Hioki PW3390-03 Instruction Manual

PW3390
HIOKI PW3390A961-04
PW3390-01 PW3390-02 PW3390-03
POWER ANALYZER
Instruction Manual
Be sure to read this manual before using the instrument.
When using the instrument for the
rst time
Names and Functions of Parts
Basic Operations
Measurement Preparations
May 2021 Revised edition 4 PW3390A961-04 21-05H
p.17 Trouble Shooting
p.20 Error Indication
p.27
Troubleshooting
Video
Scan this code to watch the instructional video(s). Carrier charges may apply.
*600499394*
p.221
p.224
EN
HIOKI PW3390A961-04

Contents

Introduction.................................................................................1
HIOKI PW3390A961-04
Confirming Package Contents....................................................2
Safety Notes...............................................................................5
Usage Notes...............................................................................8
Chapter 1 Overview __________________________________ 13
1.1 Product Overview.............................................................. 13
1.2 Features............................................................................ 14
1.3 Operating Overview .......................................................... 16
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Contents
Chapter 2 Names and Functions of Parts, Basic Operations & Screens__________________ 17
2.1 Names and Functions of Parts.......................................... 17
2.2 Basic Operations............................................................... 20
2.3 Display Items and Screen Types ...................................... 21
2.3.1 Common Display Items .......................................................... 21
2.3.2 Measurement Screen ............................................................. 22
2.3.3 Screen Types ......................................................................... 23
Chapter 3 Measurement Preparations___________________ 27
3.1 Operations in general........................................................ 27
3.2 Initial Instrument Preparations .......................................... 28
3.3 Pre-Operation Inspection .................................................. 30
3.4 Connecting the Power Cord.............................................. 31
PW3390A961-04
3.5 Grounding the Instrument's Functional Earth
(when measuring in noisy environments) .........................31
3.6 Connecting the Voltage Measurement Cables ................. 32
3.7 Connecting the Current Sensors....................................... 33
3.8 Turning the Power On and Off .......................................... 36
3.9 Selecting the Wiring Mode ................................................ 37
3.10 Setting the Current Sensors.............................................. 41
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HIOKI PW3390A961-04
Contents
3.11 Attaching to the Lines to be Measured and Zero Adjustment44
3.12 Verifying Correct Wiring (Connection Check) .................... 46
Chapter 4 Viewing Measurement Values _________________ 47
4.1 Measurement Value Display Procedure ........................... 47
4.2 Viewing Power Measurements,
and Changing the Measurement Configuration ................ 51
4.2.1 Displaying Power Measurements .......................................... 51
4.2.2 Selecting Ranges................................................................... 53
4.2.3 Selecting the Sync Source..................................................... 58
4.2.4 Frequency Measurement Settings......................................... 60
4.2.5 Selecting the Rectification Method......................................... 62
4.2.6 Setting Scaling (when using VT(PT) or CT)........................... 63
4.2.7 Setting the Low-Pass Filter.................................................... 64
4.3 Integration Value Observation .......................................... 65
4.3.1 Displaying Integration Values ................................................ 65
4.3.2 Setting the Integration Mode.................................................. 68
4.3.3 Manual Integration Method .................................................... 69
4.3.4 Integration Combined with Timing Control............................. 71
4.4 Viewing Harmonic Measurement Values.......................... 74
4.4.1 Displaying the Harmonic Bar Graph ...................................... 74
4.4.2 Displaying the Harmonic List ................................................. 76
4.4.3 Displaying Harmonic Vectors................................................. 77
4.4.4 Selecting the Harmonic Sync Source .................................... 79
4.4.5 Selecting the THD Calculation Method.................................. 80
4.5 Viewing Waveforms .......................................................... 81
4.5.1 Displaying Waveforms ........................................................... 81
4.5.2 Resizing Waveforms.............................................................. 84
4.6 Viewing Noise Measurement Values (FFT Function) ....... 85
4.6.1 Displaying Noise Voltage and Current................................... 85
4.6.2 Setting the Sampling Frequency and Points.......................... 87
4.6.3 Setting the Minimum Noise Frequency.................................. 88
4.6.4 Measurement Channel and Window Function Settings......... 90
4.7 Viewing Efficiency and Loss Measurement Values .......... 91
4.7.1 Displaying Efficiency and Loss .............................................. 91
4.7.2 Selecting the Calculation Formula ......................................... 92
4.7.3 Measurement Examples ........................................................ 93
4.8 Viewing Motor Measurement Values
(Model PW3390-03 only) ................................................. 96
4.8.1 Motor Input Settings............................................................... 98
4.8.2 Measuring Motor Electrical Angle......................................... 104
HIOKI PW3390A961-04
4.8.3 Detecting the Motor Rotation Direction................................. 107
Chapter 5 Operating Functions _______________________ 109
5.1 Timing Control Functions ................................................ 109
5.2 Averaging Function ......................................................... 112
5.3 Data Hold and Peak Hold Functions............................... 114
5.3.1 Data Hold Function............................................................... 114
5.3.2 Peak Hold Function .............................................................. 115
5.4 X-Y Plot Function ............................................................ 117
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Contents
5.5 Delta Star (
Δ-Y)Transform Function ................................ 118
5.6 Selecting the Calculation Method ................................... 120
5.7 Trend Function................................................................ 121
Chapter 6 Changing System Settings __________________ 129
6.1 Initializing the Instrument (System Reset) ...................... 132
6.2 Factory Default Settings.................................................. 133
Chapter 7 Data Saving and File Operations _____________ 135
7.1 Inserting and Removing Storage Media.......................... 136
7.2 The File Operation Screen.............................................. 138
7.3 Media Formatting ............................................................ 139
7.4 Saving Operations .......................................................... 140
7.5 Measurement Data Saving ............................................. 141
7.5.1 Manually Saving Measurement Data.................................... 141
7.5.2 Auto-Saving Measurement Data .......................................... 143
7.5.3 Selecting Measurement Items to Save................................. 145
7.6 Saving Noise Data and Waveform Data ......................... 147
7.6.1 Saving Noise Data................................................................ 147
7.6.2 Saving Wave Data................................................................ 148
7.7 Saving Screen Capture Images ...................................... 149
7.8 Loading Screenshots ...................................................... 150
7.9 Saving Setting Configurations......................................... 151
7.10 Reloading Setting Configurations ................................... 152
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HIOKI PW3390A961-04
Contents
7.11 File and Folder Operations ............................................. 153
7.11.1 Creating Folders .................................................................. 153
7.11.2 Copying Files and Folders ................................................... 154
7.11.3 Deleting Files and Folders ................................................... 156
7.11.4 Renaming Files and Folders ................................................ 157
Chapter 8 Connecting External Devices ________________159
8.1 Connecting Multiple PW3390
(Synchronized Measurements) ....................................... 159
8.2 Controlling Integration with External Signals .................. 163
8.3 Using Analog and Waveform D/A Output ....................... 166
8.3.1 Connecting Application-Specific Devices to the Instrument. 166
8.3.2 Output Item Selection .......................................................... 168
8.3.3 Output Level ........................................................................ 171
8.3.4 D/A Output Examples .......................................................... 172
8.4 Connecting the Instrument to a LR8410 Link-compatible Logger .......... 174
8.4.1 Configuring and Connecting the Adapter............................. 175
8.5 Using the Motor Testing.................................................. 176
Chapter 9 Operation with a Computer __________________179
9.1 Control and Measurement via Ethernet ("LAN") Interface 180
9.1.1 LAN Settings and Network Environment Configuration ....... 180
9.1.2 Instrument Connection......................................................... 182
9.2 Remote Control of the Instrument by Internet Browser .. 184
9.2.1 Connecting to the Instrument............................................... 184
9.2.2 Operating Procedure ........................................................... 185
9.3 Control and Measurement via USB Interface ................. 186
9.3.1 Connecting to the Instrument............................................... 186
9.3.2 After Connecting .................................................................. 186
9.4 Control and Measurement via RS-232C Interface.......... 187
9.4.1 Connecting to the Instrument............................................... 187
9.4.2 Setting the RS-232C Communications Speed..................... 188
Chapter 10 Specifications _____________________________ 191
10.1 General Specifications.................................................... 191
10.2 Basic Specifications........................................................ 192
10.3 Functions Specifications ................................................. 201
HIOKI PW3390A961-04
10.4 Setting Specifications...................................................... 206
10.5 Measurement Item Details .............................................. 209
10.6 Calculation Formula Specifications................................. 212
10.7 Wiring System Diagram Specifications ........................... 219
Chapter 11 Maintenance and Service ___________________ 221
11.1 Cleaning.......................................................................... 221
11.2 Troubleshooting .............................................................. 221
11.3 Error Indication................................................................ 224
11.4 Disposing of the Instrument ............................................ 228
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Contents
Appendix__________________________________A1
Appendix 1Block Diagram ............................................................ A1
Appendix 2Measurement Data Saving Format............................. A2
Appendix 3Physical Illustration..................................................... A5
Appendix 4Rack Mounting............................................................ A6
Index ______________________________________ i
Appendix
Index
vi
HIOKI PW3390A961-04
Contents

Introduction

Rear side
The product model number is indicated as below depending on a manufacturing date.
Product model number
Product model number
HIOKI PW3390A961-04
Introduction
Thank you for purchasing the Hioki PW3390 Power Analyzer. To obtain maximum performance from the product, please read this manual first, and keep it handy for future reference. To measure current, the power analyzer requires clamp-on current probes or AC/DC current probes (Options, (p. 3), afterwards referred to generically as “current sensors”). See your current sensor’s instruction manual for details.
Trademarks
• CompactFlash is a registered trademark of Sandisk Corporation (USA).
• Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and other countries.
• Adobe and Adobe Reader are either trademarks or registered trademarks of Adobe Systems Incorpo­rated in the United States and other countries.
®
• Bluetooth E.E. CORPORATION under license.
is a registered trademark of Bluetooth SIG, Inc.(USA). The trademark is used by HIOKI
1
Product model numbers
Product model number Feature
PW3390-01 Basic model (model without motor analysis and D/A output)
PW3390-02 Model with D/A output
PW3390-03 Model with motor analysis and D/A output
2
Accessories
Grounded power cord ×1
USB cable
×1
D-Sub connector
×1
(used only with the D/A output function-equipped PW3390-02 or PW3390-03)
Instruction manual (This document) ×1
Measurement guide
×1
Input cable labels (to identify voltage cords and
current sensor channels)
×2
Please attach to the instrument before use. (p. 28)
Main instrument
PW3390 Power Analyzer ×1
HIOKI PW3390A961-04

Confirming Package Contents

Confirming Package Contents
When you receive the instrument, inspect it carefully to ensure that no damage occurred during shipping. In particular, check the accessories, panel switches, and connectors. If damage is evident, or if it fails to operate according to the specifications, contact your authorized Hioki distributor or reseller.
Confirm that these contents are provided.
Confirming Package Contents
Voltage measurement options
• L9438-50 Voltage Cord (banana/banana; 1 each red and black; with alligator clips/approx. 3 m)
CAT III 1000 V, 10 A / CAT IV 600 V, 10 A
• L1000 Voltage Cord (banana/banana; 1 each red, yellow, blue, and gray; 4 black; with alligator clips/ approx. 3 m) CAT III 1000 V, 10 A / CAT IV 600 V, 10 A
• L4931 Extension Cable Set (banana/banana; 1 each red and black/
approx.
1.5 m, for extending the
L9438-50 or L1000) CAT III 1000 V, 10 A / CAT IV 600 V, 10 A
• L1021-01 Patch Cord (branched bananas/banana; 1 red/approx. 0.5 m, for branching the L9438-50 or L1000) CAT III 1000 V, 10 A / CAT IV 600 V, 10 A
• L1021-02 Patch Cord (branched bananas/banana; 1 black/approx. 0.5 m, for branching the L9438-50 or L1000) CAT III 1000 V, 10 A / CAT IV 600 V, 10 A
• L9243 Grabber Clip (1 each red and black
) CAT II 1000 V, 1 A
• PW9000 Wiring Adapter (for three-phase 3-wire) CAT III 1000 V, 1 A / CAT IV 600 V, 1 A (p. 32)
• PW9001 Wiring Adapter (for three-phase 4-wire) CAT III 1000 V, 1 A / CAT IV 600 V, 1 A (p. 32)
Current measurement options
• 9272-05 Clamp On Sensor (20 A/200 A AC)
• CT6841-05 AC/DC Current Probe (20 A)
• CT6843-05 AC/DC Current Probe (200 A)
• CT6844-05 AC/DC Current Probe (500 A, φ20 mm)
• CT6845-05 AC/DC Current Probe (500 A, φ50 mm)
• CT6846-05 AC/DC Current Probe (1000 A)
• PW9100-03 AC/DC Current Box (50 A, 3 channels)
• PW9100-04 AC/DC Current Box (50 A, 4 channels)
• CT6862-05 AC/DC Current Sensor (50 A)
• CT6863-05 AC/DC Current Sensor (200 A)
• CT6875 AC/DC Current Sensor (500 A, cable length 3 m)
• CT6875-01 AC/DC Current Sensor (500 A, cable length 10 m)
• CT6876 AC/DC Current Sensor (1000 A, cable length 3 m)
• CT6876-01 AC/DC Current Sensor (1000 A, cable length 10 m)
• CT6877 AC/DC Current Sensor (2000 A, cable length 3 m)
• CT6877-01 AC/DC Current Sensor (2000 A, cable length 10 m)
• CT6904 AC/DC Current Sensor (500 A)
• CT9557 Sensor Unit (sensor power supply with 4-channel addition function)
• CT9904 Connection Cable (for connecting the CT9557)
• CT9900 Conversion Cable (PL23 receptacle/ME15W plug)
• CT9920 Conversion Cable (PL14 receptacle/ME15W plug)
• Special-order: 5 A rated version of the PW9100 AC/DC Current Box
• Special-order: High-accuracy version of the CT6862-05 AC/DC Current Sensor
• Special-order: High-accuracy version of the CT6863-05 AC/DC Current Sensor
• Special-order: CT6904-01 AC/DC Current Sensor (500 A, cable length 10 m)
• Special-order: CT6904-60 AC/DC Current Sensor (800 A, cable length 3 m)
• Special-order: CT6904-61 AC/DC Current Sensor (800 A, cable length 10 m)
• CT7742 AC/DC Auto-Zero Current Sensor (2000 A)
• CT7642 AC/DC Current Sensor (2000 A)
• CT7044 AC Flexible Current Sensor (6000 A, φ100 mm)
• CT7045 AC Flexible Current Sensor (6000 A, φ180 mm)
• CT7046 AC Flexible Current Sensor (6000 A, φ254 mm)
Options
The following options are available for the product. Contact your authorized Hioki distributor or reseller when ordering. The options are subject to change. Visit our website for updated information.
HIOKI PW3390A961-04
3
4
HIOKI PW3390A961-04
Confirming Package Contents
Connection options
• L9217 Connection Cord (isolated BNC/isolated BNC; 1.6 m; for motor analysis input)
CAT II 600 V, 0.2 A / CAT III 300 V, 0.2 A
See "8.5 Using the Motor Testing" (p. 176)
• Special-order: D/A Output Cable (25-pin D-sub/male BNC; 16-channel conversion/2.5 m)
• 9683 Connection Cable (for synchronization /1.5 m)
See "Connecting Multiple PW3390 (Synchronized Measurements)" (p. 159)
• 9642 LAN Cable (5 m, with straight/cross conversion connector)
• 9637 RS-232C Cable (9pin-9pin/1.8 m, crossing cable)
Other options
• 9728 PC Card 512M (512 MB CF Card + Adapter)
• 9729 PC Card 1G (1 GB CF Card + Adapter)
• 9830 PC Card 2G (2 GB CF Card + Adapter)
• 9794 Carrying Case (PW3390 dedicated hard type)
• Special-order: Rack mounting hardware (EIA/JIS)

Safety Notes

HIOKI PW3390A961-04
Safety Notes
This instrument is designed to comply with IEC 61010 Safety Standards, and has been thoroughly tested for safety prior to shipment. However, mishandling dur­ing use could result in injury or death, as well as damage to the instrument. How­ever, using the instrument in a way not described in this manual may negate the
rov
ided safety features.
p Be certain that you understand the instructions and precautions in the manual
ore use. We disclaim any responsibility for accidents or injuries not resulting
bef directly from instrument defects.
This manual contains information and warnings essential for safe operation of the product and for main­taining it in safe operating condition. Before using the product, be sure to carefully read the following safety notes.
5
Safety symbols
Indicates cautions and hazards. When the symbol is printed on the instrument, refer to a corresponding topic in the Instruction Manual.
Indicates a grounding terminal.
Indicates the ON side of the power switch.
Indicates the OFF side of th
The following symbols in this manual indicate the relative importance of cautions and warnings.
Indicates that incorrect operation presents a significant hazard that could result in seri­ous injury or death to the user.
Indicates that incorrect operation presents a significant hazard that could result in seri­ous injury or death to the user.
Indicates that incorrect operation presents a possibility of injury to the user or damage to the product.
Advisory items related to performance or correct operation of the product.
e power
switch.
Symbols for various standards
Indicates the Waste Electrical and Electronic Equipment Directive (WEEE Directive) in EU member states.
Indicates that the product conforms to regula
tions set out by the EU Directive.
6
HIOKI PW3390A961-04
Safety Notes
Other symbols
Symbols in this manual
Indicates the prohibited action.
(p. ) Indicates the location of reference information.
Indicates quick references for operation and remedies for troubleshooting.
* Indicates that descriptive information is provided below.
[ ] Menus, commands, dialogs, buttons in a dialog, and other names on the screen
and the keys are indicated in brackets.
CURSOR
(Bold character)
Windows Unless otherwise specified, “Windows” represents Windows 7, Windows 8, or Win-
Dialog Dialog box represents a Windows dialog box.
Bold characters within the text indicate operating key labels.
dows 10.
Mouse action terminology
Click: Press and quickly release the left button of the mouse.
Right-click: Press and quickly release the right button of the mouse.
Double click: Quickly click the left button of the mouse twice.
Drag: While holding down the left button of the mouse, move the mouse and then release
the left button to deposit the chosen item in the desired position.
Activate: Click on a window on the screen to activate that window.
Accuracy
We define measurement tolerances in terms of f.s. (full scale), rdg. (reading) and dgt. (digit) values, with the following meanings:
f.s. (maximum display value or scale length)
The maximum displayable value or scale length. This is usually the name of the currently selected range.
rdg. (reading or displayed value)
The value currently being measured and indicated on the measuring instrument.
dgt. (resolution)
The smallest displayable unit on a digital measuring instrument, i.e., the input value that causes the digital display to show a "1" as the least-significant digit.
Safety Notes
HIOKI PW3390A961-04
Measurement categories
This instrument complies with CAT II (1000 V) and CAT III (600 V) safety requirements. To ensure safe operation of measurement instruments, IEC 61010 establishes safety standards for vari­ous electrical environments, categorized as CAT II to CAT IV, and called measurement categories.
CAT II Primary electrical circuits in equipment connected to an AC electrical outlet by a power
cord (portable tools, household appliances, etc.) CAT II covers directly measuring electri­cal outlet receptacles. CAT II covers directly measuring electrical outlet receptacles.
CAT III Primary electrical circuits of heavy equipment (fixed installations) connected directly to the
distribution panel, and feeders from the distribution panel to outlets.
CAT IV The circuit from the service drop to the service entrance, and to the power meter and pri-
mary overcurrent protection device (distribution panel).
Using a measurement instrument in an environment designated with a higher-numbered category than that for which the instrument is rated could result in a severe accident, and must be carefully avoided. Use of a measurement instrument that is not CAT-rated in CAT II to CAT IV measurement applications could result in a severe accident, and must be carefully avoided.
7
8
50 mm or more
50 mm or more
HIOKI PW3390A961-04

Usage Notes

Usage Notes
Follow these precautions to ensure safe operation and to obtain the full benefits of the various functions.
Before use
Before using the instrument the first time, verify that it opera occurred during storage or shipping. If you find any damage, contact your authorized Hioki distributor or reseller.
Before using the instrument, make sure that the insulation on the voltage cords is undamaged and that no bare conductors are improperly exposed. Using the instrument in such conditions could cause an electric shock, so contact your authorized Hioki distributor or reseller for replacements.
tes normally to ensure that the no damage
Instrument installation
Avoid the following locations that could cause an accident or damage to the instrument.
Exposed to direct sunlight Exposed to high temperature
Exposed to liquids Exposed to high humidity or condensation
Exposed to high levels of par­ticulate dust
In the presence of corrosive or explosive gases
Exposed to strong electromag­netic fields Near electromagnetic radiators
Near induction heating systems (e.g., high-frequency induction heating systems and IH cooking utensils)
Subject to vibration
Installing
• The instrument should be operated only with the bottom or rear side downwards.
• Vents (on the right side of the instrument) must not be obstructed.
Handling the instrument
HIOKI PW3390A961-04
To avoid electric shock, do not remove the instrument's case. The internal com­ponents of the instrument carry high voltages and may become very hot during operation.
• If the instrument exhibits abnormal operation or display during use, review the infor­mation in Troubleshooting section "11.2 Troubleshooting" (p. 221) and Error Indica­tions section "11.3 Error Indication" (p. 224) before contacting your authorized Hioki distributor or reseller.
• To avoid damage to the instrument, protect it from physical shock when transporting and ha
• To move the instrument, first disconnect all cables, re memory, and carry it by the handle.
• Do not apply heavy downward pressure with the stand extended. The stand could be da
• Use a common ground for both the instrument and any devices to be connected. Using different ground circuits will result in a potential difference between the instru­ment's ground and the computer's ground. If the commun while such a potential difference exists, it may result in equipment malfunction or failure.
• Before connecting or disconnecting the communicatio instrument and any devices to be connected. Failure to do so could result in equip­ment malfunction or damage.
• After connecting the communications cable, tighten th securely. Failure to secure the connector could result in equipment malfunction or damage.
ndling. Be especially careful to avoid physical shock from dropping.
maged.
See "Using the Handle as a Stand" (p. 17)
9
Usage Notes
move any CF card and USB
ications cable is connected
ns cable, always turn off the
e screws on the connector
This instrument may cause interference if used in residential areas. Such use must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts.
10
HIOKI PW3390A961-04
Usage Notes
Handling the cords and current sensors
Connect the current sensors or voltage cords to the instrument first, and then to the active lines to be measured. Observe the following to avoid electric shock and short circuits.
• Do not allow the voltage cord clips to touch two wires at the same time. Never ouch t
t
• When the current sensor is opened, do not allow the metal part of the clamp to ouch any
t bare conductors.
• To avoid short circuits and potentially life-threatening hazards, never attach the
c age to earth (See your current sensor's instruction manual for its maximum rat­ings
• Current sensor and voltage cables should only be connected to the secondary
s occurs. Connections should never be made to the primary side of a breaker, because unrestricted current flow could cause a serious accident if a short cir­cuit occurs.
• Connect only those voltage cables necessary for measurement.
• To prevent an electric shock accident, confirm that the white or red portion
(insulation layer) inside the cable is not exposed. If a color inside the cable is exposed, do not use the cable.
he edge of the metal clips.
exposed metal, or to short between two lines, and do not use over
urrent
id
sensor to a circuit that operates at more than the maximum rated volt-
.)
e of a breaker, so the breaker can prevent an accident if a short circuit
• In order to use the CT6862 AC/DC Current Sensor, the line to be measured
must be temporarily disconnected. To avoid shock and short circuits, turn off the power t before making connections to terminals to be measured and turning on the instrument.
• To avoid electric shock, do not exceed the lower of the ratings shown on the
trume
ins
• To avoid electric shock and short-circuit accidents, use only the specified voltage cord to connect the instrument input terminals to the circuit to be tested.
• For safety reasons, when taking measurements, on Avoid stepping on or pinching cables, which could damage the cable insulation.
• To avoid breaking the cables, do not bend or pull them.
• To avoid damaging the power cord, grasp the plug, not the cord, when unplugging it from the
• Keep the cables well away from heat sources, as bare if the insulation melts.
• Be careful to avoid dropping the current sensors or otherwise subjecting them to mecha adversely affect measurement.
• Be careful when handling the cords, since the conductor being measured may become ver
• When disconnecting the connector, be sure to release the lo connector. Forcibly pulling the connector without releasing the lock, or pulling on the cable, can damage the connector.
• To prevent damage to the instrument and current sensors, never connect or discon­nect a sensor while the power is on, or while the sensor ductor.
nt and test leads.
ly use the optional voltage cord.
power outlet.
nical shock, which could damage the mating surfaces of the core and
y hot.
o lines to be measured
conductors could be exposed
ck before pulling off the
is clamped around a con-
Before connecting measurement cables
HIOKI PW3390A961-04
• Do not use the instrument with circuits that exceed its ratings or specifica­tions. Doing so may damage the instrument or cause it to become hot, result­ing in bodily injury.
• Never exceed a current sensor’s input current rating. Doing so could destroy
e inst
th
• Before turning the instrument on, make sure the source voltage matches that indicated on the instrument's power connector. Connection to an improper supply voltage may damage the product and present an electrical hazard.
• To avoid electrical accidents and to maintain the safety specifications of this in
For safety reasons, disconnect the power cord when the instrument is not used.
rument and cause personal injury.
strument
, connect the power cord provided only to an outlet.
11
Usage Notes
Before connecting to the lines to be measured
To avoid electrical hazards and damage to the instrument, do not apply voltage exceeding the rated maximum to the external input terminals.
• To avoid electrical accidents, confirm that all connections are secure. The increased resistance of loose connections can lead to overheating and fire.
• Ensure that the input does not exceed the maximum input voltage or current to
oid ins
av heat building.
• When the power is turned off, do not apply voltage or current to the voltage input termi­nals, current input terminals, or current sensors. Doing so may damage the instrument.
• Note that the instrument may be damaged if the applied voltage or current exceeds the me
trument damage, short-circuiting and electric shock resulting from
asurement range.
While measuring
If an abnormality such as smoke, strange sound or offensive smell occurs, stop measuring immediately, disconnect from the measurement lines, turn off the instrument, unplug the power cord from the outlet, and undo any changes to the wiring. Contact your authorized Hioki distributor or reseller as soon as possible. Continuing to use the instrument may result in fire or electric shock.
12
HIOKI PW3390A961-04
Usage Notes
13
The Hioki PW3390 Power Analyzer is a high-precision, broad-range instrument for measuring electrical power from DC to inverter frequencies. Four input channels are provided to support single- and three­phase inverter motor system measurements.
For developing and evaluating high efficiency inverter motors
For developing and evaluating alternative energy sources such as solar, wind power, and fuel cells
For inverter motor maintenance
HIOKI PW3390A961-04

1.1 Product Overview

1

Overview Chapter 1

1.1 Product Overview
• High precision and stability ensure highly reproducible power measurements
• Electrical phase angle measurements necessary for motor analysis
• Measure motor efficiency by connecting with a high
precision torque meter or encoder.
Chapter 1 Overview
• Simultaneously measure AC and DC power.
• Separately measure power input, sold, consumed, and regenerated using the DC mode and the cur­rent and integrated power (electrical energy) in RMS mode.
• Save long-term measurement data to hig
• Easily measure inverter secondary power on site.
• Simultaneously measure primary and secondary inverter power.
• Measure inverter noise.
h-capacity storage media.
14
Supports multiple power system configurations
High accuracy over a broad range
Current sensor phase correction function (standard feature)
Provides both fast data processing and high accuracy
Extensive data analysis functions are included as standard features
Simultaneous analysis of all parameters
Supports measurements with both easy-to-use clamp probes and high­precision penetrating probes
HIOKI PW3390A961-04

1.2 Features

1.2 Features
• Four isolated voltage and current input channels are provided to support simultaneous multi­system measurements such as inverter primary and secondary power.
• Measure power system wiring configurations from single-pha
se to three-phase, four-wire.
• Broad frequency range (0.5 Hz to 5 kHz fundamental) s
• Basic accuracy is ±0.04% rdg. ±0.05% f.s. at
• Precise measurements over a broad range of inverter carr at 10 kHz, and ±1.5% rdg. ±0.5% f.s. at 100 kHz.
• This function utilizes virtual oversampling, a new technology, errors at a resolution of 0.01 power-factor power components contained in inverter output switching frequencies.
• While maintaining high accuracy, power measurements and harmonic analysis updates every 50 ms
.
• During low-frequency measurements, data is automatically updated in sync with frequency, so
efresh (data update rate) switching is needed when changing from low to high rotation
no r rates.
°, allowing accurate measurement of the high-frequency, low-
DC and from 0.5 Hz to 200 kHz.
upports DC to inverter frequencies.
ier frequencies: ±0.2% rdg. ±0.1% f.s.
to correct current sensor phase
• Simultaneously measure RMS, MEAN, AC and DC components, and fundamental waveforms.
th
• Perform harmonic analysis up to the 100
• Display high-speed waveforms sampled at up
• Perform multifaceted analysis with X-Y graph
• Simultaneously analyzes harmonics, noise while pe and trend graph.
• Select from various AC and AC/DC clamp-on current probes with ranges from 20 A to 1000 A.
• Measure high currents with high precision using clamp-on current sensor probes.
• Clamp-on current probes eliminate the need for problematic direct contact with wiring.
• In-phase effects on inverter measurements are greatly reduced by isolating current sensors from the measurement objects.
order and inverter noise (FFT) analysis up to 200 kHz.
to 500 kS/s.
functions.
rforming integration, displaying waveforms
15
Single-unit instrument ideal for portable as well as rack-mount applications
Variety of interfaces are equipped in standard
PC application program provides remote control and data acquisition (p. 179)
Wiring confirmation function avoids wiring mistakes (p. 46)
Multi-instrument synchronization capability supports additional measurement channels (p. 159)
Prepared for motor evaluation options (p. 176)
D/A output option for waveform output (p. 166)
Easy-to-see color LCD (p. 17)
HIOKI PW3390A961-04
1.2 Features
1
• Small and light weight (approx. 4.6 kg), with a convenient carrying handle (p. 17).
• Rack mountable in 170 mm (EIA 4U) vertical space.
• Includes 100 Mbps Ethernet and USB 2.0 High Sp
• Supports high-speed data communication systems.
• Provides a dedicated front-panel USB port and CF card slo
• Supports high-capacity media for high-speed data storage.
• With the instrument connected to a computer by LA application program to acquire data on the computer and control the instrument remotely. Download the PC application program from Hioki's website. (http://www.hioki.com)
ro
• Even without the PC application p browser to access the HTTP server function.
• The vector display avoids wiring mistakes by confirmin
gram, the same operations can be performed using a
eed communications interfaces.
t for removable storage devices.
N, USB cable, or RS-232C, use the PC
g even complicated three-phase wiring.
Chapter 1 Overview
• Measure with up to 8 instruments simultaneously.
• Slave instruments measure and record data in synch
• Using the PC application program, synchronously acquire and record data on up to 8 instru­ments.
• Motor power can be determined by measuring torque meter output and rotation rate.
• Supports both analog DC and frequency-output-type torque measurement inputs.
• Supports both analog DC and rotation pulse outputs for measurement inputs.
• Supports encoder Z-phase signals for phase measureme
• Outputs up to 16 analog measurement parameters on 16 D/A output channels.
• Voltage and current waveforms sampled at 500 kHz in the waveform output mode provide safely
isolated voltage and current waveforms for other waveform measuring instruments.
• Includes a 9-inch color TFT LCD.
• Easily view waveforms and graphs on the wide-screen 800 × 480 dot display
ronization with the master instrument.
nts with standard encoder pulses.
.
16
Saving
Turning Power Off
Analyzing Saved Data on a Computer
Installing the Instrument
Initial Instrument Preparations
Stops automatically at the specified stop time.
Press the key to force stop.
After pressing saving starts at the speci­fied start time.
Connect the instrument to a computer with the sup­plied USB cable or an Ethernet cable and use the dedicated PC application program to transfer data to the computer for analysis. This also enables remote operation and control of the instrument.
See 3.2 ( p.28)
See 3.3 ( p.30)
See 3.4 ( p.31) to 3.8 ( p.36)
See 3.9 ( p.37) to 3.12 ( p.46)
See Chapter 7 ( p.135)
See "Instrument installation" (p. 8)
See Chapter 9 ( p.179)
Press the key, and select display contents
with the and F keys.
See "2.2 Basic Operations" (p. 20)
Viewing Measurement Values
Press the .
Manual saving
Pre-Operation Inspection
Connecting Cables and Probes, and Turning Power On
Configuring wiring settings and sensor settings, and checking the wiring
See 3.8 ( p.36)
Always perform these checks before connect­ing, and when turning the power on.
See Chapter 4 ( p.47)
For high-precision measurements, allow at least 30 minutes warm-up after power-on before exe­cuting zero adjustment.
Configure current sensor phase correction to facilitate more precise measurement. Always execute zero adjustment before con­necting to measurement objects.
Press to save for a specified time span.
Save timer control
Press to start.
Save the specified time span.
Press to stop.
When the timer and real-time control are set, stops at the specified time.
Stops automatically when the specified time has elapsed.
Press the key to force stop.
Save interval control
Save in realtimecontrol
HIOKI PW3390A961-04

1.3 Operating Overview

1.3 Operating Overview
Be sure to read "Usage Notes" (p. 8) before measuring.
Follow the procedures below to perform measurements. Data saving and analysis on the computer can be performed as necessary.

2.1 Names and Functions of Parts

Display
Displays the Measurement, Setting, or File Operation screen.
See p. 21
CF card interface
Insert a CF card.
See p. 136
Front
F key (Function key)
Select and change display contents and settings.
See p. 20
Operation keys
See p. 18
Handle
Use to carry the instrument, and fold it down to serve as a stand.
See Bottom part of this page
Power switch
Turns the instrument on and off.
See p. 36
USB memory interface
Connect a USB flash drive storage device.
See p. 135
Press Press
Keep on pressing
Rotate the handle
to the click point.
12
HIOKI PW3390A961-04
Names and Functions of Parts, Basic Operations
& Screens Chapter 2
2.1 Names and Functions of Parts
17
2
Chapter 2 Names and Functions of Parts, Basic Operations & Screens
Using the Handle as a Stand
18
SHIFT key
(Lit when running)
Activates alternate key func­tions.
START/STOP key
(Lit when running)
Starts and stops integration and saving operations. To restart integration and saving: Press the DATA
RESET key to reset integration values, then press
this key. (Press the START/STOP key without reset- ting the integrated value if you wish to add the inte­gration result to the previous one.)
SAVE key
Saves data to the storage media.
See 7.5.2 (p.143)
(Screen Capture)
Press the SAVE key while holding the SHIFT key to cap­ture a screen image to the specified storage media. (p. 149)
ESC key
Cancels the last change to a setting, and returns it to its original state.
(Key-lock)
Hold for three seconds to toggle the key lock. The key lock state is indicated at the top of the screen (p. 21).
Operation keys
DATA RESET key
Resets the integration values.
See 4.3.1 (p.65)
0 ADJ key
Performs zero adjustment and current sensor degaussing.
See 3.11 (p.44)
HOLD key
(Lit when running)
Toggles the peak-hold function.
See 5.3 (p.114)
RANGE keys
•The U + and – keys change the voltage measurement range, and the I + and – keys change the current measurement range.
• Pressing the AUTO key activates Auto Ranging (p.
54).
• These keys also set the low­pass filter (p. 64) and the lower measurement limit set­ting (p. 60).
PAGE keys
• Changes the screen page.
• Allows you to configure
averaging (p. 112).
MENU keys (Screen selection)
Press a key to select a screen (the lit key indicates the current selection).
Displays the Measurement screen for viewing measurement values. Voltage and cur­rent ranges can be selected, and low-pass filter settings can be changed.
(p. 23)
Displays the Setting screen for setting measurement criteria, wiring mode (phase sys­tems), wiring check and system environment configuration.
(p. 24)
Displays the File Operation screen for performing file operations on data saved to storage media, and selecting data file formats.
(p. 25)
ENTER key
Accepts selections and changes to settings.
CURSOR keys
Move the cursors.
HIOKI PW3390A961-04
2.1 Names and Functions of Parts
• When the key lock function is enabled, all other key operations are disabled.
• The key lock state is retained even when power is off.
19
Right side
Ethernet interface jack
For LAN connection with an Ethernet cable.
See p. 182
Sync interface
For synchronizing cables, as needed.
See p. 159
Vent
Keep clear of obstructions.
See p. 8
RS-232C interface
For RS-232C cable connection, as needed.
See p. 187
USB port
For the supplied USB cable, as needed.
See p. 186
Rear side
Voltage input terminals
Connect Hioki-specified voltage measurement cables.
See p. 32,
"Usage Notes" (p. 8)
Current input terminals
Connect an Hioki-specified cur­rent sensor.
See p. 32,
"Usage Notes" (p. 8)
Power inlet
Connect the supplied power cord.
See p. 31,
"Usage Notes" (p. 8)
Output terminal
Connect the supplied D-sub plug (PW3390-02 [model with D/A output] and PW3390-03 [mod­el with motor analysis and D/A output] only).
See p. 166
CH A torque signal input BNC jack
Connect the Hioki L9217 BNC connection cable to this terminal (PW3390-03 [model with motor anal­ysis and D/A output] only).
See p. 176,
"Usage Notes" (p. 8)
CH B and CH Z rotation signal input BNC jacks
Connect the Hioki L9217 Connection Cord to these t er mi nals (PW3390-03 [mod­el with motor analysis and D/A output] only).
See p. 176,
"Usage Notes" (p. 8)
Serial No.
*
This is the instrument’s serial number.
Functional ground terminal
Connect this terminal to a clean common ground to suppress elec­trical noise when measuring in an electrically noisy environment.
See p. 31
*: The serial number consists of 9 digits. The first two (from the left) indicate the year of manufacture, and the next two
indicate the month of manufacture. Required for product control. Do not peel off the label.
HIOKI PW3390A961-04
2.1 Names and Functions of Parts
2
Chapter 2 Names and Functions of Parts, Basic Operations & Screens
20
Set any channel to
[AUTO].
1
All channels are set to
[AUTO].
3
Select [All CH Set]
2
To select a display screen
Press , , or to display the corre­sponding screen.
See p. 23 to p. 25
Help comment
Describes the object at the current cursor position (only on Setting and File Operations screens).
Using [All CH Set] (For example, to enable auto-ranging on all channels.)
CH1 CH2 CH3 CH4
To select the displayed screen page
Press the keys to change.
See p. 23, p. 25
To select and change display contents and settings
Press one of the F keys to select and change display con­tents and settings. The displayed function labels depend on the currently displayed screen. Special Setting Items
All CH Set Select to apply the same setting to all channels.
Next
This appears when more than six setting items are available. Press F6 to display the function labels of the additional items.
HIOKI PW3390A961-04

2.2 Basic Operations

2.2 Basic Operations

2.3 Display Items and Screen Types

Operating State Indicators
45
Key-Lock Indicator
2
Displayed Page
Interface Indicators
Storage Media Indicators
3
Displayed Screen
Time Display
Level indicators for the CF card and USB memory stick. The used storage space is indicated in yel­low, and it turns to red when the media is 95% full.
1 Storage Media Indicators
2 Key-Lock Indicator
Lights to indicate Key Lock is active
(keys are locked), after holding the key for three seconds.
3 Interface Indicators
Lights when the instrument is con­nected to a computer by USB cable (and the computer is on).
Lights when the instrument is con­nected to a LAN.
Displays the current date and time. To set the Clock: (p. 131)
4 Time Display
5 Operating State Indicators
Indicates that the instrument is in the integration standby state.
Indicates integration is in progress.
Indicates integration is stopped.
Indicates Data Hold is active.
Indicates Peak Hold is active.
1
HIOKI PW3390A961-04
2.3 Display Items and Screen Types
21

2.3.1 Common Display Items

These items are displayed on every screen.
2
Chapter 2 Names and Functions of Parts, Basic Operations & Screens
22
Current peak over range Voltage peak over range
Sync Unlocked
Peak Over display indicators
1
Wiring mode
2
Voltage range
3
Current range
3
Average
5
Low-pass filter
4
Lower measurement limit
6
Sync source
7
Harmonic sync source
8
Δ-Y Transform
9
These indicators appear in red at the bottom of each channel page tab (CH1 to CH4). These indi­cate (from the left) when voltage and current peaks ranges are exceeded (p. 50), and when synchroni­zation is unlocked (p. 59).
Indicates the selected wiring mode (p. 37). The wir­ing mode (phase system selection) must be set to match actual measurement connections.
• Indicate the voltage and current range settings.
• The settings are made by the RANGE keys (p. 54).
• When the range has been set manually, [MANU] appears.
• When the auto-ranging is enabled, [AUTO] appears (p. 53).
Indicates the low-pass filter setting (p. 64).
To change the setting, hold the key while
pressing an
LPF key (one of the left-most or
RANGE keys).
1 Peak Over display indicators
2 Wiring mode
3 Voltage range/Current range
4 Low-pass filter
Indicates the averaging setting state (p. 112).
To change the setting, hold the key while
pressing the
AVG key either or of the
PAGE key.
Displays the lower measurement limit setting (p. 60).
To change the setting, hold the key while pressing a
LOW FREQ key (one of the right-most
or
RANGE keys).
Indicates the synchronization source signal that determines the period (between zero crossings) used as the basis for all calculations (p. 58). The set­ting is made on the Input Settings page of the Set­tings screen.
Indicates the synchronization signal source used for harmonic measurements (p. 79). The setting is made on the Input Settings page of the Settings screen.
Indicates whether Δ-Y transform is enabled or dis­abled (ON/OFF)(p. 118). The setting is made on the
5
Average
6 Lower measurement limit
7 Sync source
8 Harmonic sync source
9 Δ-Y Transform
HIOKI PW3390A961-04
2.3 Display Items and Screen Types

2.3.2 Measurement Screen

These display items appear only on the Measurement screen.
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