Thank you for purchasing this HIOKI "9603-01 EXTERNAL SIGNAL
INPUT UNIT."
To get the maximum performance from the product, please read this manual
first, and keep this at hand.
i
NOTE
For operating environment, maintenance, and disposal at end of life, the same
conditions apply as to the main 3194 MOTOR/HARMONIC HiTESTER.
Before use
Before using the product, inspect it and check the operation to make sure
that the product was not damaged due to poor storage or transport
conditions. If damage is found, contact your dealer or HIOKI representative.
This product is designed to conform to IEC 61010 Safety Standards, and
DANGE R
has been thoroughly tested for safety prior to shipment. However,
mishandling during use could result in injury or death, as well as
damage to the product. Be certain that you understand the instructions
and precautions in the manual before use. We disclaim any
responsibility for accidents or injuries not resulting directly from
product defects.
This Instruction Manual provides information and warnings essential for
operating this equipment in a safe manner and for maintaining it in safe
operating condition. Before using this equipment, be sure to carefully read
the following safety notes.
Read the Instruction Manual supplied with the 3194 product very carefully,
and follow the indications given under "DANGER," "WARNING,"
CAUTION
"
," and "
NOTE
."
Safety Symbols
This symbol is affixed to locations on the equipment where the
operator should consult corresponding topics in this manual
(which are also marked with the
relevant functions of the equipment.
In the manual, this mark indicates explanations which it is
particularly important that the user read before using the
equipment.
symbol) before using
The following symbols are used in this Instruction Manual to indicate the
relative importance of cautions and warnings.
Indicates that incorrect operation presents extreme danger of
DANGE R
WARNING
CAUTION
NOTE
accident resulting in death or serious injury to the user.
Indicates that incorrect operation presents significant danger of
accident resulting in death or serious injury to the user.
Indicates that incorrect operation presents possibility of injury to
the user or damage to the equipment.
Denotes items of advice related to performance of the
In order to ensure safe operation and to obtain maximum performance from
the product, observe the cautions listed below.
The measurement input terminal and chassis of the 3194 are not
DANGE R
isolated from each other. Do not exceed the maximum rated working
voltage. Doing so can damage the product or cause a serious accident.
NOTE
The 9603-01 is a factory-fitted option. It therefore requires the 3194 product for
calibration or repair.
For accurate measurement, allow one hour for warming up before use.
The 9603-01 can be used together with a strain gauge type torque meter, but
depending on torque meter specifications, the combination may not work.
It may not be possible to obtain accurate measurements close to a transformer or
conductor carrying a large high-frequency current, or close to any device such as
a radio transmitter generating a strong magnetic field.
To prevent damage to the product, cover the input connector with the supplied
The 9603-01 EXTERNAL SIGNAL INPUT UNIT can read
signals from a strain gauge type torque sensor directly to the
Channel A
3194 product. Further, tachometer signals (analog or pulse)
input via the 9603-01 can be used by the 3194 to calculate and
display motor power and efficiency.
Channel A (Strain Gauge) can be used for the torque meter output, and has
three ranges: 1 mV/V, 1.5 mV/V, and 2 mV/V. The full scale screen display
values for these ranges are 1.0000, 1.5000, and 2.0000 respectively (when
the scaling value is 1). The scaling value is calculated as follows:
Scaling value = (rated torque value for the combined torque meter) / (full
scale value for the range) After selecting the range, set the units to finish
setting channel A.
When a rated torque of 100 N.m and a rated
output of 1.5 mV/V torque sensor are combined:
Input DC voltage values can be displayed together with a unit designation.
F1
F2
3.4Setting the Pulse
By selecting a pulse input to channel B, the 3194 frequency measurement
function can be used to measure a frequency. By setting the unit designation
to "rpm" this can be used to directly display the rotation speed of a motor or
other device.
1. Display the "
EXT UNIT
" page on the STATUS
screen.
2. Using the
3. Press
CURSOR
F1
(↑)or
keys, move the cursor to"
(↓) to set the units.
F2
Unit for channel A
(space)⇔
kgf・cm
V⇔N・m⇔mN・m⇔kN・m⇔kgf・m
Unit for channel B
(space)⇔
⇔
kgf・cm
V⇔rpm⇔N・m⇔mN・m⇔kN・m⇔kgf・m
When the voltage range for channel B is set to
PULSE
Hz⇔rpm
UNIT
."
⇔
F1
F2
NOTE
1. Display the "
EXT UNIT
" page on the STATUS
screen.
2. Using the
to"
VOLTAGE RANGE
F4(PULSE
If the unit designation is set to "
CURSOR
)
keys, move the cursor
" for channel B, and press
", it is
rpm
necessary to set the number of pulses input per
rotation. In this case, set the Scaling item to the
number of pulses for each rotation of the motor.
Measurement frequency×60
Display value (rpm) =
Number of pulses for each
F3
F4
Setting a pulse input signal to channel B unconditionally assigns the frequency
measurement function of the 3194 to fc. This ends any previous source set for fc.
The frequency range of fc is set to auto-ranging. To fix the frequency range, set
the ran
When the units for channel A are set to torque (N・m, mN・m, kN・m, kgf・m,
kgf・cm) and the units for channel B are set to rotation rate (rpm), then the
following expression is automatically evaluated and displayed.
Unit for channel AMotor power calculation
NOTE
N・m
mN・m
kN・m
kgf・m
kgf・cm
Display value
for channel A
Display value
for channel A
Display value
for channel A
Display value
for channel A
Display value
for channel A
2
×π×
× ───────────────
60
2
×π×
× ───────────────
60×1000
2
×π×
× ──────────────────
60
2
×π×
× ───────────────────
60
2
×π×
× ───────────────────
60×100
display value for channel B
(W)
display value for channel B
(W)
display value for channel B×1000
(W)
display value for channel B×9.80665
(W)
display value for channel B×9.80665
(W)
The calculation expression depends on the torque units, and care should therefore be
taken when setting the units.
In order to avoid the possibility of an electric shock, unplug the power
WARNING
meter's power cord and disconnect the other wiring before connecting
the GP-IB or RS-232 cable to the interface connector.
CAUTION
NOTE
Turn the power off when connecting the personal computer to the power
meter. Connecting or disconnecting cables while the power is on could
damage the equipment.
After connecting the GP-IB or RS-232C cable, always be sure to secure
the connection with the screws on the connector.
The 3194 MOTOR/HARMONIC HiTESTER is fitted as standard with a GPIB/RS-232C interface. Using this interface, all of the functions of the
product can be controlled from a personal computer by remote control, for
the acquisition of harmonic measurement data.
This section lists the extra commands added for measurement.
This section explains only commands added for the 9603-01.
For details on operation of the GP-IB or RS-232C interface, first refer to
Chapter 12, "GP-IB/RS-232C Interface" in the instruction manual of the
3194.
It is not possible to use simultaneously both GP-IB and RS-232C interfaces.
Queries the output item for the
measurement value with the 9603-01 to
FDD or printer.
Degausses and zero adjusts the current
side of the circuit for each input unit.
When EXT is specified, the torque
sensor input on channel A of the 960301 is corrected to zero. You can specify
up to seven items.
Valid when an AC/DC sensor is
combined with an AC/DC direct input
unit or a 9602 AC/DC CLAMP INPUT
UNIT.
Before performing zero adjustment for
the 9603-01, make sure that no torque
is applied to the torque sensor.
Queries the units for the specified
channel of the 9603-01.
The unit is output in capital letter.
Determines whether the channel A input
of the 9603-01 is a strain gauge input or
a DC voltage input.
Specifying ON select strain gauge input,
and specifying OFF selects DC voltage
input.
Inquires whether channel A of the 960301 is currently a strain gauge input or a
DC voltage input. The reply "ON"
indicates strain gauge input, and the
reply "OFF" indicates DC voltage input.
Sets the input type for the channel B of
the 9603-01 to analog input or pulse
input.
When the input type is set to pulse
input, the source for frequency
measurement channel fc is automatically
set to channel B of the 9603-01.
When it is set to OFF, the voltage range
for channel B is 10 V.
Queries the input type for channel B of
the 9603-01.
Queries the current settings of the 9603-
01.
Sets the output item for the measurement value by using the 9603-01.
SSSSyyyynnnnttttaaaaxxxx
Example
Example
ExampleExample
:MEASure:ITEM:EXTernalin <NR1>
<NR1> =0-7
":MEASURE:ITEM:EXTERNALIN 7"
As the default output items for
measurement by external signal input
unit,specifyEXTA,EXTB,PM.
bit7bit6bit5bit4bit3bit2bit1bit0
data
−−−−−
FFFFuuuunnnnccccttttiiiioooonnnn
EEEErrrrrrrroooorrrr
Sets the default items (only data for the
external signal input unit) to be
transferred in the response message to
the ":MEASure?" query in the default
mode.
The item is set as shown below by
setting bits, to specify a single
numerical value.
Execution error / If the setting data is
out of the range.
PMEXTBEXTA
:MEASure:ITEM:EXTernalin?
Queries the output item for the measurement value by using the 9603-01.
:DATAout:ITEM:EXTernalin?
:DEMAgCharacter data (7)Degaussing
:DISPlay:EXTernalin
:EXTernalin[CH]:RANGeNR1/NR2 numerical data (1)Setting the voltage range for the 9603-01.
:EXTernalin[CH]:RANGe?Querying the 9603-01 voltage range.
:EXTernalin[CH]:SCALeNR2 numerical data (1)Sets the scaling value of the 9603-01.
:EXTernalin[CH]:SCALe?Queries the scaling value of the 9603-01.
:EXTernalin[CH]:UNITCharacter data (1)Sets the units for channel of the 9603-01
(The analog output response time is the time such that for
an input change from 0% to 90% and 100% to 10% of the
nominal range value, the value is within +/- 1% of the final
stabilized value.)
EN61010-1:1993+A2:1995 (using with the main 3194)
Pollution Degree 2, overvoltage category I
(anticipated transient overvoltage 330 V)
There are two input connectors on chA. Each one corresponds to "strain
gauge input" and to "DC voltage input." On the 3194, it is necessary to set
which input connector to use. There is one input connector on chB. It
corresponds to "DC input" and "pulse input."
On the 3194, it is necessary to set the type of input.
Frequency measurement: 1 Hz to 100 kHz. Measurement accuracy depends
upon the frequency measurement accuracy of the 3194.
Maximum allowed voltage:±20 V
The voltage input through the connector is converted, in differential and
range circuits, to a voltage proportional to the input voltage, and transferred
to the 3194 proper by an A/D converter.
When measuring a rotation rate by counting pulses, channel B can be
switched so that pulses are counted by the frequency measurement function
in the 3194 proper.