Hioki 3293-50 Instruction Manual

Introduction
Before using the pr oduct the firs t time, verify th at it operates
normally to ensure th at the no dam age occu rred during stor-
age or shipping. If you find any damage, contact your dealer
The clamp sensor or the case shall b e free of damage. (If
avoid using the product. Use of the
The mating portions of the clamp sensor should be free of
Battery power should be near full capacity when power is turned
The reading should be around 0 A us ing the curr ent functi on
3293-50
CLAMP ON LEAK HiTESTER
Instruction Manual
January 2012 Revised edition 1
Printed in Japan
3293C981-01 12-01H
Clamp Sensor
Barrier
Lever
Display (LCD)
Press Once
Press 2 sec.
• Data Hold
• Back Light
PRESS Once
PRESS 2 sec.
• Digital Display
• Filter OFF/ON
Press Once
Press 2 sec.
• Maximum Data
• Power OFF
(Magnified View)
Alternating current (AC)
MAX MAX value
Data hold function
FILTER Filter ON
Bar graph Over range Battery low warning (4 levels)
* The device considers the maximum
displayed value to be the MAX value.
Press both
• Clear MAX value
• I
nstantaneous
value
Altitude up to 2000 m (6562 feet)
5 mA sensitivity current between the chassi s and clamp core
when the power supply is
ress the MAX key and
x.10 minutes.
Thank you for purchasi ng the HIOK I Model 3293-50 CLAMP ON LEAK HiTESTER. To obta in ma ximu m perform ance from the pro duct, pl ease read this manual first, and keep it handy for future reference.
Overview
The 3293-50 Clamp On Lea k HiTester is a small sized, thi n-type sensor that can measure cu rrent betw een a wide 1 mA to 1000 A range. In a d­dition, the angle of the display panel can be adjusted to suit the mea­suring location, and th e back light m akes the produ ct eas y to use even in dark places.
Inspection
Initial Inspection
When you receive the product, inspect it carefully to ensure that no damage occurred during shipping. If damage is evident, or if it fails to operate according to the specifications, contact your dealer or Hioki representative.
Maintenance and Service
• To clean the product, wipe it gently with a soft cloth moistened with water or mild detergent. Never use solvents such as benzene, alco­hol, acetone, ether, ketones, thinners or gasoline, as they can deform and discolor the case.
• If the protective functions of the product are damaged, either remove it from service or mark it clearly so that others do not use it inadvertently.
• If the product seems to be malfunctioning, contact your dealer or Hioki representative.
Safety
This manual contains information and warnings essential for safe operation of the product and for maintaining it in safe oper­ating condition. Before using it, be sure to carefully read the fol­lowing safety precautions.
This product is designed to comply with IEC 61010 Safety Standards, and has been thoroughly tested for safety prior to shipment. However, mishandling during use could result in injury or death, as well as damage to the product. However, using the product in a way not described in this manual may negate the provided safety features. Be certain that you understand the instructions and precautions in the manual before use. We disclaim any responsibility for accidents or injuries not resulting directly from product defects.
Safety Symbol
In the manual, the symbol indicates particularly important information that the user should read before using the instrument. The symbol printed on the instrument indicates that the user should refer to a corresponding topic in the manual (marked with the symbol) before using the relevant function.
Indicates AC (Alternating Current). Indicates DC (Direct Current). Indicates that the instrument may be connected to or disconnected
from a live circuit. Indicates a double-insulated device.
Other Symbols
Indicates a prohibited action.
Symbols for Various Standards
This symbol indicates that the product conforms to safety regula­tions set out by the EC Directive.
WEEE marking: This symbol indicates that the electrical and electronic appliance is put on the EU market after August 13, 2005, and producers of the Member States are required to display it on the appliance under Article 11.2 of Directive 2002/96/EC (WEEE).
The following symbols in this manual indicate the relative importance of cautio ns and warnings.
Indicates that incorrect operation presents an extreme hazard that could result in serious injury or death to the user.
Indicates that incorrect operation presents a significant hazard that could result in serious injury or death to the user.
Indicates that incorrect operation presents a possibility of injury to the user or damage to the device.
Indicates advisory items related to pe rform ance or correct op erati on of the product.
Measurement categories
This product complies with CAT III 300 V safety requirements. To ensure safe operation of measurement products, IEC 61010 establishes safety standards for various electrical environments, categorized as CAT II to CAT I V, and called measurement categories. CAT II: Primary electrical circuits in
equipment connected to an AC electrical outlet by a power cord (portable tools, household appli­ances, etc.) CAT II covers directly measuring electrical outlet receptacles.
CAT III: Primary electrical circuits of
heavy equipment (fixed installa­tions) connected directly to the distribution panel, and feeders from the distribution panel to outlets.
CAT IV: The circ uit fro m the serv ice drop to the service entran ce, and t o the po wer
meter and primary over curre nt protec tio n device ( distribu ti on p anel ).
Using a measurement product in an environment designated with a higher­numbered category than that for which the product is rated could result in a severe accident, and must be carefully avoided.
Use of a measurement instrument that is not CAT-rated in CAT II to CAT IV measurement applications could result in a severe accident, and must be care­fully avoided.
Usage Notes
Follow these precautions to ensu re safe operation an d to obtain the full benefits of the various functions.
Do not allow the product to get wet, and do not take measure­ments with wet hands. This may cause an electric shock.
• Do not store or use the product where it could be exposed to direct su nlight, high temperature or humidity, or condens a tion. Under such cond itions, the product m ay be dam aged and insu ­lation may deteriorate so that it no longer meets specifications.
• This instrument contains a magnetic core. The device should not be used by anyone with a pacemaker or any other electronic medical devic es install ed in his body.
Names and Functions of Parts
Specific ations
Measurement specification
• Temperature and humidity for guaranteed accuracy: 23±5°C (73±9°F), 80%RH or less.
• Guaranteed accuracy period: 1 year, or opening and closing of the Clamp Sensor 10,000times, whiche ve r com es firs t.)
• Guaranteed accuracy range: 1.00 mA or above
AC current A rms (true rms indication, Auto range)
0.05 mA or less zero-suppression
Range
30 mA
300 mA
6 A
60 A
600 A
1000 A
Effect of conductor position
Maximum rated voltage to earth
Crest factor Diameter of measurable
conductor Temperature coefficient Magnetic field
interference Response time :1.1 sec. Maximum input current
We define measurement tolerances in terms of rdg. (reading) and dgt. (digit) val­ues, with the following meanings: rdg. (reading or displayed value) The value currently being measured and indicated on the measuring product. dgt. (resolution) The smallest displayable unit on a digital measuring product, i.e., the input value that causes the digital display to show a "1" as the least-significant digit.
Accuracy spec :±1.5%rdg. ±5dgt. Measurement range Measurement values
Guaranteed
accuracy
1.00 mA to 30 . 00 mA
27.0 mA
to 300.0 mA
0.270 A
to 6.000 A
5.40 A
to 60.00 A
54.0 A
to 600.0 A
540 A
to 1000 A
Example Calculation
:60.00 A
:30.00 A
Resolution
0.01 mA
0.1 mA
0.001 A
0.01 A
0.1 A
1 A
:Within ±0.1% (up to 6 A range), Within±5.0%
(greater than 60 A range)
(in any position based on the center of the clamp sensor) : 300 Vrms, Measurement category III
(anticipated transient overvoltage 4000 V) : 2.8 or less (up to 600 A), 1.68 or less (1000 A range)
:
24 mm dia. or less
:Within 0.05 × precision specification / °C Other than 23°C±5°C (73
: Maximum 7.5 mA in an external magnetic field of
AC 60 Hz 400 A/m (
:1000 A (Refer to Fig. 1)
(A) (B) (C)Total error: (A)+(B) = ± 0.50 A
FILTER ON FILT ER OFF
±1.5%rdg. ±5dgt.
(50 Hz to 60 Hz)
or less
Reading error ± %rdg.: ± 1.5% of 30.00 A = ± 0.4 5 A
Digit error ± dgt.: ± 5dgt. =± 0.05 A (Due to minimum resolution of 0.01 A)
The limit error value for the measured value of
30.00 A is 29.50 A 30.50 A based on the total error (C).
up to
Accuracy
°F±9°F
)
6 A range)
±1.5%rdg. ±5dgt.
(45 Hz to 66 Hz)
±3.0%rdg. ±5dgt.
(66 Hz to 40 0 Hz)
General Specifications
Display update rate 1.1 sec. or less Display LCD: monochrome, 91 segments Operating
temperature and humidity
Storage temperature and humidity Location for use Rated supply voltage 3 VDC × 1 Maximum rated power Power supply CR2032 x 1 Lithium battery
Battery li fetime Dimensions
Mass Approx. 135 g (4.8 oz.) Dielectric strength
Applicable standards
Accessories
0 to 40°C (3 2 to 10 4°F ), 8 0% RH o r le ss (with no condensation)
-10 to 50°C
with no condensation
Indoors, Po llu tio n degr e e 2,
25 mVA
Approx.18 hours (continuous, no load, at Approx. 50W × 130H × 26D mm (1.97”W×5.12”H×1.02”D)
3536 Vrms /15sec. Safety EN61010
EMC EN61326 9757 Carrying Case, Strap, Instruction Manual,
CR2032 Lithium battery
(14.0 to 122.0°F), 80%RH or less
)
23°C
Functions
Power supply control
Filter
Data hold
MAX value display
Auto power-off
Battery Level Indicator
Back light
Liquid crystal display (LCD) reversal
Bar graph
Over range display
ON : Grasping the lever and opening wide the Clamp
Sensor (sideways).
OFF: Press POWER OFF key for 2 seconds or longer . Details of operation
Cutoff frequency :180 Hz±30 Hz (-3dB) Initial setting: ON (Always ON turned on; non-filtered data is not saved) Activate/De-activate: Press FILTER key for 2 seconds or longer. *When set to ON, the filter removes noise and other
unwanted frequency components.
Details of operation: Holds measured values (data update is halted) Activate:
Pres sing the key once.
De-activate:Pres s ing th e key once.
Details of operation: Displays the maximum measured values reached since the power has been turned on. Activate/De-activate: Pressing the MAX key once. Clear displayed maximum value: P HOLD key at the same time. Filter OFF/ON
Details of operation: The power cuts off when "0" is displayed continuously for 1 minute. Any key operation is not p erf orme d fo r app ro To de-activate: Power ON while pressing the key.
Details of operation: Displays 4 levels of remaining battery charge. *Refer to “Replacing Battery”.
Setting
method: Press key for 2 s (About 15 seconds lighting.) *Frequent use of backlight reduces battery life.
Details of operation: Automatically reverses when the display panel is opened and closed. Manual reversal: Pressing the key once. *Refer to “Opening and Closing the Display Panel”.
Shows the proportion of the measured value to the range.
Over-Range Display: Displays “OVER” when a high crest factor current is inputted, which means an out of the accuracy guarantee. *Refer to “Crest factor”.
: Low pass filter OFF/ON
FILTER OFF/ON
econds or longer.
Measurement Procedure
Pre-Operation Inspection (Check the following before using the product.)
or Hioki representa tive.
• damage has occurred ,  product under these conditions may result in electric shock.)
• any scratches or cracks.
• on. (Refer to “R eplac ing Batte ry”.)
• when no measurements are being made.
• This product should only be connected to the second-
Fig 1. Maximum allowable current for frequency
Previous models
3293-50
OK
1. Clamp the tester on the conductor so that the conductor passes
through the center of the clamp core.
• Put the conductor perpendicular to the sensor, as shown in the sketch.
• Clamp the tester on one wire only.
2. The effective value is shown on the digital display.
Display example
single-phase 3-wire circuits
Transformer
lg
b
b
a
clamp all three wires of the circuit
Load device
E(PE)
Load
lg
b
b
a
three-phase 3-wire circuits
clamp all three wires of the circuit
device
E(PE)
a
PE
Ig: lea k C ur ren t
Regarding the Auto Power Off Function
If the measured cu rrent rem ains at 0 am pere for 1 m inute or no k ey is pressed for 10 minutes, power turns off automatically. When measuring leakage current, if you wish to disable the Auto Power Off function, turn the device's power on while pressing the HOLD key. Press the POWER OFF key for 2 seconds or longer to turn the device off.
CALIFORNIA, USA ONLY
This product contains a CR Coin Lith ium Battery w hich contain s Perchlorate Material - special handling may apply. See www.dtsc.ca.gov/hazardouswaste/perchlorate
Replacing th e Batteries
Battery cover
Position the battery side is on top.
Tighten
Loosen
so that the plus (+)
1. Press and hold the POWE R OFF key for 2 seconds or longer to turn off the device's power.
2.
Remove the battery cover sc rews on the back of the device with a Phillips screwdriver, then remove the battery co ver.
3. Replace with a new battery. When inserting a new battery (CR2032 lithium battery), be sure to position the polarities in their proper orientations.
4. Replace the battery cover and fasten the screws.
The display can also be
key
Display Panel
the key.
Take measurements with the display panel flipped open in order to view the measurement results more clearly, especially in tight locati ons, without
needing to twist the jaw at an awkward angle.
reversed by pressing
Make the strap go through the hole just like the Figure shown.
ary side of a breaker, so the breaker can prevent an accident if a short circuit occur s. Connections should never be made to the primary side of a breaker, because unrestricted current flow could cause a serious acci­dent if a short circuit occurs.
• To avoid electric shock, do not touch the portion beyond the protective barrier during use.
• Be careful to avoid dropping the clamps or otherwise sub­jecting them to mechanical shock, the Clamp Sensor tip will be damaged, negatively influencing measurement.
• Do not input a current e xceeding the maximum allowable current. Doing so will make the clamp sensor generate heat, which may damage the product and cause burn.
• Please note that waveforms that include elements outside the frequency characteristic range may not be measured correctly.
• Accurate measurement may be impossible in the presence of strong magnetic fields, such as near transformers and high-current conduc­tors, or in the presence of st rong elec tro mag ne tic fiel ds s uch as near radio tra nsmitters.
Crest factor
“Crest factor = Waveform peak value/ Internal rated range” is defined for this
instrument. There are cases when the accurate measurement c annot be per­formed with our previous models, because a top portion of the wavef orm is clipped off due to the rated range if a high crest factor current (= RMS is low and a waveform peak is high) is flowed. This inst rument defines the range based on a waveform peak value and measured value so that the accurate measurement can be performed. As for a high crest factor current , its mea­sured value becomes small to the range. If a current exceeding a crest factor
of 2.8 is inputted, “OVER” is displayed. This measurement is the out of accu- racy guarantee range and the measured value is for reference purpose only.
Regarding the MAX value display
(1) Press the MAX key once to confirm t he MAX value. If the MAX value is
renewed, the new value will be displayed as the MAX value. After approximately 15 seconds the device will return will return to normal measurement display and the MAX value will be saved.
(2) You can clear the MAX value by pressing the MAX key while the MAX value
is being displayed.
(3) When opening and closing the clamp sensor frequently, a large display
count may remain on the MAX value display. When measuring for the maximum value, clamp onto the conductor and clear any residual maximum values before conducting your test.
• As far as the Data Hold mode is on, MAX value can not be updated.
• The MAX value is cleared with FILTER OFF/ON.
AC Current Measurement
To avoid short circuits and potentially lif e-thr eat ening haz­ards, never attach the product in current measurement mode to a circuit that operates at more than the maximum rated voltage CAT III 300 V, or over bare conductors.
• Correct measurement may be impossib le for the cas e of rush cur rent or significantly fluctuating current.
• As for the measurement on 6 A or more, the error margin might be larger depending on the positioning of the conductor and sensor.
• When the measuring value exceeds 1000 A the digital display will blink.
• Waveforms around 20 Hz or below may be displayed as “----”.
• At a low temperature, there are cases when the reading may not be around 0 A without any input signal. But it does not affect measure­ment.
Open Jaws to Power On.
Filter function
(1) The default setting of Filter is ON. Please change the setting according to
the use.
(2) Normally, load current is measured with Filter OFF and leak current is mea-
sured with Filter ON.
Leak Current Measurement
1.Clamp the tester on the conductor, so that the conductor passes through the center of the clamp sensor. For measure­ment of grounded wires, cla mp the tester on one wire only (see a). For ove rall measurements, clamp the tester on the entire circuit path (see b).
2.The effective value (RMS) of the leak current is shown on the digital display. The selected current range is shown at the bottom of the display.
• For measurement of single-phase 2-wire circuits, clamp both wires of the circuit.
• For measurement of three-phase 4-wire circuits, clamp all four wires of the circuit. If this is not possible, the measurement can also be carried out on the ground wir e of the equipment.
• Do not input current that exceeds the maximum continuous input of the electric current range.
• Meas urement may not be accurate in the cases below.
(1) When there is large current (of about 100 A) flowing through
a nearby electric line.
(2) When using the 3293-50 to measure special waveform s,
such as those on the secondary side of an inverter
• Note that a large display count may appear momen tly when opening or closing the clamp sensor. This is not an error. It may take some time for the display to return to zero. However, starting measurement before the display returns to zero will not affect measurement.
Replacing Battery
• To avoid electric sh ock when replacing the ba ttery first disconnect the clamp from the object to be measured. After replacing the batteries, replace the cover and screws before using the product.
• Use only CR2032 lithium battery. Use of any other bat­tery may result in explosion.
• Be sure to insert them w ith the correct polarity. Other­wise, poor performance or damage from battery leak­age could result.
• Battery may explode if mistreate d. Do not short-circu it, recharge, disassemble or dispose of in fire.
• Handle and dispose of batteries in accordance with local regulations.
• Keep batteries away from children to prevent accidental swallowing.
• To avoid corrosion from battery leakage, remove the bat­teries from the product if it is to be stored for a long time
at the upper left on the display screen indicates the remaining power level. When the battery approaches the exhausting value,
is displayed and a few minutes later, power turns off automat­ically. When is displayed, the accuracy of measurement value is not guaranteed. Replace the new batteries soon.
• At a low or high temperature, the battery life is reduced faster.
• The batteries included with the device were installed for factory test­ing purpos es. CR2032 lithium batteries can be purchased at elec ­tronics and appliance stores where specialized batteries are sold.
Opening and Closing the Display Panel
Adjust the angle of the display pane l for better viewing.
Attaching the strap
Fix the strap for fall prevention.
Error Display
When an error is displayed on the LCD, the HiTester requires repair. Contact your supplier or Hioki representative.
Error Display
Err0 Err1 Err2 Err3
Meaning Remedial Action
Internal ROM Error
Calibration Data Faulty
Repair is necessary. Contact your supplier or Hioki representative.
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