Thank you for purchasing this HIOKI "3331 POWER HiTESTER."
To get the maximum performance from the unit, please read this manual
first, and keep this at hand.
When the unit is delivered, check and make sure that it has not been
damaged in transit. In particular, check the accessories, panel switches, and
connectors. If the unit is damaged, or fails to operate according to the
specifications, contact your dealer or HIOKI representative.
■ Standard accessories
Instruction Manual 1
Power cord 1
Connector (DB-25P-N) 1
(Japan Aviation Electronics Industry, Limited or equivalent)
(Shell DB19678-2)
■ Shipment
NOTE
If the 3331 unit is to be shipped or transported, the original packing should
preferably be used. If this is not available, employ the following procedure.
1. Procure a packing case somewhat larger than the unit, such as a cardboard
box.
2. Wrap the unit in plastic sheeting.
3. Pack the unit wrapped in this cushioning material into the box, pack in the
accessories, add more cushioning to fill the box tightly, and then seal it with
adhesive tape. If required, secure the case with shipping twine.
When reusing the original for the unit, use cushioning to secure the unit so
the unit will not move around in the box.
This Instruction Manual provides information and warnings essential for
operating this equipment in a safe manner and for maintaining it in safe
operating condition. Before using this equipment, be sure to carefully read
the following safety notes.
DANGE R
Safety symbols
This equipment is designed according to IEC 61010 Safety Standards,
and has been tested for safety prior to shipment. During high voltage
measurement, incorrect measurement procedures could result in
injury or death, as well as damage to the equipment. Please read this
manual carefully and be sure that you understand its contents before
using the equipment. The manufacturer disclaims all responsibility for
any accident or injury except that resulting due to defect in its
product.
・ This symbol is affixed to locations on the equipment where the
operator should consult corresponding topics in this manual
(which are also marked with thesymbol) before using relevant
functions of the equipment.
・ In the manual, this mark indicates explanations which it is
particularly important that the user read before using the
equipment.
Indicates a grounding terminal.
Indicates AC (Alternating Current).
The following symbols are used in this Instruction Manual to indicate the
relative importance of cautions and warnings.
DANGE R
Indicates that incorrect operation presents extreme danger of
accident resulting in death or serious injury to the user.
WARNING
Indicates that incorrect operation presents significant danger of
accident resulting in death or serious injury to the user.
This instrument complies with CAT III safety requirements.
To ensure safe operation of measurement instruments, IEC 61010 establishes
safety standards for various electrical environments, categorized as CAT II to
CAT IV, and called measurement categories.
CATⅡ
CATⅢ
CATⅣ
Primary electrical circuits in equipment connected to an AC
electrical outlet by a power cord (portable tools, household
appliances, etc.)
CAT II covers directly measuring electrical outlet
receptacles.
Primary electrical circuits of heavy equipment (fixed
installations) connected directly to the distribution panel,
and feeders from the distribution panel to outlets.
The circuit from the service drop to the service entrance,
and to the power meter and primary overcurrent protection
device (distribution panel).
Using a measurement instrument in an environment designated with a
higher-numbered category than that for which the instrument is rated could
result in a severe accident, and must be carefully avoided.
In order to ensure safe operation and to obtain maximum performance from
the unit, observe the cautions listed below.
DANGE R
WARNING
This unit cannot be used on voltage lines of 600 Vrms. If the
voltage exceeds 600 VAC, there will be a short-circuit accident or
electrocution accident will result.
The maximum input voltage and current are 600 Vrms, 60 Arms. Do
not exceed the maximum input voltage and current. Doing so can
damage the unit or cause a serious accident.
The maximum rated voltage between input terminals and ground is
600 Vrms. Attempting to measure voltages exceeding 600 Vrms
with respect to ground could damage the instrument and result in
personal injury.
Always connect the powermeter input to the secondary side of the
breaker. On the secondary side of a breaker, even if the lines are
shorted the breaker can trip and prevent an accident. On the
primary side, however, the current capacity may be large, and in
the event of a short-circuit there may be a serious accident.
Before turning on the power, make sure that the voltage of the power
supply being used matches the supply voltage indicated on the rear
panel of the unit. If an attempt is made to use an improper supply
voltage, there is danger of damage to this unit and of life-threatening
risk to the operator.
In order to prevent electric shock and short-circuit accidents, shut
off the power to the line to be measured before connecting the
direct connection voltage and current cables to the terminals.
Be sure to connect the voltage input terminals or current input
terminals correctly. Measurement which is attempted with the wiring
connected incorrectly may cause damage to the unit or a shortcircuit.
Since the power switch is of a micro gap construction, always use
near an outlet.When not in use and when connecting a device to be
measured, make sure that the power cord is unplugged, or any other
means so that the unit is cut off from the power.
The unit is constructed so as to be connected to a ground line via a
three-core power cord that is supplied with the unit. In order to
avoid electric shock, connect the unit to a properly grounded (3-pin)
outlet using the power cord provided.
Do not remove the case of the unit. There are components inside
carrying high voltages or becoming hot, and this could cause an
electric shock accident.
Do not use the unit where it may be exposed to corrosive or
explosive gases. The unit may be damaged, or explosion may occur.
・ Before measurement, check the position of the measurement range.
The unit may be damaged if voltage or current at levels in excess of
the measurement limit is applied for a long time.
・ To avoid damage to the unit, do not short the output terminal and do
not input voltage to the output terminal.
・ Do not store or use the unit where it will be exposed to direct sunlight,
high temperatures, high humidity, or condensation. If exposed to such
conditions, the unit may be damaged, the insulation may deteriorate,
and the unit may no longer satisfy its specifications.
・ This unit is designed for indoor use and can be safely used at
temperatures ranging from 0℃ to 40℃.
・ To avoid damage to the unit, do not subject the equipment to
vibrations or shocks during transport or handling. Be especially careful
to avoid dropping the equipment.
・ Should the unit emit smoke, or a strange smell or strange sound,
immediately stop testing operations, power the unit off, and remove the
power cord from the outlet, shut off the circuit being tested,
disconnect the unit, and consult your HIOKI representative. Continued
use of the unit could lead to fire or electric shock accidents.
・ Do not insert foreign objects through the ventilation holes. Particularly
if metallic, liquid, or combustible substances get inside the case, this
may lead to fire or electric shock, or to malfunction.
・ Do not use the unit near any device which generates strong
electromagnetic radiation or near a static electrical charge, as these
may cause errors.
・ To prevent electric shock, do not allow the unit to become wet and do
not use the unit when your hands are wet.
・ This unit is not constructed to be waterproof or dustproof, so do not
use it in a very dusty environment or in one where it will get wet.
・ Do not place the unit on an unstable stand, or in an uneven location. It
may fall to the ground, or fall over, and either of these events may lead
to malfunction or accident.
・ Avoid treading on or pinching the cable so as not to damage the cable
sheaths.
・ Keep the cables well away from heat, to prevent the possibility of
melting the insulation.
・ For long-term storage, remove the power cord.
・ Do not use the unit near any device which generates strong
electromagnetic radiation or near a static electrical charge, as these
may cause errors.
・ The recommended calibration interval for this instrument is six months.
・ This unit uses the two-power method for measuring a three-phase line. For
this reason, if there is a leakage current from the line being measured, or in a
four-wire three-phase system, accurate measurement is not possible.
・ This unit is electrically configured specifically for AC currents. Thus signals
with elements of DC currents (such as all-wave rectifier) cannot be measured.
・ For accurate measurement, allow the unit to warm up for more than half an
hour before starting operation.
・ Note that limits are specified for the range in which voltage and current level
accuracies are guaranteed.
・ The values for apparent power (S), reactive power (Q), power factor (λ)and
phase angle (φ) produced by this unit are computed from the measured
voltage (U), current (I), and active power (P), using the expressions given in
the specifications. The values given may be different from those measured
with an instrument of different operating principles or using different
calculation expressions.
・ This machine's integration value is derived from the measured values of the
electrical current and electrical power and calculated by the software. The
integration value may be different from other instruments that have differing
response times, sample rate or calculation expressions.
・ Accurate measurement may be impossible in locations subject to strong
external magnetic fields, such as transformers and high-current conductors, or
in locations subject to strong external electric fields, such as radio
transmission equipment.
・ Due to the internal circuitry, when measuring objects that contain certain
specific wave lengths, the indicated value of power may periodically shift
and not settle down. (Specifically, this occurs when measuring distorted
waves containing a large amount of high frequency waves which are the even
number multiple of 2.44 kHz.)
・ When the input is less than 0.1% of the measurement range, the indication is
forcibly set to zero.
・ The 3331 has a frequency measurement function, but this may produce
unexpected results on a waveform which is severely distorted.
・ When a maximum rated voltage to earth of high frequency is applied (as for
example when measuring the secondary side of an inverter), errors may occur
in the measured values.
・ To ensure the accuracy of measurement be careful not to let the unit
overheat. (Keep away from sources of heat, and provide sufficient ventilation
space around the unit, or when rack-mounted provide a cooling fan.)
・ This instrument may cause interference if used in residential areas. Such use
must be avoided unless the user takes special measures to reduce
electromagnetic emissions to prevent interference to the reception of radio
and television broadcasts.
The 3331 POWER HiTESTER is a power tester for AC three-phase threewire and single-phase, which is suitable for measuring the three phase
products and three phase power line.
With this one unit, it is possible to measure voltage, current, active power,
apparent power, reactive power, the power factor, phase angle, frequency and
integrated value.
By using the peak-hold function, the peak value of the current waveform
during powering on can be measured.
(1) Meets the safety requirements of IEC61010
(2) Wide broad band from 10 Hz to 100 kHz.
(3) In reactive power, power factor, and phase indication, it is possible to
recognize the phase is lead or lag.
(4) The current range is wide. (from 0.5 A to 50 A)
(5) Analog output for voltage, current, and active power is provided. (3φ3W)
(6) Monitor output (waveform output) for voltage and current is provided.
(3φ3W)
(7) It is possible to measure the plus, minus, total current, power integrations,
and current integrations simultaneously.
(8) The terminals for voltage and current measurements are insulated.
(9) All measurement data has synchronism.
(10) By using the GP-IB Interface and the RS-232C Interface, it is possible to
print out this unit's controls an d data.
(11) This unit will convert either voltage, current, effective power, apparent
power, reactive power, power factor, phase angle, frequency, integration
value, and current peak value into ±5 V f.s. direct voltage and output from
the D/A output terminal.
(12) Small-sized and light weight
(13) With the 50 A range, large currents can be accurately measured.
(14) With two voltage inputs and two current inputs, all currents and voltages of
a three-phase line can be measured.
(15) The peak value of a current waveform is measured.
(16) The delay time from an input to an analog output is about 0.2 seconds.
(17) With the response setting at "SLOW" (about 1.6 seconds), stable
The above figure shows a schematic circuit of a three-phase three-wire line.
In the figure, V
・
・
I
,I
,andI
1
2
・
υ
,and
2
・
υ
power (P) of a three-phase system is normally found as the sum of the
powers of the three phases.
・
P=
υ
However, a three-phases three-wire system has no center point, and it is not
possible directly to measure the power of each phase; moreover, even given
a center point, three power meters are required simultaneously. For these
reasons, usually the two-power method (two voltages, two currents) is used,
measuring inter-line voltages.
This can be derived by the following expressions.
Measuring V
・
P=V
・
=(
υ
・
=
υ
・
=
υ
Since here expressions (1) and (2) are the same, it follo ws that the threephase power can be measured by the two-power method.
This requires no special conditions, other than that the circuit is closed (that
is, there are no leakage currents), and can therefore be used to find the threephase power whether the circuit is balanced or unbalanced.
This unit uses the two-power method of power measurement.
Additionally, since the voltage and current vectors each sum to zero, and
therefore the following are obtained by the internal circuit:
・
|=|V
|V
3
・
|=|-I
|I
2
Thus yielding the third voltage and current values. Again, V3and I2can be
measured regardless of whether or not there is distortion present.
・
V
Schematic circuit of a three-phase three-wire line
・
,V
1
・
are vectors representing the (phase) line currents, and
3
are vectors representing the voltage of each of the phases. The
3
・
・
I
+
υ
1
1
・
・
,V
1
2
・
・
I
+V
1
1
・
-
)I
υ
1
2
・
・
I
+
υ
1
1
・
・
I
+
υ
1
1
・
・
-V
1
・
・
-I
1
and I3Measurement
3
・
→I
1
1
・
・
V
υ
1
1
Center
・
υ
2
・
,andV
2
・
I
2
2
・
,I
,andI
1
・
I
2
3
・
+(
1
・
(-I
2
・
I
2
2
|
2
|
3
2
+
(V
3
+
υ
・
υ
-I
υ
・
・
3
=
1
-
3
・
)+
1
・
3
・
→
I
2
are vectors representing the inter-line voltages,
3
・
I
3
・
with power meters, the following holds:
2
・
υ
・
-
)
υ
3
2
・
・
υ
・
υ
I
・
,V1=
-
υ
2
1
・
)I
2
3
・
・
(with closed circuit I
I
υ
3
3
3
Three-phase three-wir
load side
・
,
υ
1
(1)
1
+I
・
・
+I
=0)
2
3
・
(2)
2
3
4
5
6
7
8
9
10
11
12
13
14
A
NOTE
Since with this unit I3is input to channel 2, on the display the current value
shown for channel 2 is I3, and the current value shown for channel 3 is I2.
Holds the display value.
Holds the peak value and maximum value.
Validates the lower indicated function key.
(indicator is lit)
3.6
2to6
Key operations during self-test when powering on
SHIFT → RESET: system reset is performed after self-test
SHIFT → ENTER: enter mode for changing the clock frequency of power
Measurement value
Indicates channel displayed.
Indicates the prefix of unit.
Indicates the unit and display item.
Voltage, current, active power, apparent power, reactive power, power
factor, phase angle, current peak frequency, integration power, positive
integration power, negative integration power, total integration power,
integration elapsed time
Indicates connecting mode.
Indicates response time.
Indicates the rectifier type (RMS: true rms value, MEAN: average
rectifier effectiveness value conversion)
Indicates the voltage range (AUTO: auto-ranging on)
Indicates the current range (AUTO: auto-ranging on)
Indicator is lit during integration operating, flashes when it stops, goes
off when it is reset.
Indicator is lit when the PT ratio or CT ratio is other than 1.
Indicator is lit excluding when the number of times of averaging are set
to OFF (1)
2
3
4
5
6
7
8
HOLD
KEY LOCK
SHIFT
RMT
PRINT
_
,_
(left side of display c)
OVER
o.r
V, A, W (
Wh, Ah (
S.Err
----
flashing)Indicates that there was the value which is out of range during
flashing)Indicates that there was the value which is out of range during
Indicates HOLD status. The indicator is flashing in the peak hold.
Indicates key lock status.
Indicates SHIFT status
The unit is in remote control state.
Indicator is lit when the interface is in printer mode, or when GP-IB is
communicating and outputting data.
When displaying Hz, indicates on the left side of display c.
"_": 50 kHz range, "_": 500 Hz range
Indicates the input's peak value has exceeded the range by 6 times.
Indicates the value exceeds the display range. (o.r) = out of range
averaging.
integration.
Indicates the PT or CT ratio was set so that the scaling result exceeds
99999M at 130% f.s. input. (scaling error)
Indicates the invalid data because of changing frequency.
Average setting (number of times of average)
Frequency setting (source, range)
D/A output setting (item)
Integration time setting
Print out setting (time interval of prin ting, print item)
PT (voltage transformer) ratio setting
CT (current transformer) ratio setting
GP-IB (address, control mode) setting
RS-232C setting (baud rate, data length, parity, stop bit, control mode)
Power computation circuit clock setting
Error indicationsMeaning
Backup error (press any key to deactivate, needs repair)
ROM malfunction (cannot deactivate, needs repair)
RAM malfunction (cannot deactivate, needs repair)
RAM display malfunction (cannot deactivate, needs repair)
Timer malfunction (cannot deactivate, needs repair)
A/D,D/A converter malfunction (cannot deactivate, needs repair)
Mix up of control by key and remote during integration (displayed
approx. 1 second)
A non-executable key was pressed during integration (RUN indicator
lit/flashing) (displayed approx. 1 second)
Integration was started while S. Err was displayed (displayed approx. 1
second)
Integration was started when it was ±999999M (displayed approx. 1
second)
Data was reset during integration (displayed approx. 1 second)
A invalid key was pressed during HOLD (HOLD indicator lit/flashing)
(displayed approx. 1 second)
A invalid key was pressed during display settings (displayed approx. 1
second)
Key was pressed when the printer mode is not set for the interface
(displayed approx. 1 second)
There is no room in the printer output memory (displayed approx. 1
second)
The interface cannot be communicated.
A CH key was pressed when the channel cannot be changed because of
the connection mode (displayed approx. 1 second)
Example: Attempting to display W1 in three-phase mode.
Item is valid in single-phase connection mode. (Setting)
Item is valid in three-phase connection mode. (Setting)
・
Item is valid in single-phase, three-phase connection mode. (Setting)
This item is not set. (Setting)
In integration time setting, this indicates operation under external control.
Data is sent to printer after recovery from power failure.
Resets the 3331
Do not exceed the maximum input voltage and current. Doing so
can damage the unit or cause a serious accident.
The maximum rated voltage between input terminals and ground is
600 Vrms. Attempting to measure voltages exceeding 600 Vrms
with respect to ground could damage the instrument and result in
personal injury.
Always connect the powermeter input to the secondary side of the
breaker. On the secondary side of a breaker, even if the lines are
shorted the breaker can trip and prevent an accident. On the
primary side, however, the current capacity may be large, and in
the event of a short-circuit there may be a serious accident.
To avoid electric shock accidents, do not touch the input terminals
of the unit on live lines, which is exposed.
In order to prevent electric shock and short-circuit accidents, shut
off the power to the line to be measured before connecting the
direct connection voltage and current cables to the terminals.
Be sure to connect the voltage input terminals or current input terminals
correctly. Measurement which is attempted with the wiring connected
incorrectly may cause damage to the unit or a short-circuit.
If an attempt is made to use an improper supply voltage, there is
danger of damage to this unit and of life-threatening risk to the
operator.
7
8
9
10
11
12
13
Before turning on the power, make sure that the voltage of the power
supply being used matches the supply voltage indicated on the rear
panel of the unit.
The unit is constructed so as to be connected to a ground line via a
three-core power cord that is supplied with the unit. In order to
avoid electric shock, connect the unit to a properly grounded (3-pin)
When using an external voltage transformer, do not leave the
secondary side short-circuited. If a voltage is applied to the primary
while the secondary is short-circuited,a high current will flow
through the secondary, which could lead to fire or malfunction.
When using an external current transformer, do not leave the
secondary side open-circuit. If a current flows through the primary
while the secondary is open-circuit, this can generate a high voltage
on the secondary, which is extremely dangerous.
・ To avoid electric shock, the wiring which is used for making the
connections to the current input terminals should have sufficient
current carrying capacity and insulation.
・ This unit is designed for indoor use and can be safely used at
temperatures ranging from 0℃ to 40℃.
・ Do not store or use the unit where it will be exposed to direct sunlight,
high temperatures, high humidity, or condensation. If exposed to such
conditions, the unit may be damaged, the insulation may deteriorate,
and the unit may no longer satisfy its specifications.
・ This unit is not constructed to be waterproof or dustproof, so do not
use it in a very dusty environment or in one where it will get wet.
・ Do not use the unit near any device which generates strong
electromagnetic radiation or near a static electrical charge, as these
may cause errors.
・ To prevent electric shock, do not allow the unit to become wet and do
not use the unit when your hands are wet.
NOTE
・ This unit uses the two-power method for measuring a three-phase line. For
this reason, if there is a leakage current from the line being measured, or in
a four-wire three-phase system, accurate measurement is not possible.
・ This unit is electrically configured specifically for AC currents. Thus signals
with elements of DC currents (such as all-wave rectifier) cannot be
measured.
・ Because the polarity of the voltage and current will affect electrical
measurement, be sure the wiring is connected correctly.
・ If the voltage and current of the device being measured exceeds the
measurement range of this unit, please use an outside-connected PT, or CT.
The measurement value can be directly read if the scaling function is used.
・ When using an outside connected trans (PT, CT), the phase differences of
those may cause differences in the electrical measurement. If a precise
electrical measurement is necessary, use a PT or CT that has only a small
phase difference from the wiring's wave length area that is to be used.
・ Make sure that the wiring of the electric wires are separated from this unit,
so that there is no effect on this unit from an outside magnetic field.
Always connect the power meter to the secondary side of a breaker.
On the secondary side of a breaker, even if the lines are shorted the
breaker can trip and prevent an accident. On the primary side,
however, the current capacity may be large, and in the event of a
short-circuit there may be a serious accident.
Shut off the line power supply before connecting the voltage cable
and current cable.
If the voltage cables should be detached and touch the two wires, a
shorting accident or electric shock may result.
The maximum input voltage and current are 600 VAC, 60 A. Do not
measure an input in excess of these limits, as the resulting heat
buildup may damage the unit or cause a short-circuit accident.
Once the connections are made, do not touch the input terminals of
the voltage and current transformers. There are exposed live parts,
and a danger of electric shock or serious accident.
Check that the terminals are tightened securely. If the connections
should become detached, there is a danger of a short-circuit or
electric shock accident. Additionally, if the connections are not
properly tightened, the contact resistance increases, which may lead
to the generation of heat, or fire.
In order to prevent electric shock and short-circuit accidents, shut
off the power to the line to be measured before connecting the
direct connection voltage and current cables to the terminals.
Be sure to connect the voltage input terminals or current input
terminals correctly. Measurement which is attempted with the wiring
connected incorrectly may cause damage to the unit or a shortcircuit.
Do not short circuit between voltage input terminals, when making a
connection. If not, a shorting accident or electric shock may result.
To prevent accidental electrocution or short-circuits, make
connections to the voltage and current input terminals using only
insulated wire that is terminated with pressure-fitted terminals. (The
voltage and current input terminals have an M6 axial diameter.)
Before switching on power for the line to be measured, check that
the connections and the wiring are not shorting between the voltage
input terminals. If there is a short circuit, a electrical shock and or
short circuit accident will occur.
CAUTION
To avoid electric shock, the wiring which is used for making the
connections to the current input terminals should have sufficient
current carrying capacity and insulation.
・ Depending on the input level, power meter losses may affect measured
values. Refer to Section 2.3.3 for how to make connections that minimize
power meter losses.
・ If the instrument is affected by common mode voltage, connect an
ammeter as shown as B to reduce the error.
・ When measuring a single-phase two-wire system, set the wiring connection
mode to 1φ. (Refer to Section 3.1 "Selecting the Connection Mode".)
However, all settings, such as the range, PT, and CT, of the CH1 and
CH2 are common.
Once the connections are made, do not touch the input terminals of
the voltage and current transformers. There are exposed live parts,
and a danger of electric shock or serious accident.
Check that the terminals are tightened securely. If the connections
should become detached, there is a danger of a short-circuit or
electric shock accident. Additionally, if the connections are not
properly tightened, the contact resistance increases, which may lead
to the generation of heat, or fire.
When using an external voltage transformer, do not leave the
secondary side short-circuited. If a voltage is applied to the primary
while the secondary is short-circuited, a high current will flow
through the secondary, which could lead to fire or malfunction.
When using an external current transformer, do not leave the
secondary side open-circuit. If a current flows through the primary
while the secondary is open-circuit, this can generate a high voltage
on the secondary, which is extremely dangerous.
Before switching on power for the line to be measured, check that
the connections and the wiring are not shorting between the voltage
input terminals. If there is a short circuit, a electrical shock and or
short circuit accident will occur.
To prevent accidental electrocution or short-circuits, make
connections to the voltage and current input terminals using only
insulated wire that is terminated with pressure-fitted terminals. (The
voltage and current input terminals have an M6 axial diameter.)
CAUTION
NOTE
Power supply side
To avoid electric shock, the wiring which is used for making the
connections to the current input terminals should have sufficient
current carrying capacity and insulation.
・ By setting the PT ratio and the CT ratio, it is possible to directly read the
first side of the PT and CT. For details, refer to Section 4.7, "Setting the PT
and CT Ratios."
・ The secondary side of the PT or CT must be grounded for safely. (Since
most previously attached PT and CT's are already grounded, please check
before grounding.)
・ When using an outside connected trans (PT,CT), the phase differences of
those may cause differences in the electrical measurement.If a precise
electrical measurement is necessary, use a PT or CT that has only a small
phase difference from the wiring's wave length area that is to be used.
・ Depending on the input level, power meter losses may affect measured
values. Refer to Section 2.3.3 for how to make connections that minimize
power meter losses.