Thank you for purchasing the HIOKI "3237, 3238, 3239 DIGITAL
HiTESTER."
To obtain maximum performance from the product, please read this manual
first, and keep it handy for future reference.
Inspection
When you receive the product, inspect it carefully to ensure that no damage
occurred during shipping. In particular, check the accessories, panel
switches, and connectors. If damage is evident, or if it fails to operate
according to the specifications, contact your dealer or Hioki representative.
Accessories
L9170-10 TEST LEAD 1
Instruction Manual 1
Power cord 1
Spare fuse 0.5 A (for 100 V, 120 V), 0.25 A (for 220 V, 240 V)
2 A (for the 3238/39) 1
Before using the product the first time, verify that it operates normally to
ensure that the no damage occurred during storage or shipping. If you find
any damage, contact your dealer or Hioki representative.
Inspection before use
When measuring a dangerous voltage or current, or when a measurement of
high reliability is required, always carry out the following confirmation
before using.
No damage to the power cord, test lead and the produt itself
No inaccurate measurement values are shown when connected to a
measurement target with clear values (non-defective sample, calibrator,
etc.) and under the setting for the test conditions used by the customer
Before using the product, make sure that the insulation on the probes is undamaged
and that no bare conductors are improperly exposed. Using the product in such
conditions could cause an electric shock, so contact your dealer or Hioki
This instrument is designed to comply with IEC 61010 Safety Standards,
WARNING
and has been thoroughly tested for safety prior to shipment. However,
mishandling during use could result in injury or death, as well as
damage to the instrument. Be certain that you understand the
instructions and precautions in the manual before use. We disclaim any
responsibility for accidents or injuries not resulting directly from
instrument defects.
This manual contains information and warnings essential for safe operation
of the product and for maintaining it in safe operating condition. Before
using the product, be sure to carefully read the following safety notes.
Thesymbol printed on the product indicates that the user should
refer to a corresponding topic in the manual (marked with the
symbol) before using the relevant function.
In the manual, thesymbol indicates particularly important
information that the user should read before using the product.
Indicates that dangerous voltage may be present at this terminal.
Indicates a double-insulated device.
Indicates a fuse.
Indicates AC (Alternating Current).
Indicates DC (Direct Current).
Indicates both DC (Direct Current) and AC (Alternating Current).
Indicates a grounding terminal.
Indicates the ON side of the power switch.
Indicates the OFF side of the power switch.
The following symbols in this manual indicate the relative importance of
cautions and warnings.
Indicates that incorrect operation presents an extreme hazard that
DANGER
could result in serious injury or death to the user.
Indicates that incorrect operation presents a significant hazard that
could result in serious injury or death to the user.
This product complies with CAT II safety requirements.
To ensure safe operation of measurement product, IEC 61010 establishes
safety standards for various electrical environments, categorized as CAT II to
CAT IV, and called measurement categories.
CAT II
CAT III
CAT IV
Primary electrical circuits in equipment connected to
a wall outlet via a power cord (portable tools,
household appliances, etc.)
CAT II covers directly measuring electrical outlet
receptacles.
Primary electrical circuits of heavy equipment (fixed
installations) connected directly to the distribution
panel, and feeders between the distribution panel
and outlets.
The circuit from the service drop to the service
entrance, then to the power meter and to the primary
overcurrent protection device (distribution panel).
Using a measurement product in an environment designated with a highernumbered category than that for which the product is rated could result in
a severe accident, and must be carefully avoided.
Use of a measurement instrument that is not CAT-rated in CAT II to CAT
IV measurement applications could result in a severe accident, and must be
carefully avoided.
The specifications in this manual include figures for "measurement accuracy"
when referring to digital measuring instruments, and for "measurement
tolerance" when referring to analog instruments.
f.s.
rdg.
dgt.
(maximum display or scale value, or length of scale)
Signifies the maximum display (scale) value or the length of the scale
(in cases where the scale consists of unequal increments or where the
maximum value cannot be defined).
In general, this is the range value (the value written on the range
selector or equivalent) currently in use.
(displayed or indicated value)
This signifies the value actually being measured, i.e., the value that is
currently indicated or displayed by the measuring instrument.
(resolution)
Signifies the smallest display unit on a digital measuring instrument,
i.e., the value displayed when the last digit on the digital display is
"1".
In order to ensure safe operation and to obtain maximum performance from
the unit, observe the cautions listed below.
To avoid electric shock, do not allow the product to get wet, and do
WARNING
not use it when your hands are wet.
Do not use the product where it may be exposed to corrosive or
combustible gases. The product may be damaged or cause an
explosion.
To avoid electric shock, be sure to connect the protective ground
terminal to a grounded conductor.
CAUTION
Do not store or use the product where it could be exposed to direct
sunlight, high temperature or humidity, or condensation. Under such
conditions, the product may be damaged and insulation may deteriorate so
that it no longer meets specifications.
This product is not designed to be entirely water- or dust-proof. To avoid
damage, do not use it in a wet or dusty environment.
Do not use the product near a device that generates a strong
electromagnetic field or electrostatic charge, as these may cause
erroneous measurements.
To avoid damage to the product, protect it from vibration or shock during
transport and handling, and be especially careful to avoid dropping.
In addition to measuring functions for DC voltages, AC voltages, resistances,
DC currents*, AC currents*, and frequencies*, the 3237/38/39 Digital High
Tester comes with a comparator function that is especially useful for line
use. The GP-IB interface (3237-01/3238-01/3239-01), RS-232C interface,
and the units comparator output permits use of the unit across a wide range
of applications, such as parts selection and data acquisition.
*: On the 3238/39.
1.2Major Features
Overview
3
4
5
6
7
8
9
(1) High-speed measurement and fast OK/NG determination
Allows reduced tact time for the line in high-speed measurements and fast
OK/NG determinations. Thirty different setup conditions for the main unit
can be saved, including comparator conditions. This makes it possible to
determine OK or NG for many sample types being measured with a single
unit.
(2) Low-power resistance measurement
The unit enables low-power resistance measurement, with low measurement
current and open voltage, to minimize the potential for degraded sample
characteristics.
(3) A versatile array of interfaces
The unit comes equipped with a GP-IB interface (3237-01/3238-01/3239-01),
RS-232C interface, external output terminal, and external control terminal.
Through these interfaces, data can be exchanged with a computer or
sequencer.
Selects the 2-terminal resistance measurement function.
Selects the low-power 2-terminal resistance measurement
function.
Selects the continuity test function.
Selects the diode test function.
Selects the frequency measurement function. (3238/39)
Selects the DC current measurement function. (3238/39)
Selects the AC current measurement function. (3238/39)
Turns the comparator ON or OFF.
Applies a manual trigger.
Recalls saved information.
Saves the current status.
Clears the remote status.
1
2
3
4
5
6
7
SMPL
SHIFT
ENT
AUTO
SHIFT+COMP
INT.TRIG
SHIFT+M.TRIG
0ADJ
SHIFT+LOAD
LOCK
SHIFT+LOCAL
AVE
SHIFT+SMPL
CLAMP
SHIFT
V
+
Switches the sampling period.
Pressed before shift operation.
Confirms a setting.
Selects Auto Range.
Used to move the cursor indicated by flashing numbers or
characters on a setup screen.
Used to increment or decrement the currently flashing value.
These buttons are also used to edit character strings in
various setup screens, and to switch ranges when a
measurement is performed.
Turns the comparator buzzer ON or OFF.
Applies an internal trigger.
Subtracts the offset of a measurement value.
Locks the keys.
Sets the mean of the measurement values.
Selects the DC current measurement function that uses the
clamp sensor.
Before turning the product on, make sure the source voltage matches
WARNING
that indicated on the product's power connector. Connection to an
improper supply voltage may damage the product and present an
electrical hazard.
To avoid electrical accidents and to maintain the safety specifications
of this instrument, connect the power cord provided only to a 3contact (two-conductor + ground) outlet.
3
4
5
6
7
8
1
. Confirm the power switch is OFF.
2
. Make sure the source voltage matches that indicated on the product's
power connector and connect the power cord supplied to AC inlet on the
rear panel.
3
. Plug in the power cord. Insert the plug directly into the outlet.
The terminals do not have sufficient spatial isolation. To avoid
WARNING
electrocution, observe the following precautions.
Connect test leads to the terminals only after shutting off the line
power.
Note that hazardous voltage may be present at the V
CLAMP terminal when using the A-terminal. Be careful to avoid
touching the V
Note that hazardous voltage may be present at the A-terminal when
using the V
careful to avoid touching the A-terminal.
When connecting the clamp-on sensor, should the metallic part of the
sensor, exposed while the clamp is open, touch the two wires of the
line, or if the sensor is used on a bare conductor, may result in a short
circuit or electrocution.
Ω
Ω
CLAMP terminal and SENSE terminal.
CLAMP terminal and SENSE terminal. Be
Ω
CAUTION
NOTE
CAUTION
Although CAT III, CAT IV are stated on the L9170-10 TEST LEAD, the
DIGITAL HiTESTER is only compatible with CAT I and CAT II.
To avoid electrocution, do not measure the lines of CAT III or CAT IV.
To prevent an electric shock accident, confirm that the white or red portion
(insulation layer) inside the cable is not exposed. If a color inside the cable is
exposed, do not use the cable.
Removable sleeves are attached to the metal pins at the ends of the test leads. The
test leads can also be used with the sleeves removed.
Removing and attaching the sleeves
The tips of the metal pins are sharp, so take care not to injure yourself.
Removing the sleeves
Gently hold the bottom of the sleeves and pull the sleeves off.
Safely store the removed sleeves so as not to lose them.
Attaching the sleeves
Insert the metal pins of the test leads into the holes of the sleeves, and firmly
push them all the way in.
(1) Voltage measurement/ 2-terminal resistance measurement/
continuity test/ diode test/ frequency measurement
32393237/38
1
. Disconnect the L9170-10 TEST LEAD
from the sample being measured.
2
. Connect the black lead to the COM
terminal and the red lead to
the VΩCLAMP terminal.
Black
Black
Red
Red
L9170-10 TEST LEAD
(2) Current measurement
L9170-10 TEST LEAD
Black
3239
Black
Red
Red
1
. Disconnect the L9170-10 TEST LEAD
from the sample being measured.
2
. Connect the black lead to the COM
terminal and the red lead to the Aterminal.
1
2
3
4
5
6
7
8
3237/38
Black
(3) Clamp current measurement
3239
Red
Clamp sensor connector
(4) 4-terminal resistance measurement
3239
Black
L2107 CLIP TYPE LEAD
Black
Red
Red
1
. Disconnect the clamp sensor from the
sample being measured.
2
. Connect the black lead to the COM
terminal and the red lead to
the VΩCLAMP terminal.
1
. Disconnect the clamp sensor from the
sample being measured.
2
. Connect 4-terminal test leads like
those of the L2107 as shown in the
drawing. Align the triangular mark on
the red lead with the red triangular
mark on the chassis, and the triangular
mark on the black lead with the black
triangular mark on the chassis.
Turn on () the power switch on the front panel.
All the LEDs on the front panel will light to indicate the model, software
version and power-supply frequency of the unit. The unit readies itself for
measurement.
After power is turned on, the unit is set to the same measurement conditions
in effect when the unit was switched off.
NOTE
Allow the unit to warm up for 60 minutes before starting measurement.
(2) How to turn off power
Turn off () the power switch on the front panel.
The measurement conditions will be saved.
NOTE
As long as the unit is in normal measurement or comparator execution modes, the
various conditions will be saved even in the event of a power blackout.
2.4Selection of Power-supply Frequency
1
.Press
2
. Pressing
3
.Pressto display the power-supply frequency setup screen.
SHIFT
."SHIFT" lights up on the display.
ENT
opens the menu screen for entering various settings.
4
. Pressingcauses the frequency power-supply currently set to flash.
Observe the following precautions to avoid electric shock.
Always verify the appropriate setting of the measuring function before
connecting the test leads.
Disconnect the test leads from the measurement object before
changing the measuring function.
Clamp sensor/ Clamp-on probe/ Test leads should only be connected
to the secondary side of a breaker, so the breaker can prevent an
accident if a short circuit occurs. Connections should never be made
to the primary side of a breaker, because unrestricted current flow
could cause a serious accident if a short circuit occurs.
Do not measure an input in excess of the maximum rated working
voltage and current, as the resulting heat buildup may damage the
product or cause a short-circuit accident.
The maximum rated voltage to ground of the V
terminal is 600 VAC/DC (CAT II) or 1000 VAC/DC. (Cannot be used with
CAT II, CAT III and CAT IV. Can be used when not directly connected
to main power sources such as a battery or solar power, and transient
overvoltage is below 2.5 kV.) . Do not apply any voltage to this
terminal exceeding these ratings.
The maximum rated voltage to ground of the COM terminal is 300
VAC/DC (CAT II) or 500 VAC/DC (Cannot be used with CAT II, CAT III
and CAT IV. Can be used when not directly connected to main power
sources such as a battery or solar power, and transient overvoltage is
below 2.5 kV.). Do not apply any voltage to this terminal exceeding
these ratings.
The maximum rated voltage to ground of the A-terminal is 300 VAC/DC
(CAT II) or 500 VAC/DC (Cannot be used with CAT II, CAT III and CAT IV.
Can be used when not directly connected to main power sources such
as a battery or solar power, and transient overvoltage is below 2.5 kV.).
Do not apply any voltage to this terminal exceeding these ratings.
The maximum rated voltage to ground of the SENSE terminal is 300
VAC/DC (CAT II) or 500 VAC/DC (Cannot be used with CAT II, CAT III and
CAT IV. Can be used when not directly connected to main power sources
such as a battery or solar power, and transient overvoltage is below 2.5
kV.). Do not apply any voltage to this terminal exceeding these ratings.
To avoid electrical shock, be careful to avoid shorting live lines with
the test leads.
If the test leads are open-circuited, live high voltage lines cannot be
detected. After connecting the test leads, perform continuity tests to
confirm that the test leads are not open-circuited.
(See "3.4 Continuity Test".)
Never apply voltage to test leads and SENSE terminal when the
Resistance, Low-power resistance or Continuity Check are selected.
Doing so may damage the product and result in personal injury.
To avoid electrical accidents, remove power from the circuit before
measuring.
32393237/38
Red
L9170-10 TEST LEAD
When measuring high resistance, there are cases in which an overload (“OF
displayed) occurs owing to external noise. Do not use the unit near fluorescent light
or power line.
When external noise is high, please shield the red lead (connected to the V
CLAMP terminal) and the sample to be measured. Connect the outer shield cover to the
COM terminal. (Or use a shielded line, such as the 9326 CONNECTION CORD.)
In case of using a dial resistor, connect the GUARD terminal to the COM terminal
of the unit.
Black
Red
Check to make sure that the black lead of
the L9170-10 TEST LEAD is connected
to the COM terminal and the red lead to
the VΩCLAMP terminal.
”
Ω
2
3
4
5
6
7
8
9
3.2.1Resistance Measurement (2-Terminal)
1
. Make sure that "SHIFT" does not light on the display.
2
.Press
3
.Pressto select a range. Or press
(See 4.1 Selection of Measurement Range.)
4
.Press
(See 4.2 Switching of Sampling Period.)
5
. Performs zero-ajust for the 3237/38/39.
(See 4.3 Zero Ajust Function.)
6
. Connect the test lead to the sample being measured and read the value.
Never apply voltage to test leads and SENSE terminal when the
Resistance, Low-power resistance or Continuity Check are selected.
Doing so may damage the product and result in personal injury.
To avoid electrical accidents, remove power from the circuit before
measuring.
3239
The four terminals of the L2107 CLIP TYPE
LEAD
Verify that all four terminals (SOURCE+,
SOURCE-, SENSE+, and SENSE-) are
connected. Also verify that the triangular mark
Black
L2107 CLIP TYPE LEAD
When measuring high resistance, there are cases in which an overload (“OF
displayed) occurs owing to external noise. Do not use the unit near fluorescent light
or power line.
When external noise is high, please shield the red lead (connected to the V
CLAMP terminal) and the sample to be measured. Connect the outer shield cover to the
COM terminal. (Or use a shielded line, such as the 9326 CONNECTION CORD.) In case
of using a dial resistor, connect the GUARD terminal to the COM terminal of the unit.
Red
on the red lead is aligned with the red
triangular mark on the chassis, and that the
triangular mark on the black lead is aligned
with the black triangular mark on the chassis.
”
Ω
2
3
4
5
6
7
8
3.3.1Resistance Measurement (4-Terminal, on 3239 only)
SHIFT
."SHIFT" lights up on the display.
Ω
."4W" lights up on the display.
SMPL
to select a sampling period.
Rx
1
.Press
2
.Press
3
.Press
(See 4.2 Switching of Sampling Period.)
4
. Performs zero-ajust for the 3237/38/39.
(See 4.3 Zero Ajust Function.)
5
. Connect the test lead to the sample being measured and read the value.
9
10
11
12
13
14
A
When clipping a thin line
Clipthe line at the tip,
3.3.2Low-power Resistance Measurement
(4-Terminal, on 3239 only)
1
.Press
2
.Press
3
.Press
(See 4.2 Switching of Sampling Period.)
4
. Performs zero-ajust for the 3237/38/39.
(See 4.3 Zero Ajust Function.)
5
. Connect the test lead to the sample being measured and read the value.
NOTE
When measurement is performed using the low-power resistance measurement
function or continuity test function, the measurement values may not be stable,
because the measurement current in this measurement mode is lower than for
normal resistance measurement.
3.4Continuity Test
SHIFT
LPΩ
SMPL
SHIFT
."
" lights up on the display.
."4W"and"LP" lights up on the display.
to select a sampling period.
NOTE
1
. Make sure that "SHIFT" does not light on the display.
2
.Press.
3
. Connect the test lead to the sample being measured.
The buzzer will beep if the resistance value is below 50 ohms.
When measurement is performed using the low-power resistance measurement
function or continuity test function, the measurement values may not be stable,
because the measurement current in this measurement mode is lower than for
normal resistance measurement.
The resistance measurement and low-power resistance measurement will display
values that include the resistance value of the test lead. Use the Zero-Adjust
function to exclude this resistance value.
The maximum rated working voltage is 600 VDC/700 VrmsAC (107V・Hz).
DANGER
Attempting to measure voltage in excess of the maximum rating could
destroy the product and result in personal injury or death.
3238
Black
NOTE
3239
Check to make sure that the black lead of
the L9170-10 TEST LEAD is connected
to the COM terminal and the red lead to
the VΩCLAMP terminal.
Red
L9170-10 TEST LEAD
1
.Press
2
.Pressto select an attenuator range.
3
.Press
Hz
SMPL
Black
.
to select a sampling period.
Red
(See 4.2 Switching of Sampling Period.)
4
. Connect the test lead to the sample being measured and read the value.
Pressto set a range for the attenuator circuit (voltage divider circuit).
Input sensitivity is approximately 10% of the selected attenuator range. Check
the signal level with the
Example: The frequency of a 10 V signal can be measured in the attenuator range
of 2 V or 20 V, but not in the attenuator range of 200 V or 700 V.