Hioki FT6380, FT6381 Instruction Manual

Instruction Manual
Manual de Instrucciones
FT6380 FT6381
CLAMP ON EARTH TESTER
MEDIDOR DE RESISTENCIA
DE TIERRA TIPO GANCHO
March 2014 Revised edition 1
FT6380A983-01 (A981-03) 14-03H
i

Contents

Introduction .......................................................................... 1
Verifying Package Contents ................................................2
Safety Information ................................................................3
Operating Precaution s ................ ............ .............................7
Chapter 1 Overview 11
1.1 Product Overview ..............................................11
1.2 Features ............................................................ 12
1.3 Names and Functions of Parts .......................... 14
Operation key ....................................................16
Display Indicators............................... ............ ... 17
Chapter 2 Measurement 19
2.1 Measurement proces s ............................... ........19
2.2 Preparing for Measurement ..............................20
Attaching the Strap............................................ 20
Installing (or Replacing) the Battery.................. 21
2.3 Pre-Operation Ins p e ct i o n .......................... ........23
Using the included resistance check loop to
inspect the instrument ....................................... 24
2.4 Measurement Procedure ...................................25
Resistance Measurement .................................26
Current Measurement ........ ............. ............ ......29
2.5 Convenient function ..........................................33
Data hold function (Holding the measured value) 33Backlight function
(Making measurements in a dark location)......... 33
Filter function (Rejecting noise) .........................34
Alarm function (Judging measured values and
sounding an alarm)............................................. 35
Memory function (Saving measurem ent data) ... 38
ii
Making meas urements with an Android™
handset (FT6381 only)....................................... 42
Enabling the Bluetooth® function on the FT6381 43Pairing the instrument with an Android™
handset (first use only)........................................ 44
Installing the FT6381 Communication Software
on the Android™ handset................................... 45
Registering the instrument you wish to connect
with the FT6381 Communication Software......... 46
Switching the FT6381 to connect with the
Android™ handset.............................................. 48
Using the FT6381 Communication Software
(second and subsequent use)............................. 48
2.6 Advanced Setti ngs a nd Fun ctions .....................51
Enabling/disabling the measuremen t range
display function ................................................... 52
Enabling/disabling the auto-power-saving (APS)
function.................... ............. ............ ............. ..... 53
Reverting the instrument to factory settings
(system reset)......................... ............ ............. ... 54
Chapter 3 Specifications 55
3.1 Measurement Specif ic at io n s ................... ..........55
3.2 General Specifications .......................................59
Chapter 4 Maintenance and Service 63
4.1 Cleaning ............................................................63
4.2 Troubleshooting .................................................6 4
Inspection and Repair........................................ 64
Before returning for repair .................................64
4.3 Error Display ......................................................65

Introduction

1
Introduction
Thank you for purchasing the HIOKI Model FT6380, FT6381 CLAMP ON EARTH TESTER. To obtain maximum performance from the instrument, please read this manual first, and keep it handy for future reference.
Registered Trademarks
®
• Bluetooth (USA).
• Android tooth
• Adobe and Reader are either registered trademarks or trade­marks of Adobe Systems Incorporated in the United States and /or other countries.
is a registered trademark of Bluetooth SIG, Inc.
TM
Google PlayTM is a registered trademark of Blue-
®
Google, Inc.

Verifying Package Contents

2
When you receive the instrument, inspect it carefully to ensure that no damage occurred during shipping. In particu­lar, check the accessories, panel switches, and connectors. If damage is evident, or if it fails to operate according to the specifications, contact your dealer or Hioki representative.
Confirm that these contents are provided.
FT6380 or FT6381 Clamp On Earth Tester (1)
Instruction Manual (1)
Carrying Case (1)
Resistance Check Loop (1)
LR6 alkaline batteri es (2) Strap (1)
Verifying Package Contents
Package Contents
Use the original packin g materials when transporting the in strument, if possible. For other transportation notes, refer to the "Transporting (p.64)".

Safety Information

3
Safety Information
This instrument is designed to comply with IEC 61010 Safety Standards, and has been thoroughly tested for safety prior to shipment. However, mishandling during use could result in injury or death, as well as damage to the instrument. However, using the instrument in a way not described in this manual may negate the provided safet y features. Be certain that you understand the instructions and precautions in the manual before use. We disclaim any responsibility for accidents or injuri es not resul ting directly from instrument defects.
This manual contains information and warnings essential for safe operation of the instrument and for maintaining it in safe operating condition. Before using it, be sure to carefully read the following safety precautions.
Safety Symbols
In the manual, the symbol indicates particularly important information that the user should read before using the instrument.
The symbol printed on the instrument indicates that the user should refer to a corresponding topic in the manual (marked with the symbol) before using the relevant function.
Indicates a double-insulated device. Indicates AC (Alternating Current).
Indicates that the instrument may be connected to or disconnected from a live circuit.
Indicates the power on/off button.
Safety Information
4
The following symbols in this manual indicate the relative impor­tance of cautions and warnings.
Indicates that incorrect operation presents an extreme hazard that could result in serious injury or death to the user.
Indicates that incorrect operation presents a significant hazard that could result in serious injury or death to the user.
Indicates that incorrect operation presents a possibility of injury to the user or damage to the instrument.
Indicates advisory items related to perfor­mance or correct operation of the instrument.
Symbols for Various Standards
WEEE marking: This symbol indicates that the electrical and electronic appliance is put on the EU market after August 13, 2005, and producers of the Member States are required to display it on the appliance under Article 11.2 of Directive 2002/ 96/EC (WEEE).
This symbol indicates that the product conforms to regulations set out by the EC Directive.
®
FCC ID
Indicates that the product incorporates Bluetooth wireless technology. Bluetooth® is a registered trademark of Bluetooth SIG, Inc., and is used under license by HIOKI E.E. CORPORATION.
Indicates that the product conforms to the domestic Japan ese techni cal standa rds set fo rth by the Radio Act (type certification).
Indicates the ID number of the wireless module certified by the U.S. Federal Communications Commission (FCC).
Safety Information
5
Over-range display
Open display
Resistance measuremen t: Wh en the read­ing exceeds 1,600 Current measurem ent: When the reading exceeds 60.0 A.
This screen is displayed when the clamp sensor is not complete l y clo sed during use of the resistance measurement function.
IC
Other Symbols
(p. #)
[ ] Information displayed on the screen is enclosed
Fn
(bold
characters)
The screen of this instrument displays characters in the fol­lowing manner.
Screen displays that differ from the above notation:
Indicates the number of the wireless module certified by Industry Canada.
Indicates a prohibited action. Indicates the location of reference information.
in brackets. Bold text indicates alphanumeric characters
shown on operation keys.
Safety Information
6
Measurement categories
This instrument complies with CAT IV safety requirements. To ensure safe operation of measurement instruments IEC 61010 establishes safety standards for various electrical envi­ronments, categorized as CAT II to CAT IV, and called measure­ment categories.
Primary electrical circuits in equipment connected
CAT II
CAT III
CAT IV
Using a measurement instrument in an environment designated with a higher-numbered category than that for which the instru­ment is rated could result in a severe ac cident, and must be carefully avoided. Use of a measurement instrument that is not CAT-rated in CAT II to CAT IV measurement applications could result in a severe accident, and must be carefully avoided.
to an AC electrical outlet by a power cord (portable tools, household appliances, etc.) CAT II covers directly measuring electrical outlet receptacles.
Primary electrical circuits of heavy equipment (fixed installations) connected directly to the distri­bution panel, and feeders from the distribution panel to outlets.
The circuit from the service drop to the service entrance, and to the power meter and primary overcurrent protection device (distribution panel).

Operating Precautions

7
Operating Precautions
Follow these precautions to ensure safe operation and to obtain the full benefits of the various functions.
Preliminary Checks
Before using the instrument for the first time, verify that it oper­ates normally to ensure that no damage occurred during storage or shipping. If you find any damage, contact your dealer or Hioki representative.
Instrument Installation
Operating temperature:-10 to 50°C (14 to 122°F) (Be sure to use batteries that are suited for use under the envi­ronmental conditions in which you are using the instrument.) Operating humidity: 80%RH or less (non condensating),
Avoid the following locations that could cause an accident or damage to the instrument.
Exposed to direct sunlight Exposed to high tem­perature
Exposed to water, oil, other chemicals, or solvents Exposed to high humidity or con­densation
Exposed to high lev­els of particulate dust
In the presence of cor­rosive or explosive gases
Exposed to strong electromagnetic fields Near electromagnetic radiators
Near electromagnetic radiators (e.g., high­frequency induction heating systems and IH cooking utensils)
Subject to vibration
Operating Precautions
8
Handling the Instrument
• To avoid short circuits and potentially life-threatening hazards, never attach the clamp to a circuit that operates at more than 600 V, or over bare conductors.
• The maximum rated voltage between input terminals and ground is 600 VAC. Measuring a voltage in excess of this rating relative to ground could damage the instrument and result in bodily injury.
• To avoid electric shock, do not remove the instrument's case. The internal components of the instrument carry high voltages and may become very hot during operation.
• When the clamp sensor is opened, do not allow the metal part of the clamp to touch any exposed metal, or to short between two lines, and do not use over bare conductors.
To avoid electric shock when measuring live lines, wear appropriate protective gear, such as insulated rubber gloves, boots and a safety helmet.
Operating Precautions
9
Frequency [Hz]
Current [A]
• Do not input a cur rent in excess of the maximum allowable current. Doing so may damage the instrument or cause burns. The maximum allowable current is 100 AAC continuous or 200 A AC within two minutes at 50/60 Hz. For more informa­tion about the frequency derating characteristics during con­tinuous input, see the following diagram:
• To avoid damage to the instrument, protect it from physical shock when transporting and handling. Be especially careful to avoid physical shock from dropping.
• Be careful to avoid dropping the instrument or otherwise sub­jecting them to mechanical shock, which could damage the mating surfaces of the core and adversely affect measure­ment.
• Although this instrument is dust resistant, it is not co mpletely dust- or waterproof. To prevent possible damage, avoid using in dusty or wet environments.
• Do not slant the device or place it on top of an uneven surface. Dropping or knocking down the device can cause injury or damage to the device.
Operating Precautions
10
• The protection rating for the enclosure of this device (based on EN60529) is *IP40. (The rating applies to the clamp sensor when in the closed position.)
*IP40 This indicates the degree of protection provided by the enclo­sure of the device against use in hazardous locations, entry of solid foreign objects, and the ingress of water. 4: Protected against access to hazardous parts with wire mea-
suring 1.0 mm in diameter. The equipment inside the enclo­sure is protected against entry by solid foreign objects larger than 1.0 mm in diameter.
0: The equipment inside the enclosure is not protected against
the harmful effects of water.

1.1 Product Overview

11

Overview Chapter 1

1.1 Product Overview
The FT6380 and FT6381 Clamp On Earth Tester make ground­ing resistance measurements simply by being clamped to multi­ple-grounded ground wires. No auxiliary grounding rod is needed, and there is no need to disconnect the ground wire from the grounding rod.
The instruments also provide AC current measurement function­ality and can measure currents ranging from leakage current on the order of several mA to load currents of up to 60 A.
The FT6381 emits radio radiation. Because use of devices that emit radio radiation requires approval in the co untry of use, be careful that use of the instrument in a country or region other than those listed on the attached cautionary leaflet, "Precautions Concerning Use of Equipment That Emits Radio Waves" or the HIOKI products website may be subject to penalty as a violation of law.

1.2 Features

12
1.2 Features
Compact, low-profile sensor
The compact, low-profile sensor can be used to clamp ground wires with ease. The sensor design dramatically speeds the measurement process by eliminating the need to pull out ground wires for clamping or dig around the ground rod or wire.
Broad dynamic range
The instrument can easily measure grou nding resistance of u p to
0.02 to 1,600 with its auto -range fu nction. Cur rent meas urement ranges from small leakage current (maximum resolution 10 μA) to a maximum of 60 A.
Noise check function (p.28)
The instrument automat ically detects no ise that may affe ct ground­ing resi stance measurement and display s a mark.
True RMS display
True RMS calculation allows the instrument to accurately measure distortion waveform currents.
Data hold function (p.33)
A large button that is easy to push lets you hold the measured value. The button notifies the us er of the hold status by fl ashing w hile the value is being held.
Backlight function (p.33)
The instrument uses a white LED for excellent visibility so th at dis­play values can be read clearly, even in dark locations.
Auto-power-save (APS) function (p.53)
An auto-power-save function keeps batteries from running down when you forget to turn off the instrument.
1.2 Features
13
Alarm function (p.35)
By setting a threshold, yo u can ha ve the ins trumen t make a PASS/ FAIL judgment and notify you of the result with a buzzer. You can set separate thresholds for resista nce and current measurements and select judgment criteria (whether to generate a FAIL result when the reading is greater than or less than the threshold).
Filter function (p.34)
Widespread use of switching power supplies and inverters has led to cases where harm onic components are superimp osed on le akage current waveforms. The instrument’s filter function allows it to per­form two types of mea sureme nt: leaka ge cur rent a s rel ated to deg­radation of insulation , and leakage current i ncluding this harmonic component.
Internal memory (p.38)
The instrument’s internal memory can record up to 2,000 measured values.
Automatic measurement report function with Android
The FT6381 featur es Bluetooth® wireless technology and can be connected to a smartphone running the Android operating system to easily create measurement reports in the field. (FT6381 ava ilability is limited to certa in countries. For more informa tion, contact your dealer or Hioki representative.)
connectivity (*FT6381 only) (p.42)

1.3 Names and Functions of Parts

14
Barrier
Front
Clamp sensor
FT6380 FT6381
POWER key
HOLD key
(p.33)
A/ key
Backlight key
(p.33)
Display Indicator
(p.17)
Operation key
(p.16)
1.3 Names and Functions of Parts
POWER key
HOLD key
Backlight key
A/Ω key
• Used to turn the instrument on and off.
• To temporarily cancel the auto-power-save function, press the POWER key while holding down the HOLD key.
• Holds the measured value display or cancels hold mode.
• To cancel auto-power-save mode, press the POWER key while holding down the HOLD key.
• Turns the backlight on and off.
• Switches between resistan ce measure ment mode and current measurement mode.
15
Battery cover
(p.21)
Back
Strap hole
(p.20)
Bottom
FT6380
FT6381
Serial No.
1.3 Names and Functions of Parts
1.3 Names and Functions of Parts
16
Operation key
Key Description
Switches to function mode , which is used to configure set­tings. Pressing this key again will return to resistance mea­surement mode or current measurement mode.
• Enables the alarm function. (p.35)
• When the alarm function is enabled, the instrument will notify the user with the buzzer if a reading is greater than (or less than) a preset threshold.
• Alarm function threshold se ttings can b e configur ed in func­tion mode. (p.37)
*In function mode, this key serves as the
used to select setting items and values.
• Pressing this key while using the current measurement func­tion enables the l ow-pass fi lte r to r ej ect un nee de d h arm on ic components. (p.34)
• Pressing it while using the resistance measurement function enables the moving averag e function, allowin g more stable measurement. (p.34)
*In function mode, this key serves as the
used to select setting items and values.
Saves measurement data to the instrument’s internal mem­ory. (p.38)
*In function mode, th is key serves as the
used to acc ept setting items an d values.
key, which is
key, which is
OK key, which is
17
Display Indicators
1.3 Names and Functions of Parts
Lights up when data is being held. (p.33) Lights up in function mode. (p.50)
Flashes in subfunction mode. (p.51) Lights up when the alarm function is on. (p.35)
Lights up when the filter function is on. (p.34) Lights up when the Blue tooth
data is being sent or received. (model FT6381 only) (p.42) Lights up when the auto-power-save function is on. (p.53)
Indicates the remaining battery power. (p.22) Lights up in AC current measurement mode. (p.29) Lights up in resistance measurement mode. (p.26) Lights up in resistance measuremen t mode when a current
that could affect the measured value is detected. (p.28) Lights up in resistance measuremen t mode when the mea-
sured ground loop has a high reactance component or capac­itance component ( lights up due to a low mea sured resistance value, it is likely that the displayed value indicates a shorted measurement loop rather than normal grounding resistance. When the
] mark lights up, t he loop m ay have a break in it. In t his
[ case, the mark indicates th at the wire s ha ve b ee n co up led b y capacitance.) (p.28)
Lights up during internal memory oper ati o ns. (p.3 8) The number of measurem ent data poin ts stored in memo ry is shown to the right.
±45° or greater). (When the [ ] mark
®
function is on. Flashes whe n
1.3 Names and Functions of Parts
18
Lights up when the range display function is on. The measurement range is shown to the right.
19
Measurement Chapter 2

Measurement

Resistance Measurement (p.26 )Current Measurem ent (p.29 )
End of measurement
Remove the instrument from the measurement target.Turn off the instrument.
Measurement Preparations
Pre-Operation Inspection (p.23)Using the included resistance check loop to inspect the
instrument (p.24)
3
2
1

2.1 Measurement process

2.1 Measurement process

2.2 Preparing for Measurement

20
2.2 Preparing for Measurement
After purchasing the instrument Complete the following steps before using the instrument to make measurements.
Attaching the Strap
Attach both ends of the Strap securely to the instrument. If insecurely attached, the instrument may fall and be damaged when carrying
Thread the strap through the strap hole as shown in the f ollow­ing diagram:
2.2 Preparing for Measuremen t
21
Installing (or Replacing) the Battery
Before using the instrument for the first time, install two AA-size alkaline batteries (LR6). Verify that there is sufficient battery power remaining before measurement. If there is insufficient bat­tery power remaining, replace the batteries.
• To avoid electric shock when replacing the batteries, first disconnect the clamp from the object to be measured.
• After replacing the batteries, replace the cover and screws before using the instrument.
• Battery may explode if mistreated. Do not short- circuit, recharge, disassemble or dispose of in fire.
• Handle and dispose of batteries in accordance with local regulations
• Do not mix old and new batteries, or different types of bat ter­ies. Also, be careful to observe bat tery polarity dur ing installa­tion. Otherwise, poor performance or damage from battery leakage could result.
• To avoid corrosion from battery leakage, remove the batteries from the instrument if it is to be stored for a long time.
The indicator lights when battery voltage becomes low. Replace the batteries as soon as possible.
• Before replacing the batteries, make sure that the Slide Switch is OFF.
• After use, always turn OFF the power.
• If the battery is completely exhaus ted, the display will show [BAttLo], and the instrument will automatically turn off.
2.2 Preparing for Measurement
22
2
3
4
Required Items:
• Phillips screwdriver
• LR6 alkaline battery (2)
Normal procedure
Verify that the instrument is off.
1.
Remove the fastening screws of the battery cover,
2.
using a Phillips screwdriver. Remove the battery cover.
3.
Insert two new batteries (LR06 alkaline batteries),
4.
taking care to orient them properly. Replace the battery cover and tighten the fastening
5.
screws.
Battery Status Indicator
This indicator is displayed at the top right corner.?
When new alkaline batteries have been installed When 2/3 of the battery power remains When 1/3 of the battery power remains No battery power remains. Replace with new batteries.
23

2.3 Pre-Operation Inspection

Before using the instrument for the first time, verify that it oper­ates normally to ensure that no damage occurred during stor­age or shipping. If you find any damage, contact your dealer or Hioki representative.
Does the screen turn on when the instrument is turned on?
The batteries may be dead. Replace the batteries and try again.
The instrument may be mal­functioning. Have the instru­ment repaired.
• Is the instrument damaged?
• Is the clamp sensor cracked or otherwise damaged?
No
End of inspection
Yes
An error is displayed.
• The screen is not on.
• The screen shows an error.
Do not use the instrument if it is damaged as doing so may result in electric shock. Have the instrument repaired.
Yes
1. Inspecting the instrument
2. Inspecting the instrument after turning it on
The screen is on.
Using the included resistance check loop to inspect the instru­ment (p.24)
2.3 Pre-Operation Inspection
2.3 Pre-Operation Inspection
24
Resistance check loop
Using the included resistance check loop to inspect the instrument
Before turning on the instrument, be sure to read Operating Pre­cautions (p.7).
Inspecting the instrument with the resistance check loop
Verify that there is no foreign matter lodged between the tips of the clamp sensor and that the sensor can be closed and opened smoothly. If so, clamp the included resistance check loop and verify that the instrument is operating properly. Verify that a value within the allowable range is displayed for each loop.
Test resistance Allowable range
1 0.95 to 1.05
25 24.3 to 25.7
• If the instrument displays a value outside the allowable range, it needs to be repaired. Contact your dealer or Hioki representative.
• The resistance check loop cannot be us ed to calibrate the instrument. T o have the instrument calibrated, con­tact your dealer.
25
barrier

2.4 Measurement Procedure

2.4 Measurement Procedure
• To avoid electric shock, do not touch the por­tion beyond the protective barrier during use.
• When the clamp sensor is opened, do not allow the metal part of the clamp to touch any exposed metal, or to short between two lines, and do not use over bare conductors.
• The maximum allowable current is 100 A AC continuous or 200 A AC for 2 minutes (50/60 Hz). Currents in excess of these values must be avoided as they may damage the instrument or cause bodily injury.
• The tips of the clamp sensor are prec isely manufac­tured in order to provide a high level of precision. Exer­cise caution when handling the clamp so as to avoid subjecting it to excessive vibration, mechanical shock, or force.
• If foreign matter gets stuck between the tips of the clamp sensor, do not forcibly open or close the sensor, but rather use a soft brush or similar implement to carefully remove the foreign matter. Accurate mea­surements cannot be made while foreign matter is stuck between the tips of the clamp sensor or while the shape of the clamp sensor is deformed. If the tips of the clamp sensor become deformed, have the instru­ment inspected and calibrated by your dealer.
2.4 Measurement Procedure
26
RmR
x
1
1
R
i
-----
i 1=
n
------------------+=
R
x
1
1
R
i
-----
i 1=
n
------------------»
R
x
R
1
R
n
R
2
Resistance Me asur e men t
Measuring Principle
As illustrated below, the instrument is designed to measure grounding resistance at multiple grounding locations. (*For appli­cations involving the measurement of grounding resistance at a single grounding site, use Hioki’s 3151 EARTH HiTESTER.)
If the grounding resistance of the measurement target is repre­sented by R grounded locations are represented by R
and the grounding resistance values of other
x
, R2, …, Rn, the resis-
1
tance value measured by the product is as follows:
If n is sufficiently large and each Ri value is sufficiently small,
and the second term can be ignored, allowi ng the value of
to be measured.
R
x
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