Thank you for purchasing this HIOKI "3194 MOTOR/HARMONIC
HiTESTER."
To get the maximum performance from the unit, please read this manual
first, and keep this at hand.
When the unit is delivered, check and make sure that it has not been
damaged in transit. In particular, check the accessories, panel switches, and
connectors. If the unit is damaged, or fails to operate according to the
specifications, contact your dealer or HIOKI representative.
■ Standard accessories
Instruction Manual (For the 3194 main unit) 1
(For the 9605-01) 1
Power cord 1
Connector 1
■Options
9600 AC/DC DIRECT INPUT UNIT
9601 AC DIRECT INPUT UNIT
9602 AC/DC CLAMP INPUT UNIT
9603-01 EXTERNAL SIGNAL INPUT UNIT
9604 PRINTER UNIT
9605-01 HARMONIC MEASURMENTS UNIT (Standard installation)
If reshipping the unit, preferably use the original packing.
Before shipping the unit, always remove the floppy disk.
ACDC UNIT
AC UNIT
CLAMP UNIT ACDC 20 A
CLAMP UNIT ACDC 200 A
CLAMP UNIT ACDC 500 A
CLAMP UNIT ACDC 50 A
CLAMP UNIT AC 20A CLAMP
CLAMP UNIT AC 200A CLAMP
9603-01 ON
Printer ON
9605-01 ON
9600 is installed.
9601 is installed.
9602 is installed and 9277 is inserted.
9602 is installed and 9278 or CT6863 is inserted.
9602 is installed and 9279 or 9709 or CT6865 is
inserted.
9602 is installed and CT6862 is inserted.
9602 is installed and 9270 or 9272 (20 A), 9272-10
(20 A) is inserted.
9602 is installed and 9271 or 9272 (200 A), 9272-10 (200
A) is inserted.
9603-01 is installed.
9604 is installed.
9605-01 is installed. (Standard installation)
This Instruction Manual provides information and warnings essential for
operating this equipment in a safe manner and for maintaining it in safe
operating condition. Before using this equipment, be sure to carefully read
the following safety notes.
DANGE R
Safety symbols
This instrument is designed to comply with IEC 61010 Safety
Standards, and has been thoroughly tested for safety prior to
shipment. However, mishandling during use could result in injury or
death, as well as damage to the instrument. Be certain that you
understand the instructions and precautions in the manual before
use. We disclaim any responsibility for accidents or injuries not
resulting directly from instrument defects.
・ This symbol is affixed to locations on the equipment where the
operator should consult corresponding topics in this manual
(which are also marked with thesymbol) before using relevant
functions of the equipment.
・ In the manual, this mark indicates explanations which it is
particularly important that the user read before using the
equipment.
Indicates AC (Alternating Current).
Indicates both DC (Direct Current) and AC (Alternating Current).
DANGE R
WARNING
CAUTION
NOTE
Indicates a grounding terminal.
Indicates the ON side of the power switch.
Indicates the OFF side of the power switch.
The following symbols are used in this Instruction Manual to indicate the
relative importance of cautions and warnings.
Indicates that incorrect operation presents extreme danger of
accident resulting in death or serious injury to the user.
Indicates that incorrect operation presents significant danger of
accident resulting in death or serious injury to the user.
Indicates that incorrect operation presents possibility of injury to
the user or damage to the equipment.
Denotes items of advice related to performance of the equipment
or to its correct operation.
The specifications in this manual include figures for "measurement accuracy"
when referring to digital measuring instruments, and for "measurement
tolerance" when referring to analog instruments.
・f.s. (maximum display or scale value, or length of scale)
Signifies the maximum display (scale) value or the length of the scale (in
cases where the scale consists of unequal increments or where the maximum
value cannot be defined).
In general, this is the range value (the value written on the range selector or
equivalent) currently in use.
・rdg. (displayed or indicated value)
This signifies the value actually being measured, i.e., the value that is
currently indicated or di splayed by the measuring instrument.
・dgt. (resolution)
Signifies the smallest display unit on a digital measuring instrument, i.e., the
value displayed when the last digit on the digital display is "1".
9600, 9601 and 9602 instrument comply with CAT III (600 V or less)/ CAT
II (600 to 1000 V) safety requirements.
9603-01 instrument complies with CAT I safety requirements.
To ensure safe operation of measurement instruments, IEC 61010 establishes
safety standards for various electrical environments, categorized as CAT I to
CAT IV, and called measurement categories.
CATⅠ
CATⅡ
CATⅢ
CATⅣ
Secondary electrical circuits connected to an AC
electrical outlet through a transformer or similar
device.
Primary electrical circuits in equipment connected to
an AC electrical outlet by a power cord (portable
tools, household appliances, etc.)
CAT II covers directly measuring electrical outlet
receptacles.
Primary electrical circuits of heavy equipment (fixed
installations) connected directly to the distribution
panel, and feeders from the distribution panel to
outlets.
The circuit from the service drop to the service
entrance, and to the power meter and primary
overcurrent protection device (distribution panel).
Using a measurement instrument in an environment designated with a
higher-numbered category than that for which the instrument is rated could
result in a severe accident, and must be carefully avoided.
In order to ensure safe operation and to obtain maximum performance from
the unit, observe the cautions listed below.
DANGE R
WARNING
Always connect the powermeter input (including clamp) to the
secondary side of the breaker. On the secondary side of a breaker,
even if the lines are shorted the breaker can trip and prevent an
accident. On the primary side, however, the current capacity may be
large, and in the event of a short-circuit there may be a serious
accident.
The maximum input voltage and current for this unit depend on the
input unit being used. Do not apply an input exceeding the maximum
input voltage and current specified for the input unit. Exceeding the
maximum input voltage or current could damage the unit or cause a
serious accident.
Before turning on the power, make sure that the voltage of the power
supply being used matches the supply voltage indicated on the rear
panel of the unit. If an attempt is made to use an improper supply
voltage, there is danger of damage to this unit and of life-threatening
risk to the operator.
The power switch has a microgap construction, and it is therefore
essential to use it close to a power outlet. When the unit is not in
use, and while making connections to the circuit being tested, isolate
the unit electrically from the power supply, for example by removing
the power cord plug from the outlet.
The unit is constructed so as to be connected to a ground line via a
three-core power cord that is supplied with the unit. In order to avoid
electric shock, connect the unit to a properly grounded (3-pin) outlet
using the power cord provided.
Do not remove the case of the unit. There are components inside
carrying high voltages or becoming hot, and this could cause an
electric shock accident.
Do not use the unit where it may be exposed to corrosive or
explosive gases. The unit may be damaged, or explosion may occur.
・ Should the unit emit smoke, or a strange smell or strange sound,
immediately stop testing operations, power the unit off, and remove
the power cord from the outlet, shut off the circuit being tested,
disconnect the unit, and consult your HIOKI representative.
Continued use of the unit could lead to fire or electric shock
accidents.
・ Do not insert foreign objects through the ventilation holes in the top
and bottom of the case. Particularly if metallic, liquid, or combustible
substances get inside the case, this may lead to fire or electric
shock, or to malfunction.
・ Never allow the ventilation holes in the top and bottom covers to
become blocked while using this unit. Blocking the ventilation will
cause internal temperature to rise, possibly resulting in fire or
damage to the equipment.
・ To prevent electric shock, do not allow the unit to become wet and
do not use the unit when your hands are wet.
・ This unit is designed for indoor use and can be safely used at
temperatures ranging from 0℃ to 40℃ and should be operated at
80% RH or less.
・ This unit is not constructed to be waterproof or dustproof, so do
not use it in a very dusty environment or in one where it will get
wet.
・ Do not store or use the unit where it will be exposed to direct
sunlight, high temperatures, high humidity, or condensation. If
exposed to such conditions, the unit may be damaged, the insulation
may deteriorate, and the unit may no longer satisfy its
specifications.
・ To avoid damage to the unit, do not subject the equipment to
vibrations or shocks during transport or handling. Be especially
careful to avoid dropping the equipment.
・ Do not place the unit on an unstable stand, or in an uneven
location. It may fall to the ground, or fall over, and either of these
events may lead to malfunction or accident.
・ Do not use the unit near any device which generates strong
electromagnetic radiation or near a static electrical charge, as these
may cause errors.
・ Avoid treading on or pinching the cable so as not to damage the
cable sheaths.
・ When unplugging the power cord from the power receptacle or from
the unit, grasp the plug, not the cord, in order to avoid damaging the
cable.
・ To avoid damaging the sensor cables or probes, do not bend or pull
them, especially where they connect to the sensor.
・ Use caution when taking measurements in circuits where the power
line are hot.
・ Keep the cables well away from heat, to prevent the possibility of
・ All options for this unit are factory-fitted, but it is also possible to add
options at a later date after purchase. In this case, however, it is necessary
for the unit to be returned to HIOKI headquarters.
・ With the appropriate combination of direct connection input units, this unit
can function as either an AC power meter or dual AC/DC power meter.
When used together with clamp input units, depending on whether the clamp
sensor used is for AC or DC, this unit can function as either an AC power
meter or dual AC/DC power meter. When used as an AC power meter, it is
not possible to measure a DC component superimposed on the AC signal
(half-wave rectification, or full-wave rectification upper and lower excluded
waveform).
・ Note that limits are specified for the range in which voltage and current level
accuracies are guaranteed.
・ In order to assure accurate measurements, allow this unit to warm up for at
least 1 hour before using it.
・ This power meter uses the calculations indicated in the specifications in
order to determine apparent power (S), power factor (
λ
), and reactive power
(Q) on the basis of the measured voltage (U), current (I), and active power
(P). The values displayed by this power meter may differ from those
produced by other testers that are based on different principles of operation
or testers that use different calculations.
・ Display of a polarity symbol (-) together with reactive power (Q), power
factor (λ) or phase angle (φ) occurs only when TYPE1 is selected as the
calculation type, and indicates that current is delayed with respect to
voltage. For reasons related to circuit design, the polarity symbol is
displayed even when input is "0".
・ Due to measuring error or a disproportionate load, the effective power may
exceed the apparent power, resulting in a power factor of 1 or more. In such
a case, this system is designed to make the apparent power equal to the
effective power.
・ There are two sorts of measurement: using analog calculation by the input
unit or by digital calculation using the harmonic analysis/flicker
measurement function, and since these have entirely different principles of
measurement, frequency range, and accuracy, and as a result the final
measured values may be different.
・ Accurate measurement may be impossible in locations subject to strong
external magnetic fields, such as transformers and high-current conductors,
or in locations subject to strong external electric fields, such as radio
transmission equipment.
・ For the current measurement of the 9600 AC/DC DIRECT INPUT UNIT, the
DC-CT (current transformer) method is used, so after measuring a large
current, there may be a very slight residual offset signal. The offset signal
produces the largest error effect in the minimum ranges; in this case, shut
off the current input, and carry out degaussing (DMAG).
・ The 9600, 9601, and 9602 active power measurement units operate with an
auto-zero circuit at 2.442 kHz. For this reason, an input signal with a
frequency of 2.442 kHz will result in a periodically fluctuating display
indication.
・ When the input is less than a certain level of measurement range, depending
on using the input unit, the display value is forced to zero. See the
specifications of the input unit to be used.
・ When measuring a high frequency voltage to earth (for example the
secondary side of an inverter), errors may occur in the measurement values.
・ To maintain the measurement accuracy of the unit, bear the following
cooling measures in mind:
Do not obstruct the ventilation holes
Keep away from sources of heat
If rack mounted, install a cooling fan
・ This unit switches the power supply voltage automatically. Voltage
fluctuations of 10% from the rated supply voltage are taken into account.
・ This unit has no external fuse. Thus if the unit does not operate when the
power switch is turned on and power is supplied, there is a fault. Disconnect
the power cord and measurement lines, and contact your dealer or HIOKI
representative.
・ This instruments may cause interference if used in residential areas. Such
use must be avoided unless the user takes special measures to reduce
electromagnetic emissions to prevent interference to the reception of radio
and television broadcasts.
This instrument is a power meter suitable for comprehensive device
assessment of motors and inverters. The power meter accommodates up to
six input units and it supports from single-phase to 3-phase inverter and
motor systems. The meter has the harmonic analysis function as standard
equipment, which enables an analysis including carrier components not only
fundamental waves.
This power meter is provided with an optional function to obtain a torque
signal directly from a torque sensor and calculate motor power and motor
efficiency. The meter also has many other optional functions to suit various
measurement applications.
For the harmonic analysis function, please see the operations manual of the
9605-01 HARMONIC MEASUREMENTS UNIT.
Up to six input units can be installed on the meter and you can measure the
input and output of a 3-phase inverter with only one meter.
(2) Harmonic analysis up to 3000th harmonic
The power meter is capable of conducting an analysis including carrier
frequencies, not only the fundamental frequencies like those on the
secondary side of an inverter. This enables an analysis of a loss by a carrier
component.
The number of data that can be obtained is up to 50. Please see the
operations manual of the 9605-01 HARMONIC MEASUREMENTS UNIT.
(3) Phase measurement using external synchronizing signals
The power meter is capable of measuring phases using a signal from an
external device as the reference. When measuring a synchronous motor, for
example, the meter uses the pulses of the rotating shaft and measures the
difference in angle between the rotor and the stator due to the torque as an
electrical angle.
Please see the operations manual of the 9605-01 HARMONIC
MEASUREMENTS UNIT.
(4) Wide current measurement range
With a direct connection input unit, and no external current transformer, it is
possible to measure a maximum of 50 A rms. The internal current
transformer design keeps the losses in the current measurement meter
extremely low. Using a current sensor input unit, existing clamp sensors can
be used to measure up to 500 A.
(5) High accuracy
The basic accuracy of±0.1% rdg.±0.1%f.s. is high.
(6) Wide frequency range: DC and 0.5 Hz to 1 MHz (using optional
9600
AC/DC DIRECT INPUT UNIT
)
The wide frequency response supports the evaluation of inverter-motor
systems, inverter fluorescent lighting systems, ultrasound motors, switching
power supplies, and so on.
(7) Built-in low pass filter
The cut-off frequency can be selected from three values. This function allows
an inverter fundamental frequency to be extracted, and also supports data
exchange with conventional devices.
(8) Three types of calculation expression selectable
Three types of calculation for apparent power and reactive power can be
selected, to support compatibility with conventional devices.
It is possible to measure peak values of a voltage or current waveform.
Also, using the peak hold function, motor surge current peak values, and the
peak values of effective values can be measured.
(10) Separate integration values for each polarity
For current and active power, positive, negative, and total integrated values
are provided.
Each channel can be integrated separately.
(11) Three averaging functions
Time average, sliding average, or exponential average can be selected as the
averaging mode.
(12) Three-channel frequency measurement function
The unit has a three-channel frequency measurement function, allowing
separate frequency measurement when multiple systems are being tested.
(13) Direct input from torque sensor (Option: 9603-01 EXTERNAL SIGNAL
INPUT UNIT)
If it is a strain-gauge torque sensor, the sensor can be connected to the
power meter directly without an exterior amplifier.
The power meter is immune to the influence of cable length or bridge
resistance, thanks to its sense function.
The power meter also supports analog output signals (DC) from an exterior
amplifier.
Please see the operations manual of the 9603-01 EXTERNAL SIGNAL
INPUT UNIT.
1
2
3
4
5
6
7
8
9
(14) Harmonic analysis/flicker measurement function (option)
The harmonic analysis function can analyze up to the 50th harmonic of the
voltage, current, or active power waveform, for fundamental frequencies
from 5 Hz to 440 Hz.
There is also support for measurement according to IEC 61000-3-2 or the
Japanese Ministry of International Trade and Industry's guidelines for
harmonic suppression in household and general-purpose products. The flicker
measurement function follows the measurement method laid down by IEC61000-3-3.
(15) High visibility color LCD
The color LCD screen has a wide viewing angle, and allows simultaneous
display of different information without requiring screen switching, giving an
at-a-glance grasp of the overall state of the measured system. In combination
with the optional harmonic analysis/flicker function, it is possible to use
different colors to distinguish harmonic analysis graphs and waveforms.
The built-in floppy disk drive facilitates data saving when required, and
automatic saving at preset times.
It is also possible to save the unit settings and reload them to restore the
previous state. Upgrades of the unit are also supported.
(17) Eight-channel D/A output fitted as standard
These output specified items, with an output of ±5 V corresponding to the
full scale range.
(18) Efficiency calculation function fitted as standard
This provides three efficiency calculations from measured power values.
(19) Rapid response analog outputs fitted as standard
These outputs provide 5 V full-scale analogs of the voltage, current, and
active power ranges. (Excluding 1000 V range)
When the response is set to FAST, these have a 100 ms response time.
(20) Waveform outputs fitted as standard
These outputs provide 1 V full-scale waveform outputs corresponding to the
voltage and current ranges, allowing wavefor m monitoring with a recorder or
oscilloscope.
(21) Built-in printer (option)
This provides a printout of the measurement data and screen displays.
(22) Choice of display language
The display language can be selected as English or Japanese.
Changes to the measurement value display screen
Changes to the settings display screen
FDDUsed for setting the file name of the floppy disk, and saving
and recalling unit settings.
PAGE
In the MEAS and STATUS screens, used to switch display for
the item in the second row from the top.
RANGE
U
+ / U-
Changes the voltage range on the displayed channel. Pressing
both keys sets to the auto ranging.
SHIFT→U+Pressing the
SHIFT
key and then pressing the
U
+
key toggles
the voltage for the displayed channel between RMS and
MEAN.
I
+ /
I
-
Changes the current range on the displayed channel. Pressing
both keys sets to the auto ranging.
SHIFT→I+Pressing the
SHIFT
key and then pressing the
I
+
key toggles
the current for the displayed channel between RMS and
MEAN.
SHIFT→I-Pressing the
SHIFT
key and then pressing the
I
-
key executes
degaussing. This effects only when using the 9600 input unit,
or when using the 9602 in combination with AC/DC clamp.
OUTPUTOUTPUT
COPY
SHIFT→COPY
SAVE/PRINT
→
SHIFT
SAVE/PRINT
CURSOR▲▼
→
SHIFT
Outputs the display screen to the FDD or printer.
Sends a copy of the screen to the FDD or printer.
Prints the current settings of the unit on the FDD or printer.
Outputs the specified items to the FDD or printer.
Feeds the printer paper. During printing, pressing this key
ends the printing.
Used to move the cursor for settings and so on.
Changes the connection mode on the measurement screen for
each channel.
SHIFT→▲
Changes the response mode on the measurement screen for
each channel.
SHIFT→
Changes the low-pass filter on the measurement screen for
each channel.
HOLDHOLDStops display updating of all measurement values, then each
subsequent press updates the display.
SHIFT→HOLD
When not in the hold mode, this switches to the peak hold
mode. Press
this mode, pressing the
SHIFT
and
HOLD
again to release this setting. In
HOLD
key resets and then it is in the
peak value hold mode.
LOCALLOCAL
SHIFT→LOCAL Locks the panel keys. Press
Used to end remote control.
SHIFT
and
LOCAL
again to release
this setting.
START/
STOP
F1 to F5
POWER
START/STOP
→
SHIFT
START/STOP
Used to select setting items.
Powers the unit on and off.
Starts and stops each time controls (integration, time
averaging, automatic output to FD/printer).
After stopping the integraion, this key combination resets the
elapsed time and integration values.
Response, average, interval
time, timer time, real-time
control time
Output device, output item,
saving color, D/A output,
frequency source, frequency
range
Interface, display color, backlight, calculation, beep sound,
language, real time, system
reset, out-of-range input
display
Calculation, setting
Voltage range, scaling, unit
FDD screen
FDD
C
Data file name
Set up file name
Screen copy file name
File list
Disk format
Remaining space
Display items
P: PAGE keys
C: CURSOR keys
F: F1 to F5 keys
Screen paths when all options are installed
NOTE
When the unit is first powered on after purchase, and after a system reset,
the display for channel 1 appears. Thereafter, the display returns on the
channel selected when the unit was powered off.
This screen displays measurement results. The displays available depend on
the options installed.
Switch from one display to another using the
this case the second row of cursor positions from the top of the screen shows
the currently displayed page. Each item in this row is blank if the
corresponding option is not installed. The third row on the screen shows the
settings for the currently displayed channel.
PAGE
key on the front panel. In
1
2
3
#201.tif
Use the PAGE keys
Use the Function keys
① Screen for each channel (channels 1 to 6) [
①②③④
Measurement Screen
1chto6ch
・This is the screen when the cursor position is on 1ch (channel 1) to 6ch
(channel 6). This corresponds to the installation of the 9600, 9601, and 9602
options.
・For multi-channel combinations, of single-phase three-wire (1P3W) and
above, the measurement values are displayed combined on a single screen. In
this case, the cursor also appears on the corresponding channel numbers
together.
・ The subscript numbers on symbols indicate channels. For example, "U1"
indicates that the voltage measured on input unit channel 1 is displayed.
The indication "U
" indicates that the SUM value of the voltages measured
123
on input unit channels 1, 2 and 3 is displayed.
・ When the SUM value of the active power in 3V3A mode is shown as, for
example, "P
", then "P1+P2" is calculated, and "P3" is ignored.
123
・ In 1P2W mode, when DC mode is selected, the reactive power (Q), power
factor (λ), phase angle (φ) for each channel are displayed, but they are
meaningless. In 3P3W or 3V3A mode, when three-phase three-wire is
measured, active power (P), apparent power (S), reactive power (Q), power
factor (λ), phase angle (φ) for each channel are displayed, but they are
also meaningless. Make a setting for display to off not to display them.
・ See Section 19.3, "Calculations."
・Other display screens include enlarged and integration value displays;
By combining measurement values (active power, motor power), this
calculates and displays the efficiency.
#232-10.tif
④ External input screen [
This is displayed when the optional 9603-01 EXTERNAL SIGNAL INPUT
UNIT is installed. The motor power (Pm) is displayed only when the unit
settings for channel A is torque, for channel B is number of rotating (rpm).
EFFI
]
EXT IN
]
#232-11.tif
⑤ Harmonic waveform screen
This is displayed when the optional 9605-01 HARMONIC MEASURMENTS
UNIT is installed. (See the 9605-01 Instruction Manual)