IM9202
HIOKI IM9202A961-00
TEST FIXTURE
Instruction Manual
Apr. 2020 Edition 1
IM9202A961-00 20-04H
Be sure to read this manual before using the instrument.
When using the instrument for the
rst time
Part Names and Functions
Making Measurements
p.6 Maintenance and Service p.25
p.8
Troubleshooting
p.3
EN
HIOKI IM9202A961-00
Introduction
HIOKI IM9202A961-00
Thank you for choosing the Hioki IM9202 Test Fixture. To ensure your ability to get the most out
of the device over the long term, please read this manual carefully and keep it available for future
reference.
The device is used by connecting to the impedance analyzer. Before using the impedance
analyzer, read the instruction manual of the impedance analyzer carefully.
Intended audience
This manual has been written for use by individuals who use the product or provide information
about how to use the product.
In explaining how to use the product, it assumes electrical knowledge (equivalent of the knowledge
possessed by a graduate of an electrical program at a technical high school).
Contents
Introduction
Checking Package Contents
Safety Information
Operating Precautions
Overview
Part Names and Functions
Making Measurements
■Measurement Procedure
■Inspecting the Device Before Use
■Attaching the Test Head and the Adapter
■Calibration
■Attaching the Device
■Electrical Length Correction
■Short Correction
■Open Correction
■Starting Measurement
p. 2
p. 3
p. 4
p. 5
p. 6
p. 8
p. 8
p. 9
p. 10
p. 11
p. 14
p. 15
p. 16
p. 19
p. 22
IM9202A961-00
Specications
Maintenance and Service
Warranty Certicate
p. 23
p. 25
1
Checking Package Contents
HIOKI IM9202A961-00
Checking Package Contents
When you open the package, carefully inspect the device to ensure that everything is in good
condition, and that no damage occurred during shipping. Carefully check the accessories. If
device seems to have been damaged or does not work as specied, contact your authorized Hioki
distributor or reseller.
Conrm that the following items are provided.
(9)
(1)
(2)
(13)(3)
(4) (7)
IM9202 Test Fixture ........................................................................................................(1)
H-side lead component clip* ...........................................................................................(2)
L-side lead component electrode (with clip)* ..................................................................(3)
L-side SMD electrode .....................................................................................................(4)
SMD open correction jig ................................................................................................ (5)
Short plate ..................................................................................................................... (6)
Brush for cleaning...........................................................................................................(7)
Carrying case .................................................................................................................(8)
Instruction manual
* The H-side lead component clip and the L-side lead component electrode are installed on the device.
(5)
(6)
(11)(10)
(8)
(12)
Options (sold separately)
The options listed below are available for the device. To purchase an option, please contact your authorized
Hioki distributor or reseller. Options are subject to change. Please check Hioki's website for the latest
information.
IM9906 Adapter (3.5 mm/7 mm) .....................................................................................(9)
IM9905 Calibration Kit (LOAD) .......................................................................................(10)
IM9905 Calibration Kit (OPEN).......................................................................................(11)
IM9905 Calibration Kit (SHORT)* ...................................................................................(12)
Magnifying glass (IM9200 Test Fixture Stand accessory) ..............................................(13)
IM9200 Test Fixture Stand
2
Options (sold separately) can be stored inside (9) to (13) of the carrying case. Please store them after
removing the packed sponge at the time of unpacking.
* The IM9905 Calibration Kit (SHORT) can be stowed side by side with the short plate (6).
Safety Information
HIOKI IM9202A961-00
Carefully read the following safety notes before using the device
CAUTION
• Mishandling during use could damage to the device. Familiarize yourself with the
instructions and precautions in this manual before use the device.
• If you have not used electrical measuring instrument before, you should be supervised
by a technician who has experience in electrical measurement.
Notations
In this document, the severity levels of risk and hazard are classied as follows.
Safety Information
WARNING
CAUTION
IMPORTANT
Indicates a potentially hazardous situation that may result in death of or serious
injury to the operator.
Indicates a potentially hazardous situation that may result in minor or moderate
injury to the operator or damage to the device or malfunction.
Indicates information or content that is particularly important from the standpoint
of operating or maintaining the device.
Indicates an action that must not be performed.
Indicates an action that must be performed.
Notations related to standards compliance
Indicates the Waste Electrical and Electronic Equipment Directive (WEEE Directive) in EU
member states.
Other notations
Indicates that the product conforms to regulations required by the EU Directive.
*
(p. ) Indicates the page number to reference.
Instructs the reader to see below for additional information.
3
Operating Precautions
HIOKI IM9202A961-00
Operating Precautions
Observe the following precautionary information to ensure that the device can be used safely and
in a manner that allows it to perform as described in its specications.
Use of the device should conrm not only to its specications, but also to the specications of all
accessories, options and other equipment in use.
Installation Environment
WARNING
Installing the device in inappropriate locations could cause a malfunction of the
device, an accident. Avoid locations that are:
• Exposed to direct sunlight or high temperatures
• Exposed to corrosive or combustible gases
• Exposed to strong electromagnetic elds or electrostatic charges
• Near induction heating systems (such as high-frequency induction heating
systems and IH cooking equipment)
• Susceptible to vibration
• Exposed to water, oil, chemicals, or solvents
• Exposed to high humidity or condensation
• Exposed to high concentrations of dust particles
Do not place the device on an unstable or uneven surface. Doing so could cause the
device to fall or turn over, causing bodily injury or damage to the device.
Handling the Device
• The DUT could pop off the device and into the air while being connected. To prevent
injury, use gradual movements when handling clips and electrodes.
• To avoid damage to the device, avoid subjecting it to vibration or mechanical shock
during transportation and handling. Exercise particular care to avoid subjecting the
device to mechanical shock, for example by dropping.
• To prevent device damage or an electric shock, use only the screws that are originally
installed for securing clips or the short plate in place. If you have lost any screws or
nd that any screws are damaged, please contact your authorized Hioki distributor or
reseller.
Measurements
• To avoid bodily injury or damage to the device, do not attempt to measure voltage
exceeding 42V.
• To avoid damage to the device, do not connect the charged capacitor to the device.
• Do not apply a voltage across the device’s measurement terminals while it is
connected to an impedance analyzer.
CAUTION
CAUTION
CAUTION
It may cause damage to the impedance analyzer.
Shipping Precautions
4
IMPORTANT
The accuracy of measured values obtained using the device is not guaranteed. Measured values
should be treated as reference values.
During shipment of the device, handle it carefully so that it is not damaged due to a vibration or
shock.
Overview
G
HIOKI IM9202A961-00
The device is the test xture to be used by connecting to the impedance analyzer of Hioki.
It performs two-terminal measurement of lead components and SMDs.
Measurable DUT size
Lead components
Axial
Overview
B
Radial
SMD*
A
E
D
2
A Lead interval
(Component body length)
C
B Lead length 2 mm to 10 mm
C Height to lead*
Lead wire diameter 0.5 mm to 2 mm
D Lead interval 2 mm to 26 mm
E Lead length*
Lead wire diameter 0.5 mm to 2 mm
F Component length 1.6 mm to 23 mm
G Component width 0.8 mm or longer
1
1
1 mm to 25 mm
2.5 mm or shorter
2 mm or longer
H Component height 0.65 mm or longer
F
H
*1: The component’s H-side lead must not make contact with the xture’s L-side electrode.
*2: The electrode on the bottom surface of the H side of the component must not make contact with the xture’s
L-side electrode.
Supported SMD size: EIA0603 (JIS1608) or larger
5
Part Names and Functions
HIOKI IM9202A961-00
Part Names and Functions
(7)
(8)
(9)
(10)
(8)
(1)
(2)
(3)
(4)
(5)
(6)
(1) Base plate The base plate is at the same potential as the L-side electrodes.
(2) H-side lead component
clip
Connect lead components to the H-side electrode by inserting the
lead wire here.
(11)
(12)
(3) H-side electrode Serves as the device’s measurement unit.
(4) IM9906 Adapter
(3.5 mm/7 mm)
(5) Test head The test head comes with the impedance analyzer.
(6) IM9200 Test Fixture Stand
(option)
(7) Loupe The magnifying glass provided with the IM9200 Test Fixture Stand
(8) Stand xing knob The knob xes the device to the IM9200 Test Fixture Stand.
(9) L-side lead component
clip
(10) L-side lead component
electrode
(11) Serial number The 9-digit serial number indicates the year (rst two digits) and the
(12) Knob This knob is used to lock the L-side lead component electrode in
This specially designed adapter is used to connect the device to the
impedance analyzer’s test head.
The exclusive stand for xing the test head of the impedance analyzer
and the device.
(option). It is used by installing to the IM9200.
Connect lead components to the L-side electrode by inserting the lead
wire here.
Serves as the device’s measurement unit.
month of manufacture (next two digits). Do not remove this sticker as
the number is important.
place.
6
The electrode and the clips for measurement of lead components
HIOKI IM9202A961-00
Part Names and Functions
(9)
(10)
The electrode for measurement of SMDs
(13)
(14)
(13) L-side SMD electrode Used when measuring SMDs.
(2)
(14) Lever This lever causes the L-side SMD electrode to slide back and forth.
Short plate
(15) Short plate Used when performing short correction.
(15)
7
Making Measurements
HIOKI IM9202A961-00
Making Measurements
Measurement Procedure
You will need (besides the device and accessories):
• IM7580 series Impedance Analyzer ×1
• IM9200 Test Fixture Stand ×1
• IM9905 Calibration Kit ×1
• IM9906 Adapter ×1
• 3.5 mm connector torque wrench ×1 (not included with the device)
• Tweezers ×1 (This is not included with the device. Tweezers which are thinner than the DUT size,
clean, and not magnetized are recommended.)
Connect the test head to theConnect the test head to the
1
impedance analyzer.impedance analyzer.
See the instruction manual
of the impedance analyzer.
Attach the test head and adapter Attach the test head and adapter
2
to the stand.to the stand.
Execute the calibration.Execute the calibration.
3
Connect the cable of the test head to the impedance
analyzer.
Test head
Attach the test head and the IM9906 Adapter to the
IM9200 Test Fixture Stand.
(p. 10)
IM9906
IM9200
Execute the open calibration, short calibration, and load
calibration.
(p. 11)
4
5
6
8
Attach the device.Attach the device.
Execute the correction.Execute the correction.
Start the measurement.Start the measurement.
Attach the device to the IM9200 Test Fixture Stand.
Device (IM9202)
(p. 14)
Execute the electrical length correction, short correction,
and open correction.
(From p. 15)
Connect the DUT to the measurement location and start
the measurement by using the impedance analyzer.
(p. 22)
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