Hioki IM9100 Instruction Manual

IM9100
SMD TEST FIXTURE
Instruction Manual
Aug. 2018 Revised edition 3
IM9100A981-03 18-08H
EN
Introduction
Thank you for purchasing the HIOKI IM9100 SMD Test Fixture. To obtain maximum performance from the device, please read this
manual rst,and keep it handy for future reference.
Verifying Package Contents
When you receive the device, inspect it carefully to ensure that no damage occurred during shipping. In particular, check the accessories and connectors. If damage is evident, or if it fails to
operate according to the specications, contact your authorized Hioki
distributor or reseller.
Cleaning
To clean the device, wipe it gently with a soft cloth moistened with water or mild detergent.
Never use solvents such as benzene, alcohol,
IMPORTANT
acetone, ether, ketones, thinners or gasoline, as they can deform and discolor the case.
Repair
If the device seems to be malfunctioning, contact your authorized Hioki distributor or reseller.
Disposal
Handle and dispose of the instrument in accordance with local regulations.
Safety Notes
Before using the instrument, be certain to carefully read the following safety notes.
CAUTION
• Mishandling during use could damage to the device. Be certain that you understand the instructions and precautions in the manual before use.
• If persons unfamiliar with electricity measuring device are to use the device, another person familiar with such instruments must supervise operations.
Notation
In this manual, the risk seriousness and the hazard levels are classi ed as follows.
Indicates a potentially hazardous situation
WARNING
CAUTION
IMPORTANT
that may result in death or serious injury to the operator.
Indicates a potentially hazardous situation that may result in minor or moderate injury to the operator or damage to the device or malfunction.
Indicates information related to the operation of the device or maintenance tasks with which the operators must be fully familiar.
Indicates cautions and hazards. When the symbol is printed on the device, refer to a corresponding topic in the Instruction Manual.
Symbols for various standards
This symbol indicates that the product conforms to regulations set out by the EC Directive.
WEEE marking: This symbol indicates that the electrical and electronic appliance is put on the EU market after August 13, 2005, and producers of the Member States are required to display it on the appliance under Article 11.2 of Directive 2002/96/ EC (WEEE).
Usage Notes
Follow these precautions to ensure safe operation and to obtain the
full benets of the various functions.
WARNING
• Installing the instrument in inappropriate locations may cause a malfunction of instrument or may give rise to an accident. Avoid the following locations.
• Exposed to direct sunlight or high temperature
• Exposed to corrosive or combustible gases
• Exposed to water, oil, chemicals, or solvents
• Exposed to high humidity or condensation
• Exposed to a strong electromagnetic eld or electrostatic charge
• Exposed to high quantities of dust particles
• Near induction heating systems (such as high- frequency induction heating systems and IH cooking equipment)
• Subject to vibration
CAUTION
• To avoid damage to the device, protect it from physical shock when transporting and handling. Be especially careful to avoid physical shock from dropping.
• Do not slant the device or place it on top of an uneven surface. Dropping or knocking down the device can cause injury or damage to the device.
• When using the IM9100 with the 9268-10 DC Bias Voltage Unit, to prevent damage to the IM9100 and the connected measuring instrument, do not short the contact probes of the test head while a DC voltage (DC bias) is being input.
• The template which xes a sample becomes dirty and there is a possibility that a function may fall by deformation etc. When dirt adheres, please remove with soft
IMPORTANT
brush, cloth, etc.
• The template, short correction jig, and open correction jig are expendable items. If there are signs of deterioration due to deformation of or other damage, contact your dealer or Hioki representative to order a new one.
Overview
The IM9100 SMD Test Fixture is a test xture for SMD components
that connects directly to the measurement terminal (UNKNOWN terminal) on a HIOKI LCR meter. It allows you to perform 4-terminal measurement of three types of compact chip component (0.4 mm ×
0.2 mm, 0.6 mm × 0.3 mm, and 1.0 mm × 0.5 mm).
Specications
Operating environment
Operating temperature and humidity
Storage temperature and humidity
Dimensions
Mass Approx. 300 g/ 10.6 oz.
Product warranty period
Connection to measuring instrument
Contact with sample 4-terminal design
Measurement sample size
Maximum input voltage
Maximum input current
Usable frequency range
Residual parameter values (reference values)
Accessories
Indoors, altitude up to 2,000 m (6,562-ft.)
0°C to 40°C/ 32°F to 104°F, 80% RH or less (non-condensating)
-10°C to 55°C/ 14°F to 131°F 80% RH or less (non-condensating)
Approx. 94W×62H×99D mm / 3.7”W×2.44”H×3.9”D (Outer dimensions with pusher on the far left. Excluding protruding parts such as the pusher up/down operation knob, BNC connectors, adjustor, and rubber legs.)
3 years This warranty does not apply to template, contact probes, and movable parts.
4-terminal pair design Connectors: BNC (connector spacing: 22 mm/ 0.87”)
JIS (EIA): L×W mm 0402 (01005): 0.4×0.2 mm 0603 (0201): 0.6×0.3 mm 1005 (0402): 1.0×0.5 mm
±42 V peak (AC+DC)
0.15 A rms (±0.15 ADC)
DC to 8 MHz
Capacitance: 1.5 pF or less Inductance: 100 nH or less Resistance: 50 m
• Instruction Manual ×1
• Short correction jig ×1 (used for all component sizes)
• Open correction jig ×2 (1005 size: The 1005 size is used for all sizes.) Residual parameter values (reference values) : Less than 50 fF
or less
Ω
,
Indicates prohibited actions.
Indicates the action which must be performed.
Precautions during shipment
Use the original packing materials when transporting the device, if possible. Pack the device so that it will not sustain damage during shipping, and include a description of existing damage. We do not take any responsibility for damage incurred during shipping.
Connection Method
Parts Names
Short Correction
Measurement Method
Inspection Before Use
Before using the device, verify that it operates normally to ensure
that no damage occurred during storage or shipping. If you nd any
damage, contact your authorized Hioki distributor or reseller.
CAUTION
When disconnecting the BNC connector, be sure to release the lock before pulling off the connector. Forcibly pulling the connector without releasing the lock, can damage the BNC connector.
You will need: Phillips-head screwdriver
Align the device’s BNC connectors with the
1
instrument’s BNC connectors, insert them, and lock the device in place with the lock lever.
Line up
Lock lever
Adjust the adjustor so that the connector is not
2
subject to excessive force.
Adjustor
If you need to ne-tune the sample and pusher
3
tip position, loosen the pusher xing screws and adjust as necessary.
Retighten the xing screws after adjustment.
Pusher xing screws
Pusher sideways knob
Female screw (M5) for a loupe
Tip pin
Adjustor
Contact probes
L
Measurement location: For 1005
(1.0×0.5 mm)
Thrust adjusting screw
(Turn clockwise to increase the thrust.)
Pusher unit
Pusher up/down operation knob
Test head
Template
Lock lever
BNC connectors
Stopper
Probe up/down operation knob
Guide pins
H
Measurement location: For 0603
(0.6×0.3 mm)
Measurement location: For 0402
(0.4×0.2 mm)
Open Correction
To reduce measurement error, open correction is performed. The correction method varies with the instrument to which the device is to be connected. See the user manual that came with the instrument.
You will need: Open correction jig, tweezers
Using the pair of tweezers, attach the open
1
correction jig to the 1005 measurement position on the test head.
Open correction jig
Orient so that surface with electrodes faces down.
Gradually apply the tip pin to the open correction
2
jig.
Perform correction with the instrument.
3
For more information, see “Measurement Method” in the user manual.
Even if you will be measuring 0402- and 0603-size
IMPORTANT
samples, perform open correction using the 1005 measurement position.
To reduce measurement error, short correction is performed. The correction method varies with the instrument to which the device is to be connected. See the user manual that came with the instrument.
CAUTION
• To prevent damage to contact probes, lower the contact probe with the probe up/down operation knob when attaching or removing the template.
• When attaching the template, insert it so that the
xing screws pass straight through the screw holes
and tighten it in place using an appropriate amount of force. Over-tightening may damage the screw holes.
• Screw tightening torque: Max. 0.015 N·m
You will need: No. 0 precision Phillips-head screwdriver, short correction jig
Removing the template
Remove the screws holding the template in place.
1
Lift off the template to remove it.
2
Remove
Screws holding the template
Template
Attaching the short correction jig and performing correction
Pass the guide pins through the holes in the
1
short correction jig and attach it at the position corresponding to the size of sample to be measured.
Short correction jig (0402)
2
Tip pin
Guide pins
Move the pusher unit to the short correction jig’s
2
position.
Turn the pusher up/down operation knob in the
3
“down” direction to gradually lower the tip pin until it comes into contact with the short jig. Turn the probe up/down operation knob in the “up”
4
direction to raise the contact probe.
Perform correction with the instrument.
5
Attaching the template
After performing short correction, reattach the template as it was attached before.
1
CAUTION
• To prevent damage to the device and samples, lower the contact probe with the probe up/down operation knob when attaching samples. Additionally, apply the tip pin to samples gradually so as not to subject them to excessive force.
• Do not apply the tip pin to the contact probe without
rst attaching a sample.
• To avoid damaging the tip pin, do not move the pusher unit horizontally while the pusher is in the lowered position.
You will need: Tweezers
Preparing for Measurement
Turn the pusher up/down
1
2
3
Attaching the sample
Sample
1
H
2
3
L
Template
Securing and measuring the sample
Guide groove
IMPORTANT
To ensure accurate measurement, remove samples from other measurement locations before performing measurement.
2
1
3
Completing measurement
After measurement is complete, remove the sample by reversing the steps used to secure it in place. Raise the pusher up/down operation knob until it comes into contact with the stopper before moving the pusher unit horizontally.
1
operation knob in the “up” direction to raise the tip pin.
Using the pusher sideways
2
knob, move the pusher unit in the direction of the arrow. Lower the probe up/down
3
operation knob to lower the contact probe.
(This step can also be performed before Step 1 above.)
Place the sample on the template
1
using a pair of tweezers. Align the sample’s electrodes
with the H and L contacts on the template and be sure that it
is placed right side up, etc. Move the sample to the guide
2
groove. Place the sample in the
3
measurement location’s square hole.
Using the pusher sideways
1
knob, move the pusher unit to the location of the sample.
Turn the pusher up/down
2
operation knob to gradually lower the tip pin until it comes into contact with the sample.
Raise the probe up/down
3
operation knob to raise the contact probe.
Perform measurement with the
4
instrument.
Loading...