Hiniker VERSAPLOW 4208, VERSAPLOW 4210 Operator's Manual

SKID STEER LOADER VERSAPLOW
MODELS 4208, 4210
OPERATOR’S MANUAL
DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL
HAS BEEN READ AND THOROUGHLY UNDERSTOOD
PART NUMBER 27000355
Table of Contents 1
TABLE OF CONTENTS
27000355 9/19 MANUALS/27000355
TO THE PURCHASER .................................................................................................................. 2
OPERATING PROCEDURES .................................................................................................... 4-8
MAINTENANCE ....................................................................................................................... 9-10
TROUBLE SHOOTING ................................................................................................................11
VERSAPLOW ASSEMBLY ..................................................................................................... 12-15
SPECIFICATIONS ....................................................................................................................... 16
WIRING DIAGRAM ..................................................................................................................... 17
HYDRAULIC DIAGRAMS ............................................................................................................ 18
ELECTRICAL PIN LAYOUT ........................................................................................................ 19
WARRANTY ................................................................................................................................ 21
2 To The Purchaser
TO THE PURCHASER
This product is designed and manufactured to give years of dependable service when properly maintained and used for the purpose for which it is intended. Never allow anyone to operate this equipment until they fully understand the complete contents of this manual. It is the responsibility of owners who do not operate this equipment to ensure the operator is properly instructed and understands the contents of this manual. It is also the owner’s responsibility to ensure that anyone operating this equipment is mentally and physically capable of so doing.
Important information is contained in this
manual to help ensure safe and efficient
operation.
If you have any questions about this manual, or the equipment discussed herein, contact your snowplow dealer.
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
All references to Left or Right are defined as viewing the plow from the cab of the machine.
This Operator’s Manual is shipped with this equipment. Contact your dealer for additional copies.
Always obtain original factory service parts. Substitute parts could adversely affect equipment performance and warranty.
Check that your dealer has forwarded the delivery report form along with the plow identification number because it helps maintain maximum service and warranty benefits. This does not put you on any mailing list, and information thereon is not available to others.
Your plow’s identification number plate is at location (1) in the following illustration.
THIS SYMBOL MEANS:
- ATTENTION!
- BECOME ALERT!
- YOUR SAFETY IS INVOLVED!
SAFETY SIGNAL WORDS:
DANGER: Indicates an imminently hazardous
situation that, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury, or damage to components.
NOTE: Addresses safety practices not related to personal safety.
DWG NO. 7602
Record the following information for later reference when obtaining service parts:
Purchase Date
Purchaser’s Name
Dealer’s Name
Machine I.D. No.
SAFETY
Safety 3
This is a safety alert symbol. It alerts an operator to information concerning
personal safety. Always observe and heed these symbols and instructions, otherwise death or serious injury can result.
Operator safety is a principle concern in equipment design and distribution. However, many accidents occur because a few seconds of thought, and a more careful approach to handling, were ignored. Accidents can be avoided by knowing and following the precautions cited in this manual.
GENERAL SAFETY
1. Read this manual thoroughly. Make sure
the operator understands it and knows how to operate this equipment safely. This equipment can kill or injure an untrained or careless operator and bystanders. If you sell this equipment, ensure the new owner acknowledges receipt of this manual.
BEFORE OPERATION
1. Discipline yourself to visually check for worn, damaged or cracked parts before starting use. Replace these with genuine factory service parts.
2. Escaping hydraulic oil under pressure can penetrate the skin, causing serious injury.
Do not use your hand to check for leaks.
Use a piece of paper or cardboard to ! nd suspected leaks. Tighten all connections before pressurizing hydraulic lines. If " uid is injected into the skin, get medical attention immediately to prevent serious infection.
3. Check all controls and operating functions of the machine in a safe area before starting to work.
DURING OPERATION
2. This manual Does Not instruct the operation or maintenance of the skid steer loader. Obtain training on control and function of the skid steer loader from your loader dealer.
3. This plow is intended for plowing snow only. Plowing gravel, rocks, etc., or using the plow for any purpose other than plowing snow could result in harm to the operator or bystanders or cause damage to the plow and will void the warranty.
4. Do not attempt to handle or service this equipment, or direct others to do the same, unless you know how to do it safely and have the proper tools for the job.
5. Do not service or otherwise handle a plow in the raised position unless it is securely blocked against unexpected falling.
6. Keep hands, feet, hair, and clothing away from moving parts.
1. Always wear the seat belt and lower the seat bar, if equipped, when operating the loader.
2. Make sure all controls are in the neutral position before starting the loader.
3. Ensure everyone is clear of the machine, especially away from blind areas of the operator, before actuating hydraulics or operating this equipment.
4. Do not plow snow at excessively high speeds.
5. Avoid hitting objects that will damage your plow.
6. Set the brakes and stop the loader’s engine before adjusting or servicing your plow.
AFTER OPERATION
7. Do not alter the equipment to the extent of compromising safety or performance.
1. Park the plow on a solid, level surface.
4 Operating Procedures
OPERATING PROCEDURES
IMPORTANT: To prevent damage to snowplow components, skid steer
loaders with a “High Flow/Low Flow” hydraulic system must be operated in the Low Flow setting when the plow is attached.
ATTACHING PLOW
Mount the plow on the skid steer loader by driving the loader into the mount frame, then set the brakes and relieve hydraulic pressure before exiting the cab. Secure the plow frame to the loader as instructed in the loader manual. Make sure all latches are fully locked in place to prevent the plow from detaching.
Clean quick couplers of dirt before making hydraulic connections. Make sure quick couplers are fully engaged. If quick couplers do not fully engage, check that the couplers are the same size and type. Check also to see that hydraulic pressure has been relieved. See your loader or attachment dealer for coupler information.
When using a 7 or 14 pin harness that operates the plow through the base machines internal controls operators need to push and hold the joystick button speci! c to each manufacturer which will activate a solenoid valve.
Rotate the box ends (forward or backward) by pushing and holding the appropriate joystick button speci! c to each machine while directing oil through the auxiliary ports. Reverse rotation by pushing and holding the appropriate joystick button speci! c to each machine while reversing the oil " ow direction through the auxiliary ports.
Clean electrical connections then check that the pins and receptacles are aligned before plugging the connector on the plow into the connector on the loader.
Test the angling and rotating box end functions in a safe area before using the plow.
CONTROLLING PLOW FUNCTIONS
Raise and lower the plow by operating the loader arms as you would for any other attachment. Avoid tipping the mount plate forward to apply down pressure on the plow.
Angle the plow left and right by directing oil through the auxiliary hydraulic ports on the skid steer loader. Reverse oil flow to angle the blade the opposite direction.
Release the hydraulic flow controller to hold the blade at an angle position between full left or full right. If the plow angles opposite from what is expected, switch couplers on the two feed hoses that connect to the loader.
DWG NO. 7603
When using a Fox universal controller rotate box ends rearward by pushing and holding the round button switch while directing oil to the auxiliary ports on the skid steer loader putting the plow in back drag mode.
Rotate box ends forward by pushing and holding the round button switch while reversing the oil flow direction to the auxiliary hydraulic ports on the loader to put plow in push mode.
To hold box ends at an intermediate position between full forward or full back, release hydraulic flow controller, then release round button switch.
Box ends will move more freely if rotating box end functions are done with plow in raised position to avoid resistance from ground.
TRANSPORTING PLOW
Raise plow to a position where it does not block your view forward. Transport plow with hydraulic flow off or in neutral to prevent accidental lowering of plow. Never adjust blade position while driving.
PLOWING SNOW
WARNING: Always wear seat belt and lower seat bar, if equipped, when
plowing snow. Sudden contact with a hidden object can result in serious personal injury.
Inspect areas to be plowed before snowfall for potential hazards, and mark obstructions with stakes that will be seen when snow covers the ground. Identify any emergency equipment and utility outlets that may need to be cleared in the event of a storm. Prepare a plan beforehand for clearing snow from tight or enclosed areas and locate sites for stacking snow.
Operating Procedures 5
DWG NO. 7742
To back drag snow away from a parking stall or building, lift plow up off of ground and straighten plow across loader. Rotate box ends all the way rearward.
Set the loader lift arms into the float mode so the plow can follow the contour of the ground and clean up low areas while plowing snow.
Always plow snow as it is accumulating. Wet snow may weigh about 12 pounds per cubic foot. The weight of snow being pushed by your plow may increase to several tons.
Allowing snow depth to grow to unmanageable levels can cause difficult removal problems and can be costly in terms of wear on equipment.
WARNING: Serious personal injury
can result from plowing at excessive
speeds, as well as costly damage to equipment and property, if an obstruction is encountered while plowing. Do not exceed 10 mph while plowing.
DWG NO. 7743
Slowly drive into area to be cleaned out lower cutting edge to ground.
DWG NO. 7744
Tilt plow blade to align level indicators.
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