Hioki FT6380-50 Instruction Manual

FT6380-50
Instruction Manual

CLAMP ON EARTH TESTER
June 2021 Revised edition 2 FT6380B981-02 21-06H
EN

Contents

Introduction .......................................................................... 1
Verifying Package Contents ................................................ 2
Option (sold separately) ....................................................... 3
Safety Information ................................................................ 4
Operating Precautions ......................................................... 8
Chapter 1 Overview 13
1.1 Product Overview ..............................................13
1.2 Features ............................................................ 14
1.3 Names and Functions of Parts .......................... 16
Operation key ............................................................ 18
Display Indicators ...................................................... 19
Chapter 2 Measurement 21
2.1 Measurement process ....................................... 21
2.2 Preparing for Measurement .............................. 22
Attaching the Strap .................................................... 22
Installing (or Replacing) the Battery and
Wireless Adapter ....................................................... 23
2.3 Pre-Operation Inspection ..................................26
Using the included resistance check loop to inspect
the instrument ............................................................ 27
2.4 Measurement Procedure ................................... 28
Resistance Measurement .......................................... 29
Current Measurement ................................................ 33
2.5 Convenient function .......................................... 37
Data hold function (Holding the measured value) ..... 37
Backlight function
(Making measurements in a dark location) ................ 37
Filter function (Rejecting noise) ................................. 38
Alarm function
(Judging measured values and sounding an alarm) .. 39
i
FT6380B981-02
ii
Memory function (Saving measurement data) ...........42
Wireless Communication Function
(GENNECT Cross) ..................................................... 46
®
Excel
Direct Entry Function (HID Connection) ......... 49
Function mode ........................................................... 51
2.6 Advanced Settings and Functions .....................52
Enabling/disabling the measurement range display
function ....................................................................... 53
Enabling/disabling the auto-power-saving (APS)
function ....................................................................... 54
Reverting the instrument to factory settings
(system reset) ............................................................ 55
Chapter 3 Specifications 57
3.1 General Specifications .......................................57
3.2 Input, Output, and Measurement Specifications 58
3.3 Function specifications ......................................64
Chapter 4 Maintenance and Service 65
4.1 Cleaning ............................................................65
4.2 Troubleshooting .................................................66
Inspection and Repair ................................................ 66
Before returning for repair .......................................... 66
4.3 Errors and Operating Status ..............................67

Introduction

Introduction
Thank you for purchasing the Hioki FT6380-50 Clamp on Earth Tester. To obtain maximum performance from the instrument, please read this manual first, and keep it handy for future refer­ence.
Trademarks
• Microsoft Excel are either registered trademarks or trademarks of Microsoft Corporation in the United States and other coun­tries.
• The Bluetooth marks owned by Bluetooth SIG, Inc. and any use of such marks by Hioki E.E. Corporation is under license. Other trade­marks and trade names are those of their respective owners.
®
word mark and logos are registered trade-
1

Verifying Package Contents

When you receive the instrument, inspect it carefully to ensure that no damage occurred during shipping. In particular, check the accessories, panel switches, and connectors. If damage is evident, or if it fails to operate according to the specifications, contact your authorized Hioki distributor or reseller.
FT6380-50 Clamp on Earth Tester
Instruction Manual (this manual)
Carrying case
Resistance check loop
(1 Ω ±2%, 25 Ω ±1%)
LR6 Alkaline battery ×2 Strap
Operating Precautions
(0990A907)
2
Verifying Package Contents
Confirm that these contents are provided.
Accessories
Use the original packing materials when transporting the instrument, if possible. For other transportation notes, refer to the “Transporting” (p.66).

Option (sold separately)

Z3210 Wireless Adapter
Option (sold separately)
The option listed below is available for the instrument. To order an option, please contact your authorized Hioki distributor or reseller. Options are subject to change. Check Hioki’s website for the latest information.
3

Safety Information

4
Safety Information
This instrument is designed to conform to IEC 61010 Safety Standards and has been thoroughly tested for safety prior to shipment. However, using the instrument in a way not described in this manual may negate the provided safety features. Care­fully read the following safety notes before using the instrument.
Mishandling instrument could result in bodily injury or even death, as well as damage to the instrument. Familiarize yourself with the instructions and precautions in this manual before use.
Symbols on equipment
Indicates the need for caution or the presence of a hazard. For more information about locations where this symbol appears on instrument compo­nents, see “Operating Precautions” (p.8), warning messages listed at the beginning of operating instructions, and the document entitled “Operating Precautions” that comes with the instrument.
Indicates a double-insulated device.
Indicates AC (Alternating Current).
Indicates that using the instrument in an external magnetic field of exceeding 30 A/m is prohibited.
Indicates that the instrument may be connected to or disconnected from a live circuit.
Indicates whether the power is on or off.
Safety Information
The following symbols in this manual indicate the relative impor­tance of cautions and warnings.
Indicates an imminently hazardous situation that, if not avoided, will result in death of or serious injury to the operator.
Indicates a potentially hazardous situation that, if not avoided, could result in death of or seri­ous injury to the operator.
Indicates a potentially hazardous situation that, if not avoided, could result in minor or moder­ate injury to the operator.
IMPORTANT
Indicates information or content that is particu­larly important from the standpoint of operating or maintaining the instrument.
Indicates the possibility of equipment damage.
Symbols for Various Standards
Indicates the Waste Electrical and Electronic Equipment Directive (WEEE Directive) in EU member states.
Indicates that the instrument complies with stan­dards imposed by EU directives.
Other Symbols
5
(p. #)
[ ] Information displayed on the screen is enclosed
Indicates a prohibited action.
Indicates the location of reference information.
in brackets.
Safety Information
Over-range display
Open display
Resistance measurement: When the read­ing exceeds 1,600 Ω Current measurement: When the reading exceeds 60.0 A.
This screen is displayed when the clamp sensor is not completely closed during use of the resistance measurement function.
6
Fn
(bold
characters)
Bold text indicates alphanumeric characters shown on operation keys.
The screen of this instrument displays characters in the fol­lowing manner.
Screen displays that differ from the above notation:
Symbols for Various Standards
Hioki expresses accuracy as error limit values specified in terms of percentages of reading.
Reading (displayed value)
Refers to the displayed value of the measur­ing instrument. The limit values of reading errors are expressed in percent of reading (% of reading, % rdg).
Safety Information
Measurement categories
This instrument complies with CAT IV safety requirements. To ensure safe operation of measurement instruments IEC 61010 establishes safety standards for various electrical envi­ronments, categorized as CAT II to CAT IV, and called measure­ment categories.
Primary electrical circuits in equipment connected
CAT II
CAT III
CAT IV
Using a measurement instrument in an environment designated with a higher-numbered category than that for which the instru­ment is rated could result in a severe accident, and must be carefully avoided. Use of a measurement instrument that is not CAT-rated in CAT II to CAT IV measurement applications could result in a severe accident, and must be carefully avoided.
to an AC electrical outlet by a power cord (portable tools, household appliances, etc.) CAT II covers directly measuring electrical outlet receptacles.
Primary electrical circuits of heavy equipment (fixed installations) connected directly to the distri­bution panel, and feeders from the distribution panel to outlets.
The circuit from the service drop to the service entrance, and to the power meter and primary overcurrent protection device (distribution panel).
7

Operating Precautions

8
Operating Precautions
Follow these precautions to ensure safe operation and to obtain the full benefits of the various functions. Use of the instrument should confirm not only to its specifica­tions, but also to the specifications of all accessories, options, batteries, and other equipment in use.
Preliminary Checks
Before using the instrument for the first time, verify that it oper­ates normally to ensure that no damage occurred during storage or shipping. If you find any damage, contact your authorized Hioki distributor or reseller.
Instrument Installation
Operating temperature: -10°C to 50°C (14°F to 122°F) (Be sure to use batteries that are suited for use under the envi­ronmental conditions in which you are using the instrument.) Operating humidity: 80% RH or less (non condensating)
Avoid the following locations that could cause an accident or damage to the instrument.
Exposed to direct sunlight Exposed to high tem­perature
Exposed to water, oil, other chemicals, or solvents Exposed to high humidity or con­densation
Exposed to high lev­els of particulate dust
In the presence of cor­rosive or explosive gases
Exposed to strong electromagnetic fields Near electromagnetic radiators
Near electromagnetic radiators (e.g., high­frequency induction heating systems and IH cooking utensils)
Subject to vibration
Operating Precautions
Handling the Instrument
• To avoid short circuits and potentially life-threatening hazards, never attach the clamp to a circuit that operates at more than 600 V AC, or over bare conductors.
• The maximum rated voltage between input terminals and ground is 600 V AC. Measuring a voltage in excess of this rating relative to ground could damage the instrument and result in bodily injury.
• To avoid electric shock, do not remove the instrument's case. The internal components of the instrument carry high voltages and may become very hot during operation.
• When the clamp sensor is opened, do not allow the metal part of the clamp sensor to touch any exposed metal, or to short between two lines, and do not use over bare con­ductors.
To avoid electric shock when measuring live lines, wear appropriate protective gear, such as insulated rubber gloves, boots and a safety helmet.
9
Operating Precautions
Frequency [Hz]
Current [A]
10
• Do not input a current in excess of the maximum allowable current. Doing so may damage the instrument or cause burns. The maximum allowable current is 100 A AC continuous or 200 A AC within 2 minutes at 50 Hz/60 Hz. For more informa­tion about the frequency derating characteristics during con­tinuous input, see the following diagram:
• To avoid damage to the instrument, protect it from physical shock when transporting and handling. Be especially careful to avoid physical shock from dropping.
• Be careful to avoid dropping the instrument or otherwise sub­jecting them to mechanical shock, which could damage the mating surfaces of the core and adversely affect measure­ment.
• Although this instrument is dust resistant, it is not completely dust- or waterproof. To prevent possible damage, avoid using in dusty or wet environments.
• Do not slant the instrument or place it on top of an uneven sur­face. Dropping or knocking down the instrument can cause injury or damage to the instrument.
Operating Precautions
• The protection rating for the enclosure of the instrument (based on EN 60529) is IP40*. (The rating applies to the clamp sensor when in the closed position.)
*: IP40 This indicates the degree of protection provided by the enclo­sure of the device against use in hazardous locations, entry of solid foreign objects, and the ingress of water. 4: Protected against access to hazardous parts with wire mea-
suring 1.0 mm in diameter. The equipment inside the enclo­sure is protected against entry by solid foreign objects larger than 1.0 mm in diameter.
0: The equipment inside the enclosure is not protected against
the harmful effects of water.
11
Operating Precautions
12

1.1 Product Overview

13

Overview Chapter 1

1.1 Product Overview
The FT6380-50 Clamp on Earth Tester makes grounding resis­tance measurements simply by being clamped to multiple­grounded ground wires. No auxiliary grounding rod is needed, and there is no need to disconnect the ground wire from the grounding rod.
The instrument also provides AC current measurement function­ality and can measure currents ranging from leakage current on the order of several mA to load currents of up to 60 A.

1.2 Features

14
1.2 Features
Compact, low-profile sensor
The compact, low-profile sensor can be used to clamp ground wires with ease. The sensor design dramatically speeds the measurement process by eliminating the need to pull out ground wires for clamping or dig around the ground rod or wire.
Broad dynamic range
The instrument can easily measure grounding resistance of up to
0.02 Ω to 1,600 Ω with its auto-range function. Current measurement ranges from small leakage current (maximum resolution 10 μA) to a maximum of 60 A.
Noise check function (p.31)
The instrument automatically detects noise that may affect ground­ing resistance measurement and displays a [ ] mark.
True RMS display
True RMS calculation allows the instrument to accurately measure distortion waveform currents.
Data hold function (p.37)
A large button that is easy to push lets you hold the measured value. The button notifies the user of the hold status by lights up while the value is being held.
Backlight function (p.37)
The instrument uses a white LED for excellent visibility so that dis­play values can be read clearly, even in dark locations.
Auto-power-save (APS) function (p.54)
An auto-power-save function keeps batteries from running down when you forget to turn off the instrument.
1.2 Features
15
Alarm function (p.39)
By setting a threshold, you can have the instrument make a PASS/ FAIL judgment and notify you of the result with a buzzer. You can set threshold values as you prefer for each resistance and current and choose between two judgment conditions: when the measured value exceeds the threshold (High) and when it falls below the threshold (Low).
Filter function (p.38)
Widespread use of switching power supplies and inverters has led to cases where harmonic components are superimposed on leakage current waveforms. The instrument’s filter function allows it to per­form two types of measurement: leakage current as related to deg­radation of insulation, and leakage current including this harmonic component.
Internal memory (p.42)
The instrument’s internal memory can record up to 2,000 measured values.
Automatic measurement report function using your mobile communication device (p.46)
The wireless communication function enables your mobile commu­nication device to create measurement reports on-site easily.

1.3 Names and Functions of Parts

Barrier
Front
Clamp sensor
Power key
HOLD key (p.37)
A/Ω key Backlight key (p.37)
Display indicator (p.19)
Operation key (p.18)
16
1.3 Names and Functions of Parts
Power key • Used to turn the instrument on and off.
HOLD key • Holds the measured value display or cancels hold mode.
Backlight key • Turns the backlight on and off.
A/Ω key • Switches between resistance measurement mode and
• To temporarily cancel the auto-power-save function,
press the power key while holding down the HOLD key.
• To cancel auto-power-save mode, press the power key
while holding down the HOLD key.
current measurement mode.
Battery cover (p.23)
Back
Strap hole
(p.22)
Bottom
Serial No.
The serial number consists of nine digits. The first two digits indicate the year of manufacture, while the second two digits indicate the month of manufacture. Do not remove this sticker as the number is important.
1.3 Names and Functions of Parts
17
1.3 Names and Functions of Parts
Operation key
18
Key Description
Switches to function mode, which is used to configure set­tings. Pressing this key again will return to resistance mea­surement mode or current measurement mode. (p.51)
• Enables the alarm function. (p.39)
• When the alarm function is enabled, the instrument will notify the user with the buzzer if a reading is greater than (or less than) a preset threshold.
• Alarm function threshold settings can be configured in func­tion mode. (p.41)
*In function mode, this key serves as the
used to select setting items and values.
• Pressing this key while using the current measurement func­tion enables the low-pass filter to reject unneeded harmonic components. (p.38)
• Pressing it while using the resistance measurement function enables the moving average function, allowing more stable measurement. (p.38)
*In function mode, this key serves as the
used to select setting items and values.
Saves measurement data to the instrument’s internal mem­ory. (p.42)
*In function mode, this key serves as the
used to accept setting items and values.
key, which is
key, which is
OK key, which is
Display Indicators
1.3 Names and Functions of Parts
Lights up when data is being held. (p.37)
Lights up in function mode. (p.51) Flashes in subfunction mode. (p.52)
Lights up when the alarm function is on. (p.39)
Lights up when the filter function is on. (p.38)
Lights up when the wireless communication function is on. Flashes when data is being sent or received. (p.46)
Lights up when the auto-power-save function is on. (p.54)
Indicates the remaining battery power. (p.23)
Lights up in AC current measurement mode. (p.33)
Lights up in resistance measurement mode. (p.29)
Lights up in resistance measurement mode when a current that could affect the measured value is detected. (p.31)
Lights up in resistance measurement mode when the mea­sured ground loop has a high reactance component or capac­itance component ( lights up due to a low measured resistance value, it is likely that the displayed value indicates a shorted measurement loop rather than normal grounding resistance. When the
] mark lights up, the loop may have a break in it. In this
[ case, the mark indicates that the wires have been coupled by capacitance.) (p.32)
±45° or greater). (When the [ ] mark
19
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