional Functions and Accessories
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . . . . . . . . . . . . . . . . . . . 9
. . . . . . . . . . . . . . . . . . . 9
2.5 List of Measurement Ranges and Guaranteed Accuracy
Ranges by Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. OPERATING PRINCIPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. FAMILIARIZATION WITH CONTROLS AND PARTS . . . . . . . . . . . . .
4.1 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Measuring Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Measuring Condition Setting Display . . . . . . . . . . . . . . . . . .
4.5 Meanings of the Status and Mode Notices. . . . . . . . . . . . . . . .
5. PREPARATION FOR A MEASUREMENT . . . . . . . . . . . . . . . . . . . . .
5.1 Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Self-calibration 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Self-calibration 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Check the Measuring Rods
. . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Basic Procedures for a Measurement. . . . . . . . . . . . . . . . . . .
6. MEASUREMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Measuring Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Discharging Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Charging Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Interlocking Function – Using the HV-EN Connector . . . . . . . .
6.5 Comparison and Judgment Function . . . . . . . . . . . . . . . . . . .
a
Page 12
6.6 Setting a Variety of Functions . . . . . . . . . . . . . . . . . . . . . . .
31 31 32 3 2
33 34 36 36
36
39
39 40
40 41
43
47
47
47
49
53
53
53
55
6.6.1 Setting the Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.2 Setting the Comparison GO/NO Judgment Level . . . . . . . . .
6.6.3 Setting Buzzer Sound ON/OFF . . . . . . . . . . . . . . . . . . . . . .
6.6.4 Setting the Charging Time, Measuring Time, Comparison
GO/NO Judging Level and Buzzer Sound ON/OFF. . . . . . . . .
6.7 Changes in the Current Flowing through Insulators. . . . . . . . .
6.8 Connectivity Precautions. . . . . . . . . . . . . . . . . . . . . . .
6.8.1 When the Screen Shows LOCK and Measurement Cannot Be Started . . .
6.8.2 When Using an Optional Electrode for Plate Samples or Shield Box . .
7. RS-232C INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 RS-232C Communication Commands . . . . . . . . . . . . . . . . . . .
7.2 Applications of Commands . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Connector Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Printer Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. REMOTELY CONTROLLED MEASUREMENT . . . . . . . . . . . . . . . . .
9. INTRODUCTION OF OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 DC Signal Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 DC Output, RP-8000
9.1.2
– Directly proportional or linear to resistance . . . . . . . . . .
DC Output, RI-8000
– Inversely proportional or 1/R to resistance . . . . . . . . . .
10. MAINTENANCE AND MISCELANEOUS . . . . . . . . . . . . . . . . . . . .
10.1 Periodical Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Storage, Transportation and Abandon . . . . . . . . . . . . . . . . .
11. EXTERNAL APPEARANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
b
Page 13

1. PREPARATION BEFORE OPERATION

Item
Model No.
Q’ty
Remarks
Operation manual
1
This item means this booklet.
Power cord with 3-prong plug with third for grounding
A measuring rod with a 1-
socket.
A measuring rod with a 1-
socket.
A plug to be plugged to the
shipping from factory.

1.1 Unpacking and Checking of the Contents

When you have received the carton of the SM-8200 Series super megohmmeter, carefully unpack
it, and take out every thing from the carton.
Although the instrument and its accessories are severely inspected before shipment from factory,
visually check the items and their quantities.
Keep the shipping carton for reuse at a later stage.
1) Visually check the external view of the instrument and its accessories.
2) Check the quantities of the list in accordance with the following list:
Power cord 1
Measuring rod (Red)
Measuring rod (Black)
Shorting plug 0GZ00003 1
Important!
When the accessory shorting plug is not plugged to the HV-EN socket on the rear of the
Table 1.1 List of Standard Accessories
0GE00002 1
0GE00001 1
meter cord to be connected to the Rx ‘-’
meter cord to be connected to the Rx ‘+’
HV-EN socket of the rear of the instrument. It is plugged to the HV-EN socket when
instrument, the measuring high voltage is not output.
Note: The shorting plug is plugged to the HV-EN socket when shipping from factory.
When plugging the shorting plug, make sure that the power is turned off, otherwise,
there is an electric shock hazard.
Upon checking the instrument and accessories, if any damage is found, immediately contact
your dealer or Hioki representative.
CAUTION
1
Page 14

1.2 Operating AC Line Voltage

The super megohmemeter can be operated from one of the following AC power source when the
VOLTAGE SELECTOR switches are set accordingly.
AC Line Voltage Frequency
100 V ±10% 50/60 Hz
120 V ±10% 50/60 Hz
220 V ±10% 50/60 Hz
240 V +10V, -10% 50/60 Hz
CAUTION
Before connecting the power cord to the AC outlet socket, confirm that the VOLTAGE
SELECTOR switches on the rear panel are set to the positions, accordingly (See 1.3
Setting the VOLTAGE SELECTOR Switches.).
If the switches are set to wrong positions, a fire or burn may occur.

1.3 Setting VOLTAGE SELECTOR Switches

The super megohmmeter can be operated from one of the AC line voltages of 100 V, 120 V, 220 V
and 240 V by setting the VOLTAGE SELECTOR switches to the specific positions, respectively.
Confirm the switch setting to the specific positions in accordance with Fig. 1.1.
If they are not set properly, correct their positions, accordingly.
To change the position of the switch, insert the tip of a flat blade screwdriver into the slot of the
switch lever, and slide the lever upward or downward.
CAUTION
To change the VOLTASGE SELECTOR switch positions, be sure to
Unplug the power cord plug from the AC line socket to prevent a
possible damage.
When the switch position is changed while the voltage is on, the
Switch contacts will be damaged.
2
Page 15
V
O
L
T
A
G
E
S
E
L
E
C
T
O
R
100V
120V
220V
240V
Fig. 1.1 VOLTAGE SELECTOR Switch Setting
CAUTION
The VOLTAGE SELECTOR switches have two positions – up and down. Slide the
switch lever to either position until it stops.
Do not leave the lever at a neutral position. If the lever is set at a neutral position, a
normal function cannot be obtained, and it will cause a failure.
CAUTION
When the VOLTAGE SELECTOR switch position is changed, fuse amperage must be
changed to meet the requirements of the new AC line voltage. Incorrect fuse amperage will cause a failure of the instrument.

1.4 Checking the Fuse Amperage

The fuse holder of the instrument contains a time lag fuse of the following amperage:
Time Lag Fuse
AC Line Voltage Fuse Amperage
100 V/120 V 0.4 A
220 V/240 V 0.2 A
3
Page 16
Fuse
Cap
Fuse Replacement
The fuse is inserted in the FUSE holder (Fig. 1.2) on the rear of the unit.
Remove the cap, and replace the fuse with a new one with a correct amperage.
To remove the cap of the fuse holder, use a 4 mm Phillips screwdriver, and turn the cap
counterclockwise.
To set the cap in position, insert the cap, holding the fuse into the holder, and turn it with the
screwdriver.
Fig. 1.2 Fuse Holder and Fuse Replacement
WARNING
To replace or check the fuse, make sure to disconnect the power cord from the AC line
socket. If not, there is a fear of electrical shock.

1.5 Grounding the Chassis

To avoid an electrical shock accident, connect the GND terminal on the rear of the unit to the
ground prong of the power cord to the ground post of the AC line system.
The round prong of the 3-prong plug of the power cord is the ground prong.
It is recommended to use an AC line socket with its third contact grounded for connection of the
accessory 3-prong power cord.
To use the accessory 3-prong to 2-prong adapter to connect the power cord to a 2-contact AC line
socket, make sure to ground the green tab of the adapter.
WARNING
To prevent an accident, connect the ground prong of the power cord
Plug to the ground post of the AC line system. If it is impossible to
ground the ground prong of the power cord plug, be sure to connect
the GND terminal on the rear of the unit.
4
Page 17

1.6 Warm-up Period

To obtain the performance of published specifications, allow the SM-8200 Series super
megohmmeter to warm for a minimum of 30 minutes.
5
Page 18
6
Page 19
×
Measurement Range (MΩ) [RANGE=×10R]
Target Voltage
0.5 × 10R to 20 × 10R
100 V
0.25 × 10R to 10 × 10R
50 V
0.125 × 10R to 5 × 10R
25 V
0.075 × 10R to 3 × 10R
15 V
0.05 × 10R to 2 × 10R
10 V
0.025 × 10R to 1 × 10R
5 V
×
Measurement Range (MΩ) [RANGE=×10R]
Target Voltage
5 × 10R to 200 × 10R
1000 V
2.5 × 10R to 100 × 10R
500 V
1.25 × 10R to 50 × 10R
250 V
0.5 × 10R to 20 × 10R
100 V
0.25 × 10R to 10 × 10R
50 V
×
Measurement Range (MΩ) [RANGE=×10R]
Target Voltage
5 × 10R to 200 × 10R
1000 V
2.5 × 10R to 100 × 10R
500 V
1.25 × 10R to 50 × 10R
250 V
0.5 × 10R to 20 × 10R
100 V
0.25 × 10R to 10 × 10R
50 V
0.125 × 10R to 5 × 10R
25 V
0.05 × 10R to 2 × 10R
10 V

2. SPECIFICATIONS

2.1 Measuring Performance

1) Electrical Resistance Measurement
SM-8213(RANGE :
1 , ×10 , ×102 , ×103 , ×104 , or ×105)
Accuracy of target voltage: ±3% of set value
Measuring output current: 50 mA maximum (Note: 1)
Accuracy of measurement: ±10% (A range of 10 times of the minimum
value of each range) (Note: 2)
SM-8215(RANGE :
1 , ×10 , ×102 , ×103 , ×104 , or ×105)
Accuracy of target voltage: ±3% of set value
Measuring output current: 2 mA maximum (Note: 1)
Accuracy of measurement: ±10% (A range of 10 times of the minimum
value of each range) (Note: 2)
SM-8220(RANGE :
1 , ×10 , ×102 , ×103 , ×104 , ×105 , ×106 , ×107 , or ×108)
Accuracy of target voltage: ±3% of set value
Measuring output current: 2 mA maximum (Note: 1)
Accuracy of measurement: ±10% (A range of 10 times of the minimum
value of each range) except for×10
±20% for×10
8
range
8
range. (Note: 2)
7
Page 20
Note 1: The measurement output current may reach as high as approximately 1.4 times the
maximum value. When a current in excess of the measurement output current’s
maximum value is output, the set measurement voltage may drop.
Note 2: The measurement accuracy is defined as ±10% of the indicated measured value
displayed on the screen.
2) Measuring Time (Sampling Cycle)
Approx. 200 ms

2.2 Function Specifications

1) CHARGE Function
This function charges the sample to be measured by applying the Selected measuring
voltage when the CHARGE switch is pushed.
Internal Resistance
SM-8213: Approx. 0Ω
SM-8215: Approx. 30kΩ
SM-8220: Approx. 30kΩ
2) DISCHARGE Function
This function discharges a residual voltage on the sample after measurement when the
DISCHARGE switch is pushed.
Internal Resistance
All models: Approx. 100kΩ
3) HV-EN (High Voltage Enable) – Interlocking Function
This function externally controls to make the output of measuring voltage on or off.
This function is used in combination with an interlock switch on the measuring jig so as to
prevent an electrical shock during measurement.
4) TIMER Function
This function determines the voltage charging time and the measuring time, respectively,
within a range from 1 to 999 seconds. After the set time is up, the measured value is shown
held.
5) COMPARISON and JUDGMENT Function
This function makes a comparison of the measured value with the preset judgment value,
and if the measured value is less than the judgment level, it makes the alert buzzer sound,
closing the incorporated relay contacts.
6) RS-232C Interface Function
This function allows a control of an optional printer via RS-232C interface.
The optional printer prints measured data.
7) REMOTE MEASUREMENT Function
This function allows a remotely controlled measurement by means of a remote switch.
8
Page 21

2.3 Other Electrical and Physical Data

Name
Model
Printer
9442
Name
Model
Description
Electrode for plate samples
SME-8310
With surface/volumetric selector, interlock function
Electrode for plate samples
SME-8311
Weight electrode
SME-8320
With surface/volumetric Selector. Needs shield box.
Shield box
SME-8350
Electromagnetic shielding
Electrode for surface resistance measurement
SME-8301
Simplified electrode for surface resistance measurement
Electrode for surface resistance measurement
SME-8302
Simplified electrode for curved surface resistance measurement
Electrodes for liquid sample measurement
SME-8330
Capacity, approx. 25 mL Electrode constant: Approx. 500 cm
Electrodes for chip capacitors
SME-8360
Chip capacitor measurement
Surface/Volume Resistance Measurement Electrode
SM9001
Surface/volume resistance measurement of antistatic flooring, etc.
Calibration resistance box
SR-2
Calibration resistance box for the super
1) Environmental temperature and Humidity
Operation: 0℃ to 40℃ (SM-8213/8215), 80% RH or less (non-condensating)
Storage: -5℃ to 45℃, 80% RH or less(non-condensating)
5℃ to 35 (SM-8220), 80% RH or less (non-condensating)
2) Power Requirements
AC 100 V, 120 V, 220 V, ±10%, 240 V +10 V, -10% 50 Hz /60 Hz
3) Power Consumption
Approx. 25 VA
4) Dimensions
Approx. 284 (W) × 139 (H) × 215 (D) mm
Also, see 11. EXTERNAL VIEW for external appearance.
5) Weight
Approx. 4.3 kg
6) Product warranty period
1 year

2.4 Optional Functions and Accessories

In addition to the standard accessories shown in 1.1 Unpacking and Checking of the Contents
and Table 1.1 List of Standard Accessories, the following two groups of optional accessories are
available to expand the applications of the SM-8200 Series super megohmmeters.
Contact your
authorized Hioki distributor or reseller when ordering. The options are subject to change. Visit
our website for updated information.
1) Options Designed Exclusively for This Model
Options designed exclusively for this model are as follows:
2) Options Common to the Megohmmeters
Options common to the meghommeters are as follows:
megohmmeters
9
Page 22

2.5 List of Measurement Ranges and Guaranteed Accuracy Ranges by Model

Range/measurement range (with guaranteed accuracy range in parentheses)[MΩ]
1 ×10 ×102 ×103 ×104 ×105
5V
0.025×100
(0.250×100)
0.025×101
(0.250×101)
0.025×102
(0.250×102)
0.025×103
(0.250×103)
0.025×104
(0.250×104)
0.025×105
(0.250×105)
10V
0.050×100
(0.500×100)
0.050×101
(0.500×101)
0.050×102
(0.500×102)
0.050×103
(0.500×103)
0.050×104
(0.500×104)
0.050×105
(0.500×105)
15V
0.075×100
(0.750×100)
0.075×101
(0.750×101)
0.075×102
(0.750×102)
0.075×103
(0.750×103)
0.075×104
(0.750×104)
0.075×105
(0.750×105)
25V
0.125×100
(1.25×100)
0.125×101
(1.25×101)
0.125×102
(1.25×102)
0.125×103
(1.25×103)
0.125×104
(1.25×104)
0.125×105
(1.25×105)
50V
0.250×100
(2.50×100)
0.250×101
(2.50×101)
0.250×102
(2.50×102)
0.250×103
(2.50×103)
0.250×104
(2.50×104)
0.250×105
(2.50×105)
100V
0.500×100
(5.00×100)
0.500×101
(5.00×101)
0.500×102
(5.00×102)
0.500×103
(5.00×103)
0.500×104
(5.00×104)
0.500×105
(5.00×105)
SM-8213
Voltage
×
1.00×10
2.00×10
3.00×10
5.00×10
10.0×10
20.0×10
1.00×10
2.00×10
3.00×10
5.00×10
10.0×10
20.0×10
1.00×10
2.00×10
3.00×10
5.00×10
10.0×10
20.0×10
1.00×10
2.00×10
3.00×10
5.00×10
10.0×10
20.0×10
1.00×10
2.00×10
3.00×10
5.00×10
10.0×10
20.0×10
1.00×10
2.00×10
3.00×10
5.00×10
10.0×10
20.0×10
*All resistance values are expressed in MΩ.
10
Page 23
Range/measurement range (with guaranteed accuracy range in parentheses) [MΩ]
1 ×10 ×102 ×103 ×104 ×105
50V
0.250×100
(2.50×100)
0.250×10
(2.50×101)
0.250×10
(2.50×102)
0.250×10
(2.50×103)
0.250×104
(2.50×104)
0.250×10
(2.50×105)
100V
0.500×10
(5.00×100)
0.500×10
(5.00×101)
0.500×10
(5.00×102)
0.500×103
(5.00×103)
0.500×10
(5.00×104)
0.500×10
(5.00×105)
250V
1.25×10
(12.5×100)
1.25×10
(12.5×101)
1.25×10
(12.5×102)
1.25×10
(12.5×103)
1.25×10
(12.5×104)
1.25×10
(12.5×105)
500V
2.50×100
(25.0×100)
2.50×101
(25.0×101)
2.50×102
(25.0×102)
2.50×103
(25.0×103)
2.50×104
(25.0×104)
2.50×105
(25.0×105)
1000V
5.00×100
(50.0×100)
5.00×101
(50.0×101)
5.00×102
(50.0×102)
5.00×103
(50.0×103)
5.00×104
(50.0×104)
5.00×105
(50.0×105)
SM-8215
Voltage
×
10.0×10
20.0×10
50.0×10
100×10
200×10
10.0×10
20.0×10
50.0×10
100×10
200×10
*All resistance values are expressed in MΩ.
10.0×10
20.0×10
50.0×10
100×10
200×10
10.0×10
20.0×10
50.0×10
100×10
200×10
10.0×10
10.0×10
20.0×10
20.0×10
50.0×10
50.0×10
100×10
100×10
200×10
200×10
11
Page 24
Range/measurement range (with guaranteed accuracy range in parentheses) Voltage [MΩ]
1 ×10 ×102 ×103 ×104 ×105 ×106 ×107 ×108
10V
25V
50V
100V
250V
500V
1000V
SM-8220
Voltage
×
0.050×10
2.00×100 (0.500×10
0.125×10
5.00×100
(1.25×10
0.250×10
10.0×100
(2.50×10
0.500×10
20.0×100
(5.00×10
1.25×10
50.0×100
(12.5×10
2.50×10
100×100 (25.0×10
5.00×10
200×100 (50.0×10
)
)
)
)
)
)
)
0.050×10
2.00×10 (0.500×10
0.125×10
5.00×10
(1.25×10
0.250×10
10.0×10
(2.50×10
0.500×10
20.0×10
(5.00×10
1.25×10
50.0×101
(12.5×10
2.50×10
100×101 (25.0×10
5.00×10
200×101 (50.0×10
)
)
)
)
)
)
)
0.050×10
2.00×10 (0.500×10
0.125×10 :
5.00×10
(1.25×10
0.250×10
10.0×102
(2.50×10
0.500×10
20.0×102
(5.00×10
1.25×10
50.0×102
(12.5×10
2.50×10
100×102 (25.0×10
5.00×10
200×102 (50.0×10
)
)
)
)
)
)
)
*All resistance values are expressed in MΩ.
0.050×10
2.00×10 (0.500×103)
0.125×10
5.00×103
(1.25×10
0.250×10
10.0×103
(2.50×10
0.500×10
20.0×103
(5.00×10
1.25×10
50.0×103
(12.5×10
2.50×10
100×103
(25.0×10
5.00×10
200×103
(50.0×10
0.050×10
)
)
)
)
)
)
2.00×104
(0.500×10
0.125×10 :
5.00×10
(1.25×10
0.250×10
10.0×104
(2.50×10
0.500×10
20.0×104
(5.00×10
1.25×10
50.0×104
(12.5×10
2.50×10
100×104 (25.0×10
5.00×10
200×104 (50.0×10
)
)
)
)
)
)
)
0.050×10
2.00×10
(0.500×10
0.125×10 :
5.00×10
(1.25×10
0.250×10
10.0×105
(2.50×10
0.500×10
20.0×105
(5.00×10
1.25×10
50.0×105
(12.5×10
2.50×10
100×105 (25.0×10
5.00×10
200×105 (50.0×10
)
)
)
)
)
)
)
0.050×10
2.00×106
(0.500×10
0.125×10 :
5.00×10
(1.25×10
0.250×10
10.0×106
(2.50×10
0.500×10
20.0×106
(5.00×10
1.25×10
50.0×106
(12.5×10
2.50×10
100×106 (25.0×10
5.00×10
200×106 (50.0×10
)
)
)
)
)
)
)
0.050×10
2.00×10
(0.500×10
0.125×10
5.00×107
(1.25×10
0.250×10
10.0×107
(2.50×10
0.500×10
20.0×107
(5.00×10
1.25×10
50.0×107
(12.5×10
2.50×10
100×107 (25.0×10
5.00×10
200×107 (50.0×10
)
)
)
)
)
)
)
0.050×10
2.00×108
(0.500×10
0.125×10 :
5.00×10
(1.25×10
0.250×10 :
10.0×10
(2.50×10
0.500×10
20.0×108
(5.00×10
1.25×10
50.0×108
(12.5×10
2.50×10
100×108 (25.0×10
5.00×10
200×108 (50.0×10
)
)
)
)
)
)
)
12
Page 25
Amplifier
C
i
r
c
u
i
t
D
i
s
c
h
a
r
g
e
Supply
Power
High Voltage
Power Supply
Switches
VOLTAGE SELECTOR
Control Keys
Signal Output
DC
A/D
Converter
DC
Current-to Voltager
AC Line Source
Option
Discharge
Controller
Converte
RANGE Selector
RS-232C
(-)
(+)
DISCHARGE
DISCHARGE
CHARGE
CHARGE
MEAS
MEAS
LCD
CPU
Rx

3. OPEARATING PRINCIPLE

The SM-8200 Series super megohmmeters consist of a constant voltage power supply and a high
sensitive current measuring section to be combined to compose a resistance measuring circuit.
The current measuring section is composed of a current detective resistor, low drift voltage
amplifier and an integrator-type A/D converter.
A measured resistance value is computation-processed by a CPU to display the result on a liquid
crystal display (LCD).
Fig. 3.1 shows a circuit composition of the SM-8200 Series.
Fig. 3.1 Circuit Composition
13
Page 26
14
Page 27

4.1 Front Panel

4. FAMILIARIZATION WITH CONTROLS AND PARTS

The figure below shows the front panel of the SM-8200 Series. However, note that the values for
the two knobs on the right are represented by those of the SM-8213.
Fig. 4.1 Front Panel
LCD Display: This is a 320×240 dot liquid crystal display module.
This shows measured results, measuring conditions and a variety of
data settings.
POWER Switch: This is a power switch to turn on or off the instruments.
A press of this switch in the released position turns ON the unit.
A press of this switch in the pushed position turns OFF the unit.
③ V. OUT Indicator: This indicator lights when the Rx -/+ measuring
terminals carry a measuring voltage across them.
voltage across them to measure the insulation resistance of a sample
via a pair of measuring rods or electrodes.
Note: Each of the terminals is incorporated with a plug insertion
Rx -/+ Measuring Terminals: These terminals carry a selected measuring
detector switch. Unless otherwise this switch is turned on by a
full insertion of the plug of the measuring rod or electrode, the
output voltage circuit cannot be completed – no output.
Insert and remove the plug straight to avoid physical shock to the
detector switch integral to the terminal. Turning the plug, or
inserting or removing it at an angle could cause damage to the switch.
15
Page 28
SELECT Switch: This switch moves the cursor in the LCD display to the
desired item set it.
This switch also acts as a STOP switch; this switch makes the voltage
on the Rx -/+
the measuring voltage is being applied.
pressed.
measuring terminals to charge the sample to be measured when it is
pressed. During the charging period, the V. OUT indicator lights.
the next press of this switch discharges the sample, turning off the
V. OUT indicator.
Note: When the timer function is used to determine the charging
period, the measurement automatically starts when the set
time is up.
sample in connection, when it is pressed, turning on the
incorporated indicator and the V. OUT indicator.
The next press of this switch discharges the sample, turning off the
DOWN Switch: This switch decreases the value to set each time it is
UP Switch: This switch increases the value to set each time it is pressed.
CHARGE Switch: This switch applies the measuring voltage across the Rx
MEASURE/DISCHARGE Switch: This switch starts a measurement of the
measuring terminals OFF when it is pressed while
two indicators.
across the Rx +/-
a voltage to output.
VOLTAGE Selector Switch: This switch selects the voltage to be applied
measuring terminals. The arrow on the knob shows
RANGE Selector Switch: This switch selects a factor for the measured
value. The selected factor is also shown at the ×
10 multiplier area.
16
Page 29

4.2 Rear Panel

The figure below shows the rear panel of the SM-8200 Series. However, note
that the VOLTAGE SELECTOR switches are set for the operation from 100 V
AC line.
Fig. 4.2 Rear Panel
accordance with the local AC line voltage (50 or 60 Hz) for the
instrument.
For a proper setting, see 1.3 Setting VOLTAGE SELECTOR Switches.
For line voltage change between 100 V/120 V and 220 V/240 V, the
power fuse amperage must be also changed accordingly.
tube. The amperage of the fuse must agree with the local AC line
voltage from which the unit is powered.
AC Line Voltage Fuse Amperage
100 V/120 V (50/60 Hz) 0.4 A
220 V/240 V (50/60 Hz) 0.2 A
Note: When the AC line voltage for the unit is changed after receipt of
your super megohmmeter, check the fuse amperage.
VOLTAGE SELECTOR Switches: These two switches are to be set in
AC LINE Receptacle: This connects the accessory power cord.
TIME LAG FUSE Holder: This holder contains a time lag fuse in a glass
GND Terminal: This is a ground terminal connected to the chassis of the
unit.
17
Page 30
signals measured result judgment outputs, optional DC output, and
remote signal input.
For details, see the following sections;
6.5 Comparison and Judgment Function
8. MEMORY CONTROLLED MEASUREMENT
9.2 DC Signal Output
provided for connection of an external interlocking switch on the
measuring jig designed to block the application of a high voltage
across the Rx +/-
when the switch is in the off position.
If such a switch is not provided, keep this connector plugged with
the accessory shorting plug, instead.
interfacing. For details, see 7. RS-232C INTERFACE CONNECTIONS.
External Input/Output Terminal Block: This terminal block carries
HV-EN (High Voltage Enable) Interlocking Connector: This connector is
measuring terminals for safety of the operator
RS-232C Interface Connector: This connector is provided for RS-232C
18
Page 31

4.3 Measuring Display

100V
MΩ
10
2010.5
000
In the measuring mode, the LCD display shows the resultant measured
resistance value and its NO/GO judgment, as well as the measuring voltage
and time.
Fig. 4.3
Test Voltage Indication: This shows the test voltage set with the VOLTAGE
selector switch.
Measured Resistance Indication: This shows the measured resistance in
real time. When the measuring time is up, the final value is held
until the next measurement will start.
RANGE selector switch.
Measuring Range Indication: This shows the measuring range set with the
Analog Indicator: This shows the measured resistance value in analog
referred to the analog resistance scale.
Analog Resistance Scale: This shows the scale for the analog indicator
reading. When the measuring voltage is changed, the scale and
values are changed, accordingly.
NO/GO Comparison Judgment Indication: When the NO/GO comparison
judgment function is set on, a judgment of resultant resistance can
be done referred to preset high/low limits. When the comparison
judgment value is set to 000, the function becomes off.
Timer Count Indication: This is a count-down timer shown in seconds.
When the timer is set to 000 sec., the function becomes invalid.
function is set on, a heart mark appears at a position showing the
set value on the measured resistance bar graph.
Comparison Judgment Value Mark: When the comparison judgment
Measured Resistance Bar Graph: This shows the measured resistance as
a length of the bar.
19
Page 32

4.4 Measuring Condition Setting Display

LOCK
100V
M.SET
MΩ
10
2010.5
000
The LCD display showing the measuring condition setting.
Fig. 4.4
Status and Mode Notice: When the MEASURE/DISCHARGE selector
switch is set to the DISCHARGE position, press the SELECT switch to
enter the setting mode, and the selected mode is shown in this box.
Each time the SELECT switch is pressed, the mode is changed in the order; C. SET (voltage charging time setting mode) M. SET (measuring time setting mode) COMP (measured value comparison level setting mode) → BUZZ (buzzer sound level setting mode)
(blank – measuring display).
When the RANGE selector is set to the CAL position, CAL1 is shown.
With the CAL1 status shown, the press of the SELECT switch changes
the status to CAL2 .
Highlighted Comparison and Judgment Value: When the COMP (comparison
and judging level setting mode) is selected, the value is shown high-
lighted, and the it can be changed with the UP and DOWN switches. Comparison and Judgment Value Mark: This heart mark is shown when the
comparison and judgment function is set to on, showing the position
of the comparison and judgment level. Timer Count Display in Reverse Video: When the timer count is displayed in reverse video,
you can set the voltage charging time and measuring time with the UP and DOWN switches.
LOCK (Interlocking) Notice: This shows that preparation for the measure-
ment is not ready, yet. This notice is shown when the interlocking
function is used to show that the HV-EN connector is free, and/or the
Rx -/+ measuring terminals are free.
When the LOCK notice is shown, the MEASURE and CHARGE switches
become inoperative.
20
Page 33

4.5 Meanings of the Status and Mode Notices

This describes the meanings of the status and mode notice in the lower left
corner of the LCD display.
1) LOCK (Interlocking): The test voltage applying circuit is interlocked, an
measurement is not ready, yet. This notice is shown when the
interlocking function is in use, but the HV-EN plug or measuring rod
plug is not plugged into the connector.
When the LOCK is shown, the MEASURE and CHARGE switches become
inoperative.
2) CAL1 (Calibration-1): This is shown when the RANGE selector switch is set
to the CAL position.
3) CAL2 (Calibration-2): This is shown when the SELECT switch is pushed
while the CAL1 notice is shown.
4) C. SET (Measuring voltage charging time setting mode): The time can be
adjusted within a range from 0 to 999 seconds.
5) M. SET (Measuring time setting mode): The time can be adjusted within a
range from 0 to 999 seconds.
6) COMP (Comparison judgment value setting mode): The value can be set
within a range from the minimum value for the range to 10 times the
value.
7) BUZZ (Buzzer ON/OFF setting mode): The buzzer can be set ON or OFF when
the resultant comparison judgment is NO.
21
Page 34
22 23
Page 35

5. PREPARATION FOR A MEASUREMENT

WARNING
Make sure, before turning the instrument on, that the VOLTAGE
SELECTOR switches on the rear of the unit are properly set to the
positions in agreement with the local AC line voltage. If the agree-
ment is failed, the unit may break a fire or burning.
WARNING
Be sure to connect the ground prong of the power cord plug to
prevent danger. If grounding of the ground prong is impossible,
connect GND terminal to the ground post of the power line system.
Note: For safety, the measuring voltage cannot be output unless otherwise
the accessory shorting plug is plugged into the HV-EN connector on
the rear of the unit. During measurement, the shorting plug must
be kept plugged in.
WARNING
Before trying to plug the shorting plug into the HV-EN connector,
be sure to turn the POWER switch OFF.

5.1 Preparation

Confirm the setting of the instrument in the order shown below.
1) Confirm that the VOLTAGE SELECTOR switches on the rear of the unit
are set to the positions in accordance with the local AC line voltage from
which the unit is powered (See 1.3 Setting the VOLTAGE SELECTOR
Switches.).
2) Confirm that the POWER switch of the unit is positioned at the OFF
(released) position. Note that if the switch is in the ON position, it is
depressed.
3) Plug the accessory power cord into the AC LINE receptacle on the rear of
the unit. Also, plug the plug on the other end of the cord into the
commercial AC line socket.
Page 36
4) Confirm that the accessory shorting plug is inserted into HV-EN
connector on the rear the unit.
5) Leave the Rx -/ + measuring terminals free at this stage – do not connect
the measuring rods and the sample to be measured to the terminals.
6) Set the RANGE selector switch to the ×
Multiplier.
7) Set the VOLTAGE SELECTOR switches to the lowest voltage available.
8) Turn the POWER switch ON.
Allow the unit to warm for a minimum of 30 minutes to obtain the
specified performance. However, a measurement can be done after a
warm-up of several minutes.

5.2 Self-calibration 1

1 position – the minimum
1) Set the RANGE switch to the CAL position. (The display will show CAL1.)
The calibration will be verified by the internal calibration circuit. Verify
that the measured data display indicates a value within the range of .970
to 1.03.
2) If the value falls within the normal range, the self-calibration is complete.
Set the RANGE switch to a position other than
CAL. (If self-calibration 1
yields a result within the normal range, there is no need to perform
self-calibration 2.)

5.3 Self- calibration 2

1) Press the SELECT switch while CAL1 is being displayed. (The display will
show CAL2; see “4-4 Measurement Condition Setting Display” for more
information.)
2) Increase the RANGE switch to the ×102 range.
3) Verify that the screen is displaying values with 5 digits and press the
SELECT switch.
4) This completes self-calibration 2. Repeat self-calibration 1 and verify
that the value falls within the proper range.
24
Page 37

5.4 Check the Measuring Rods

1) Confirm that V.OUT indicator turns off and that the Rx -/+ measuring
terminals don’t carry a measuring voltage across them.
2) Plug the accessory measuring rods to the Rx +/- measuring terminals until they are stopped. (Red measuring rod to the Rx - measuring terminal / Black measuring rod to the Rx + measuring terminal)
3) Set the RANGE selector switch to the × 1 position – the minimum Multiplier.
4) Set the VOLTAGE SELECTOR switches to the lowest voltage available.
5) Connect the measuring rods each other. Do not place the measuring rods
4) anywhere.
6) Push MEASURE / DISCHARGE Switch.
7) Confirm that the analog indicating needle is shown leftward and that the
6 ) indicated value is shown blinking.
8) Push MEASURE / DISCHARGE Switch. Confirm that the Rx -/+ measuring
7) terminals don’t carry a measuring voltage across them.
9) Separate the measuring rods
.
25
Page 38
HV-EN shorting plug insertion
VOLTAGE SELCTOR switch setting HV-EN shorting plug insertion
--
-- See 6.2.

5.5 Basic Procedures for a Measurement

VOLTAGE SELCTOR Switch Setting
Sample Connection
Preparatory Voltage Charging
-- See 6.1.
End
<Preparation>
<Measurement>
VOLTAGE SELCTOR switch setting
Power ON
30-minute warm-up
Calibration
Measuring Rods checks
Control Setting
Measuring Voltage Setting
Range Setting
Timer Setting -- (See 6.6.1)
Comparison and Judgment Value Setting
-- (See 6.6.2)
See 6.3.
Measurement
Residual Voltage Discharge
<End>
26
Page 39

6. MEASUREMENT

試料
黒色測定棒
赤色測定棒
赤色測定棒
黒色測定棒
試料
Red
Black
Rod ( “ + ” )
Red Measuring Rod ( “ – “ )
Black Measuring

6.1 Measuring Method

1) Plug the accessory measuring rods to the Rx +/- measuring terminals
until they are stopped.
Red measuring rod to the Rx - measuring terminal
Black measuring rod to the Rx + measuring terminal
Note that each terminal has an incomplete plugging detection switch.
If the rod is incompletely plugged, the switch is left open, and the
measuring voltage cannot be output.
2) Connect the measuring rods to the sample to measure.
Note 1: When one end of the sample is grounded, connect the black
measuring rod to the grounded end. (See Fig. 6.1.1.)
Note 2: When one end of the sample has a larger surface area which is
exposed to atmosphere than the other end, connect the black
measuring rod to such an end. (See Fig. 6.1.2.)
Sample
Measuring Rod ( “ – “ )
Measuring
Sample
Rod ( “ “ )
Fig. 6.1.1 Fig. 6.1.2
3) Set the VOLTAGE selector switch to the voltage to be used for the
measurement.
4) Set the RANGE selector switch to the range to be expected. If there is no
idea about the approximate insulation value of the sample, set the
selector to the × 1 range. Press the MEASURE switch to start a
measurement. Change the position of the RANGE selector switch to find
the most appropriate position to read the measured value. If the selector
is set to a position out of the measured value, the indicated value is
shown blinking.
Note 1: When the analog indicating needle is shown leftward, select a
Note 2: To measure a capacitive sample within a possible shortest time,
press the CHARGE switch to change the sample as much as
smaller range, while if the needle is shown rightward, select a
larger range.
possible. Then, press the MEASURE switch to start a measurement.
During the measurement, the measured value will be changed with
time. In such a state, the elapsed time after voltage charging
27
Page 40
VOLTAGE switch is applied, are hazardous: touching them could
becomes a significant parameter for the measuring conditions. In
Note 3: When a measuring jig is used, it is recommended to provide an
most cases, the value of 1 minute after voltage charging is read as
a 1 minute rate value. The integrated timer can determine the
value at 1 minute after voltage charging. For details, see 6.6.
interlocking switch with it for safety. For the interlocking, utilize
the HV- EN (high voltage enable) socket on the rear of the unit.
This makes it possible to disarm the jig when the cover of the jig is
opened. For details, see 6.4.

6.2 Discharge Function

This function is intended to discharge the change on the sample connected
to the Rx -/+ measuring terminals. Discharging is automatically performed
each time the super megohmmeter is turned on, and the measurement
is ended. The sample after measurement must be disconnected from the
terminals after the discharging function is performed.
Status of the MEASURE/DISCHARGE switch can be known by the
indicator.
Indicator ON ------ MEASURE
OFF ------ DISCHARGE
In the DISCHARGE status, a resistor of approx. 100 kΩ is internally
inserted to discharge the charge of the sample.
A time required to discharge the charge of the sample depends on the
capacitance of the sample. When the capacitance of the sample is 1μ F, it
takes approx. 1 seconds to reduce the residual voltage down to 5% of the
charged value.
Note: The discharge function does not work if the POWER switch is kept
OFF.

6.3 Charge Function

To measure a capacitive sample, charge it with the measuring voltage by
pressing the CHARGE switch. Then, the charge of the sample is completed
within several seconds.
There is no rule to determine the charging time, it is necessary to set it to
a fixed time to make the measuring conditions unchanged among samples.
WARNING
The terminals and the sample, where the voltage set with the
cause an electric shock.
28
Page 41

6.4 Interlocking Function – Using the HV- EN Connector

proper cord to the plug.)
The super megohmmeter generates a high voltage to be used as a testing
power source. It is dangerous if this measuring voltage is output to the
sample not ready for measurement, yet. To protect the operator from a
hazard of electrical shock, the HV-EN (high voltage enable) connector is
provided on the rear of the unit to provide an interlocking function in
combination with a measuring jig.
If a measurement does not use a jig with an interlocking mechanism, keep
the HV- EN connector plugged with the accessory shorting plug.
Usage of the HV-EN Connector for Interlocking
Connect the HV-EN connector to a switch to be actuated by the
interlocking mechanism of a measuring jig via an optionally available
HV- EN plug connected with a cord. Fig. 6.4.1 shows an example
interlocking circuit.
The optional accessories shown below have a safety interlocking switch.
SME- 8310 – Electrode for plate samples
SME- 8311 – Electrode for plate samples
SME- 8350 – Shield box
Connect the plug at the end of the measuring cord of the optional
accessory to the HV- EN connector on the rear of the unit.
For connection of a customer designed measuring jig to the HV-EN
connector, use an optional HV-EN plug.
Fig. 6.4.1
Optional HV- EN Plug
(User should solder a
Interlocking
29
Page 42

6.5 Comparison and Judgment Function

G
+
COMP OUT
After the judgment value is set, the judgment that a resistance value is
lower than the preset judgment value turns on the COMP OUT terminals of
the external I/O terminal block on the rear with a buzzer sound.
This output is the open-collector type with the maximum allowable voltage
and current of 50 V and 50 mA, respectively.
Fig. 6.5.1 shows a circuit diagram for connection with the COMP OUT
terminals.
Fig. 6.5.2 shows the external input/output terminal block, including the
COMP OUT G/+ terminals.
Figure 6.5.3 shows the equivalent circuit.
Fig. 6.5.2 Fig. 6.5.3
Fig. 6.5.1
30
Page 43

6.6 Setting a Variety of Functions

VOLTAGE
RANGE
050
DOWN UP
100
2
×10
M.SET
CHARGE MEASURE/DISCHARGESELECT
MΩ
10
2010.5
100V
A variety of useful functions can be set when the RANGE selector switch is
set to any position other than the CAL , and by using the SELECT, UP and
DOWN switches.
Each time the SELECT switch is pushed, the LCD display is changed in the
order of the Measuring Display C. SET M. SET COMP. BUZZ
Measuring Display .
C. SET : Charging timer setting
M. SET : Measuring timer setting
COMP. : GO/NO judgment level setting
BUZZ : Buzzer sound ON/OFF setting
6.6.1 Setting the Timer
Example: Setting a measuring time to 50 seconds ( Measuring timer)
Fig. 6.6.1
1) Press the SELECT switch twice to show the M. SET indication in the
lower left area of the LCD for the measuring timer setting mode.
2) Using the UP and DOWN switches, set the time indication in the upper
center area of the display to 050 seconds.
3) Press the SELECT switch 3 times to return to the measuring display.
To accelerate the change of a value, keep the corresponding UP or DOWN
switch pushed.
The charging timer can be set in the same way as the measuring timer
setting.
Press the SELECT switch once to show the C. SET indication for the
charging timer setting mode.
31
Page 44
6.6.2 Setting the Comparison GO/NO Judging Level
VOLTAGE
RANGE
DOWN UP
100
2
×10
COMP
CHARGE MEASURE/DISCHARGESELECT
MΩ
10
2010.5
000
100V
VOLTAGE
RANGE
DOWN UP
100
2
×10
ONBUZZ
CHARGE MEASURE/DISCHARGESELECT
MΩ
10
2010.5
000
100V
Example: Setting a judgment of NO<100MΩ≦GO for 100 V test voltage
Fig. 6.6.2
1) Set the VOLTAGE selector switch to 100 V.
2) Set the RANGE selector switch to×102.
3) Press the SELECT switch 3 times to show the COMP indication in the
lower left area of the LCD for the comparison GO/NO judgment level.
4) Using the UP and DOWN switches, set the GO/NO judgment level to
1.00× 102 MΩ .
5) Press the SELECT switch twice to return to the measuring display.
To accelerate the change of a value, keep the corresponding UP or DOWN
switch pushed.
Note: The comparison GO/NO judgment level setting can be effective for
the currently set RANGE and VOLTAGE values, only. If setting is
required for other RANGE and VOLTAGE values, set desired RANGE
and VOLTAGE, first.
To disable the comparison and judgment function
Press the SELECT switch to display the COMP indication, and then press
the UP and DOWN switches to set the GO/NO judgment level to 0.00 × 102
MΩ .
6.6.3 Setting Buzzer Sound ON/OFF
Fig. 6.6.3
32
Page 45
1) Press the SELECT switch 4 times to show the BUZZ indication in the
VOLTAGE
RANGE
DOWN UP
100
2
×10
010
C.SET
CHARGE MEASURE/DISCHARGESELECT
MΩ
10
2010.5
100V
lower left area of the LCD for the buzzer sound ON/OFF setting.
2) Using the UP and DOWN switches, set ON or OFF .
3) Press the SELECT switch once to return to the measuring display.
6.6.4 Setting Charging Time, Measuring Time, Comparison GO/NO
Judging Level and Buzzer Sound ON/OFF
Example: Setting for measuring conditions below:
Charging Time: 10 seconds
Measuring Time: 50 seconds
Comparison Level: NO<100MΩ≦GO judgment
Buzzer Sound: Buzzer sounds when NO judgment is resulted.
RANGE Position: × 10
2
VOLTAGE Position: 100 V
Fig. 6.6.4
1) Set the VOLTAGE selector switch to 100 V .
2) Set the RANGE selector switch to ×102 .
3) Press the SELECT switch to show the C. SET indication for charging
time setting mode.
4) Using the UP or DOWN switch, set the charging time to 010 seconds.
(Fig. 6.6.4)
5) Press the SELECT switch to enter the value of 010. This action provides
the measuring time setting mode, showing the M. SET indication.
6) Using the UP and/or DOWN switches, set the measuring time to 050
seconds.
7) When this value is OK, press the SELECT switch to enter it. This action
provides the judgment level setting mode, showing the COMP indication.
8) Using the UP and/or DOWN switches, set the judgment level to
1.00×10
9) When this level is OK, press the SELECT switch to enter it. This action
provides the buzzer sound on/off setting mode, showing the BUZZ
2
MΩ . (Fig. 6.6.2)
33
Page 46
Cn
Rn
C3C2C1
R3R2R1
C0
R0
indication.
off.
10) Using the UP and/or DOWN switches, set ON or OFF for the buzzer.
(Fig. 6.6.3)
11) Press the SELECT switch to end the measuring condition setting mode,
and go back to the measurement screen.
After setting the measuring conditions as shown in the example, press
the CHARGE switch. Then, the measurement starts after a charging
period of 10 seconds.
Note 1: The set measuring conditions are stored in the memory, and
the contents are kept backed up even if the power is turned
Note 2: The comparison judgment level settings are valid only for the
range and test voltage used for setting. For other ranges and
test
voltages, change the settings, accordingly.

6.7 Changes in the Current Flowing through an Insulator

In insulation resistance measurements, a large amount of current flows
upon the application of the test voltage to the insulator. The current
gradually reduces its value with time, but it takes a time until the value
becomes stable and fixed. This phenomena is due to the combination of the
charging current, absorption current, and leakage current, and it is
generally called dielectric absorption phenomena. The equivalent circuit of
an insulator is considered as shown in Fig. 6.7.1.
When a voltage is applied to the circuit, a charging current flows through a
bank of capacitors, C
other capacitors follow. As the charging progresses the current through R
, C1, C2,….Cn. Firstly, C0 is charged, and
0
0
constantly flows as shown in Fig. 6.7.2.
Fig. 6.7.1
R
is an insulation resistance to be measured, but, C0, C1, C2,….C
0
n
have series resistors R0, R1, R2,…Rn. Therefore, a measurement of R0 only is
very difficult. It is said that, with some insulation resistance measurements, it
takes several hours to a few days for the leakage current to stabilize. This is
not practical.
34
Page 47
To avoid this problem, a method is customarily used in the insulation
Charge current
Absorption current
Leakage current
Time
Charge
Voltage
application
Current
Discharge
Current short
resistance measurement for convenience to read the resistance value one
minute after charging the test voltage to the sample. This value is called
1-minute value for the resistance value of an insulator, and is widely
employed among a variety of electrical standards.
In the 1- minute insulation resistance value measurement, the measured values
may vary when a measurement is repeated once or twice with the same sample.
To minimize such a deviation, it is important to completely discharge the
sample before the start of each measurement. The required discharge time
mainly depends upon the charging voltage and the size of C
in Fig. 6.7.1, but,
0
generally it can be said to be 5 to 6 times longer than the time of test voltage
charging.
Fig. 6.7.2
35
Page 48

6.8 Connectivity Precautions

6.8.1 When the Screen Shows LOCK and Measurement Cannot Be Started
The super megohmmeter can output measurement voltages of up to 1,000 V.
Consequently, failure to wire the instrument correctly may pose hazards such
as electric shock. The instrument provides an interlock function in order to
prevent these risks. An HV-EN (high-voltage enable) connector is provided for
interlock function use on the rear of the instrument.
When using the measuring rods (red/black) that come with the instrument,
insert the shorting plug into the HV-EN connector on the rear of the
instrument. If LOCK is displayed at the bottom left of the instrument’s screen,
check the following:
(1) Has the measuring rod (black) been properly inserted into the Rx+
terminal?
(2) Has the shorting plug been properly inserted into the HV-EN connector
on the rear of the instrument?
Display of the LOCK indicator at the bottom left of the screen indicates that
the instrument has detected an issue with the measuring rod or shorting plug
wiring.
6.8.2 When Using an Optional Electrode for Plate Samples or Shield Box
When using an electrode for plate samples (for example the SME-8310; or the
SME-8350 shield box, etc.), which is an option designed specifically for use
with the megohmmeter, the following guidelines should be observed when
wiring the instrument and performing measurements:
1) To prevent the hazard of electric shock, be sure to ground either the
ground pin of the 3-pin power cable or the ground terminal on the rear
of the instrument before use. When using a power plug conversion
adapter (3-pin to 2- pin conversion adapter), be sure to ground the
ground lead from the adapter.
2) Connect the option’s red cable to the instrument’s Rx- terminal and the
option’s black cable to the instrument’s Rx+ terminal.
3) Remove the shorting plug from the HV-EN connector on the rear of the
36
Page 49
instrument.
4) Connect the interlock (HV-EN) plug from the electrode for plate samples
or the shield box to the HV-EN connector on the rear of the instrument.
5) When using the SME-8350 shield box, directly ground the shield box’s
ground terminal or connect it to the ground terminal on the
megohmmeter.
*When using a shield box, failure to ground the ground terminal may
cause measured values to oscillate.
6) Completely close the electrode for plate samples and shield box lid.
(Starting measurement without first closing the lid completely will
trigger the hazard prevention interlock.)
37
Page 50
38
Page 51

7. RS-232C INTERFACE

Mnemonic
Contents
Format
R
Measuring Data Output
Format: R
C
L
M
Starting a Measurement
Format: M
C
Starting a Charging
Format: C
C
L
S
Stopping Forcedly
Format: S
C
L
T
Measuring Time Setting
Format: T *** (000 to 999)
G
Charging Time Setting
Format: G *** (000 to 999)
C
L
P
Judgment Level Setting
Format: P *** (000 to 999)
C
L
B
Judgment Buzzer
Format: B [OFF] 0 or [ON) 1
U
Measuring Condition
Format: U
I
Instrument ID
Format: I
Baud Rate
9600 bps
Data Bit
8 bit
Parity Bit
None
Stop Bit
1 bit
Flow Control
RTS/CTS possible

7.1 RS- 232C Communication Commands

Setting
Output
R
F
Response: ****E*, Judgment [GO] 0 or [NO] 1
C
Example: 10.0E4, 0
C
L
R
F
L
R
F
Response: 0 (valid) or 1 (invalid)
R
F
Response: 0 (valid) or 1 (invalid)
R
F
Response: 0 (valid) or 1 (invalid)
C
L
R
Example: T 60 Response:
C
R
0 (valid) or 1 (in valid)
Example: G 120 Response:
0 (valid) or 1 (in valid)
Example: P . 100 Response:
0 (valid) or 1 (in valid)
L
F
C
L
R
F
C
L
R
F
F
R
F
R
F
C
L
R
F
Example: B 1 Response:
0 (valid) or status
C
L
R
F
Response: Range, Voltage, inter- locking, Status
C
Example: 4, 1000, 0, 2
Range: 0 to 8
L
R
F
Voltage: 5 to 1000 Interlocking: 0[OFF]/1[ON] Status: Stand-by – 2 Under measurement – 3 Charging – 4 On setting – 5 Under calibration – 6 Timer in operation – 7
C
L
R
F
Response: Model, Version
C
Example:SM-8215V1.00
L
R
F
39
Page 52

7.2 Applications of Commands

Pin No.
Signal Line
Direction of Signal Flow
Megohmmeter
External Unit
1
NC
No connection
2
TD
Transmission data
3
RD
Receiving data
4
NC
No connection
5
SG
Signal ground
6
ER
Data peripheral ready
7
CS
Send ready signal
8
RS
Send request signal
9
NC
No connection
1) After each command transmission, make sure to receive the response.
2) For R command, a state only response will be received, depending upon
the conditions at such a time.
Even during measurement, a state 7 only response will be received when
the timer is functioning.
During stand-by, measured data are transmitted once. A command invalid
will be transmitted except for after re-measurement.
3) If a charging time is set upon receipt of a C command, a measurement is
started as soon as the charging is completed.
4) For a P command, if a value out of the specified measuring range is
received without an actual setting.

7.3 Connector Specifications

Type of Connector: HDBE- 9PF (05) [Hirose]
Type of Lock Fitting – HD-LNA (4-40), inch type
Pin Arrangement:
Application
Example of Connections
1) For connection with a DOS/V personal computer, use a straight 9-pin to
9-pin cable.
《 9 -pin》 《 9 - pin》
2 2
3 3
5 5
6 6
7 7
8 8
40
Page 53
2) For connection with an NEC PC-9801 Series personal computer, use a
straight 9-pin to 25- pin cable.
《 9-pin》 《 25-pin
2 2
3 3
4
5 5
6 6
7 7
8 8

7.4 Printer Output

Via the RS-232C interface, measured data can be output to an optional
printer, 9442.
[Printer Output Procedures]
1) Connect the printer to the RS-232C connector of the SM- 8200 series
instrument using a commercially available cable (9 pins- 9 pins, crossing,
female- male type).
2) Set the measuring intervals as needed. (See Fig. 6.6.1.)
3) Press the MEASURE switch.
4) When the measurement is completed, the measured data are output to
the printer.
Example:
Measured Data – 10.0×10
4
MΩ , GO judgment
Printing – 10.0E4, 0
41
Page 54
42
Page 55
Start of
End of

8. REMOTELY CONTROLLED MEASUREMENT

A measurement can be remotely controlled by shorting the “G” and “+”
terminals of the REMOTE IN of the External Input/Output terminal block on
the rear of the unit. When the terminals are shorted by a remote switch, a
measurement will start, and when opened the measurement is ended.
Fig. 8.1.1 shows an example wiring and the signal timing.
Fig. 8.1.2 shows the external input/output terminal block.
Signal Timing
REMOTE IN OFF OFF
ON
Measurement
Measurement
Fig. 8.1.2
Fig. 8.1.1
43
Page 56
44 45
Page 57
terminals are closed, a
are set with
terminals are closed, a
When the set charging time is up, a measurement
When the set measuring time is up, a measurement
Note 1: When the measuring time is set with the incorporated timer,
the timer has a priority over a remotely controlled switch
actuation.
When the REMOTE IN “G” and “ + ”
measurement will start. The measurement will automatically end
when the time set with the timer is up.
Note that when the closed “G” and “ + ” terminals are opened
before the time-up of the timer, the opening of the “G” and “+”
terminals has a priority over the time set with the timer.
Note 2: When the charging time is set with the incorporated timer, the
timer has a priority over a remotely controlled switch
actuation.
When the REMOTE IN “ G ” and “+ ” terminals are closed, a
charging will start. The measurement will automatically start
when the charging time set with the timer is up.
Note that when the closed “G” and “ + ” terminals are opened
before the time-up of the timer, the opening of the “G” and “+” terminals has a priority over the time set with the timer.
Note 3: When both the charging time and measuring time
the incorporated timer, the timer has a priority over a remote
control.
When the REMOTE IN “G” and “+”
charging will start.
automatically starts. However, note that when the “G” and “+”
terminals are opened before the set measuring time is up, the
remote control has a priority over the time set with the timer.
automatically ends. However, note that when the “G ” and “+ ”
terminals are opened before the set measuring time is up, the remote control has a priority over the time set with the timer.
Page 58
46 47
Page 59

9. INTRODUNTION OF OPTIONS

With the SM-8200 Series super megohmmeters, any of the following options
can be provided as needed. However, note that some of them can be installed
at factory.

9.1 DC Signal Outputs

Either one of two different types of DC signal outputs can be optionally
installed with the unit at factory. The output can be used to make a
permanent record of measured data by connecting a chart recorder.
One of the outputs provides a linear DC signal directly proportional to the
measured resistance (RP-8000), and the other outputs a 1/R DC signal which
is inversely proportional to the measured resistance (RI-8000).
9.1.1 DC Output, RP-8000 – Directly proportional or linear to resistance
An insulation resistance can be obtained when the measuring voltage is
divided by the current flowing through the circuit. When the measuring
voltage is constant, if the insulation resistance is doubled, the current
flowing through the circuit is halved. The RP-8000 DC output is designed
to convert the measured insulation resistance into a DC signal directly
proportional to the resistance.
1) Specifications
Output Range: From minimum value of each range of super
megohmmeter to 10 times minimum value(see 2.1)
Output Voltage: 1V/minimum value , 10 V/10 times minimum value
Output Accuracy: Within 10% of displayed value in the range from
minimum value to 10 times minimum value
2) Usage
Measure the insulation resistance of a sample with the method
designed in 6.1 Measuring Method. There is no limitation in the
applications in relation with the provision of the RP-8000 DC output.
Fig. 9.1.1
Page 60
Fig. 9.1.1 shows the DC OUT (OPTION) “ G ”/”+” terminals on the
Displayed value
0.025 0.125 0.25
Output voltage
1V 5V 10V
Displayed value
0.05 0.25 0.5
Output voltage
1V 5V 10V
Displayed value
0.075 0.375 0.75
Output voltage
1V 5V 10V
Displayed value
0.125 0.625 1.25
Output voltage
1V 5V 10V
Displayed value
0.25 1.25 2.5
Output voltage
1V 5V 10V
Displayed value
0.5 2.5 5
Output voltage
1V 5V 10V
Displayed value
1.25 6.25 12.5
Output voltage
1V 5V 10V
Displayed value
2.5 12.5 25
Output voltage
1V 5V 10V
external input/output terminal block on the rear of the unit.
A DC measuring instrument like a HIOKI chart recorder can be
connected to these terminals. For permanent data recording, a HIOKI
chart recorder is recommended for better technical follow-up, including
a supply of a variety of recording charts and technical service.
3) Output voltage
These tables show the relations between displayed value of super
megohmmeter and output voltage of RP-8000.
Target voltage 5V
Target voltage 10V
Target voltage 15V
Target voltage 25V
Target voltage 50V
Target voltage 100V
Target voltage 250V
Target voltage 500V
48
Page 61
Target voltage 1000V
Displayed value
5 25 50
Output voltage
1V 5V 10V
Example
SM-8220
Target voltage : 500V
RANGE : ×10
Measurement range : 2.5×10
5
5
MΩ to 100×105 MΩ
Output voltage of RP-8000
Output range : 2.5×10
Output voltage : 1V/2.5×10
5
MΩ to 25×105 MΩ
5
MΩ , 10V/25×105 MΩ
9.1.2 DC Output, RI-8000 – 1/R or inversely proportional to resistance
In insulation resistance, as described in 9.1.1 DC Output, RP-8000, if the
measuring voltage is constant, the current flowing through the sample is
halved, and the output voltage is also halved when the insulation
resistance -- R -- is doubled. This relation can be expressed as “1/R.”
The RI- 8000 provides this type of DC signal output.
1) Specifications
Output Range: Full range of the measuring range of the SM-8200
Series super megohmmeter
Output Voltage: 10V/minimum value , 1 V/10 times minimum value
Output Accuracy: Within 10% of displayed value in the range from
minimum value to 10 times minimum value
2) Usage
Measure the insulation resistance of a sample with the method
designed in 6.1 Measuring Method. There is no limitation in the
applications in relation with the provision of the RI-8000 DC output.
Fig. 9.1.1 on the previous page shows the DC OUT (OPTION) “G” / ” + ”
terminals on the external input/output terminal block on the rear of
the unit.
A DC measuring instrument like a HIOKI chart recorder whose input
impedance is greater than 10 MΩ can be connected to these terminals.
For permanent data recording, a HIOKI chart recorder is recommended
for better technical follow-up, including a supply of a variety of
recording charts and technical service.
49
Page 62
3) output voltage
Displayed value
0.025 0.05 0.25
Output voltage
10V 5V 1V
Displayed value
0.05 0.1 0.5
Output voltage
10V 5V 1V
Displayed value
0.075 0.15 0.75
Output voltage
10V 5V 1V
Displayed value
0.125 0.25 1.25
Output voltage
10V 5V 1V
Displayed value
0.25 0.5 2.5
Output voltage
10V 5V 1V
Displayed value
0.5 1 5
Output voltage
10V 5V 1V
Displayed value
1.25 2.5 12.5
Output voltage
10V 5V 1V
Displayed value
2.5 5 25
Output voltage
10V 5V 1V
Displayed value
5 10 50
Output voltage
10V 5V 1V
These tables show the relations between displayed value of super
megohmmeter and output voltage of RI-8000.
Target voltage 5V
Target voltage 10V
Target voltage 15V
Target voltage 25V
Target voltage 50V
Target voltage 100V
Target voltage 250V
Target voltage 500V
Target voltage 1000V
50
Page 63
Example
SM-8220
RANGE : ×10
Target voltage : 100V
3
Measurement range : 0.5×10 Output voltage of RI-8000
3
Output range : 0.5×10
MΩ to 5×103 MΩ
Output voltage : 10V/0.5×10
3
MΩ to 20×103 MΩ
3
MΩ , 1V/5×103 MΩ
51
Page 64
52
Page 65

10. MAINTENANCE AND MISCELANEOUS

Periodical maintenance, including checking and calibration is required for
the MS- 8200 super megohmmeter to perform reliable measurements and
prevent a trouble and accident.
If necessary, ask your dealer or Hioki representative to do such a service as
periodical checking, calibration and routine maintenance.

10.1 Periodical Checking

To keep your instrument its at best condition, the following checking is
required at monthly periods.
1) Check the Rx measuring terminals and input/output terminal block for
integrity.
As the Rx measuring terminals carry a high voltage (100 V to 1000 V,
maximum, depending upon the model and set-up, visually check the
terminals for any crack, loose connection, etc.
Crack and loose connection will lead a trouble and accident.
2) Clean the panels, Rx measuring terminals, and input/output terminal
board with soft cloth.
3) Visually check the LCD display for brightness and clearness.
4) Check the action of the switches and pushbutton switches for smooth
and trouble-free operation.
5) Measure the measuring voltage across the Rx -/+ measuring terminals
With a voltmeter. The voltage should be within ±3% of the selected
value.

10.2 Storage, Transportation and Abandon

1) Storage
When the SM- 8200 Series unit is shutdown for a long period of time,
unplug the power cord from the AC line outlet, put a dust cover over it,
and store the unit in a place meeting the following conditions.
(1) Free of corrosive gas, dust and vibration
(2) Environment temperature of -5 to 45℃ ,
80% RH or less(non- condensating)
2) Transportation
When the unit is transported, avoid shock and vibration.
For long distance transportation, place the unit in a shock absorbing
carton box with a HANDLE WITH CARE label to prevent rough handling.
3) Abandon
To abandon an old unit, observe the rules of your local government.
53
Page 66
54 55
Page 67
Unit: mm
Approx.139 (H)
Approx.
Approx.

11. EXTERNAL APPEARANCE

Page 68
56
Page 69
Page 70
Page 71
Page 72
Loading...