Hioki PR8111, PR8112 Instruction Manual

PR8111 PR8112
PEN RECORDER
Instruction Manual
Feb. 2020 Revised edition 3 PR8111A981-03 20-02H
EN

Contents

Basic Operation.............................................. 1
Introduction.....................................................2
Confirming Package Contents........................2
Safety Information ..........................................3
Operating Precautions....................................5
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Contents
Chapter 3 Configuring the Instrument and Taking Measurements 23
3.1 Configuration and Measurement
Process ..............................................23
Chapter 1 Overview 9
1.1 Product Overview and Features ..........9
1.2 Names and Functions of Parts ........... 10
SPAN (span adjustment) .......................... 12
Chart cover ............................................... 12
Chapter 2 Measurement Preparations 13
2.1 Pre-Operation Inspection ................... 13
2.2 Loading Recording Paper .................. 14
Loading Fanfold Recording Paper ............ 14
Loading Roll Recording Paper.................. 15
2.3 Installing the Pens .............................. 16
Installing Pens and Using the Pen Caps .. 16
2.4 Connecting the Power Source
(Alkaline Batteries or AC Adapter) ..... 17
Installing Alkaline Batteries....................... 17
Connecting the AC adapter ...................... 18
Using a DC Power Source........................ 18
2.5 Turning the Instrument On and Off .... 19
2.6 Connecting Measurement Cables
to the Input Terminals ........................ 20
2.7 Attaching and Detaching the Front
Cover .................................................21
2.8 Attaching the Drip-proof Vinyl Cover .. 22
3.2 Basic Measurement ............................24
Select a Measurement Range (RANGE) . 24
Move the Pen Position (POSITION) ........ 24
Set the Paper Feed Speed
(CHART SPEED) ..................................... 24
Lower the Pens (pen lever)...................... 24
Start Measurement .................................. 25
Stop Measurement................................... 25
Remove the Recording Paper.................. 25
Cap the Pens ........................................... 25
3.3 Using Only One channel
(PR8112 Only) ....................................26
3.4 Example Printout ................................27
Chapter 4 Specifications 29
Chapter 5 Maintenance and Service 33
5.1 Inspection, Repair, and Cleaning .......33
Transporting............................................. 33
Storing the Instrument.............................. 33
Replaceable Parts and Operating
Lifetimes................................................... 34
Cleaning................................................... 34
5.2 Troubleshooting ..................................35
Before Returning for Repair ..................... 35
5.3 Outline Drawings ................................36
PR8111A981-03
ii
Contents

Basic Operation

Install recording paper (p. 14) and pens (p. 16)
Install batteries (p. 17) (When powering the instru­ment with batteries)
Check the package contents (p. 2) Review operating precau­tions (p. 5)
"Names and Functions of Parts" (p. 10)
Before using the instrument, be sure to read "Operating Precautions" (p. 5) carefully.
Pens
Turn on the instrument (p. 19)
Inspect and connect the instrument (p. 13)
Install the instrument (p. 5)
Connect measurement cables (p. 20)
(When powering the instrument with mains power) Connect the included AC adapter (p. 18)
The green LED lights up when using the AC adapter and when there is sufficient battery life remaining when using batteries.
Set measurement conditions (p. 23)
Set the range and position.
Set the chart speed.
Lowering the pens and starting recording ⇒ ⇒ ⇒ ⇒ ⇒ ⇒ Stopping recording and raising the pens (p. 25) (PEN DOWN)
(START) (STOP) ⇒ (PEN UP)
Turn off the instrument
Unpacking and Preparing for Use
1
Basic Operation
Installing, Connecting, and Turning On the Instrument
Settings
Starting and Stopping Measurement
Finishing Using the Instrument
2
When you receive the instrument, inspect it carefully to ensure that no damage occurred during ship­ping. In particular, check the accessories, panel switches, and connectors. If damage is evident, or if it fails to operate according to the specifications, contact your dealer or Hioki representative.
Confirm that these contents are provided.
Model PR8111 or PR8112............................1
Model 9418-15 AC Adapter .........................1
Included power cord (p. 18)
Drip-proof vinyl cover...................................1
Front cover...................................................1
(Example: PR8112)
Model P-1201A (Red), P-1202A (Green)
Felt Pen...............................................1 each
(PR8111: P-1201A [red] only)
Model SE-10Z-2 Recording Paper (fanfold) 1
Instruction Manual (this document)............. 1
Use the original packing materials when transporting the instrument, if possible. For other precautions related to transporting the instrument, see"Transporting" (p. 33).
Felt Pen
P-1201A (Red: standard) P-1201B (Red: High-speed) P-1201C (Red: Low-speed)
P-1202A (Green: Standard) P-1202B* (Green: High-speed)  P-1202C (Green: Low-speed)
P-1203A (Blue: Standard)  P-1203B *(Blue: High-speed)  P-1203C (Blue: Low-speed)
Recording Paper *: Discontinued product
SE-10Z-2 Recording Paper (fanfold) SE-10 Recording Paper (roll)

Introduction

Introduction
Thank you for purchasing the HIOKI Model PR8111, PR8112 Pen Recorder. To obtain maxi­mum performance from the instrument, please read this manual first, and keep it handy for future reference.
The PR8111 is a 1-pen model, while the PR8112 is a 2-pen model.

Confirming Package Contents

Inspecting the instrument
Package contents
Options
The following options are available for the instrument. Contact your authorized Hioki distributor or reseller when ordering. The options are subject to change. Visit our website for updated information.

Safety Information

This instrument is designed to comply with IEC 61010 Safety Standards, and has been thoroughly tested for safety prior to shipment. However, mishandling during use could result in injury or death, as well as damage to the instrument. Using the instrument in a way not described in this manual may negate the provided safety fea­tures. Be certain that you understand the instructions and precautions in the manual before use. We disclaim any responsibility for accidents or injuries not resulting directly from instrument defects.
This manual contains information and warnings essential for safe operation of the instrument and for maintaining it in safe operating condition. Before using it, be sure to carefully read the following safety precautions.
3
Safety Information
Safety Symbols
In the manual, the symbol indicates particularly important information that the user should read before using the instrument. The symbol printed on the instrument indicates that the user should refer to a corre­sponding topic in the manual (marked with the symbol) before using the relevant func­tion.
Indicates the ON side of the power switch.
Indicates the OFF side of the power switch.
Indicates a ground terminal connected to the chassis of the system.
Indicates DC (Direct Current).
The following symbols in this manual indicate the relative importance of cautions and warn­ings.
Indicates that incorrect operation presents an extreme hazard that could result in serious injury or death to the user.
Indicates that incorrect operation presents a significant hazard that could result in serious injury or death to the user.
Indicates that incorrect operation presents a possibility of injury to the user or damage to the instrument.
Indicates advisory items related to performance or correct operation of the instrument.
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This instrument complies with CAT II safety requirements. To ensure safe operation of measurement instruments, IEC 61010 establishes safety standards for various electrical environments, categorized as CAT II to CAT IV, and called measurement categories.
CAT II
: Primary electrical circuits in equipment connected to an
AC electrical outlet by a power cord (portable tools, household appliances, etc.) CAT II covers directly measuring electrical outlet recep­tacles.
CAT III
: Primary electrical circuits of heavy equipment (fixed
installations) connected directly to the distribution panel, and feeders from the distribution panel to outlets.
CAT IV
: The circuit from the service drop to the service entrance,
and to the power meter and primary overcurrent protection device (distribution panel).
Using a measurement instrument in an environment designated with a higher-numbered category than that for which the instrument is rated could result in a severe accident, and must be carefully avoided. Use of a measurement instrument that is not CAT-rated in CAT II to CAT IV measurement applications could result in a severe accident, and must be carefully avoided.
Safety Information
Symbols for Various Standards
Indicates that the product conforms to regulations set out by the EU Directive.
WEEE marking: This symbol indicates that the electrical and electronic appliance is put on the EU market af­ter August 13, 2005, and producers of the Member States are required to display it on the appliance under Article 11.2 of Directive 2002/96/EC (WEEE).
Other Symbols
Indicates the prohibited action.
(p. ) Indicates the location of reference information.
*
SET
(boldface)
Indicates that descriptive information is provided below.
Text displayed on the instrument is shown in boldface in the manual.
Measurement categories

Operating Precautions

Follow these precautions to ensure safe operation and to obtain the full benefits of the various functions.
Preliminary Checks
Before using the instrument for the first time, verify that it operates normally to
ensure that no damage occurred during storage or shipping. If you find any dam­age, contact your dealer or Hioki representative.
Before using the instrument make sure that the insulation on the power cord is
undamaged and that no bare conductors are improperly exposed. Using the instru­ment in such conditions could cause an electric shock, so contact your dealer or Hioki representative for repair.
Before using the instrument, make sure that the insulation on cables is undamaged
and that no bare conductors are improperly exposed. Avoid using any cables showing damage as they may cause electric shock.
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Operating Precautions
Instrument Installation
Be sure to observe the operating and storage temperature and humidity ranges specified for the instrument:
• Operating temperature and humidity: 0°C to 40°C, 40% to 80% RH (non-condensing)
• Storage temperature and humidity: -20°C to 55°C, 10% to 80% RH (non-condensing)
The instrument should be installed on a level surface. Use of the device on an inclined sur­face may prevent readings from being properly recorded or recording paper from folding prop­erly.
Avoid the following locations that could cause an accident or damage to the instrument.
Exposed to direct sunlight Exposed to high tempera­ture
Exposed to water, oil, other chemicals, or solvents Exposed to high humidity or condensation
Exposed to high levels of particulate dust
In the presence of corrosive or ex­plosive gases
Exposed to strong electromag­netic fields Near electromagnetic radiators
Near induction heating systems (e.g., high-frequency induction
heating systems and IH cooking utensils)
Subject to vibration
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Operating Precautions
Handling the Instrument
Do not allow the instrument to get wet, and do not take measurements with wet
hands. This may cause an electric shock.
Do not attempt to modify, disassemble or repair the instrument; as fire, electric
shock and injury could result.
• To avoid damage to the instrument, protect it from physical shock when transporting and handling. Be especially careful to avoid physical shock from dropping.
• Do not slant the device or place it on top of an uneven surface. Dropping or knocking down the device can cause injury or damage to the device. Install the instrument on a level surface.
• Do not install the instrument with any side except the bottom facing down. This may cause a fire or other malfunction in the instrument.
• Exercise care to keep water droplets from accumulating on or getting into the instrument. Failure to do so may cause the instrument to malfunction.
• Do not apply any oil. Doing so could damage the instrument.
• Never apply any grease or lubricant to the sliding surfaces of the pen holders and the enclosure.
enclosure.
Doing so could cause a malfunction of the pen operation or damage to the
Operating environment
• This instrument is intended for use indoors. If you use the instrument in locations with an excessive amount of dust or sand, the pen operation could malfunction. Close the front cover, put the drip-proof cover on the instrument, and then load fanfold paper into the instrument.
Handling pens and recording paper
• Use only genuine Hioki pens and recording paper (p. 33).
• Do not touch pens while recording is in progress.
• Do not use damp recording paper. Doing so may cause the instrument to malfunction.
• Do not reuse recording paper. Doing so may cause the paper to misfeed.
When using fanfold paper
• Ink may run at fold lines. If this running is unacceptable, please use roll paper.
• Paper may not fold properly when used in a very hot, humid environment or when record-
ing waveforms that cover a large percentage of the page. It is recommended to use roll paper for such applications.
This product may cause interference if used in residential areas. Such use must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts.
Handling the Cords and Cables
• Avoid stepping on or pinching cables, which could damage the cable insulation.
• To avoid instrument malfunction or damage due to broken connections, do not bend or pull on the power cord or cables at their base.
Using the Batteries
How to install batteries: "Installing Alkaline Batteries" (p. 17)
To avoid electric shock, turn off the POWER switch and disconnect the AC adapter and connection cables before replacing the batteries.
After replacing the batteries, replace the cover and screws before using the instru­ment.
Battery may explode if mistreated. Do not short-circuit, recharge, disassemble or dispose of in fire.
Handle and dispose of batteries in accordance with local regulations.
Keep batteries away from children
7
Operating Precautions
• Do not mix old and new batteries, or different types of batteries. Also, be careful to observe battery polarity during installation. Otherwise, poor performance or damage from battery leakage could result.
• Use only the specified type of battery (six LR20 alkaline batteries).
• To avoid corrosion and damage to this instrument from battery leakage, remove the bat­teries from the instrument if it is to be stored for a long time (for a month).
• After use, always turn OFF the power.
You can check the remaining battery life with the LED on the left side of the instrument. (p. 10)
The instrument’s Power LED can correctly indicate the remaining battery level only if the instrument was turned on with unused alkaline batteries inserted.
The Power LED color depends on the setting conditions, surrounding temperature, and remaining battery level. Use of the instrument in a low temperature or that with weak batteries may cause the instrument to shut down regardless of the Power LED color. Replace batteries with unused batteries.
Use with manganese batteries
Use with manganese batteries, which cannot generate a large current because of their small capacity, will cause a shorter operating time.
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Operating Precautions
Using the AC Adapter
How to connect the adapter:"Connecting the AC adapter" (p. 18) If you connect the AC adapter while batteries are installed in the instrument, the AC
adapter takes precedence.
Use only the supplied Model 9418-15 AC Adapter. AC adapter input voltage range is
100 to 240 VAC (with ±10% stability) at 50/60 Hz. To avoid electrical hazards and damage to the instrument, do not apply voltage outside of this range.
To avoid electrical accidents and to maintain the safety specifications of this instru-
ment, connect the power cord provided only to a 3-contact (two-conductor + ground) outlet.
Turn the instrument off before connecting the AC adapter to the instrument and to
AC power.
Before turning the instrument on, make sure the supply voltage matches that indi-
cated on the AC adapter. Connection to an improper supply voltage may damage the instrument or AC adapter and present an electrical hazard.
• For safety reasons, disconnect the power cord when the instrument is not used and before connecting it to a device to be tested.
• To avoid damaging the power cord, grasp the plug, not the cord, when unplugging it from the power outlet.
Connecting Cables
The maximum input voltage is 250 VDC. Attempting to measure voltage in excess of the maximum input could destroy the instrument and result in personal injury or death.
The maximum rated voltage between input terminals and ground is 300 VAC, DC. Attempting to measure voltages exceeding 300 V with respect to ground could damage the instrument and result in personal injury.
To avoid electrical accidents, confirm that all connections are secure. The increased resistance of loose connections can lead to overheating and fire.
To avoid experiencing an electric shock or causing a short-circuit at the input ter­minals, only insulated crimp contacts should be used on wires being connected to input pins. (The input terminal pin diameter is M6.)
9
Record, verify, and notate measurement results in the field
Measurement results are recorded on paper, allowing them to be easily verified. You can also make notes on the paper in the field. Additionally, the instrument can measure voltage output from other equipment, allowing it to be used in maintenance applications such as corrosion prevention systems. It can also record analog output, for example from sensors and physics or chemistry instruments.
Assess changes in easy-to-see color waveforms by watching pen movements
The instrument can use red, green, and blue pens (option). Waveforms are easy to see, even outdoors, and can be stored for extended periods of time. Additionally, you can assess waveform changes in real time simply by watching the in­strument’s pens as they move.
Preserve important recordings
Record with the front cover open to protect recording paper from dirt on the ground. Record with the front cover closed to keep out dust and wind. You can also use the included drip-proof vinyl cover to protect the instrument from water droplets and dust.
Select the power source according to your location
The instrument can be operated us­ing either the AC adapter or dry-cell batteries.
Easily compare and verify results on paper
You can easily discover changes and abnormalities by comparing recordings with previously record­ed waveforms.

1.1 Product Overview and Features

Overview Chapter 1

1.1 Product Overview and Features
The PR8111 and PR8112 are compact, lightweight, highly portable pen recorders. You can select from two power sources (AC adapter or dry-cell batteries) according to where the instrument is being used, assuring your ability to record data immediately and easily with unparalleled reliability, wherever you are.
1
Operating environment
This instrument is intended for use indoors. If you use the instrument in locations with an excessive amount of dust or sand, the pen operation could malfunction. Close the front cover, put the drip-proof cover on the instrument, and then load fanfold paper into the instrument.
10
Front Panel
Handle
POWER switch (p. 19)
Turns the power on and off.
:Power OFF
:Power ON
Power LED
Lights up when the instrument is being supplied with power.
Green Lights up when power is being supplied by the
AC adapter. When using batteries, indicates ample remaining battery life.
Orange Indicates limited remaining battery life. It is rec-
ommend to have new batteries ready to use.
Red Indicates low remaining battery life. It is recom-
mended to replace the batteries in the instru­ment with new batteries.
Operating panel (p. 11)
Front cover (p. 21)
Keeps wind and dust out of the instrument. The cover can be removed. It opens from above. Note: When using roll paper, either remove the front cover or use the instrument with the cover open. Recording data with the front cover closed may cause paper to jam in the chart tray.
(Example: PR8112)
Chart cover (p. 12)
Holds down the recording paper.
Chart holder
(Located underneath the platen) Stores new recording paper. (p. 14)
Chart tray
Stores paper after waveforms have been recorded. Fanfold paper will be folded here.
Pen holders (p. 16)
(Located toward the rear of the instrument) Holds the pens. For more information about compatible pens, see "Options" (p. 2).
Pen lever
CHART SET (top) Use when changing recording paper. The pens will move up (away from the recording paper) and to the right.
UP (middle) Use when changing pens or to disable recording. The pens will move up (away from the recording paper). Cap pens when not recording.
DOWN (bottom) Use when recording. The pens will be in contact with the recording paper, allowing them to record data.
Pen cap storage pins (p. 16)
Store caps on these pins while the pens are being used so they don’t get lost.
Platen
Holds down the recording paper.
Sprockets
Feed the recording paper using a series of holes along its edges.
When the chart cover is open

1.2 Names and Functions of Parts

1.2 Names and Functions of Parts
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