HIOKI HIOKI CM4002 User guide

Page 1
CM4002
HIOKI CM4002A961-02
CM4003
AC LEAKAGE CLAMP METER
Dec. 2021 Revised edition 2 CM4002A961-02 21-12H
Instruction Manual
Read carefully before use.
EN
Page 2
HIOKI CM4002A961-02
Page 3

Checking Package Contents

HIOKI CM4002A961-02
Main body Accessories
AC Leakage Clamp Meter
CM4003CM4002
(equipped with
output function)
LR6 Alkaline batteries ×2
C0203 Carrying Case
Instruction Manual (this manual)
Please visit Hioki’s website to download other
language versions in PDF format. (p. 1)
Operating Precautions (0990A907)
CM4002A961-02
Accessories
L9097 Connection Cable
CM4003
(approx. 1.5 m)
L9510 USB Cable (Type-A to Type-C, 1.0 m)
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Details of Intended Operations

HIOKI CM4002A961-02
Setting the range
Installing the batteries and Z3210 Wireless Adapter
Performing long-duration measurement using an external power supply
Locating an insulation failure (identifying GFCI and RCD trip events)
Reducing the e󰀨ects of noise (lter function)
Freezing the readouts to take readings (hold function)
Viewing the maximum, minimum, average, and peak values of the measured data
Receiving an alarm if a measured value exceeds the threshold value (comparator function)
Checking for intermittent leakage
• Using the output function to perform monitoring with a recorder
• Using the GENNECT Cross app to perform monitoring (event recording function)
Using the wireless communications (GENNECT Cross, HID function)
ii
CM4003
CM4003
p. 20
p. 25, p. 29
p. 30
p. 38
p. 41
p. 43
p. 46
p. 48
p. 51 p. 62
p. 58
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Checking Package Contents .........................................................................................i
HIOKI CM4002A961-02
Details of Intended Operations ..................................................................................... ii
Introduction ...................................................................................................................1
Overview ...........................................................................................................4
Principle of leakage current measurement ........................................................5
Notations ......................................................................................................................6
Options .........................................................................................................................9
Safety Information ......................................................................................................10
Operating Precautions ................................................................................................14
Part Names.................................................................................................................18
Operation Keys ...........................................................................................................20
Display Panel..............................................................................................................22

Contents

iii
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Contents
HIOKI CM4002A961-02
1 Preparing for Measurement 25
1.1 Installing Batteries and the Z3210 Wireless Adapter ......................................25
Installation/replacement procedure .................................................................29
1.2 Using an External Power Supply
1.3 Inspection Prior to Measurement ....................................................................31
2 Performing Measurement 33
2.1 Measuring Leakage Current ............................................................................33
Measurement procedure .................................................................................34
Locating an insulation failure (identifying GFCI and RCD trip events) ............38
Precautions for measuring the load current ....................................................40
2.2 Filter Function (FILTER) ..................................................................................41
2.3 Hold Function (HOLD) .....................................................................................43
2.4 Max., Min., Average, and Peak Values (MAX/MIN) .........................................46
2.5 Inrush Current Measurement (AC INRUSH) ...................................................47
2.6 Comparator Function (COMP) ........................................................................48
2.7 Simple event recording function ......................................................................49
iv
CM4003
.......................................................30
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2.8 Output function (OUTPUT)
HIOKI CM4002A961-02
Output rate (A-to-V conversion ratio) ..............................................................52
Setting the output function (RMS/WAVE) ........................................................53
2.9 Auto-Power Save Function (APS) ...................................................................55
2.10 Backlight ..........................................................................................................56
Display backlight .............................................................................................56
Warning backlight ............................................................................................57
2.11 Wireless Communications Function ................................................................58
Using GENNECT Cross ..................................................................................58
Z3210-to-Excel
(Excel
2.12 Power Key Combinations ................................................................................67
3 Specications 69
3.1 GeneralSpecications ....................................................................................69
3.2 Input,Output,andMeasurementSpecications .............................................72
Accuracy list ....................................................................................................76
Outputspecications
Contents
CM4003
................................................................51
®
®
direct input function, HID function) .....................................................63
direct data entry function
CM4003
..........................................................................81
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Contents
HIOKI CM4002A961-02
3.3 Compatibility with IEC/EN 61557-13 ...............................................................82
4 Maintenance and Service 83
Calibration .......................................................................................................83
Cleaning ..........................................................................................................83
Disposing of the Instrument ............................................................................83
4.1 Troubleshooting...............................................................................................84
Before sending the instrument to be repaired .................................................84
4.2 Error Displays ..................................................................................................88
Index 89
WarrantyCerticate
vi
Page 9

Introduction

HIOKI CM4002A961-02
Introduction
Thank you for choosing the Hioki CM4002/CM4003 AC Leakage Clamp Meter. To ensure your ability to get the most out of this instrument over the long term, please read this manual carefully and keep it available for future reference. Carefully read the separate document entitled “Operating Precautions” before use.
Latest edition of instruction manual (multilingual)
The contents of this manual are subject to change, for example as a result of
product improvements or changes to specications.
The latest edition as well as multilingual editions of the manual (in Chinese, French, German, Italian Korean, and Spanish) can be downloaded from Hioki’s website.
https://www.hioki.com/global/support/download
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Introduction
HIOKI CM4002A961-02
Intended audience
This manual has been written for use by individuals who use the product or provide information about how to use the product. In explaining how to use the product, it assumes electrical knowledge (equivalent of the knowledge possessed by a graduate of an electrical program at a technical high school).
Trademarks
• Microsoft Excel is a registered trademark or a trademark of Microsoft Corporation in the United States and other countries.
• The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Hioki E.E. Corporation is under license. Other trademarks and trade names are those of their respective owners.
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HIOKI CM4002A961-02
Introduction
3
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Introduction
HIOKI CM4002A961-02

Overview

This AC leakage clamp meter allows you to measure from minute leakage current to load current.
Accurately measuring minute leakage current
• The 6.000 mA range is incorporated to ensure the measurement with a high resolution of 1 µA.
• High permeability magnetic material is used for the jaws.
E󰀨ects of external electromagnetic noise are minimized to enable the measurement with
high reproducibility.
Measuring a wide range of current from leakage current to load
current
• Accuracy ranging from 0.060 mA to 200.0 A is ensured.
Frequency band ranging from 15 Hz to 2 kHz
For more information, please visit our website.
GENNECT Cross > Learn instruments > Leakage current measurement
https://gennect.net/en/cross/leakage-current-measurement
4
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Principle of leakage current measurement

HIOKI CM4002A961-02
Introduction
The instrument is designed based on the principle of electromagnetic induction. The
magnetic ux corresponding to the current owing through the conductor to be measured
is detected by a current transformer that consists of a magnetic core and coil. The current transformer generates the current
corresponding to the magnetic eld (secondary
current). The detection resistor converts this secondary current into the voltage to calculate
the value of the current owing through the
conductor.
Magnetic ux corresponding to current being measured
Magnetic core
Current to be measured
Conductor under measurement
Secondary current
Detection resistor
Coil
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Notations

HIOKI CM4002A961-02
Notations
Safety notations
In this document, the severity levels of risk and hazard are classied as follows.
DANGER
WARNING
CAUTION
NOTICE
6
Indicates an imminently
hazardous situation that,
if not avoided, will result in death or serious injury.
Indicates a potentially
hazardous situation that, if
not avoided, could result in death or serious injury.
Indicates a potentially
hazardous situation that, if
not avoided, could result in minor or moderate injury.
Indicates potential risks of damage to the supported product (or to other property).
IMPORTANT
Indicates a high-voltage
hazard. Failure to verify
safety or improper handling of the instrument could lead to an electric shock, burn, or death.
Indicates information or content that is particularly important from the stand point of operating or maintaining the instrument.
Indicates an action that must not be performed.
Indicates an action that must be performed.
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Symbols shown on the instrument
HIOKI CM4002A961-02
Indicates the need for caution or the presence of danger. For more information about locations where this symbol appears on instrument components, see the “Operating Precautions”
(p. 14), warning messages listed at the beginning of operating instructions, and the
accompanying document entitled “Operating Precautions.”
Indicates AC (Alternating Current).
Indicates that the instrument may be connected to or disconnected from a live conductor.
Indicates an instrument that has been protected throughout by double insulation or reinforced insulation.
Indicates the limit value of an external magnetic eld specied by IEC/EN61557-13 Class 2. The use of the instrument in an external magnetic eld of exceeding 30 A/m is outside a range of IEC/EN 61557-13 Class 2.
Symbols for various standards
Indicates the Waste Electrical and Electronic Equipment Directive (WEEE Directive) in EU member states.
Indicates that the product conforms to regulations required by the EU Directive.
Notations
7
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Notations
HIOKI CM4002A961-02
Screen display
The instrument screen displays the alphanumeric characters as follows.
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
1 2 3 4 5 6 7 8 9 0
Accuracy labeling
Hioki expresses accuracy as error limit values specied in terms of percentages of reading and of full scale.
Reading
(display value)
Full scale
(maximum display value)
8
Indicates the value displayed by the instrument. Limit values for reading errors are expressed as a percentage of the reading (“% of reading” or “% rdg”).
Indicates the maximum display value for each measurement range. Measurement range values for the instrument indicates that maximum display value. Limit values for full-scale errors are expressed as a percentage of full scale (“% of full scale” or “% f.s.”).
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Other notations
HIOKI CM4002A961-02
CM4003
APS (bold) The names of elements on the screen are printed in bold.
(p. ) Indicates the page number to reference.
*

Options

The options listed below are available for the instrument. To order an option, please contact your
authorized Hioki distributor or reseller. Options are subject to change. Check Hioki’s website for
the latest information.
Z3210 Wireless Adapter C0203 Carrying Case
9704 Conversion Adapter
(BNC-to-banana plug)
CM4003
Options
Indicates useful advice concerning instrument performance and operation.
Indicates that the item is applicable to the CM4003 only.
Instructs the reader to see below for additional information.
L9097 Connection Cable (Approx. 1.5 m)
CM4003
Z1013 AC Adapter (power cord included)
CM4003
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Safety Information

HIOKI CM4002A961-02
Safety Information
This instrument is designed to conform to IEC 61010 Safety Standards and has been thoroughly tested for safety prior to shipment. However, using the instrument in a way not described in this manual may negate the provided safety features. Carefully read the following safety notes before using the instrument.
DANGER
Familiarize yourself with the instructions and precautions in
this manual before use.
Failure to do so could cause improper use of the instrument, resulting in serious bodily injury or damage to the instrument.
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Bodily injury
Page 19
Safety Information
HIOKI CM4002A961-02
WARNING
Do not attempt to modify, disassemble, or try to repair the
instrument.
Doing so could cause serious bodily injury or re.
If you have not used any electrical measuring instruments
before, you should be supervised by a technician who has experience in electrical measurement.
Failure to do so could cause the operator to experience an electric shock.
Moreover, it could cause serious events such as heat generation, re, and an arc ash due to a short-circuit.
Protective gear
WARNING
Use appropriate protective insulation.
Performing measurement using this instrument involves live-line work. Failure to use protective gear could cause the operator to experience an electric shock. Using protective gear is prescribed under applicable laws and regulations.
Bodily injury, re
Electric shock
Continued on next page →
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Safety Information
HIOKI CM4002A961-02
Measurement categories
To ensure safe operation of measuring instruments, IEC 61010 species the measurement categories, which classies testing and measuring circuits into three categories according to the
types of mains circuits to which they are intended to be connected.
DANGER
Do not use a measuring instrument for measurements on
a mains circuit that exceeds the range of the measurement category rated for the instrument.
Do not use a measuring instrument without a measurement
category rating for measurements on a mains circuit.
Failure to observe this can cause a serious bodily injury and damage to the instrument and other equipment.
The CM4002 conforms to the safety requirements for CAT IV (300 V) and CAT III (600 V) measuring instruments. The CM4003 conforms to the safety requirements for CAT III (300 V) measuring instruments.
12
Bodily injury
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Measurement category II (CAT II)
HIOKI CM4002A961-02
Applicable to test and measuring circuits connected directly to utilization points (socket outlets and similar
points) of the low-voltage mains installation. EXAMPLE: Measurements on household appliances, portable tools, and similar equipment, and on the
consumer side only of socket-outlets in the xed installation.
Measurement category III (CAT III)
Applicable to test and measuring circuits connected to the distribution part of the building’s low-voltage mains installation. EXAMPLE: Measurements on distribution boards (including secondary meters), photo voltaic panels,
circuit breakers, wiring, including cables, bus-bars, junction boxes, switches, socket-outlets
in the xed installation, and equipment for industrial use and some other equipment such as stationary motors with permanent connection to the xed installation.
Measurement category IV (CAT IV)
Applicable to test and measuring circuits connected at the source of the building’s low-voltage mains installation. EXAMPLE: Measurements on devices installed before the main fuse or circuit breaker in the building
installation.
Distribution Panel
Service Entrance
Service Drop
CAT IV
Power Meter
Internal Wiring
CAT III
Fixed Installation
CAT II
T
Safety Information
Outlet
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Operating Precautions

HIOKI CM4002A961-02
Operating Precautions
Observe the following precautionary information to ensure that the instrument can be used safely and in a manner that allows it to perform as described in its specications. Carefully read the separate document entitled “Operating Precautions” before use. Use of the instrument should
conform not only to its specications, but also to the specications of all accessories, options,
and other equipment in use.
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Handling the instrument
HIOKI CM4002A961-02
Operating Precautions
DANGER
Do not use the instrument to measure circuits that exceed its
ratings or specications.
Doing so could cause damage to the instrument or overheating, resulting in serious bodily injury.
Do not measure any current in excess of the maximum input
current.
Doing so can cause overheating of the sensor, resulting in bodily injury, re, or
damage to the instrument. The instrument has a maximum input current of 200 A with a frequency of between
40 Hz and 600 Hz. If a current has another frequency, its value the instrument can measure is limited. See “Frequency derating characteristics” (p. 73) about
current values.
Bodily injury, re
Continued on next page →
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Operating Precautions
HIOKI CM4002A961-02
WARNING
Do not approach high-voltage equipment or wiring when
performing measurement using a transformer’s ground wire.
Failure to do so could cause the operator to experience an electric shock.
When the ground wire is close to a high voltage live part,
reroute the ground wire before measurement.
Failure to do so could cause the operator to experience an electric shock.
CAUTION
Do not bend or pull on cables at temperatures of 0°C or lower.
The cable is hardened. Doing so could damage the insulation or cause a wire break, resulting in an electric shock.
NOTICE
Keep the jaws closed when the instrument is not in use.
Leaving the jaws open will cause dust or dirt to settle on the facing core surfaces, resulting in damage to the instrument.
16
Electric shock
Electric shock
Page 25
IMPORTANT
HIOKI CM4002A961-02
• Electric circuit on which DC components are superimposed may not be measured accurately.
Displayed values can frequently uctuate due to induction potential even when no voltage is applied. This, however, is not a malfunction.
• When the mark blinks, replace the batteries with new ones. The batteries are exhausted.
(p. 29)
Operating Precautions
• Do not allow any foreign object to be caught between the facing core surfaces of the jaws.
• Do not scratch the facing core surfaces of the jaws.
Do not touch the facing core surfaces of the jaws with your ngers.
• Do not insert any foreign object into the gap of the jaws.
• Do not drop the instrument.
• Do not subject the instrument to any shock.
Doing so may adversely a󰀨ect the measurement accuracy and open/close operation.
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Part Names

HIOKI CM4002A961-02
Part Names
Front Rear
3
4
18
1
2
(The illustration shows the CM4003.)
6
5
7
8
6
9
Page 27
1 Lever
HIOKI CM4002A961-02
2 Power key (p. 20)
3 Jaws (p. 17)
4 Barrier
5 Serial number
The serial number consists of 9-digit numbers.
The rst four digits indicate the year (its rst two digits omitted) and the month of manufacture.
6 Operation keys (p. 20)
7 Display panel (p. 22)
8 Battery cover (p. 29)
9
Cable connection terminal
(p. 30, p. 51)
Part Names
CM4003
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Operation Keys

HIOKI CM4002A961-02
Operation Keys
Key Press.
Turns on the instrument. (p. 34, p. 67) Turns o󰀨 the instrument.
Freezes the readouts. / Disables the hold function. (p. 43)
Sets or switches the maximum, minimum, average,
and peak values. (p. 46)
Cycles through the range.
AUTO
Toggles the comparator function on or o󰀨. (p. 48)
20
6.000 mA 60.00 mA 600.0 mA
200.0 A
6.000 A60.00 A
Hold down for
1 s or longer.
Automatically freezes the readouts. /
Disables the auto-hold function.
(p. 43)
Resets the maximum, minimum, average, and peak value display.
Toggles the lter on or o󰀨. (p. 41)
(The setting is not saved to the instrument.)
Displays the number of events recorded by the event recording
function. (p. 62)
1 s
Page 29
Operation Keys
HIOKI CM4002A961-02
Key Press.
+
Toggles the display backlight on or o󰀨. (p. 56)
+
Hold down for
1 s or longer.
Toggles the inrush current
measurement (AC INRUSH) on or o󰀨. (p. 47)
Switches the output function (OUTPUT).
CM4003
(p. 51)
RMS
(RMS value)
Toggles the wireless communications
function on or o󰀨. (The setting is saved
to the instrument. Available only when the Z3210 is installed)
(p. 58)
(waveform)
1 s
WAVE
O󰀨
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Display Panel

HIOKI CM4002A961-02
Display Panel
Dual readouts
1
2 3 4 5 6 7
1
2
3
4
5 APS Automatic power save p. 55
6
7
22
COMP
EVENT
INRUSH
Sub-readout
Main readout
Wireless communications function p. 58
Comparator p. 48
Simple event recording Event recording
Inrush current measurement (AC INRUSH) p. 47
External power supply
Remaining battery power p. 25
8 9
10
9
CM4003
p. 49 p. 62
p. 30
11
12
13
14
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Display Panel
HIOKI CM4002A961-02
8
9
10
11
12
13 EVENT, kHz, mA Measurement unit (same applies to sub-readout)
14
MAX, MIN, AVG Maximum, minimum, average values
PEAK MAX, PEAK MIN Highest of peak value, lowest of peak value
FILTER
RANGE:AUTO Automatic ranging
RANGE: MANUAL Manual ranging
Peak value of AC inrush current p. 47
AC measurement
TRIG Event occurrence
OVER Overload alarm p. 57
REC
HOLD
Recording an event.
Comparator threshold value p. 48
Freezing the readouts. p. 43
p. 46
Filter function p. 41
p. 20
RMS value output
Waveform output
CM4003
CM4003
p. 51
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Display Panel
HIOKI CM4002A961-02
24
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Preparing for Measurement

HIOKI CM4002A961-02
1

1.1 Installing Batteries and the Z3210 Wireless Adapter

When using the instrument for the rst time, install two LR6 Alkaline batteries. (p. 29) In addition, check that there is adequate remaining power in the batteries before starting the measurement.
Appears There is adequate remaining battery power.
Appears As the remaining power decreases, the indicators disappear from the left.
Appears The batteries are exhausted. Replace the batteries in good time.
Blinks The batteries are exhausted. Replace the batteries with new ones.
The CM4003 can be used by connecting an external power supply without installing the batteries. (p. 30)
When the Z3210 Wireless Adapter (option) is installed, the wireless communications function can be used. (p. 58)
Continued on next page →
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Installing Batteries and the Z3210 Wireless Adapter
HIOKI CM4002A961-02
WARNING
Do not short-circuit the battery. Do not charge the battery. Do not disassemble the battery. Do not heat the battery up. Do not throw the battery into a re.
Doing so can cause the battery to explode, resulting in bodily injury.
Before removing the battery cover, remove the instrument
from an object under measurement and turn o󰀨 it.
Failure to do so could cause the operator to experience an electric shock. When the instrument is clamped around the object under measurement, the battery contacts are regarded as high-voltage parts.
26
Bodily injury, electric shock
Page 35
Installing Batteries and the Z3210 Wireless Adapter
HIOKI CM4002A961-02
WARNING
After replacing the batteries or installing/removing the Z3210
Wireless Adapter, install the battery cover and tighten the screw.
Use of the instrument with the battery cover removed could result in serious bodily injury. Besides, if the screw of the battery cover is not tightened, the cover will not secured.
Secure the battery cover with the screw attached to the
instrument at the time of shipment.
If the battery cover is secured with another screw, the instrument could be damaged, resulting in bodily injury. If you have lost the screw or nd that the screw is damaged, please contact your authorized Hioki distributor or reseller.
Bodily injury, electric shock
Continued on next page →
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Page 36
Installing Batteries and the Z3210 Wireless Adapter
HIOKI CM4002A961-02
NOTICE
Do not mix batteries of di󰀨erent ages or types. Do not use a battery whose recommended service life has expired. Do not reverse the battery polarity. Do not leave the exhausted batteries in the instrument.
Doing so may cause the battery to leak, damaging the instrument.
Use the specied type of batteries only (LR6 Alkaline batteries). Remove the batteries when the instrument is not in use for an
extended period of time.
Failure to do so may cause the battery to leak, damaging the instrument.
Before handling the Z3210, eliminate static electricity on your body
by touching any metallic part, such as a doorknob.
Failure to do so may cause static electricity to damage the Z3210.
• When the
Before replacing the batteries, turn o󰀨 the instrument.
Handle and dispose of batteries in accordance with local regulations.
28
mark blinks, replace the batteries with new ones. The batteries are exhausted.
Page 37
Installing Batteries and the Z3210 Wireless Adapter
HIOKI CM4002A961-02

Installation/replacement procedure

After reading the safety precautions (p. 25), follow the procedure below for installation.
Phillips screwdriver (No. 2)
22
77
Rear
LR6 Alkaline batteries ×2
Remove the instrument from the object under
1
measurement and turn o󰀨 the instrument.
Z3210
66
55
33
44
Loosen the screw and remove the battery cover.
2
Remove the old batteries (when replacing the
3
batteries).
Install new batteries.
4
When installing the Z3210 Wireless Adapter
5
(option), remove the protective cap.
Carefully checking the orientation, insert the Z3210
6
all the way inside.
Install the battery cover and tighten the screw.
7
See “Using the wireless communications function” (p. 59).
29
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Using an External Power Supply
HIOKI CM4002A961-02
1.2 Using an External Power Supply
Use an external power supply for long-term measurement.
CM4003
22
L9097
33
L9510
44
Z1013
66
Power cord
30
CM4003
If the supplied power includes signicant noise, the display may show several counts or noise may be present in the output. When the power is being supplied externally, the auto-power save function will be disabled.
Remove the instrument from the object under
1
measurement and turn o󰀨 the instrument.
Connect the L9097 Connection Cable (included) to the
2
cable connection terminal of the instrument.
Connect the L9510 USB Cable (included) to the USB
3
terminal (Type-C) of the L9097.
Connect the other end of the L9510 USB Cable to the
4
Z1013 AC Adapter (option, power cord included).
Connect the power cord to the Z1013.
5
Connect the power cord to an outlet.
55
6
When you turn on the instrument, the mark will appear.
Page 39

1.3 Inspection Prior to Measurement

HIOKI CM4002A961-02
Check Inspection details Remedy
Check the following points visually.
The instrument is not damaged or cracked.
No internal circuit is exposed.
No segments are missing.
Pressing the
during a power-o󰀨 condition allows all segments to appear
while holding down the
The
Inspection Prior to Measurement
If the instrument is damaged, ask for repair. Otherwise, the operator may receive an electric shock.
If any segment is missing, ask for
key while holding down the key
key.
mark does not blink. When the mark blinks, replace
repair.
the batteries with new ones. The batteries are exhausted. (p. 25, p. 29)
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Inspection Prior to Measurement
HIOKI CM4002A961-02
32
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Performing Measurement

HIOKI CM4002A961-02
2

2.1 Measuring Leakage Current

DANGER
Inspect the instrument and verify proper operation before use.
Use of the instrument while malfunctioning could result in serious bodily injury. If
you nd any damage, contact your authorized Hioki distributor or reseller. See “1.3 Inspection Prior to Measurement” (p. 31).
Do not touch the section beyond the barrier during operation.
Doing so could cause electric shock. See “Part Names” (p. 18).
Bodily injury
33
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Measuring Leakage Current
HIOKI CM4002A961-02

Measurement procedure

Turn on the
1
instrument.
Clamp the instrument around the object under measurement.
2
Wear appropriate protective gear such as gloves.
Clamp the instrument so that the object under measurement is located at the center of the jaws.
34
The default setting of the range is AUTO.
Change the range as required. (p. 20)
Current owing direction arrow
Current owing direction
Page 43
Single-phase 3-wire circuit
HIOKI CM4002A961-02
Measurement using ground wire:
1.
Clamp around only one wire.
Ig: Leakage current
Circuit
breaker
Ig
PE
Measuring Leakage Current
Measurement of zero-phase current:
2, 3.
Clamp around the wires together in a bundle.
2
1
3
Load device
35
Page 44
Measuring Leakage Current
HIOKI CM4002A961-02
Three-phase 3-wire circuit
Measurement using ground wire:
1, 4.
Clamp around only one wire.
Ig
1
Circuit
breaker
Measurement of zero-phase current:
2, 3.
Clamp around the wires together in a bundle.
2
3
Load device
Ig: Leakage current
Other circuit
Clamp around two wires together in a bundle in the single-phase 2-wire circuit.
Clamp around four wires together in a bundle in the three-phase 4-wire circuit. Even when the instrument
cannot be clamped, you can measure leakage current using the ground wire of the equipment instead.
36
PE
4
PE
Page 45
Read the current value and frequency.
HIOKI CM4002A961-02
3
IMPORTANT
In the following cases, the accurate measurement may not be performed.
A large current (around 100 A) ows through adjacent wires.
Special waveforms, such as that owing through the secondary side of the inverter, is measured.
• The jaws are not closed completely.
In particular, if the external dimension of the object under measurement is large, such as when the instrument is clamped around three-phase wires together in a bundle, make sure that the jaws are closed completely. If the jaws are even slightly open, errors occur in the measured value and the accuracy
cannot be ensured.
The leakage current measurement at zero phase is a󰀨ected by the load current. For the degree of
inuence of the load current, see E12 on p. 82.
Measuring Leakage Current
Frequency
RMS value of leakage current
37
Page 46
Measuring Leakage Current
HIOKI CM4002A961-02

Locating an insulation failure (identifying GFCI and RCD trip events)

By measuring leakage current of the entire circuit using the ground wire of the transformer (location 1 in the gure on the next page), you can determine the presence or absence of an earth leakage in accordance with changes in leakage current. When you nd an earth leakage, perform the bundled measurement of all the wires from the
power supply side toward the load side to locate an insulation failure.
To investigate an intermittent earth leakage, such as intermittent ground-fault circuit interrupter
(GFCI) and residual-current device (RCD) trip events, the following functions are convenient.
Event recording function (p. 62)
When the measured value exceeds the set threshold value, the event data (event occurrence time, event stop time, and maximum value) can be recorded. The Z3210 Wireless Adapter (option) is required. For detail information, please visit our website.
GENNECT Cross > Functions > Event Recording
https://gennect.net/en/cross/event-recording
Output function
You can record the output value with a recorder. (p. 51)
38
CM4003
Page 47
Measuring Leakage Current
HIOKI CM4002A961-02
Single-phase 3-wire circuit
• If the insulation on the wire has deteriorated at location A in the gure, you can detect the leakage current
through the measurement by clamping around bundled wires, not at location 3 but location 2.
If the insulation on the load device has deteriorated at location B in the gure, you can detect the leakage current through the measurement by clamping around the bundled wires, not at location 5 but location 4.
Circuit
breaker
2
3
4 5
Ig
Ig:
Leakage current
PE
1
A
Load deviceLoad device
B
39
Page 48
Measuring Leakage Current
NO
HIOKI CM4002A961-02

Precautions for measuring the load current

IMPORTANT
Be sure to clamp the instrument around only one conductor wire. Regardless of the
single-phase and three-phase, when clamping around two or more wires together in a bundle, the load current cannot be measured.
OK
Special waveforms, such as that owing through the secondary side of the inverter, may not be measured.
In accordance with the magnitude of the input current, a sound may be generated from the jaws
due to resonance, but it does not a󰀨ect the measurement.
When the magnitude of the input current is unknown, disable the lter function and start the measurement using the auto-range or 200.0 A range.
40
Do not clamp around
NO
two or more wires.
Do not pinch a wire.
NO
Page 49
k
Gain (dB)
HIOKI CM4002A961-02
Filter Function (FILTER)

2.2 Filter Function (FILTER)

When a switching power supply or an inverter is connected to the same system as the object
under measurement, high frequency components may be superimposed on the leakage current waveform. Using the lter function can eliminate unnecessary high-frequency components (low­pass lter).
Enable the lter function.
Hold down the key for 1 s or longer.
1 s
(Holding down the key for 1 s or longer again disables the function.)
FILTER
will appear.
You can also set the instrument so that the lter function can be enabled or disabled at power-up. (p. 67)
10
5
0
-5
-10
-15
-20 10 100 1 k 10
Frequency characteristic example (6 mA range)
Filter: OFF Filter: ON
Frequency (Hz)
41
Page 50
Filter Function (FILTER)
HIOKI CM4002A961-02
IMPORTANT
When the lter function is enabled, the instrument may display values lower than
actual values.
If the instrument indicates di󰀨erent measured values depending on the range selected manually, trust the one measured using the upper range. For detail information, please visit our website.
GENNECT Cross > FAQ > Measured values vary greatly depending on the measurement range of the leakage current meter.
https://gennect.net/en/cross/measured-values-vary-greatly­depending-on-the-measurement-range-of-the-leakage-current-meter
When the lter function is enabled, the frequency band is limited to approx. 180 Hz (−3 dB), which is equivalent to the frequency band of the general earth leakage circuit breaker. To analyze the operation of the earth leakage circuit breaker, it is recommended that you use the lter function.
42
Page 51
Hold Function (HOLD)
HIOKI CM4002A961-02

2.3 Hold Function (HOLD)

Manual hold Automatic hold (AUTO HOLD)
The display refresh can be stopped at a desired timing.
Press. (Pressing the key again can disable the function.)
When the measured value is stable, the display
refresh will be stopped automatically.
Hold down the key for 1 s or longer.
1 s
(Pressing the key again can disable the function.)
HOLD
will appear.
will be lit.
Before auto-hold
HOLD
will blink.
After auto-hold
will appear.
HOLD
will be lit.
The buzzer will sound.
43
Page 52
Hold Function (HOLD)
HIOKI CM4002A961-02
Auto-hold conditions
When both the following conditions are satised, the instrument will freeze the readouts.
The measured value does not uctuate beyond the variation range (see the next page) for a certain period of time.
The measured value exceeds the threshold value (see the next page).
The instrument continues to freeze the readouts until the auto-hold conditions are satised again.
Measured value
Start
44
Auto-hold Example: 100.0 A
(1) (2)
Stop
Start
Stop
Start
Auto-hold Example: 50.0 A
(1) Auto-hold is not performed.
(The measured value is not less than the
threshold value.)
(2) Auto-hold is not performed.
(The measured value does not exceed the threshold value.)
Threshold value
Example: 10.0 A
Time
Stop
: Variation width
: Hold value
Start: Measurement start
Stop: Measurement end
Page 53
The variation range and threshold value may vary depending on the range.
HIOKI CM4002A961-02
6.000 mA 200 counts or less 300 counts
60.00 mA
600.0 mA
6.000 A
60.00 A
200.0 A
Hold Function (HOLD)
Range Variation width Threshold value
100 counts or less 100 counts
45
Page 54
Max., Min., Average, and Peak Values (MAX/MIN)
HIOKI CM4002A961-02

2.4 Max., Min., Average, and Peak Values (MAX/MIN)

The maximum, minimum, average, highest peak, or lowest peak values of the measured data can be displayed. The auto-power save function is disabled. (p. 55)
Clamp the instrument around the object under measurement.
11
Setting the range. (p. 20)
22
Press the MAX/MIN key to enter MAX/MIN mode and
33
switch the display.
44
Main readout:
Maximum, minimum, average, highest peak value, or lowest peak value
Sub-readout:
Present measured value
The instrument measures the RMS value. “AVG” means the average value of all measured values.
46
If you switch over to MAX or MIN mode while using the auto-range, the range is xed at the presently set range.
1 s
MAX
MIN AVG PEAK MAX
Freezes the
readouts.
PEAK MIN
PEAK MAX
PEAK MIN
Hold down the key
for 1 s or longer.
MAX
MIN
Cancel
Waveform
Measured value
(RMS value)
Display refresh interval
Page 55

2.5 Inrush Current Measurement (AC INRUSH)

HIOKI CM4002A961-02
The AC inrush current can be measured.
Set the range. (p. 20)
11
Switch over to AC
22
INRUSH mode.
+
Hold down the key for 1 s or longer.
RMS value (INRUSH)
Screen example: 150 A
Peak value of AC inrush current
The inrush measurement range is set as follows in accordance with the range when the current is measured.
Range when the current is measured INRUSH measurement range
AUTO 200.0 A range
6.000 mA, 60.00 mA 600.0 mA range
600.0 mA, 6.000 A, 60.00 A, 200.0 A
Screen example: 60 A
AC current
Inrush current occurrence period (Several tens to several
hundred of milliseconds)
Inrush Current Measurement (AC INRUSH)
Range when the current is measured
(Inrush current occurs.)
INRUSH
will blink.
Auto-hold of measured value
How to exit AC INRUSH mode
+
For information on the trigger level, see the specications. (p. 73) An inrush current including DC components cannot be measured
accurately.
Hold down the key for 1 s or longer.
Exit
47
Page 56
Comparator Function (COMP)
HIOKI CM4002A961-02

2.6 Comparator Function (COMP)

When a measured value exceeds the threshold value, a buzzer will sound and the warning backlight (p. 57) will light up. The buzzer sound can also be disabled. (p. 67) The auto-range cannot be used when the comparator function is enabled.
Enable the comparator function.2 Set the range (main readout).
1
COMP
48
Press. (Pressing the key again can disable the function.)
will appear.
Threshold value
Present measured
value
The range is displayed here during the range setting.
6.000 mA 60.00 mA 600.0 mA
200.0 A
Set the threshold value (sub-readout).
3
Increases the value.
REF
Decreases the value.
Holding down the key increases or
decreases the value continuously.
6.000 A60.00 A
Conrm
Conrm
Page 57
Simple event recording function
HIOKI CM4002A961-02

2.7 Simple event recording function

The instrument can update the maximum value display from the start to the stop of recording. The blinking red backlight will warn you that the maximum value exceeds the set threshold
value.
Enable the simple event
11
recording function.
In the power-o󰀨 state
+ +
Set the range (main
22
readout). Set the threshold value (sub-readout).
(p. 48)
Set the lter.
33
Start recording.
44
or
Switch between on and o󰀨.
Conrm
The buzzer
will sound.
Recording will start.
49
Page 58
Simple event recording function
HIOKI CM4002A961-02
Recording in progress
55
Stop recording.
66
Press
To disable the simple event recording function
Cycle the instrument.
50
An event with a duration time of less than 400 ms may not be accurately measured, failing to detect the event.
Presently measured value
To freeze the value
Press. (Pressing the key again can disable the function.)
Maximum value from the recording start
The blinking red backlight will warn you that the maximum value exceeds the set threshold value.
, , or , and then, within 3 s* Recording stops.
The instrument will reset the maximum value and return to step 4 (Start measurement).
To switch the range or change the threshold value
Press
during step
* If you fail to press
(During recording).
or
(Start measurement).
4
within 3 s, the instrument will return to step 5
Return to step 2 (Set the range, Set the threshold value).
Page 59
Output function (OUTPUT)
HIOKI CM4002A961-02
2.8 Output function (OUTPUT)
The voltage corresponding to the measured value can be output. (Procedure: p. 53)
RMS
(RMS value output)
WAVE
(Waveform output)
Use an external power supply for long-term measurement. (p. 30)
When using the scaling function of a recorder (such as Hioki’s Memory HiCorder), the voltage
value can be converted into the current value on the recorder.
To identify intermittent earth leakage (occasional earth leakage) events, record the RMS
output with the recorder to check it for temporal uctuations of the leakage current value.
CM4003
Outputs the DC voltage proportional to the RMS value of the measured current. Recording the voltage with a recorder (such as Hioki’s Memory HiCorder) allows you to check changes in measured current value visually.
Outputs the AC voltage proportional to the measured current. Observing the voltage with a recorder (such as Hioki’s Memory HiCorder, etc.) allows you to check the
current waveform visually.
51
Page 60
Output function (OUTPUT)
HIOKI CM4002A961-02

Output rate (A-to-V conversion ratio)

Range Output rate
6.000 mA 600.0 mV / 6.000 mA ±1.0% rdg ±5 mV
60.00 mA 600.0 mV / 60.00 mA
600.0 mA 600.0 mV / 600.0 mA
6.000 A 600.0 mV / 6.000 A
60.00 A 600.0 mV / 60.00 A
200.0 A 200.0 mV / 200.0 A
The instrument outputs 600.0 mV as the voltage corresponding to the current range’s full-scale count of 6000. Only when the 200.0 A range is used, the instrument outputs 200.0 mV AC/DC as the voltage that corresponds to the full-scale count of 2000. Example: When the 600.0 mA range is used, the instrument outputs 300.0 mV as the voltage that corresponds
to 300.0 mA.
Output response
RMS (RMS value) Refresh rate: 5 times/s
WAVE (waveform) Frequency band: 15 Hz to 15 kHz (within ±3 dB)
52
Output accuracy
RMS (RMS value) WAVE (waveform)
(For the display count)
±3.0% rdg ±10 mV (45 Hz to 400 Hz)
±5.0% rdg ±10 mV ( 15 Hz to 45 Hz,
400 Hz to 2 kHz)
Continued on next page →
Page 61

Setting the output function (RMS/WAVE)

HIOKI CM4002A961-02
Follow the instruction below to set the output function.
CM4003
L9097
External power supply
(as required)
11
22
11
Recorder, etc.
Output function (OUTPUT)
Connect the instrument and a device, such as a recorder,
1
using the L9097 Connection Cable (included).
Connect an external power supply as required. (p. 30)
2
Setting the range. (p. 20)
3
If you enable the output function while using the auto­range, the range is xed at the presently set range.
Set the output function.
4
1 s
Hold down the key for 1 s or longer.
RMS value
output
RMS WAVE O󰀨
Waveform
output
Output
o󰀨
53
Page 62
Output function (OUTPUT)
HIOKI CM4002A961-02
Precautions for using the output function
If you enable the output function while using the auto-range (AUTO), the auto-range is
canceled and the range is xed at the presently set range.
The measured frequency value cannot be output.
• Even when you press the
Use an instrument (for example, recorder) with a high input-impedance to record the output.
(An instrument with an input impedance of 100 k
When the output function is enabled, the auto-power save function (APS) is disabled.
Using the lter function can eliminate unnecessary high-frequency components. (p. 41)
54
key, the output voltage is not xed.
or more is recommended.)
Ω
Page 63
Auto-Power Save Function (APS)
HIOKI CM4002A961-02

2.9 Auto-Power Save Function (APS)

Using the auto-power save function can reduce the battery consumption. When you turn on the instrument, the auto-power save function is enabled automatically. When using the instrument continuously for an extended period of time, disable the auto-power save
function.
Enabled (default setting)
Idle for
about 15
min.
The APS icon will
appear.
Disabling the APS function
In the power-o󰀨 state
+
The APS icon will hide.
The instrument will be
turned o󰀨 automatically.
Enabling the APS function again
Cycle the instrument.
The APS icon will appear.
55
Page 64
Backlight
HIOKI CM4002A961-02

2.10 Backlight

Display backlight

When the backlight is lit, the display panel can be seen easily even in a dark place.
Not lit
(Default setting)
* You can disable the automatic backlight shuto󰀨. (p. 67)
56
Lit (in white)
Otherwise, no operation
for about 40 s will
turns o󰀨 the backlight
automatically.*
Page 65

Warning backlight

HIOKI CM4002A961-02
When any of the following occurs, the backlight will light up or blink in red to warn you.
When excessive current is input
When the measured current exceeds the measurement range, the full-scale value on the main readout or sub-readout and
When the measured current exceeds the measurement range (overrange)
The full-scale value on the main readout or sub-readout and
to an appropriate range.
When the comparator function detects that the measured value exceeds the threshold value
(p. 48)
O󰀨
The warning backlight operates only for the present measured value. The warning backlight does not operate for the freezing value and recorded values of the MAX, MIN, AVG, PEAK MAX, and PEAK MIN display
functions.
will blink. Quit the measurement immediately.
OVER
OVER
Lit/Blinking (in red)
Automatically
Backlight
will blink. Switch over
57
Page 66
Wireless Communications Function
HIOKI CM4002A961-02

2.11 Wireless Communications Function

When the Z3210 Wireless Adapter (option) is installed, the wireless communications function can be used. Concurrent use of GENNECT Cross and HID function (p. 63) is not available.

Using GENNECT Cross

Using GENNECT Cross allows you to check and record the measured data of the instrument, and create measurement reports using your mobile device. For details, see the operation guide for the GENNECT Cross app (free of charge).
The communication distance is about 10 m with a clear line of sight. The communicable distance may vary greatly depending on the presence of an obstruction (wall or metallic shielding object) and the distance between the oor (ground) and instrument. To ensure the stable communication, make sure that the radio wave intensity is su󰀩cient.
GENNECT Cross is free of charge. However, the customer is responsible for the cost to download the application software and connect to the Internet when using the software.
GENNECT Cross may not operate properly depending on the mobile device.
58
GENNECT Cross special site
https://gennect.net/en/cross/index
Page 67
Wireless Communications Function
HIOKI CM4002A961-02
The Z3210 uses the 2.4 GHz band wireless technology. When there is a device that uses the same frequency band such as a wireless LAN (IEEE 802.11.b/g/n) near your mobile device, the communication may not be established.
When the instrument is placed on the oor or ground, the communication distance becomes shorter. It is recommended that you move the instrument from the oor or ground and place it on a desk or table or hold it by hand.
Using the wireless communications function
Connect the Z3210 Wireless Adapter (option) into the instrument. (p. 29)
1
Install GENNECT Cross on your mobile device.
2
Turn on the instrument, and then enable the wireless communications function.
3
O󰀨
(Default setting)
Hold down the key for
1 s or longer.
The icon will appear.
(Wireless communications function
is enabled.)
Hidden: Wireless communications
1 s
+
Blinking: Communicating with your
function is disabled.
mobile device.
Continued on next page →
59
Page 68
Wireless Communications Function
HIOKI CM4002A961-02
Start GENNECT Cross and register the connection of the instrument.
4
Tap [Other]. Tap [Instrument Settings]. Choose the instrument you
When GENNECT Cross is started for the rst time (when there is no registered instrument), the Instrument Settings screen appears.
When the instrument is placed near your mobile device, its connection is registered automatically on
the Instrument Settings screen of GENNECT Cross (up to eight instruments).
Wait for 5 to 30 s until the connection of the instrument is registered after turning on the instrument. If the connection of the instrument is not registered after 1 minute has elapsed, restart GENNECT Cross
and the instrument.
60
wish to connect.
Page 69
Choose a measurement function to perform measurement.
HIOKI CM4002A961-02
5
Wireless Communications Function
General measurement
Waveform graph/FFT
Photo drawing function
Event recording (p. 62)
For detail information, please visit our website.
GENNECT Cross > Functions
https://gennect.net/en/cross/function
Logging (recording)
Comparator
Harmonic analysis
Firmware updating of the instrument
61
Page 70
Wireless Communications Function
HIOKI CM4002A961-02
Event Recording Function (EVENT)
The event recording function logs the data when measured values exceed a desired threshold value, which can be set with GENNECT Cross. For details, see the Help function in GENNECT Cross. The number of recorded events can be checked using the instrument.
Hold down the key for 1 s or longer.
1 s
62
Displays the number of events.
• An event with a duration time of less than
200 ms may not be accurately measured,
failing to detect the event.
• The instrument can record up to 999 events. The event recording will terminate when the recorded events reach 999 in number. When you start another event recording
session, the instrument will delete previously
recorded data.
Page 71
Z3210-to-Excel® direct data entry function
HIOKI CM4002A961-02
(Excel® direct input function, HID function)
Concurrent use of GENNECT Cross and HID function is not available. The human interface device (HID) prole, with which the Z3210 Wireless Adapter is equipped, is a prole same as that wireless keyboards use.
HID ON
HID OFF
The setting whether the HID function has been enabled or disabled will not be saved in the instrument but in the Z3210.
Wireless Communications Function
Preparatory to data entry, open an Excel® le on your mobile device or computer and choose a cell. When the instrument’s display freezes, the measured values
will be entered on the cells. The use of this function with the automatic hold
function enabled comes in handy. (p. 43)
When you wish to use GENNECT Cross, disable the HID function.
Measured values can be entered.
63
Page 72
Wireless Communications Function
HIOKI CM4002A961-02
Conrming the HID setting
Remove the instrument from the object under measurement and turn o󰀨 the
1
instrument.
Connect the Z3210 Wireless Adapter (option) into the instrument.
2
See “Installation/replacement procedure” (p. 29).
Enable the wireless communications function.
3
Turn on the instrument, and then hold down
Conrm the HID setting.
4
Turn o󰀨 the instrument, and then press
Z3210 will be displayed.
+
+
simultaneously for 1 s or more.
+
. The HID setting saved in the
64
or
To toggle the setting, go on to the next page.
Page 73
Toggle the HID setting
HIOKI CM4002A961-02
Turn o󰀨 the instrument, and then press
1
After displaying the following screens in turn, the instrument will be turned o󰀨 automatically.
Turn on the instrument again.
2
Toggle the HID setting.
If the HID function cannot be enabled
Use GENNECT Cross (ver. 1.8 or later) to update the Z3210.
Wireless Communications Function
+
+
.
The instrument will be turned
o󰀨 automatically.
65
Page 74
Wireless Communications Function
HIOKI CM4002A961-02
IMPORTANT
To switch over from the HID function to GENNECT Cross
If you start GENNECT Cross without canceling the paring between the mobile device and the instrument, GENNECT Cross may not be able to recognize the instrument as a connectible device. Follow the procedure below to reconnect the instrument to GENNECT Cross.
1. Use the Bluetooth
2. Disable the Z3210’s HID function. (p. 65)
3. Use the Instrument Setting of GENNECT Cross to reconnect the instrument.
For detail information, please visit the Z3210’s website.
https://z3210.gennect.net
66
®
setting of your mobile device to delete the instrument.
Page 75

2.12 Power Key Combinations

HIOKI CM4002A961-02
Turn o󰀨 the instrument, and then turn it on again while holding down one or two
operation keys.
Auto-power save (APS) function (disabled, p. 55)
Model number, rmware version number, all segments display (p. 22)
Filter function
(enabled/disabled at startup, p. 41)
Buzzer sound (enabled/disabled)
Automatic deactivation of the display
backlight (enabled/disabled, p. 56)
Serial number display
Settings
How to turn on the
instrument
+
+
+
+
+
+
+
Power Key Combinations
Factory-shipped
setting
Enabled Not saved
Disabled at
startup
Enabled Saved
Enabled Saved
Continued on next page →
Saving of
setting
Saved
67
Page 76
Power Key Combinations
HIOKI CM4002A961-02
Settings
Simple event recording function (p. 49)
Conrmation of the HID setting (p. 64)
How to turn on the
instrument
+
+
+
+
Factory-shipped
setting
Saving of
setting
Range
Threshold
value
HID setting (enabled/disabled, p. 65)
68
+
+
O󰀨 Saved
Page 77
Specications
HIOKI CM4002A961-02
3
3.1 General Specications
Operating environment Indoors, pollution degree 2, altitude up to 2000 m (6562 ft.)
Operating temperature and humidity range
Storage temperature and humidity range
Dust resistance and water resistance
−10°C to 40°C (14°F to 104°F), 80% RH or less (non-condensing) 40°C to 45°C (104°F to 113°F), 60% RH or less (non-condensing) 45°C to 65°C (113°F to 149°F), 50% RH or less (non-condensing)
−30°C to 70°C (−22°F to 158°F), 80% RH or less (non-condensing)
IP40 (with the jaws closed) (EN 60529) The protection rating for the enclosure of this instrument is *IP40. *IP40: This indicates the degree of protection provided by the enclosure of the
device for use in hazardous locations, entry of solid foreign objects, and the ingress of water.
“4”: Protected against access to hazardous parts with wire measuring 1.0 mm
in diameter. The equipment inside the enclosure is protected against entry by solid foreign objects larger than 1.0 mm in diameter.
“0”: The equipment inside the enclosure is not protected against the harmful
e󰀨ects of water.
69
Page 78
General Specications
HIOKI CM4002A961-02
Standards Safety EN 61010
Applicable standard IEC/EN 61557-13:2011 Class 2, ≤ 30 A/m
Power supply CM4002 LR6 Alkaline batteries ×2
Continuous operating time
Maximum diameter of measurable conductor
Dimensions Approx. 64W × 233H × 37D mm (2.52″W × 9.17″H × 1.46″D)
Jaw dimensions Approx. 75W × 20D mm (2.95″W × 0.79″D)
Mass Approx. 400 g (14.1 oz.) (Excluding batteries)
70
EMC EN 61326
Rated supply voltage: 1.5 V DC × 2 Maximum rated power: 800 mVA
CM4003 • LR6 Alkaline batteries ×2
Approx. 48 hours (with the Z3210 not installed) Approx. 30 hours (with the Z3210 installed and while wirelessly communicating) With the backlight shut o󰀨 and no signal input Values used for reference purposes at an ambient temperature of 23°C
40 mm
φ
(Excluding those of protrusions, lever, and jaws)
Rated supply voltage: 1.5 V DC × 2 Maximum rated power: 800 mVA
External power supply (USB power) Rated supply voltage: 5 V DC Maximum rated power: 1000 mVA
Page 79
Product warranty
HIOKI CM4002A961-02
period
Accessories See p. i.
Options See p. 9.
General Specications
3 years or 10,000 cycles of jaws opening/closing operations, whichever is shorter
71
Page 80
Input, Output, and Measurement Specications
HIOKI CM4002A961-02
3.2 Input, Output, and Measurement Specications
Basic specications
Measurement parameters AC current ~A
Measurable range See “Accuracy list” (p. 76).
Maximum input current In accordance with the frequency derating characteristics (p. 73)
Maximum rated terminal­to-ground voltage
Measurement method True RMS method
Measurement specications
Display refresh rate AC current
Response time AC current 2.5 s or less
Zero display range 5 counts or less
72
Power frequency Hz
CM4002 300 V AC (Measurement category IV)
CM4003 300 V AC (Measurement category III)
Frequency
The switching time between ranges is not included.
600 V AC (Measurement category III) Anticipated transient overvoltage 6000 V
Anticipated transient overvoltage 4000 V
5 times/s 1 to 2 times/s
Page 81
Frequency derating
250
HIOKI CM4002A961-02
characteristics
Crest factor 3 (other than 200.0 A range), 1.5 (200.0 A range)
Peak detection time width 2 ms or more (with lter disabled)
Frequency detection input level
Inrush trigger level 600.0 mA range Not less than +60.0 mA (peak) or
Input, Output, and Measurement Specications
200
150
100
(A rms)
50
0
10 100 1 k 10 k 100 k
5% or more of f.s. in each range
not exceeding −60.0 mA (peak)
6.000 A range Not less than +0.600 A (peak) or not exceeding −0.600 A (peak)
60.00 A range Not less than +2.00 A (peak) or not exceeding −2.00 A (peak)
200.0 A range Not less than +10.0 A (peak) or not exceeding −10.0 A (peak)
(Hz)
73
Page 82
Input, Output, and Measurement Specications
HIOKI CM4002A961-02
Accuracy specications
Accuracy guarantee conditions
Accuracy guarantee input conditions
Measurement accuracy
E󰀨ect of external magnetic eld
E󰀨ect of conductor position
E󰀨ect of radiated radio-frequency electro-magnetic eld
74
Accuracy guarantee period 1 year
Accuracy guarantee period after adjustment made by Hioki
Accuracy guarantee temperature and humidity range
Sine wave input Not exceeding the rated current and the derating curve
See “Accuracy list” (p. 76).
4 mA or less (In an external magnetic eld of 400 A/m AC with 50 Hz/60 Hz)
Within ±0.1% rdg (less than 100 A) Within ±0.5% rdg (100 A or more) (At any position based on the center of the jaws)
Add ±2 mA to the measurement accuracy. (In a radiated radio-frequency electro-magnetic eld of 10 V/m)
1 year
23°C ±5°C (73°F ±9°F) 80% RH or less (non-condensing)
Page 83
E󰀨ect of conducted
HIOKI CM4002A961-02
radio-frequency electro-magnetic eld
Temperature coe󰀩cient
Input, Output, and Measurement Specications
Add ±2 mA to the measurement accuracy. (In a conducted radio-frequency electro-magnetic eld of 10 V)
Add (Measurement accuracy × 0.05)/°C to the measurement accuracy. (Specied outside a range of 23°C ±5°C)
75
Page 84
Input, Output, and Measurement Specications
HIOKI CM4002A961-02

Accuracy list

(1) AC current
1. RMS value measurement (Measured value, maximum, minimum, and average)
Range
(Auto-range
threshold value:
Switch over to
higher/lower range)
6.000 mA (over 6000 counts)
60.00 mA (over 6000 counts / less than 540 counts)
600.0 mA (over 6000 counts / less than 540 counts)
76
Accuracy guarantee
range
(Resolution)
0.060 mA to 6.000 mA (0.001 mA)
0.60 mA to 60.00 mA (0.01 mA)
6.0 mA to 600.0 mA (0.1 mA)
Accuracy
Measurement accuracy
guarantee
frequency range
15 Hz ≤ f < 45 Hz ±2.0% rdg ±0.005 mA ±3.0% rdg ±0.005 mA
45 Hz ≤ f ≤ 66 Hz
66 Hz < f ≤ 400 Hz
400 Hz < f ≤ 2 kHz ±2.0% rdg ±0.005 mA
15 Hz ≤ f < 45 Hz ±2.0% rdg ±0.05 mA ±3.0% rdg ±0.05 mA
45 Hz ≤ f ≤ 66 Hz
66 Hz < f ≤ 400 Hz
400 Hz < f ≤ 2 kHz ±2.0% rdg ±0.05 mA
15 Hz ≤ f < 45 Hz ±2.0% rdg ±0.5 mA ±3.0% rdg ±0.5 mA
45 Hz ≤ f ≤ 66 Hz
66 Hz < f ≤ 400 Hz
400 Hz < f ≤ 2 kHz ±2.0% rdg ±0.5 mA
Filter disabled Filter enabled
±1.0% rdg ±0.005 mA
±1.0% rdg ±0.05 mA
±1.0% rdg ±0.5 mA
±1.0% rdg ±0.005 mA
±1.0% rdg ±0.05 mA
±1.0% rdg ±0.5 mA
Page 85
Range
HIOKI CM4002A961-02
(Auto-range
threshold value:
Switch over to
higher/lower range)
6.000 A (over 6000 counts / less than 540 counts)
60.00 A (over 6000 counts / less than 540 counts)
200.0 A (less than 540 counts)
Accuracy guarantee
range
(Resolution)
0.060 A to 6.000 A (0.001 A)
0.60 A to 60.00 A (0.01 A)
6.0 A to 200.0 A (0.1 A)
Input, Output, and Measurement Specications
Accuracy
guarantee
frequency range
15 Hz ≤ f < 45 Hz ±2.0% rdg ±0.005 A ±3.0% rdg ±0.005 A
45 Hz ≤ f ≤ 66 Hz
66 Hz < f ≤ 400 Hz
400 Hz < f ≤ 2 kHz ±2.0% rdg ±0.005 A
15 Hz ≤ f < 45 Hz ±2.0% rdg ±0.05 A ±3.0% rdg ±0.05 A
45 Hz ≤ f ≤ 66 Hz
66 Hz < f ≤ 400 Hz
400 Hz < f ≤ 2 kHz ±2.0% rdg ±0.05 A
15 Hz ≤ f < 45 Hz ±2.0% rdg ±0.5 A ±3.0% rdg ±0.5 A
45 Hz ≤ f ≤ 66 Hz
66 Hz < f ≤ 400 Hz
400 Hz < f ≤ 2 kHz ±2.0% rdg ±0.5 A
Measurement accuracy
Filter disabled Filter enabled
±1.0% rdg ±0.005 A
±1.5% rdg ±0.05 A
±1.5% rdg ±0.5 A
±1.0% rdg ±0.005 A
±1.5% rdg ±0.05 A
±1.5% rdg ±0.5 A
77
Page 86
Input, Output, and Measurement Specications
HIOKI CM4002A961-02
2. Peak value measurement (PEAK MAX / PEAK MIN)
Range
6.000 mA
60.00 mA
600.0 mA
78
Accuracy guarantee
range
(Resolution)
±0.9 mA to ±18.00 mA (0.01 mA)
±1.8 mA to ±180.0 mA (0.1 mA)
±18 mA to ±1800 mA (1 mA)
Accuracy
Measurement accuracy
guarantee
frequency range
15 Hz ≤ f < 45 Hz ±3.0% rdg ±0.05 mA ±4.0% rdg ±0.05 mA
45 Hz ≤ f ≤ 66 Hz
66 Hz < f ≤ 400 Hz
400 Hz < f ≤ 2 kHz ±3.0% rdg ±0.05 mA
15 Hz ≤ f < 45 Hz ±3.0% rdg ±0.5 mA ±4.0% rdg ±0.5 mA
45 Hz ≤ f ≤ 66 Hz
66 Hz < f ≤ 400 Hz
400 Hz < f ≤ 2 kHz ±3.0% rdg ±0.5 mA
15 Hz ≤ f < 45 Hz ±3.0% rdg ±5 mA ±4.0% rdg ±5 mA
45 Hz ≤ f ≤ 66 Hz
66 Hz < f ≤ 400 Hz
400 Hz < f ≤ 2 kHz ±3.0% rdg ±5 mA
Filter disabled Filter enabled
±2.0% rdg ±0.05 mA
±2.0% rdg ±0.5 mA
±2.0% rdg ±5 mA
±2.0% rdg ±0.05 mA
±2.0% rdg ±0.5 mA
±2.0% rdg ±5 mA
Page 87
Input, Output, and Measurement Specications
HIOKI CM4002A961-02
Range
6.000 A
60.00 A
200.0 A
Accuracy guarantee
range
(Resolution)
±0.18 A to ±18.00 A (0.01 A)
±1.8 A to ±180.0 A (0.1 A)
±18 A to ±300 A (1 A)
Accuracy
Measurement accuracy
guarantee
frequency range
15 Hz ≤ f < 45 Hz ±3.0% rdg ±0.05 A ±4.0% rdg ±0.05 A
45 Hz ≤ f ≤ 66 Hz
66 Hz < f ≤ 400 Hz
400 Hz < f ≤ 2 kHz ±3.0% rdg ±0.05 A
15 Hz ≤ f < 45 Hz ±5.0% rdg ±0.5 A ±5.0% rdg ±0.5 A
45 Hz ≤ f ≤ 66 Hz
66 Hz < f ≤ 400 Hz
400 Hz < f ≤ 2 kHz ±5.0% rdg ±0.5 A
15 Hz ≤ f < 45 Hz ±5.0% rdg ±5 A ±5.0% rdg ±5 A
45 Hz ≤ f ≤ 66 Hz
66 Hz < f ≤ 400 Hz
400 Hz < f ≤ 2 kHz ±5.0% rdg ±5 A
Filter disabled Filter enabled
±2.0% rdg ±0.05 A
±3.0% rdg ±0.5 A
±3.0% rdg ±5 A
±2.0% rdg ±0.05 A
±3.0% rdg ±0.5 A
±3.0% rdg ±5 A
79
Page 88
Input, Output, and Measurement Specications
HIOKI CM4002A961-02
(2) AC INRUSH (Inrush current)
1. AC INRUSH measured value
Range
600.0 mA 60.0 mA to 600.0 mA (0.1 mA) 40 Hz ≤ f ≤ 1 kHz ±5.0% rdg ±1.0 mA
6.000 A ±0.600 A to ±6.000 A (0.001 A) 40 Hz ≤ f ≤ 1 kHz ±5.0% rdg ±0.010 A
60.00 A ±1.00 A to ±60.00 A (0.01 A) 40 Hz ≤ f ≤ 1 kHz ±5.0% rdg ±0.10 A
200.0 A ±10.0 A to ±200.0 A (0.1 A) 40 Hz ≤ f ≤ 1 kHz ±5.0% rdg ±1.0 A
2. AC INRUSH PEAK value
Range
600.0 mA 60 mA to 1800 mA (1 mA) 40 Hz ≤ f ≤ 1 kHz ±6.0% rdg ±10 mA
6.000 A ±0.60 A to ±18.00 A (0.01 A) 40 Hz ≤ f ≤ 1 kHz ±6.0% rdg ±0.10 A
60.00 A ±1.0 A to ±180.0 A (0.1 A) 40 Hz ≤ f ≤ 1 kHz ±6.0% rdg ±1.5 A
200.0 A ±10 A to ±300 A (1 A) 40 Hz ≤ f ≤ 1 kHz ±6.0% rdg ±15 A
(3) Frequency measurement
Range
(Auto-range threshold value)
999.9 Hz (over 9999 counts) 15.0 Hz to 999.9 Hz (0.1 Hz) ±0.1% rdg ±0.1 Hz
2000 Hz (less than 900 counts) 900 Hz to 2000 Hz (1 Hz) ±0.1% rdg ±1 Hz
80
Accuracy guarantee range
(Resolution)
Accuracy guarantee range
(Resolution)
Accuracy guarantee range
(Resolution)
Accuracy guarantee
frequency range
Accuracy guarantee
frequency range
Measurement accuracy
Measurement accuracy
Measurement accuracy
Page 89
Output specications
HIOKI CM4002A961-02
Output item RMS (RMS value output)
Output level
(Output rate: p. 52)
Output accuracy RMS: ±1.0% rdg ±5 mV (for the display count)
Output response RMS: Refresh rate: 5 times/s
Output impedance 100
Input, Output, and Measurement Specications
CM4003
WAVE (waveform output)
RMS: 600 mV DC/f.s. (other than 200.0 A range)
200 mV DC/f.s. (200.0 A range) (outputs a voltage of 1 V when the f.s. of the range is exceeded.)
WAVE: 600 mV AC/f.s. (other than 200.0 A range)
200 mV AC/f.s. (200.0 A range)
WAVE: ±3.0% rdg ±10 mV (45 Hz to 400 Hz)
±5.0% rdg ±10 mV (15 Hz to 45 Hz, 400 Hz to 2 kHz)
WAVE: Frequency band: 15 Hz to 15 kHz (Within ±3 dB)
or less
Ω
81
Page 90
Compatibility with IEC/EN 61557-13
HIOKI CM4002A961-02

3.3 Compatibility with IEC/EN 61557-13

Specied input range 6 mA to 60 A, 40 Hz to 1 kHz
Intrinsic uncertainty (A) See “Accuracy list” (p. 76).
E󰀨ects of position (E1) Add ±0.1% rdg ±1 dgt.
E󰀨ects of operation voltage (E2) Add ±0.1% rdg ±1 dgt.
E󰀨ects of temperature (E3) Add ±0.05 × (specied accuracy)/°C. < 18°C, > 25°C
E󰀨ects of distortion waveform (E9) Add ±1% rdg.
E󰀨ects of external magnetic eld
(E11)
15 Hz to 400 Hz
E󰀨ects of load current (E12) Add ±10 µA per load current.
E󰀨ects of common mode voltage
(E13)
E󰀨ects of frequency (E14) Add ±1.0% rdg.
Reproducibility (E15) Add ±0.5% rdg.
Percentage operation uncertainty
(B)
82
Class 3 10 A/m: Add ±0.22 mA. Class 2 30 A/m: Add ±0.65 mA.
Add ±0.5% rdg.
Class 3 10 A/m: Below 15% (measurement current: 6 mA to 10 mA)
Below 10% (measurement current: 10 mA or more)
Class 2 30 A/m: Below 20% (measurement current: 6 mA to 10 mA)
Below 12.5% (measurement current: 10 mA or more)
Page 91

Maintenance and Service

HIOKI CM4002A961-02
4

Calibration

The calibration interval depends on factors such as operating conditions and environment. Please determine the appropriate calibration interval based on your operating conditions and environment and have Hioki calibrate it accordingly on a regular basis.

Cleaning

• If the instrument becomes dirty, moisten a soft cloth with water or a neutral detergent and gently wipe it clean.
• Keep the facing core surfaces of the sensor heads clean by gently wiping them with a soft dry
cloth. Dirt on the surfaces can adversely a󰀨ect the measurement accuracy.
• Wipe the display panel gently with a soft, dry cloth.

Disposing of the Instrument

Dispose of the instrument in accordance with local regulations.
83
Page 92
Troubleshooting
HIOKI CM4002A961-02

4.1 Troubleshooting

If damage is suspected, read the "Troubleshooting" section to remedy the problem. If this does not help you, contact your authorized Hioki distributor or reseller.

Before sending the instrument to be repaired

Problem Cause Corrective action (Reference)
The instrument cannot be turned on.
The instrument shuts o󰀨
during operation.
The instrument shuts o󰀨
immediately after it has been turned on.
mark blinks.
The
[bAtt][P.oFF]
shutdown
The range cannot be changed.
84
The batteries are exhausted. Replace the batteries with new ones.
The instrument has sat idle for about 15 minutes with the auto-power save
function (APS) enabled.
The batteries are exhausted. Replace the batteries with new ones.
The MAX / MIN / AVG / PEAK MAX / PEAK MIN display function is used.
(p. 29)
Check the settings.
(p. 55)
(p. 29)
Hold down the
longer to reset the function, and then
change the range. (p. 46)
key for 1 s or
Page 93
Problem Cause Corrective action (Reference)
HIOKI CM4002A961-02
The output rate di󰀨ers from the specications.
The output is small.
The measured value is incorrect.
Troubleshooting
The 200.0 A range is used. Check the current range.
The equipment that receives the output has a low input impedance.
The frequency of the object under measurement is outside the output
accuracy (15 Hz to 2 kHz) range.
Displayed values can frequently uctuate due to induction potential even when no voltage is applied. This, however, is not a malfunction.
The tip of the jaws is open. Close the jaws.
The jaws are damaged. When a jaw is damaged or cracked, the current cannot be measured accurately.
The 200.0 A has an output rate of 200 mV/f.s. This rate di󰀨ers from the
other ranges’ rates .
Check the input impedance of the equipment that receives the output.
An input impedance of 100 k
more is recommended.
The frequency band (15 Hz to
15 kHz) shows a band where the
output attenuation is ±3 dB or less.
(p. 81)
Have the instrument repaired.
or
Ω
85
Page 94
Troubleshooting
HIOKI CM4002A961-02
Problem Cause Corrective action (Reference)
The measured value does not change.
The jaws generate a
sound (vibration) during
measurement.
The wireless communications cannot be established.
86
The readouts freeze. Disable the hold function. (p. 43)
When a large magnitude of load current or a high-frequency current is measured, resonance sounds may be generated on rare occasions. There
are individual di󰀨erences in loudness of the sound, but it does not a󰀨ect the
measurement.
The Z3210 is not installed. Install the Z3210. (p. 29)
The wireless communications function is disabled.
The settings of the GENNECT Cross are incorrect.
Enable the wireless communications
function. (p. 59)
Check the settings of the GENNECT Cross and your mobile device (GPS,
etc.). (See the operation guide for the GENNECT Cross.)
Page 95
Problem Cause Corrective action (Reference)
HIOKI CM4002A961-02
GENNECT Cross does not work.
An error is displayed. See p. 88. Have the instrument repaired.
The HID function has been enabled. If the HID function has been enabled, the instrument cannot connect with GENNECT Cross properly.
Troubleshooting
Follow the procedure below to reconnect the instrument to GENNECT Cross.
1. Use the Bluetooth setting of your mobile device to delete the instrument.
2. Disable the Z3210’s HID function. (p. 65)
3. Use the Instrument Setting of GENNECT Cross to reconnect the instrument.
87
Page 96
Error Displays
HIOKI CM4002A961-02

4.2 Error Displays

Error display Description Corrective action
Err 001 ROM error (Program)
Err 002 ROM error (Adjustment data)
Err 004 Memory error
Err 008
88
Z3210 communication error (Connection failure, the Z3210 or hardware malfunction)
When an error is displayed on the display panel, repair is required. Please contact your authorized Hioki distributor or reseller.
Page 97

Index

HIOKI CM4002A961-02
A
AC INRUSH ................................................ 47
APS ............................................................ 55
Disabling ................................................. 55
AUTO HOLD ............................................... 43
Auto-power save......................................... 55
Disabling ........................................... 55, 67
Average value ............................................. 46
AVG ............................................................ 46
B
Backlight ............................................... 56, 67
Batteries ............................................... 25, 29
Buzzer sound.............................................. 67
C
COMP ......................................................... 48
Comparator function ................................... 48
D
Display panel .............................................. 22
Dual-readout screen ................................... 22
E
Error display ............................................... 88
EVENT ........................................................ 62
Event recording function ............................. 62
Excel® direct entry function ......................... 63
External power supply ................................ 30
F
FILTER ....................................................... 41
Filter function .............................................. 41
Fluctuation .................................................. 85
Freezing readouts....................................... 43
G
GENNECT Cross ........................................ 58
89
Page 98
Index
HIOKI CM4002A961-02
H
HID ............................................................. 63
HOLD.......................................................... 43
Auto-hold ................................................ 43
Manual hold ............................................ 43
Human interface device prole ................... 63
I
Identifying GFCI and RCD trip events ........ 38
INRUSH ...................................................... 47
Inrush current ............................................. 47
Inrush function ............................................ 47
Intermittent earth leakage ........................... 38
J
Jaws ........................................................... 19
L
Leakage current...................................... 5, 33
Load current ............................................... 40
Low-pass lter ............................................ 41
90
M
Main readout............................................... 22
MAX ............................................................ 46
Maximum value .......................................... 46
Measurement principle ................................. 5
Memory HiCorder ....................................... 51
MIN ............................................................. 46
Minimum value ........................................... 46
Model Z3210............................. 25, 29, 58, 63
N
Noise .......................................................... 41
O
Operation keys ........................................... 20
Output function ........................................... 51
Output rate.................................................. 52
Output response ......................................... 52
P
Part names ................................................. 18
PEAK .......................................................... 46
Peak value .................................................. 46
Page 99
Photo drawing function ............................... 61
HIOKI CM4002A961-02
Power key combinations............................. 67
R
Range ......................................................... 20
Recorder ..................................................... 51
RMS ............................................................ 51
S
Serial number ....................................... 19, 67
Simple event recording function ................. 49
Specications ............................................. 69
Sub-readout ................................................ 22
T
Threshold value .......................................... 48
W
WAVE ......................................................... 51
Wireless adapter............................. 25, 29, 58
Wireless communications function ............. 58
Index
91
Page 100
Index
HIOKI CM4002A961-02
92
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