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Hioki BT3554-51 Pro KIT
Manual
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Hioki Hioki BT3554-51 Pro KIT Manual

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BT3554-50
BT3554-51 BT3554-52
BATTERY TESTER
Read carefully before use.
Instruction Manual
5 Commonwealth Ave Woburn, MA 01801 Phone 781-665-1400 Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com
Keep for future reference.
Sept. 2021 Revised edition 3 BT3554F961-03 21-09H
EN

Battery Tester Quick Guide

Let’s start by measuring a fresh battery
To evaluate whether batteries have deteriorated, measure the internal resistance of a fresh battery. Deteriorated batteries will have about 1.5 to 2 times (values for reference purposes) as high internal resistance as a fresh one. Use these values as guidelines when determining deterioration evaluation values.
Example: Changes in the internal resistance and voltage
associated with battery deterioration
Resistance has doubled . . .
Deteriorated
Internal resistance: 0.5 m Voltage: 2.0 V (Example values)
Deterioration
evaluation value
of resistance
Initial value × 2
Initial value × 1.5
BT3554F961-03
FAIL
WARNING
PASS
Initial value
Fresh
Need
replacing
1.0 m
Ω
(Doubled)
Ω
1.8 V (Decreased by 10%)
Internal resistance
Available charge amount
PassPassPassPass Fail
Basic instruction on how to use the instrument
Connect the test lead to the
1
instrument.
Turn on the instrument.
2
Set the date and time when using
the instrument for the rst time.
(p. 45)
Choose a resistance range.
3
(p. 49)
Choose a voltage range.
4
(p. 49)
Enable the automatic hold and
5
automatic memory functions.
(The segments will appear.)
and
When the measured values become stable, the display will automatically freeze them. See “3.6 Automatic Hold Function” (p. 61).
Immediately after the display freezes measured values, the instrument will automatically save them. See “5.3 Automatic Memory Function” (p. 89).
(Black) (Red)
Hold down for at least 1 s.
Connect the test lead to a battery under measurement.
6
Saved in internal memory.
+
(Black)(Red)
−
Convenient functions
Comparator function
You can set threshold values to evaluate battery deterioration using the comparator function. (p. 69)
Example of setting deterioration evaluation values
PASS WARNING FAIL
Fresh In use
Acceptance value
Resistance: 0.5 m Voltage: 2.0 V
Hold down for at least 1 s.
Warning threshold
0.75 m
Ω
(Fresh battery’s value × 1.5)
1.8 V (Fresh battery’s value × 0.9)
Ω
Downloading measured values to your computer
You can connect the instrument and your computer using the accompanying USB cable to download measured values. (p. 105)
Need
replacing
Rejection value
1.0 m
Ω
(Fresh battery’s value × 2)
Prole information (p. 84)
1 2
Where this battery has been installed?
3
Prole information
comes in handy.
How can I help you?
4
Prole information?
Let me know the details.
“Hiokichi-kun”
Hioki’s corporate mascot
The use of prole information lets you save measured data
associating with detail information.
Concept of a data set to be saved
Prole
information
Measured data Memory number A.001
Prole number 1 Location information HIOKI 1F UPS ROOM Device information UPS 1-1 Battery number 1
Date and time 2020/4/20 13:00:00
Resistance value Voltage value Temperature Comparator threshold values Comparison result PASS, WARNING, or FAIL
(yyyy/mm/dd hh:mm)
m
. . . 
,  mΩ,  V
m
Ω
Ω
V °C
Measurement recording prompt (p. 97)
1 2
Let’s get down to work.
3
The memory contains 49 data sets only . . .
One short!
The 50th battery. That’s it.
4
I have to start from scratch again.
The measurement recording prompt uses voice prompts and the display to inform you of the battery number you are to measure next. You can get your jobs done neatly, which will no longer require you to start all over again.
Voice prompt
Display
No. 1, pass.
Next battery, No. 2.

Contents

Battery Tester Quick Guide ................................................I
Introduction .........................................................................1
Verifying Package Contents ..............................................3
Options ................................................................................ 4
Safety Information .............................................................. 8
Operating Precautions ..................................................... 12
1 Overview 23
1.1 Evaluating Battery Deterioration .................23
1.2 Overview ........................................................26
1.3 Features .........................................................28
1.4 Names and Functions of Parts ....................30
1.5 Outer Dimension Drawing ............................ 38
2 Preparing for Measurement 39
2.1 Installing/Replacing LR6 Alkaline
Batteries ......................................................... 39
2.2 Attaching the Z5041 Protector ..................... 40
2.3 Connecting the Z3210 Wireless Adapter
(Option) ..........................................................41
2.4 Connecting the Test Lead ............................. 42
Bundling up the Pin Type Lead and the 9466
Remote Control Switch ............................................. 43
2.5 Turning On/O󰀨 the Instrument .....................44
2.6 Setting the Date and Time ............................45
2.7 Attaching the Neck Strap .............................46
i
Contents
3 Measurement 47
3.1 Inspection Before Measurement .................. 48
3.2 Setting the Measurement Ranges ...............49
3.3 Noise-Frequency Reduction Function ........51
3.4 Adjusting the Zero Point
(Zero Adjustment) .........................................52
How to short-circuit various test lead ........................ 53
Performing zero adjustment ...................................... 56
Troubleshooting on zero adjustment .........................58
Canceling the zero adjustment .................................58
3.5 Using the Hold Function ............................... 59
Disabling the hold function ........................................ 59
Freezing measured values using the 9466
Remote Control Switch ............................................. 60
3.6 Automatic Hold Function .............................61
3.7 Determining Battery-Deterioration
Evaluation Values ..........................................63
3.8 Measuring Batteries (Inspection) ................64
Measurement error ...................................................67
Warning display ........................................................67
3.9 Measuring Temperature ................................ 68
4 Comparator Function (Evaluation
Based on Threshold Values) 69
4.1 Overview ........................................................69
4.2 Enabling the Comparator Function ............. 70
4.3 Setting Threshold Values for the
Comparator .................................................... 71
Comparison table for the comparator .......................78
4.4 Setting the Comparator Buzzer ...................80
4.5 Canceling the Comparator Function ........... 81
ii
5 Memory Function 83
5.1 Overview ........................................................83
Memory structure ...................................................... 83
Prole information ..................................................... 84
5.2 Saving Data in the Memory ..........................87
5.3 Automatic Memory Function ........................ 89
5.4 Disabling the Memory Function ................... 91
5.5 Reading Out Saved Data ..............................92
5.6 Deleting Measured Data ...............................94
Deleting a single measured data set ........................94
Deleting all data contained in a unit .......................... 95
Deleting entire data ................................................... 96
6 Measurement Recording Prompt
Function 97
6.1 Preliminary Preparation ................................ 98
Transferring the prole information to the
instrument ................................................................. 98
6.2 Visual Prompt From the Instrument ..........100
6.3 Visual Prompt and Voice Prompt ............... 103
7 Communications Function 105
7.1 Communicating With a Computer .............107
7.2 Communicating With a Mobile Device ......108
Enabling/disabling the wireless communications
function ................................................................... 111
7.3 Z3210-to-Excel® Direct Data Entry Function
®
(Excel
Function) ...................................................... 11 2
Enabling/disabling the HID function ........................ 113
Direct Input Function, HID
Contents
iii
Contents
8 Other Features 115
8.1 Backlight ...................................................... 115
Turning on/o󰀨 the backlight ..................................... 115
Enabling/disabling automatic backlighing
shuto󰀨 ..................................................................... 115
8.2 Automatic Power Saving Function
(APS) ............................................................ 116
8.3 Instrument’s Battery Level Indicator ......... 118
8.4 System Reset ............................................... 119
Default settings (Factory-congured settings) ........120
9 Specications 121
9.1 General Specications ...............................121
9.2 Basic Specications ................................... 123
9.3 Accuracy Specications ............................. 125
9.4 Function Specications .............................. 127
9.5 Default Settings and Resettable
Settings ........................................................ 139
10 Maintenance and Service 141
10.1 Repair, Inspection, and Cleaning ...............141
10.2 Troubleshooting ..........................................143
Before returning the instrument for repair ............... 143
10.3 Error Messages ...........................................146
10.4 FAQ ...............................................................148
10.5 Replacing the Fuse .....................................149
10.6 Replacing the Tip Pin of the Test Lead ..... 150
10.7 Disposing the Instrument
(Removing the Lithium Battery) ................. 153
iv
Contents
11 Appendix 155
11.1 E󰀨ects of Extending the Test Lead and
Induced Voltage ........................................... 155
How to reduce induced voltages ............................. 155
11.2 E󰀨ects of Eddy Currents ............................156
11.3 AC Four-Terminal Method
Measurement ............................................... 157
11.4 E󰀨ects of Current Density .......................... 159
When an object under measurement is wide or
thick ........................................................................159
11.5 Synchronous Detection .............................. 162
11.6 Calibration ...................................................164
Calibrating the resistance measurement unit .........164
Calibrating the voltage measurement unit .............. 165
Index 167
Warranty Certicate
v
Contents
vi

Introduction

Introduction
Thank you very much for choosing the Hioki BT3554-50, BT3554­51, BT3554-52 Battery Tester. To ensure your ability to get the most out of this instrument over the long term, please read this manual carefully and keep it available for future reference.
Model
number
(Order code)
BT3554-50
BT3554-51 9465-10 Pin Type Lead
BT3554-52 L2020 Pin Type Lead
Hereafter, the model number is referred to as the one that appears on the product, BT3554-50.
Model name printed on
the instrument
BT3554-50
Standard accessory lead
None
1
Introduction
Trademarks
• Android, Google Play, and Google Chrome are trademarks of Google, Inc.
• IOS is a registered trademark of Cisco Systems, Inc. and/or its a󰀩liates in the United States and certain other countries.
• Windows and Microsoft Excel are either registered trademarks or trademarks of Microsoft Corporation in the United States and other countries.
• The Bluetooth Bluetooth SIG, Inc. and any use of such marks by Hioki E.E. Corporation is under license. Other trademarks and trade names are those of their respective owners.
• Other products and company names are trade names, registered trademarks, or trademarks of their respective owners.
®
word mark and logos are registered trademarks owned by
2

Verifying Package Contents

Verifying Package Contents
When you open the package, carefully inspect the instrument to ensure that everything is in good condition, and that no damage occurred during shipping. In particular, check the accessories, panel switches, and connectors. If the instrument seems to have been
damaged or does not work as specied, contact your authorized
Hioki distributor or reseller.
Conrm that these contents are provided.
Instruction Manual Application Software CD* (SF4000 GENNECT ONE)
LR6 Alkaline batteries ×8
The latest version can be downloaded from our website.
*:
USB cable
Zero-adjustment board
Z5050 Fuse Set
Pin Type Lead 9465-10 (For BT3554-51) L2020 (For BT3554-52) Not included
(For BT3554-50)
BT3554-50 Battery Tester (With the Z5041 Protector attached)
C1014 Carrying Case
Neck strap (p. 46)
3

Options

Options
The options listed below are available for the instrument. To order
an option, contact your authorized Hioki distributor or reseller.
Options are subject to change. Please check Hioki’s website for the latest information. Please check Hioki’s website for the latest information.
Model 9465-10 Pin Type Lead
This pin type lead has a four­terminal structure.
Model L2020 Pin Type Lead
This pin type lead has a four­terminal structure and can be used for hard-to-reach measurement targets.
Model 9465-90 Tip Pin
The 9465-90 is a replacement tip pin for the 9465-10 and L2020 Pin Type Lead.
4
2.7 mmφ1.27 mm
φ
Model 9772 Pin Type Lead
This pin type lead has parallel arranged pins. The pins possess high-strength wear-resistant. This lead, having the pins that can be inserted into a hole 5 mm in diameter, lets you perform measurement without removing terminal covers. You can also perform measurement in virtually any location because the pins can be inserted diagonally in hard-to­reach places.
Model 9772-90 Tip Pin
The 9772-90 is a replacement tip pin for the 9772 Pin Type Lead.
Model 9460 Clip Type Lead with Temperature Sensor
Using the 9460 lets you measure resistance, voltage, and temperature simultaneously.
2.5 mm
4.3 mm
9.15 mm
1.8 mm
φ
Options
Clip (Black)
Temperature sensor
Mini plug (Connect to TEMP.SENSOR)
5
Options
Model 9466 Remote Control Switch
Attaching the 9466 to the test lead
lets you freeze displayed values
during measurement.
Supported models:
• Model 9465-10 Pin Type Lead
• Model 9772 Pin Type Lead
• Model L2020 Pin Type Lead
Model 9467 Large Clip Type Lead
The 9467 can clip on thick rodlike terminals of measurement targets. You can perform four-terminal measurement just by clipping the lead on to the target.
Approx. φ29 mm
Model 9451 Temperature Probe
(Cable length: 1.5 m) Connect the 9451 to the TEMP. SENSOR terminal on the top face of the instrument.
Mini plug φ2.5 mm (Connect to EXT.HOLD)
Switch
6
Model 9451S Temperature Probe
Order code: 9451-01 (Cable length: 0.1 m) Connect the 9451S to the TEMP. SENSOR terminal on the top face of the instrument.
Model Z5038 0 Adj Board
(For the 9465-10, L2020, and
9772) Hook-and-loop fasteners are separately necessary to stick the Z5038 to the carrying case. Please use commercially available hook­and-loop fasteners.
Model Z5050 Fuse Set
Always use the specied fuse.
Model Z3210 Wireless Adapter
Model C1014 Carrying Case
Model Z5041 Protector
Options
7

Safety Information

Safety Information
This instrument is designed to conform to IEC 61010 Safety Standards, and has been thoroughly tested for safety prior to shipment. However, using the instrument in a way not described in this manual may negate the provided safety features. Carefully read the following safety notes before using the instrument.
DANGER
Mishandling the instrument could result in bodily injury or even death, as well as damage to the instrument. Familiarize yourself with the instructions and precautions in this manual before use.
WARNING
Electricity can potentially cause serious events such
as an electric shock, heat generation, re, and an arc ash due to a short-circuit. If you have not used any
electrical measuring instruments before, you should be supervised by a technician who has experience in electrical measurement.
Protective gear
Performing measurement using this instrument involves live-line work. To prevent an electric shock, use appropriate protective insulation and adhere to applicable laws and regulations.
8
WARNING
Safety Information
Symbols and abbreviations
In this document, the severity levels of risk and hazard are classied
as follows.
Indicates an imminently hazardous situation
DANGER
WARNING
CAUTION
IMPORTANT
that will result in death of or serious injury to the operator.
Indicates a potentially hazardous situation that
may result in death of or serious injury to the operator.
Indicates a potentially hazardous situation
that may result in minor or moderate injury to the operator or damage to the instrument or malfunction.
Indicates information or content that is particularly important from the standpoint of operating or maintaining the instrument.
Indicates useful advice concerning instrument performance and operation.
Indicates a high voltage hazard. Failure to verify
safety or improper handling of the instrument could lead to an electric shock, burn, or death.
Indicates an action that must not be performed.
Indicates an action that must be performed.
HOLD
[HOLD]
Indicates a control key.
Indicates elements on the display.
9
Safety Information
Symbols on the instrument
Indicates the presence of a potential hazard. When the symbol
is printed on the instrument, refer to a corresponding topic in the Instruction Manual.
Indicates a fuse.
Indicates a grounding terminal.
Indicates DC (Direct Current).
Indicates the power button that switches the instrument between
on and o󰀨 states.
Symbols for various standards
Indicates that the product is subject to the Waste Electrical and Electronic Equipment (WEEE) Directive in EU member nations. Dispose of the product in accordance with local regulations.
Indicates that the product complies with standards imposed by EU directives.
Character expression
The instrument’s display expresses the alphanumeric characters as
10
Safety Information
follows.
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
1 2 3 4 5 6 7 8 9 0
Some di󰀨erent expressions are used as below:
Indicates that the saved data has been deleted.
Indicates that the comparator buzzer is set to
FAIL.
Indicates that the A/D converter communications error occurs.
Accuracy labeling
The instrument accuracy is expressed by dening a percentage of
the reading and a limit value for errors in terms of digits.
reading Display value
Indicates the value displayed by the instrument. Limit values for reading errors are expressed as a percentage of the reading (“% of reading”).
digits Resolution
Indicates the minimum display unit (in other words, the smallest digit that can have a value of 1) for a digital measuring instrument. Limit values for digit errors are expressed using digits.
11

Operating Precautions

Operating Precautions
Observe the following precautionary information to ensure that the instrument can be used safely and in a manner that allows it to
perform as described in its specications. Use of the instrument should conrm not only to its specications, but also to the specications of all accessories, options, LR6
Alkaline batteries, and other equipment in use.
Installing the instrument
CAUTION
Installing the instrument in inappropriate locations could cause a malfunction of the instrument or an accident.
• Exposed to direct sunlight or high temperature
• Exposed to corrosive or combustible gases
• Exposed to a strong electromagnetic elds or electrostatic charges
• Near induction heating systems (such as high-frequency induction heating systems and IH cooking equipment)
• Susceptible to vibration
• Exposed to water, oil, chemicals, or solvents
• Exposed to high humidity or condensation
• Exposed to high concentrations of dust particles
Do not place the instrument on an unstable or uneven surface. Doing so could cause the instrument to fall or turn over, causing bodily injury or damage to the instrument.
12
Operating Precautions
Preliminary checks
DANGER
If the test lead or the instrument is damaged, there is a risk of an electric shock. Perform the following inspection before use:
• Check that the insulation of the test lead is neither
ripped nor torn and that no metal parts are exposed.
Replace the test lead with a one specied by Hioki.
• Check the instrument for any damage that may
have occurred during storage or shipping, and
perform functional checks before use. If you nd
any damage to the instrument, please contact your authorized Hioki distributor or reseller.
Precautions for Transportation
During shipment of the instrument, handle it carefully so that it is not damaged due to a vibration or shock.
13
Operating Precautions
Handling the instrument
To prevent an electric shock, do not remove the instrument’s case. The internal components of the instrument carry high voltages and may become very hot during operation.
To avoid damage to the instrument, do not subject it to vibration or mechanical shock during transportation and handling. Exercise particular care to avoid subjecting the instrument to mechanical shock, for example by dropping.
DANGER
CAUTION
14
Precautions for measurement
DANGER
To prevent an electric shock, be careful to avoid shorting live lines with the test lead tip.
WARNING
• Do not use the instrument to measure circuits that
exceed its ratings or specications. Damage to the
instrument can cause an electric shock.
• Do not measure any voltage that would exceed the
instrument’s maximum input voltage (terminal-to­terminal) or maximum rated line-to-ground voltage of 60 V.
Maximum input voltage
(terminal-to-terminal)
60 V DC
Operating Precautions
Maximum rated voltage to earth
60 V DC
• Do not measure
AC voltage.
15
Operating Precautions
• Connect the test lead correctly.
• Wear gloves of rubber or similar material during
measurement.
• Ventilate the rooms where batteries have been
installed before measuring batteries to prevent explosions. Sparks may occur when a test lead is connected to a battery to be measured, which can
ignite any accumulated inammable gases such as
hydrogen.
After measuring a high-voltage battery, rst short-circuit
the test lead to discharges the DC elimination capacitor connected across the lead before continuing to measure a low-voltage battery. Otherwise the low-voltage battery may be subject to an excess voltage, causing damage to the battery.
To avoid damage to the instrument, do not apply voltage to the EXT.HOLD and TEMP.SENSOR terminal.
WARNING
CAUTION
16
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