This product is designed and manufactured to
give years of dependable service when properly
maintained and used for the purpose for which it
is intended. Never allow anyone to operate this
equipment until they fully understand the complete
contents of this manual. It is the responsibility of
owners who do not operate this equipment to ensure the operator is properly instructed and understands the contents of this manual. It is also the
owner’s responsibility to ensure that anyone operating this equipment is mentally and physically
capable of so doing.
Important information is contained in this manual
to help ensure safe and efcient operation.
If you have any questions about this manual, or the
equipment discussed herein, contact your Hiniker
dealer.
This is a safety alert symbol. It alerts an
operator to information concerning per-
sonal safety. Always observe and heed
these instructions, otherwise death or serious
injury can result.
This does not put you on any mailing list, and
information thereon is not available to others.
Your plow’s identification number decal is at location (1) in the following illustration.
DWG NO. 5464
Record the following information for later reference when obtaining service parts:
____________________________________
Purchase Date
All references to LEFT or RIGHT are dened as
viewing the plow from the cab of the truck.
Instructions for raising and lowering the plow refer to the joystick controller as received from the
factory. The raise and lower functions may be reversed to suit the preference of the operator by
following the instructions on page 26 for switching
the controller joystick and face plate.
This Operator’s manual is shipped with this equipment. Contact your Hiniker dealer for additional
copies.
Always obtain original Hiniker service parts. Substitute parts could adversely affect equipment performance and warranty.
Check that your dealer has forwarded to Hiniker
Company the delivery report form along with the
plow identication number because it helps to
maintain maximum service and warranty benets.
____________________________________
Purchaser’s Name
____________________________________
Dealer’s Name
____________________________________
Machine Serial No.
SAFETY
Safety 3
This is a safety alert symbol. It alerts
an operator to information concern-
ing personal safety. Always observe
and heed these symbols and instructions,
otherwise death or serious injury can result.
Operator safety is a principle concern in equipment design and distribution. However, many
accidents occur because a few seconds of
thought, and a more careful approach to handling, were ignored.
Accidents can be avoided by knowing and following the precautions cited in this manual.
GENERAL SAFETY
1. Read this manual thoroughly. Make sure
the operator understands it and knows
how to operate this equipment safely. This
equipment can kill or injure an untrained or
careless operator and bystanders. If you
sell this equipment, ensure the new owner
acknowledges receipt of this manual.
BEFORE OPERATION
1. Discipline yourself to visually check for
worn, damaged or cracked parts before
starting use. Replace these with genuine
Hiniker parts.
2. Escaping hydraulic oil under pressure can
penetrate the skin, causing serious injury.
Do not use your hand to check for leaks.
Use a piece of paper or cardboard to nd
suspected leaks.
Tighten all connections before pressurizing
hydraulic lines.
If uid is injected into the skin, get medical
attention immediately to prevent serious infection.
3. Check all controls and operating functions
of the machine in a safe area before starting to work.
2. This plow is intended for plowing snow
only. Plowing gravel, rocks, etc., or using
the plow for any purpose other than plowing
snow could result in harm to the operator or
bystanders or cause damage to the plow or
vehicle.
3. Do not service or other wise handle a plow
in the raised position unless it is securely
blocked against unexpected falling.
Likewise, bolt or pin ribs on the back of the
moldboard to prevent unexpected rollover
of the plow due to accidental loss of hydraulic pressure or cylinder removal.
4. Do not attempt to handle or service this
equipment, or direct others to do the same,
unless you know how to do it safely and
have the proper tools for the job.
5. Keep hands, feet, hair, and clothing away
from moving parts.
6. Do not alter the equipment to the extent of
compromising safety or performance.
DURING OPERATION
1. Always wear seat belts when operating a
motor vehicle.
2. Ensure everyone is clear of the machine,
especially away from blind areas of the operator, before starting, actuating hydraulics
or operating this equipment.
3. Do not plow snow at excessively high
speeds.
4. Avoid hitting objects that will damage your
plow or truck.
5. Set the brakes and stop the truck’s engine
before adjusting or servicing your plow.
AFTER OPERATION
1. Park the plow on a solid, level surface. Fully
collapse the lift cylinder with the upper lift
links before unhitching the plow to prevent
the plow frame from falling forward.
4 Operating Procedures
OPERATING PROCEDURES
ATTACHING THE PLOW
Attachment prongs on the truck should be mounted such that the bottom edge of the prongs measure about 10 inches above the ground. Prong
receivers on the plow frame should remain parallel to the ground and at the correct height by fully
retracting the lift cylinder with the upper lift links
before removing the plow from the truck (See “Removing the Plow”). Ideally, the prongs on the truck
should lift the plow frame slightly when driving into
the plow for attachment.
Powdered graphite applied on the prongs will help
the plow slide on and off more easily.
Check that the prongs are in line with the receivers. Lightly tap the gas pedal on the truck until the
truck prongs slide into the back of the receivers,
then gradually bring the truck to a stop. Slamming
on the brakes will allow the plow to slide forward
and the notches on the prongs and receivers will
not line up. Set the parking brake in the truck to
prevent it from creeping back out from the receivers.
Handle Pinned With Plow On Truck DWG NO. 4199
Pin the handle in the clevis with its klik pin. Failure
to pin the handle in place may allow the plow to fall
off the truck.
NOTE: Before connecting the plow’s wiring to the
truck, make sure power is switched “Off” on the
joystick controller.
Remove the tab lock pin from the parking stand index plate to raise the stand to its highest position.
Reinstall the pin in the plate for transport.
Pull the latch handle into the clevis on the lift frame
to force the sliders through the notches in the
prongs and receivers. Check that both sliders are
fully engaged.
DWG NO. 5617A
Alignment Tab and Slot DWG NO. 5232
Plug in the three electrical connectors between
the plow and the truck after latching the plow. The
alignment tab on the 10-pin receptacle will mate
with the slot in the mounting plate on the truck grill
to ensure proper connection.
Check that the plow headlamps and turn signals
are operational, and headlamps are aimed correctly. Test the lift and angling cylinders in a safe
area before using the plow.
Operating Procedures 5
To make alignment of the plow easier in the future,
mark a point on the back of the head lamp, a point
on the hood near the front of the truck and a point
on the windshield that are in line when you are
seated behind the steering wheel. Line up these
three points when driving into the plow.
THE JOYSTICK CONTROLLER
The joystick control box has slide switches for controlling power to the snowplow and for switching
from the truck headlights to the headlights on the
plow.
The joystick controls the left and right angling functions of the snowplow, and also controls the raising
and lowering of the plow. Two push button switches are used to curl and uncurl the plow blade.
NOTE: Drawings 4162 and 4163 show the raise
and lower functions of the joystick controller as
received from the factory. Functions may be reversed to suit the preference of the operator by
following the instructions on page 26 for switching
the controller joystick and face plate.
The vehicle’s electrical power must be turned on
before the control box will function.
NOTE: When removing the plow, remember to
place the headlight switch in the “Truck” position
to return power to the truck’s headlights.
Raise or lower the plow by moving the joystick to
the “Raise” or “Lower” position. Hold the plow at
an intermediate height by releasing the controller
from the “Raise” position when the plow reaches
the desired height. Moving the controller to the
“Lower” position will lower the blade to the ground
and allow the plow to “Float” along the contour of
the ground while plowing snow.
The green light on the control box will turn yellow
to indicate the plow is in the oat mode. Momentarily moving the joystick to the “Raise” position will
remove the plow from the oat condition and the
yellow indicator will return to green.
Move the joystick left or right to angle the blade.
Release the joystick when the blade is at the desired angle.
Curl the plow blade forward by pushing the left
hand button on the control box. Uncurl the blade
by pushing the right hand button. Release the button to hold the blade at an intermediate position
between full forward or full back.
Joystick Control Box DWG NO. 4162
Place the on/off switch on the joystick control box
in the “On” position to supply power to the snowplow. A green light will indicate power is on.
Move the headlight slide switch on the control box
to the “Plow” position to change from the truck
lights to the snowplow lights. Activate high beam/
low beam and turn signal/parking lamps from the
truck as you normally would without the plow attached.
The blade will move more freely if the curl and uncurl functions are done with the plow in the raised
position to avoid resistance from the ground.
TRANSPORTING THE PLOW
The extra weight of the snowplow on your truck
will impair handling response and increase braking
distance.
The plow will also block some airow to the vehicle’s cooling system, possibly causing the vehicle
to overheat. Therefore, it is important not to exceed
speeds above 45 mph when the plow is attached.
Remove the plow if you must drive your truck for
long distances when the temperature is warm.
Adjust the height, angle and curl of the blade to
avoid blocking the headlights before transporting
the plow.
Transport the plow with power to the joystick control box switched off to prevent accidental lowering
of the plow. Never adjust the blade height or angle
the blade while driving.
6 Operating Procedures
PLOWING SNOW
WARNING: Always wear a seat belt
when plowing snow. Sudden contact
with a hidden object can result in serious personal injury.
Inspect areas to be plowed before snowfall for potential hazards, and mark obstructions with stakes
that will be seen when snow covers the ground.
Identify any emergency equipment and utility outlets that may need to be cleared in the event of
a storm. Prepare a plan beforehand for clearing
snow from tight or enclosed areas and locate sites
for stacking snow.
Adjust the skids at the back of the moldboard according to the surface to be plowed. The bottom
of the skids should be about 1/2” below the cutting edge when plowing gravel roads or lots. Skids
should be even with the cutting edge on hard surfaces such as asphalt or concrete.
Always plow snow as it is accumulating. Wet snow
may weigh about 12 pounds per cubic foot. The
weight of snow being pushed by your plow may
increase to several tons.
CAUTION: Prevent premature wear or
damage to the plow by only backdrag-
ing snow with the plow blade straight
across the truck. Do not angle the plow
when the upper edge is rolled over for pulling snow.
To backdrag snow away from a building,
straighten the plow across the truck. Raise the
plow with the joystick controller. Curl the upper
edge forward with the LH controller button until
the tip of the upper cutting edge is barely visible
from the cab.
Allowing snow depth to grow to unmanageable
levels can cause difcult removal problems and
can be costly in terms of wear on equipment.
WARNING: Serious personal injury
can result from plowing at excessive
speeds, as well as costly damage to
equipment and property, if an obstruction is
encountered while plowing. Do not exceed 10
mph while plowing.
Plow snow in the lowest truck gear to transfer
maximum power to the cutting edge. Clear areas
in front of buildings rst.
WARNING: Serious damage to the
snowplow will result if an obstruction
is encountered while driving forward
with the blade curled. Do not attempt to push
snow when the upper cutting edge is curled
forward or on the ground. Never attempt to
drive forward when the upper cutting edge is
not visible from the cab.
DWG NO. 5411
Slowly drive to the building, then shift the vehicle transmission to neutral.
DWG NO. 5412
Lower the plow to the ground with the joystick
controller.
Operating Procedures 7
DWG NO. 5413
Curl the plow fully forward with the LH controller button. Shift the vehicle transmission into reverse and pull snow away from the building.
DWG NO. 5414
Raise the plow slightly, then uncurl the blade
with the RH controller button. Push the snow to
a clear area.
Clear large lots by angling the blade and creating a single path. Roll snow to outer edges
of the lot by taking successive passes with the
blade angled.
DWG NO. 5469
The two lower cutting edges may be bolted together to function as a single edge, if desired, by
installing a 5/8” grade 5 bolt (not supplied) through
holes in the support plates on the back of the trip
edge sections. The cutting edge will trip harder
when an obstruction is hit when the two sections
are bolted together.
PARKING
Lower the plow to the ground when parking your
truck for a long period of time with the plow attached. Place the on/off switch in the “Off” position
to prevent the plow from drawing power from the
truck battery. The plow’s power unit may continue
to draw electrical current from the truck battery if
the control switch is left on; possibly resulting in
insufcient charge to start the truck.
REMOVING THE PLOW
To remove the snowplow from your truck, park on
a solid level surface with the blade straight, across
the truck. Lower the plow to the ground and leave
the controller in the “Float” mode.
When plowing very deep snow, it may be necessary to raise the blade and shear off layers of
snow until a working area is cleared. Work small
areas in multiple passes to push snow to outer
edges. Generally, 6 inch snow can be plowed
with the entire blade width; 9 inch snow with
3/4 of the blade width; 12 inch snow with 1/2 of
the blade width. Local conditions will determine
how much work can be done before stalling or
getting stuck.
Lower Plow, Leave Controller in “Float” DWG NO. 4163
8 Operating Procedures
NOTE: The plow control box must be in the
“Float” mode to manually retract the cylinder
rod. If the cylinder rod cannot be retracted with
power on and the controller in float, loosen the
packing nut on the lift cylinder up to 1-1/2 turns
to reduce friction.
Retract Cylinder With Upper Lift Links DWG NO. 6000
Push Lift Frame Back DWG NO. 6005
Swing the latch handle open until the latch
sliders are fully removed from the attachment
prongs.
With the plow lowered to the ground and the
controller in the ”float” mode, push down on the
upper lift links to fully retract the lift cylinder rod.
Retracting the lift cylinder will orient the prong
receivers correctly for reattaching the plow later.
Failure to retract the lift cylinder rod will allow
the lift frame to fall forward, possibly causing
personal injury or damage to plow components.
Rotate the stop plate up to contact the spacer
bushing on the lift cylinder bolt.
Swing Handle To Remove Sliders DWG NO. 3856
Lower the parking stand to the ground by removing the tab lock pin from stand index plate,
then swinging the stand to the ground with the
lever.
Rotate Stop Plate DWG NO. 6004
Gently push back on the headlight bracket to
tilt the lift frame back as far as possible, then
release the bracket to allow the weight of the lift
frame to lock the stop plate in place.
Lower and Pin Parking Stand DWG NO. 5251A
Reinstall the pin in the index plate through the
hole in the lever to hold the stand in place.
Disconnect Plugs DWG NO. 5233
Disconnect the three electrical connectors by
pulling them straight out from the receptacles.
Do not twist the connectors, twisting will damage the connector pins or the wiring harness.
Operating Procedures 9
Turn Off Lights and Power DWG NO. 4164
Back inside the truck, return control of the headlights to the truck and switch power off on the
snowplow control box, then slowly back the
truck out from the plow.
NOTE: The stop plate will automatically fall forward as soon as the lift cylinder is fully extended for raising the blade prior to transporting the
plow.
If the snowplow won’t be used for an extended
period of time, the prong weldment can be removed from the truck by removing the hex bolts
that fasten it to the truck mount frame.
10 Trouble Shooting
TROUBLE SHOOTING
GENERAL
1. Check to see that the motor is wired cor-
rectly with tight connections, for the proper
voltage.
2. Check reservoir oil level.
PROBLEM
1. Plow does not attach to ve-
hicle
2. Pump motor does not run
A. Receivers are tipped forward
B. Prongs recoil out of receivers
C. Park stand pinned too low
A. Defective solenoid
B. Defective pump motor
C. Weak or defective battery
D. Bad electrical connections
E. Defective joystick control box
F. Blown fuse supplying power
POSSIBLE CAUSE
when attaching
to control box
3. Check that wiring harness relay connections are wired correctly
4. Check for external leakage at cylinders,
hoses and power unit.
REMEDY
A. Fully collapse lift cylinder and
rotate stop plate up to brace
the lift frame before removing
plow from truck.
B. Slowly drive into receivers
and set parking brake
C. Lower receivers by adjusting
park stand
A. Replace solenoid
B. Replace brushes or pump
motor
C. Charge or replace battery
D. Clean and tighten connec-
tions
E. Replace control box
F. Replace fuse
3. Pump runs with joystick in
neutral position
4. Plow will not lower
5. Hydraulic cylinder does not
function or functions slowly,
motor runs.
6. Plow does not remain raised
with joystick in “neutral” position
A. Defective solenoid
B. Defective joystick control box
C. Wiring short
A. Reversed wiring on valve
block
B. Defective joystick control box
C. Defective lift return valve or
coil
A. Weak or defective truck bat-
tery
B. Oil level low
C. Hydraulic connection leak
D. Solenoid valve not opening
properly
A. Leakage through pump check
valve
B. Leakage through solenoid
lowering valve
C. Internal leakage in cylinder
D. Defective joystick control box
A. Replace solenoid
B. Replace control box
C. Locate and repair
A. Correct wiring
B. Replace control box
C. Replace valve or coil
A. Charge or replace battery
B. Add oil (do not overll)
C. Tighten or redo connection
D. Replace valve
A. Clean valve, or replace
B. Clean valve, or replace
C. Repack or replace cylinder
D. Replace control Box
Trouble Shooting 11
PROBLEM
7. Angling cylinders relieve too
easily or too difculty while
plowing
8. Oil leaks from cylinder(s)
9. Battery goes dead with power
to the control box on and joystick in neutral position.
10. Battery goes dead with power
to the control box off.
11. Plow parking/turn lights are
dim
12. Plow does not clean-up snow
from low areas
13. In extremely cold temperatures, the oil in the hydraulic
system is thickened, causing
slow functioning of the plow
POSSIBLE CAUSE
A. Relief pressure set too low or
too high
A. Loose packing
B. Defective cylinder
A. Short in wiring
B. Defective joystick control box
A. Short in wiring
A. Bad connection(s)
B. Lights not properly grounded
A. Controller not in oat mode
A. Cold temperatures
REMEDY
A. Have relief pressure adjusted
by Hiniker snowplow dealer
A. Tighten packing 1/8 turn
B. Repack or replace cylinder
A. Locate and repair
B. Replace control box
A. Locate and repair
A. Repair connection
B. Properly ground
A. Controller should be in the
oat mode
A. As the system warms, the oil
will thin out and function normally
B. Select Hiniker Cold Flow Hy-
draulic Oil for plowing in extremely cold temperatures
14. Pump chatters when raising
plow
15. Oil running out of cap on hydraulic reservoir
16. Vehicle overheats with the
plow on
17. Plow lights do not operate
with plow attached
18. Truck headlights do not operate properly with plow removed
A. Hydraulic oil low
A. Plowing on steeply inclined
terrain
B. Too much oil
A. Vehicle coolant level low
B. Ice and snow buildup in grill
C. Insufcient airow to engine
compartment
A. Light switch on joystick con-
trol box in “truck” position
B. Defective relay
C. Faulty light switch on joystick
control box
D. Blown fuse on vehicle acces-
sory feed
A. Light switch on joystick con-
trol box in “plow” position
B. Defective relay
A. Add hydraulic oil until chatter-
ing stops. Do not overll
A. Avoid excessive inclines or
change direction of plowing
B. Remove excess oil
A. Add coolant
B. Remove ice and snow
C. Transport plow at lower
speeds
A. Move switch to “plow” posi-
tion
B. Replace relay
C. Replace joystick control box
D. Replace fuse
A. Move switch to “truck” posi-
tion
B. Replace relay
19. Poly moldboard is bowing or
cracking
A. Moldboard bolts are too tight.
A. Loosen the bolts so the plas-
tic can expand and contract
12 Maintenance
MAINTENANCE
WARNING: Do not service or otherwise handle a plow in the raised po-
sition unless it is securely blocked
against unexpected falling. Likewise, bolt
or pin ribs on the back of the moldboard to
prevent unexpected rollover of the plow due
to accidental loss of hydraulic pressure or
cylinder removal.
Dependable snowplow operation is the result of
following good maintenance procedures. Inspect
your plow frequently to ensure that all parts are
working smoothly, and develop a schedule for
maintenance at required intervals.
GENERAL
Wash salt and dirt off the plow before storage.
Touch-up any chips or scratches in the paint
and apply a light coating of grease to extended
cylinder rods to prevent corrosion.
Clean the suction filter at the pump inlet and
wipe any metal shavings off the magnet on the
pump.
Assemble the reservoir onto the power unit and
fasten the power unit onto the snowplow before
adding new hydraulic oil.
Reattach hydraulic hoses and electrical wires at
the correct locations on the power unit.
Pour hydraulic oil into the power unit reservoir
until the oil reaches the fill level.
HYDRAULIC SYSTEM
The majority of snowplow operational problems
are caused by bad oil in the hydraulic system.
Hydraulic oil should be changed every year for
best performance. Select Hiniker Cold Flow Hydraulic Oil or an equivalent oil that meets military specification 5606, for plowing in extremely
cold temperatures.
To change hydraulic oil, first pin the upper and
lower moldboard halves together through holes
in the center moldboard ribs and center cylinder
supports to prevent the upper half from falling
forward when the hydraulic lines are removed.
Disconnect the electrical wiring harnesses from
the power unit and uncouple five hydraulic lines.
Unbolt the power unit from the plow, and remove
it to a clean working area that can capture any
spilled oil.
DWG. NO. 6470
Angle the plow full left and right to fill the angling
cylinders with oil. Add more oil to the reservoir
until the oil again reaches the fill level.
Un-pin the upper and lower moldboard halves.
Cycle the plow left and right, up and down,
and work the curl mechanism to purge any air
trapped in the system.
Check the oil level with the plow on the ground
and the blade uncurled. Add oil to the fill level, if
necessary, but do not overfill the reservoir.
Carefully unbolt the oil reservoir from the power
unit and discard old oil. Purge old oil from the
angling cylinders by forcing rods to retract.
Maintenance 13
MECHANICAL COMPONENTS
Prior to the operation of a new snowplow, or one
which has been stored, inspect all hardware and
verify proper torque on all bolts and nuts in accordance with the recommended torque specifications.
Periodically check all electrical connections for
proper fit and remove any contamination that
may be present.
To prevent contamination always place dust
caps on connectors when not in use. This is
particularly important when the plow is being
stored. The use of dielectric grease is recommended to reduce corrosion of the contacts and
to make connecting and disconnecting easier.
Before each season check vehicle battery and
electrical system for proper operation. A weak
battery, dirty terminals, or faulty charging system may cause improper operation and possible
failure of the joystick controller.
Before every plowing season, and throughout
the season, check the snowplow headlamps for
proper function and aim. Refer to sections titled
“System Check-Out” and “Headlamp Aiming
Procedure” in this manual for instructions.
Loose bolts can cause hole elongation and part
failure resulting in dangerous operating conditions and equipment breakdown.
Check all hardware periodically during operation
and keep tightened to specified torque values.
Replace worn bolts and lock nuts with grade 5
bolts and equivalent type B or type F lock nuts.
Type B lock nuts are plain hex; type F lock nuts
are flanged hex.
Inspect wear of the cutting edges before every
plowing season and frequently throughout the
season. Replace cutting edges before wear
reaches the main plow blade.
The 5/16” hex bolts in the latch sliders are factory retained with anaerobic threadlock. If removal or replacement of these bolts is necessary,
purchase new bolts with threadlocker from your
Hiniker dealer, or apply a commercially available
threadlock, i.e., Loctite 242 (blue) or Perma-Lok
HM118 (red), to standard 5/16-18 X 3/4” grade 5
hex bolts before reassembly.
14 Plow Assembly
PLOW ASSEMBLY
GENERAL INFORMATION
WARNING: To prevent personal injury
or death, be certain to keep clear of any
parts that may drop when removing
bundling straps, wires or brackets. Support
heavy sections with a hoist or blocks before
removing wires or straps.
In the following instructions, left and right machine
references are dened as being viewed from the
cab of the truck.
Be certain that hydraulic hoses and electrical
wires are safely routed and allow full motion of
moving parts. Secure loose wires with plastic tie
straps.
Some components are fastened at incorrect locations for shipping purposes.
All hardware should be tightened only enough to
ensure safety during assembly. Torque hardware
to specied values, as shown in the following
chart, only after assembly has been completed.
GRADE 5 TYPE B & F LOCK NUT
TORQUE VALUES
PLOW ASSEMBLY
1. Place the moldboard face down on cardboard or other padding that will prevent
scratches in the paint. Remove both skid assemblies from their shipping locations and
reassemble at the ends of the moldboard
with one 1” spacer and one 1/2” spacer beneath the moldboard tube.
DWG NO. 5470
Wrap hoist straps or padded chains around
the quadrant weldment, item 1 in drawing
5470, to support its weight.
Replace worn bolts and lock nuts with grade
5 bolts and equivalent type B and type F lock
nuts. Type B lock nuts are plain hex; type F lock
nuts are flanged hex.
Unbolt the quadrant from the back of the
moldboard assembly by removing eight hex
bolts and lock nuts. Rotate the quadrant to
its working position and line up eight holes
with holes into moldboard. Reassemble the
quadrant to the moldboard with the eight hex
bolts and lock nuts previously removed.
2. Open the frame crate and set aside the power
unit box, headlamp boxes and parts box for
later. Carefully lift the frame assembly from
the crate by wrapping hoist straps or padded
chains around both ends of the 2 1/2 inch
square tube at the back of the frame assembly.
Remove the 3/4 inch hex bolt, arrow 1 in
drawing 5420A, and two 1/2 inch hex bolts
and spacers, arrow 2, from the push frame.
DWG NO. 5420A
Align the push frame hitch plates with the
pivot hole in the moldboard tube, then reassemble the 3/4 inch hex bolt, slotted nut and
cotter pin. Install the nut so that the assembly
is secure, but frames will pivot.
Plow Assembly 15
inches above the ground in the working posi-
tion.
4. Locate a 90o O-ring/are adapter in the hardware bag and the lift cylinder in the parts box.
Turn the O-ring end into the port of the lift cyl-
inder so that the are end is toward the rod
end of the cylinder when tightened.
Reassemble the two 1/2 inch hex bolts, spac-
ers and lock nuts at their original locations
and fully tighten hardware.
Remove clevis pins from the rod ends of the
two angling cylinders. Loosen the plugs in the
cylinder ports and extend the cylinder rods to
the lugs on the back of the moldboard. Pin the
rods between the lugs with the clevis pins and
cotter pins.
3. Tip the moldboard and frame assembly to its
working position with a hoist or fork truck. Pin
the parking stand to hold the square tubes of
the push frame parallel to the ground.
DWG NO. 4202
Pin the base of the cylinder between the cen-
ter lugs of the lift frame with the 3/4 inch x 3
inch clevis pin. The hydraulic tting should be
on the right side of the cylinder.
Remove four lift links and the stop plate kit
from the parts box. From the hardware bag
remove two 3/4 inch hex bolts, two 3/4 inch
I.D. shim washers and one 3/4 inch nylon insert lock nut. Also remove the 1/2 inch hex
bolt and upper link spacer bushing.
Lower and Pin Parking Stand DWG NO. 5251A
Swing the lift frame up to its approximate
working position and hold it with a hoist or
forklift for assembly of the lift mechanism. The
bottom surface inside the two prong receiver
channels should measure approximately 10
DWG NO. 6585
Identify the RH and LH upper and lower links
by referring to drawing 6585. Assemble the
links with their stop surfaces away from the
lift cylinder.
16 Plow Assembly
Remove the 1/2 inch hex bolt and spacer
from between the tabs on the push frame.
Slide the stop plate onto the bolt, as shown
in the drawing, then bolt the two lower links
inside the tabs, with the spacer between the
links.
Assemble the two upper lift links outside
the lugs on the lift frame with a 3/4 inch x
4 1/4 inch hex bolt and nylon insert lock
nut.
Bolt the upper link spacer bushing between
the two upper links with the 1/2 inch hex
bolt and lock nut.
Place the at washer and spacer bushing
from the stop plate kit onto the remaining
3/4 inch hex bolt, then complete the lift
mechanism assembly by bolting the lift cylinder rod, lower links and two shim washers
between the upper links.
5. Snip the three plastic tie straps holding the
rollover cylinder and links to the back of the
moldboard assembly.
DWG NO. 5472
Drive the spring pin from the chamfered end of
pin #7 in drawing 5472, then remove the pin and
three spacers.
Bolt through the upper set of bottom holes
in the upper links for most vehicles, then
secure the assembly with the 3/4 inch lock
nut from the stop plate kit. Bolting through
the lower set of holes will increase downward plow travel for taller trucks, but reduce
lift height.
DWG NO. 6004
Rotate the stop plate up to contact the spac-
er bushing on the lift cylinder bolt. Gently
push back on the upper lift frame tube, then
release to allow the weight of the frame to
lock the stop plate in place.
Extend the rollover cylinder until holes in the
two inner links can be assembled to holes in the
moldboard ribs.
Pin the inner set of links between the ribs,
with the long spacer between the two links
and a short spacer between each link and
rib. Reinstall the spring pin to secure the
assembly.
Drive the spring pin from the chamfered
end of pin #8, then remove the pin and the
spacer.
Assemble the outer set of links between the
two frame plates, with the spacer installed
between the two links. Reinstall the spring
pin to secure the assembly.
6. Before assembling the power unit on the lift
frame, scrape a small amount of paint from
the two mount holes in the lift frame to provide a good electrical ground for the turn
signals and parking lights.
DWG NO. 6463
Mount the power unit on the lift frame with
two 3/8 inch x 3/4 inch hex bolts and two 3/8
inch lock washers. The plastic reservoir of
the power unit should be to the left side of
the plow.
Plow Assembly 17
The 54 inch long hose connects port A on
the power unit to the LH angling cylinder.
Connect the 90o hose end to port A, then
route the hose along the cross brace at the
rear of the push frame before connecting
the straight end to the cylinder. Secure the
hose to the brace with plastic tie straps. Refer to drawing 6465.
Locate the ve straight O-ring/are hydrau-
lic ttings in the hardware bag. Install the
O-ring ends of the ve straight ttings into
the ve ports in the power unit.
DWG NO. 4205
Locate two 45o O-ring/are hydraulic ttings
in the hardware bag, and install them into
the ports of the angling cylinders so that the
are ends are nearly parallel to the mount
lugs of the push frame.
Identify ve hydraulic hoses in the parts
box. The two longest hoses measure 66
inches long, one hose is 54 inches long and
the two shortest hoses are 33 inches long.
DWG NO. 6465
Connect one of the 33 inch long hoses be-
tween port B on the power unit and the RH
angling cylinder. Connect the last 33 inch
long hose between port E on the power unit
and the lift cylinder.
DWG NO.5661
Strap the three hoses from the angling and lift
cylinders together with a plastic tie, as shown
in drawing 5661.
18 Plow Assembly
DWG NO. 6461
Route the two 66 inch long hoses through
the hose loop on the push frame and ahead
of the lift frame tube so that the 90o ends
are toward the power unit and the straight
ends are toward the rollover cylinder on the
back of the moldboard.
7. Before assembling the headlamp brackets on the lift frame tube, scrape a small
amount of paint from the three holes in each
bracket and from the four holes in the frame
tube to provide a good electrical ground for
the turn signals and parking lights.
Assemble one of the hoses between port
C on the power unit and the rod end of the
rollover cylinder. Connect the last hose between port D and the butt end of the rollover
cylinder.
DWG NO. 6462
Band both hoses to the hole in the upper
plate of the push frame with a plastic tie
strap, leaving about 17” of hose between
the rod end cylinder port and the tie strap.
Also band the hoses together just ahead of
the rst tie and just behind the hose loop.
DWG NO. 6469A
Mount the headlamp brackets to the lift
frame tube with four 3/8 inch x 2 inch car-
riage bolts and anged lock nuts from the
hardware bag in the parts box. Remove the
LH and RH headlamps from their boxes and
mount on the brackets with hardware from
the headlamp boxes.
Use plastic tie straps to band headlamp
cables above and below the brackets at the
locations shown to provide clearance for
the power unit cover later.
Refer to sections titled “System Check-Out”
and “Headlamp Aiming Procedure” in this
manual for aiming instructions.
8. Identify the plow power cable assembly and
the plow wiring harness in the parts box.
The power cable for the snowplow has two
cables with ring terminals on one end and
a two pin connector on the other, and measures about 38 inches long.
The plow wiring harness has a 10-pin con-
nector and a 3-pin connector on one end
and the other end has connectors labeled
“DRIVER SIDE” and “PSNGR SIDE” for the
headlamps, and six loose wires with spade
Plow Assembly 19
receptacles and one wire with a ring terminal.
DWG NO. 6468
NOTE: To prevent corrosion lightly coat all electrical connections, rings and spade terminals
with dielectric grease prior to assembly.
Attach the ring terminal of the solid red (or
red striped) wire of the power cable assembly to the terminal on the power unit at location 1 in drawing 6468.
Connect the Gray wire to solenoid S2.
Connect the Brown wire to solenoid S3.
Connect the Pink wire to solenoid S4.
Connect the Blue with White Stripe wire to
solenoid S5.
Connect the Blue wire to solenoid S6.
Connect the RH headlamp to the har-
ness end labeled “PSNGR SIDE” and the
LH headlamp to the end labeled “DRIVER
SIDE”.
Ensure connections are fully mated for
proper sealing. There should be no gaps
between connector halves. Secure these
cables to the frame with plastic ties.
Locate the coil ground harness in the power
unit box. Connect the harness to the coils
as shown in drawing 6468.
Fasten the ring terminal of the solid black
wire of the power cable assembly, the black
wire with the ring terminal on the plow harness and the ring terminal of the coil ground
harness to the terminal on the motor at location 2.
DWG NO. 6464
Band the plow wiring harness to the frame
tube with a plastic tie strap, as indicated in
the drawing 6464 at location 3. Refer to the
drawing for routing wires to the power unit
and headlamps.
NOTE: Install the plow harness so that wa-
ter does not run down the wires and pool
inside the “Y” connection. Position the harness so that any trapped water can easily
drain away.
The motor solenoid, underhood wiring harness,
power cable and joystick control box are located
in the parts box shipped with the snowplow frame.
NOTE: Lightly coat electrical connectors, ring and
spade terminals with dielectric grease before installation to prevent corrosion
9. Refer to drawing 6474. Lay the harness in
it’s approximate position for nal assembly.
Position the 7-pin and 3-pin circular connec-
tors near the drivers side rewall, the 10-pin
and 3-pin connectors just left of center near
the grill, the relays near the drivers side inner
fender and the 5-pin headlight connectors at
the respective headlights.
DWG NO. 6474
10. Determine the location of the vehicle battery. If
the battery is located on the right (passenger)
side or if there are two batteries congured
as a 12 volt system, then proceed to step 11.
If the battery is located on the left side of the
vehicle, then the wiring harness will need to
be modied, as follows.
Plow Assembly 21
Truck Battery On Driver Side
Refer to Drawing No. 6475.
Remove the tape from the Black corrugated
loom at the points shown. Locate the Orange,
Red, and two Black wires. These wires connect to the battery and pump solenoid. Remove the four wires from approximately 33
inches of the loom, making sure the Red and
Black wires are long enough to connect to
the battery. Tuck these wires back into the
loom as shown in the drawing and retape the
loom.
11. If there is no access hole in the drivers side
rewall then drill a 1-1/8 inch diameter hole.
Route the 7-pin and 3-pin circular connectors
through the rewall into the cab compartment
and install the 4 inch grommet in the hole, if
required.
DWG NO. 6475
CAUTION: Ensure that the relays will
clear any hood lift/spring mechanisms
before installation.
12. Select an area near the drivers side fender for
the relays. Drill three 1/8 inch diameter holes
and secure the relays with #8 X 1/2 inch selftapping screws from the hardware bag in the
parts box.
13. Splice the red with white stripe wire to the
vehicle’s switched 12 volt auxiliary electrical
circuit. This will prevent operation of the plow
without the vehicle key being on. This wire
controls the accessory relay that powers the
control joystick and solenoids.
14. Connect the joystick control box to the 7-pin
and 3-pin connectors inside the truck cab.
Secure the box at a safe location in the cab
with the strip of hook and loop fastener.
22 Plow Assembly
DWG NO. 6473
WARNING: Ensure that the motor solenoid and associated wiring will clear
any hood lift/spring mechanisms be-
fore installation.
IMPORTANT: Do not over tighten nuts on the
motor solenoid terminals. Over-tightening causes
premature solenoid failure. Refer to torque speci-
cations on the solenoid.
15. Select an area within 16 inches of the vehicle battery for the motor solenoid. Using
the solenoid as a template, mark then drill
two 3/16 inch diameter holes and fasten the
solenoid with two 1/4” x 1/2” long self tapping screws from the hardware bag in the
parts box. Connect the Black wire to one of
the small posts on the solenoid, connect the
Orange wire to the remaining small post,
polarity is not important.
16. Safely route the 10-pin circular connector
through the grill of the vehicle to a location
that will be easily accessible with the plow
attached.
17. Refer to drawing 6473. Install the under-
hood power cable by rst connecting the
Black cable and the two Black wires from
the harness to the minus (-) post of the vehicle’s battery. Connect the Red (or Red
striped) cable to the motor solenoid. Route
the power cable to the grill near the 10-pin
connector.
Connect the red fused wire from the harness
and the 24 inch Red cable to the plus (+) terminal of the battery or battery access post.
Connect the other end of the 24 inch Red
cable to the motor solenoid.
18. Remove the plug mount plate, kit from the
hardware bag in the parts box.
Refer to drawing 5295. Fasten the power
cable connector to the clamp by inserting
the #6 x 1” machine screw through the small
hole in the connector, then through the center hole of the clamp. Secure the screw with
a #6 lock nut.
Fasten the clamp to the mount plate with
the two #10 x 1-1/2” machine screws and
#10 lock nuts supplied.
Mount the 10-pin circular connector to the
mount plate with four #6 x 1/2” screws and
lock nuts such that the tab on the connector
will be up, as shown.
Mount the 3-pin circular connector to the
mount plate with four #6 x 1/2 inch screws
and lock nuts such that the tab on the connector will be up, as shown.
Assemble the mount plate and connector
covers to the vehicle grill with plastic ties.
Plow Assembly 23
19. Locate three blue connector splices in the
hardware bag in the plow’s parts box.
DWG NO. 4165
Using a blue splice, crimp the single brown
wire from the underhood harness into the
vehicle’s driver’s side parking light wire.
Using a blue splice, crimp the single yellow
wire from the underhood harness into the
vehicle’s driver’s side turn signal wire.
Using a blue splice, crimp the single green
wire from the underhood harness into the
vehicle’s curbside turn signal wire.
DWG NO. 5295
20. Select the proper headlight adapter for your
vehicle, specic instructions are included
with each kit.
The headlight adapter kit consists of two
identical adapters. Install the adapters according to the instructions included with the
kit and connect to the 5-pin connectors of
the underhood wiring harness.
21. Secure all cables away from hot or moving
components with cable ties.
This completes the Electrical Installation.
22. At this point, the mount kit should be assembled onto the truck.
Prongs from the truck mount kit should be at
a height that will slightly lift the plow frame
when attaching the plow. Prong receivers
on the plow frame should be parallel to the
ground when attaching the plow.
Apply powdered graphite on the truck
prongs to help the plow to slide on and off
more easily.
24 Plow Assembly
DWG NO. 4199
Attach the plow onto the truck by driving the
truck prongs into the receivers on the plow
frame. Pull the latch handle into the frame
clevis to move sliders through the notches in
the prongs and receivers.
Connect the three electrical cables from the
plow to their corresponding receptacles on
the truck.
23. Select Hiniker Cold Flow Hydraulic Oil or
an equivalent oil that meets military speci-
cation 5606, for plowing in extremely cold
temperatures.
Pour hydraulic oil into the power unit oil
reservoir until the oil level reaches the fill
level.
Pin the handle in the clevis with its klik pin.
DWG NO. 5617A
Raise the parking stand to its highest position
and repin.
DWG NO. 6470
Before operating the plow for the first time,
be sure to remove the two bolts on the back
of the plow that prevent the moldboard from
curling.
DWG NO. 5232
DWG NO. 5474
Raise and lower the plow, cycle the an-
gling cylinders, and work the rollover
function of the plow to purge any air
trapped in the system.
Plow Assembly 25
Check the oil level with the plow on the
ground and the blade uncurled. Add oil to
the fill line, if necessary, but do not overfill the reservoir.
NOTE: New hydraulic lift and angle cylinders will
leak a small amount of oil until packings become
saturated and produce a good seal. If leakage
is excessive, or if leaking continues after initial
cycling, tighten the cylinder packing nut in 1/8turn increments until leaking stops.
24. Fasten the power unit cover to the lift frame
bracket with two 1/4” x 3/4” screws, at
washers and lock nuts from the hardware
bag in the parts box. Tighten the lock nuts
so that the assembly is secure, yet the cover hinges freely.
25. Remove the 5/16” hex bolts and lock nuts
holding the side markers to the top of the
moldboard, and reassemble markers to the
end of the moldboard.
DWG NO. 5410
DWG NO. 6310
DWG NO. 6467
When the cover is closed, rods from the latch
handles should extend behind the light brackets
to hold the cover in place.
26 Plow Assembly
SYSTEM CHECK-OUT
NOTE: The power cable and wiring harnesses must
be connected between the snowplow and truck to
test the functions of the headlights and power unit.
Vehicle ignition must be switched on.
1. Move the headlight switch on the joystick controller to the “TRUCK” position and turn on the
vehicle headlights. High and low beams should
operate on the truck.
2. Move the switch to the “PLOW” position. Plow
lights should operate in both high and low
beams. Vehicle headlights should be off.
3. Test the parking lights and turn signals. Lights
on the plow and truck should operate at the
same time.
4. In an area clear of bystanders, test joystick
functions by raising and lowering the plow,
angling the plow side to side, and working the
curl/uncurl mechanism.
Raise and lower functions may be reversed, as
follows.
JOYSTICK CONFIGURATION
As supplied from the factory, the snowplow controller raises the plow when the joystick is pulled
backward and lowers the plow when the joystick is
pushed forward.
These functions can be reversed by reassembling
the joystick switch and face plate.
To reverse the face plate, pry the plate away from
the controller by inserting a small screwdriver along
the side of the plate at location 1 in drawing 5990.
Flip the plate over, then reinstall by gently squeezing the long sides together and sliding the four tabs
into slots in the controller top.
To reverse the joystick switch, remove four screws
from the back of the controller and remove the main
circuit board assembly from the case halves.
Gently pull on the edges of the small circuit board
at the base of the joystick switch to remove the
switch from the ve pins on the main circuit board.
Rotate the switch 90O, then gently push the switch
back onto the ve pins.
Insert the main circuit board assembly back into
the case top, making sure the joystick is properly
seated and the harness strain relief is inside the
case.
Reassemble the case with the four screws, checking that wires are not pinched between bosses.
Test the controller on the snowplow or a plow tester to verify that raise and lower functions match
arrows on the face plate.
DWG NO. 5990
Headlamp Aiming Procedure 27
HEADLAMP AIMING PROCEDURE
1. Park the vehicle with the plow attached on a
level surface 25 ft (7.6 m) from a at, unobstructed light-colored wall.
With no load on the vehicle other than the
driver, snowplow and rear ballast weight, in-
spect the vehicle for proper tire ination and
broken or sagging suspension components.
Check functioning of any automatic vehicle
leveling systems and any specic manufacturer’s instructions pertaining to vehicle
preparation for headlamp aiming. Stabilize
the suspension by rocking the vehicle sideways.
2. Mark a vertical line (line 1) on the wall with
black tape, or other means, directly ahead of
the center of the vehicle.
Mark two additional vertical lines (lines 3 and
4) offset 20 1/2 inches (52 cm) from the rst
line representing the distance between the
two plow headlamps.
4. Refer to the following chart then mark a sec-
ond horizontal line below the rst (line 5), as
required.
Headlamp Centerline HeightVertical Aim Down
22 to 36 in (56 to 90 cm)0
36 to 48 in (90 to 120 cm)2 in (5 cm) Down
48 to 54 in (120 to 140 cm)4 in (6.4 cm) Down
5. Wipe the lamp lenses clean and check for
proper switching and function.
Activate the plow lamp HIGH beams to il-
luminate toward the wall. Focus the center
of the LH light beam on the intersection of
lines 3 and 5. Focus the center of the RH
light beam on the intersection of lines 4 and
5.
Tighten the headlamp mounting hardware
to 70 ft.-lbs. (95 N-m) maximum to hold the
headlamps in position.
3. Measure the height from the ground to the
center of the plow headlamps, then mark
a horizontal line (line 2) on the wall at that
same height.
DWG NO. 6598
28 Wiring Harness
Wiring Harness 29
DWG NO. 5659
30 C-Plow Power Unit
DWG NO. 6471
Power Unit Hydraulic Circuit Diagram 31
DWG NO. 5965
32 Specifications
SPECIFICATIONS
Blade Width8’9’
Plow Width at 31
Blade Height28”
Lower Cutting Edge3/8” X 6” 1084 steel
Upper Cutting Edge1/4” X 4” 1044 steel
Weight799 lbs.848 lbs.
Recommended Hydraulic Fluid
Hydraulic Fluid Capacity3 qts.
High Beam BulbOne # H1, 12V 55W
Low Beam BulbOne # H7, 12V 55W
6’10”7’8”
Hiniker Cold Flow
Mil Spec 5606
or Equivalent
Turn Signal/Parking Bulb
Motor Solenoid
Wiring Harness Fuse10 AMP
One # 1157 heavy duty double contact
32/3 C.P.
12 VDC solenoid
Continuous duty, sealed
Hiniker Warranty 33
HINIKER WARRANTY
HINIKER SNOWPLOW LIMITED WARRANTY
The only warranty Hiniker Company (Hiniker) gives and the only warranty that any Hiniker dealer is authorized to
give on behalf of Hiniker is as follows: (NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE
THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY.)
Hiniker warrants to the original purchaser of a Hiniker snowplow that Hiniker will repair or replace any defects
in material and workmanship that occur within two years from date of retail delivery except the following items:
Hiniker warrants that it will repair or replace any defects in materials or workmanship with respect to the paint
nish, any accessories, and service parts and components for a period of one year from date of retail delivery.
Hiniker’s obligation and liability under this warranty is expressly limited to repairing or replacing, at Hiniker’s
option, at an authorized Hiniker dealer location, the defective parts at no charge to the original purchaser.
HINIKER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED AND MAKES NO WARRANTY OF
MERCHANTABILITY OR OF FITNESS FOR ANY PARTICULAR PURPOSE.
HINIKER’S OBLIGATION UNDER THIS WARRANTY SHALL NOT INCLUDE ANY TRANSPORTATION
CHARGES TO OR FROM THE AUTHORIZED HINIKER DEALER LOCATION OR ANY LIABILITY FOR
INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGE OR DAMAGES OF ANY KIND FOR LOST PROFITS
OR DELAY. If requested by Hiniker, products or parts for which a warranty claim is made are to be returned freight
prepaid to our factory. Any improper use, operation beyond rated capacity, substitution of parts not approved by
Hiniker Company, or any alteration or repair in such manner as in our judgment affects the product materially and
adversely shall void this warranty.
Hiniker reserves the right to make improvements or changes to any of it’s products without notice. Such
improvements or changes shall not trigger any obligation by Hiniker to update, modify or change any products
previously sold by Hiniker.
HINIKER does not warrant the following:
1. Used products.
2. Any product that has been repaired, modied or altered in a way not approved by Hiniker Company.
3. Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance, failure
to follow Operators Manual Instructions, misuse, lack of proper protection during storage, or accident.
4. Parts replacement and service necessitated by normal wear or maintenance including, but not limited
to, cutting edges, hoses, snowplow skid shoes, blade marker guides and hardware.
5. Paint nish damage caused by normal wear.
Hiniker does not assume any liability for any damage to a motor vehicle resulting from the attachment or use of
a Hiniker snowplow. Compliance with applicable motor vehicle regulations is the responsibility of the installer.
Attachment of a Hiniker snowplow to a motor vehicle is at the risk of the purchaser.
It is the responsibility of the original snowplow purchaser to verify the original date of purchase.
A DELIVERY REPORT FORM must be lled out and received by Hiniker with 30 days of retail delivery at the
address below to initiate the warranty coverage.
HINIKER COMPANY
58766 240th St.
P.O. Box 3407
MANKATO, MN 56002-3407
PHONE (507) 625-6621 -- FAX (507) 625-5883
www.hiniker.com
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